CN114952311B - Material belt type assembling, welding and cutting integrated machine - Google Patents
Material belt type assembling, welding and cutting integrated machine Download PDFInfo
- Publication number
- CN114952311B CN114952311B CN202210804985.8A CN202210804985A CN114952311B CN 114952311 B CN114952311 B CN 114952311B CN 202210804985 A CN202210804985 A CN 202210804985A CN 114952311 B CN114952311 B CN 114952311B
- Authority
- CN
- China
- Prior art keywords
- auxiliary material
- module
- auxiliary
- welding
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims abstract description 358
- 238000003466 welding Methods 0.000 title claims abstract description 104
- 238000005520 cutting process Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 126
- 238000004080 punching Methods 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 25
- 238000013519 translation Methods 0.000 claims description 20
- 238000012546 transfer Methods 0.000 claims description 18
- 239000000969 carrier Substances 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000012634 fragment Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a material belt type assembling, welding and cutting integrated machine which comprises a main material feeding mechanism, an auxiliary material punching mechanism, an auxiliary material conveying mechanism, a laser welding mechanism, a carrier removing mechanism and a discharging mechanism, wherein the main material feeding mechanism, the laser welding mechanism and the carrier removing mechanism are sequentially arranged along the same straight line, and the auxiliary material feeding mechanism and the auxiliary material punching mechanism are sequentially arranged along the same straight line. According to the invention, the main materials and auxiliary materials for welding are fed through the material belt type, so that the packaging cost and the labor cost are saved, and all the working procedures are finished by one equipment assembly line through automatic cutting, carrying, assembling, welding, cutting and packaging of equipment, so that the manual participation is reduced, the qualification rate of products is improved, the welding quality is improved, and the welding efficiency is improved.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a material belt type assembling, welding and cutting integrated machine.
Background
In the production process, two pieces of hardware materials with different structures are usually welded in a stacking way by a laser welding machine, and the welded hardware materials are tiny and light in weight, so that the 3C product is required to be produced in the market at present, and therefore, the welding becomes an important production process for limiting the output scale. The current industry generally uses monomer, this traditional mode of manual assembly welding, this two modes many links need artifical participation, for example need the manual work to laminate auxiliary material and main material heap together, can only laminate one by one, laminate and accomplish and weld one, and also need manual hand welding machine when welding, aim at main material after the laminating and auxiliary material and weld, because the weldment is very little, hand-held type welded precision is unable assurance, be unfavorable for guaranteeing the quality of product, in addition, the market is big to the demand of accurate hardware, hand-held type welding is because welding speed is slow, so just need increase more welding production line to increase the productivity for the enterprise, can lead to manufacturing cost to increase by a wide margin, in the time that market competition is increasingly accelerated, we continue a kind of welding equipment that can practice thrift manufacturing cost, reduce the automatic accurate hardware of product defective rate.
Disclosure of Invention
The invention aims to provide a material belt type assembling, welding and cutting integrated machine so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a material belt type equipment welding cuts all-in-one, includes the frame, be equipped with in proper order in the frame:
the main material feeding mechanism is provided with a main material tray, and the main material tray is used for loading a main material belt embedded with main materials;
the auxiliary material feeding mechanism is arranged in parallel with the main material feeding mechanism and is provided with an auxiliary material tray, and the auxiliary material tray is used for loading an auxiliary material belt embedded with auxiliary materials;
the auxiliary material punching mechanism is used for carrying out punching separation on auxiliary materials and auxiliary material belts and cutting and recycling the auxiliary material belts after the auxiliary materials are separated;
The auxiliary material conveying mechanism is arranged between the auxiliary material feeding mechanism and the main material feeding mechanism and is used for conveying the separated auxiliary materials to the laser welding mechanism;
The laser welding mechanism comprises a laser welding module, a feeding module and a welding station, and is used for welding auxiliary materials conveyed by the auxiliary material conveying mechanism and main materials on a main material belt to obtain an original;
The carrier removing mechanism comprises a breaking module and a belt pressing module and is used for removing carriers of original materials of the main material belt;
the discharging mechanism comprises a main material belt cutting module, and the main material belt cutting module separates an original from a main material belt;
the main material feeding mechanism, the laser welding mechanism and the carrier removing mechanism are sequentially arranged along the same straight line, and the auxiliary material feeding mechanism and the auxiliary material punching mechanism are sequentially arranged along the same straight line.
Preferably, the auxiliary material punching mechanism comprises a first punching die, an auxiliary material punching support, a second punching die and an auxiliary material moving support module, wherein the first punching die and the second punching die are arranged on the upper end face of the auxiliary material punching support, the auxiliary material moving support module is arranged on the lower side of the auxiliary material punching support and located below the first punching die, the auxiliary material moving support module comprises a screw rod, the screw rod is connected with a supporting plate, a carrying suction head is arranged on the top end of the supporting plate, and the auxiliary materials on an auxiliary material belt are sucked by the carrying suction head and then are matched with the first punching die to enable the auxiliary materials on the auxiliary material belt to be separated.
Preferably, the auxiliary material handling mechanism comprises a handling robot and a middle rotating platform, wherein the free end of the handling robot is provided with a distance-changing sucker gripper, and the distance-changing sucker gripper is provided with a positioning pin.
Preferably, the middle rotating platform comprises a rotating platform, a rotating motor is connected to the lower side of the rotating platform, positioning clamps are arranged at two ends of the rotating platform, and the positioning clamps are movably connected with a first air cylinder.
Preferably, the positioning fixture comprises a bottom plate fixedly arranged on the upper end face of the rotary platform, a fixed auxiliary material carrying plate and a movable auxiliary material carrying plate are arranged on the bottom plate, two ends of the movable auxiliary material carrying plate are connected with second cylinders, and the second cylinders are in sliding connection with the bottom plate through sliding rails.
Preferably, the fixing auxiliary material carrying plate and the movable auxiliary material carrying plate are respectively provided with a positioning jack.
Preferably, the feeding module comprises a first translation cylinder and a first lifting cylinder, the first lifting cylinder is arranged on a sliding table of the first translation cylinder, a feeding suction head mounting plate is arranged on the first lifting cylinder in a sliding mode, and a feeding suction head is arranged at the bottom end of the feeding suction head mounting plate;
The laser welding module comprises a second translation cylinder and a second lifting cylinder, wherein the second lifting cylinder is arranged on a sliding table of the second translation cylinder, a welding machine mounting frame is connected to the sliding table of the second lifting cylinder, and a laser welding machine is arranged on the welding machine mounting frame;
And a welding pressing plate is arranged above the welding station, and one side of the welding pressing plate is connected with a third lifting cylinder.
Preferably, the carrier removing mechanism comprises a breaking module and a belt pressing module, a belt pressing track for conveying the main material belt is arranged between the breaking module and the belt pressing module, the breaking module comprises a base and a rear pulling cylinder arranged on the upper end face of the base, sliding rails are arranged on two sides of the upper end face of the base, a breaking motor mounting frame is arranged on the sliding rails in a sliding mode, the driving end of the rear pulling cylinder is connected with the breaking motor mounting frame, a fourth lifting cylinder is arranged in the breaking motor mounting frame, a breaking chuck is arranged in a driving mode of the fourth lifting cylinder, the belt pressing module comprises a pressing head and a fifth lifting cylinder which drives the pressing head to move up and down, and the fifth lifting cylinder is connected with a third translation cylinder.
Preferably, the breaking chuck comprises a breaking motor, the bottom end of the breaking motor is connected with the driving end of the fourth lifting cylinder, the driving end of the breaking motor is eccentrically connected with a gripper assembly, two ends of the gripper assembly are slidably connected with a gripper mounting frame, and the top end of the gripper mounting frame is fixedly connected with the front end of the breaking motor.
Preferably, the device further comprises a material pulling module for pulling the main material belt and the auxiliary material belt to move.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the main materials and auxiliary materials for welding are fed through the material belt type, so that the packaging cost and the labor cost are saved, and all the working procedures are finished by one equipment assembly line through automatic cutting, carrying, assembling, welding, cutting and packaging of equipment, so that the manual participation is reduced, the qualification rate of products is improved, the welding quality is improved, and the welding efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the connection relationship of the auxiliary material punching mechanism and the auxiliary material feeding mechanism;
FIG. 3 is a schematic diagram of an auxiliary material punching mechanism structure of the invention;
FIG. 4 is a schematic view of an accessory handling mechanism according to the present invention;
FIG. 5 is a schematic view of the structure of the distance-changing sucker gripper of the present invention;
FIG. 6 is a schematic view of a transfer platform according to the present invention;
FIG. 7 is a block diagram of a positioning fixture of the present invention;
FIG. 8 is a schematic diagram of the main material feeding mechanism, the laser welding mechanism and the carrier removing mechanism of the invention;
FIG. 9 is a block diagram of a laser welding mechanism according to the present invention;
FIG. 10 is a block diagram of a laser welding module according to the present invention;
FIG. 11 is a schematic view of a welding station configuration of the present invention;
FIG. 12 is a schematic view of a carrier rejection mechanism according to the present invention;
FIG. 13 is a schematic view (partially) of a carrier rejection mechanism according to the present invention;
FIG. 14 is a schematic view of a gripper assembly of a carrier rejection mechanism according to the present invention;
FIG. 15 is a block diagram of a discharge mechanism according to the present invention;
Fig. 16 is an enlarged view of portion D of fig. 15.
In the figure: 1. a frame; 2. a discharging and carrying robot; 3. a material pulling module; 31. a material pulling cylinder; 32. pulling a material plate; 33. a material pulling pressure head cylinder; 34. pulling and briquetting; 35. a material pulling track; 36. pulling a positioning bolt; 37. a sensor; 100. a main material feeding mechanism; 101. a main tray; 102. a main material feeding motor; 103. Guiding metal plates of the main material tray; 200. an auxiliary material feeding mechanism; 201. an auxiliary material tray; 202. an auxiliary material feeding motor; 203. guiding the auxiliary material disc to a metal plate; 300. an auxiliary material punching mechanism; 301. a first stamping die; 302. punching a bracket by auxiliary materials; 303. a second stamping die; 304. a waste collection tank; 305. an auxiliary material moving and supporting module; 3051. a screw rod; 3052. a support plate; 3053. carrying the suction head; 400. an auxiliary material carrying mechanism; 401. A transfer robot; 402. a transfer platform; 4021. rotating the platform; 4022. a rotating electric machine; 4025. a first cylinder; 403. a variable-pitch sucker gripper; 4031. a variable-pitch module; 4032. a variable-pitch motor; 4033. lifting the suction head; 406. a positioning pin; 407. positioning a clamp; 4071. a bottom plate; 4072. fixing an auxiliary material carrier plate; 4073. a movable auxiliary material carrier plate; 4074. a second cylinder; 408. positioning holes; 500. a laser welding mechanism; 501. a laser welding module; 5011. a second translation cylinder; 5012. a second lifting cylinder; 5013. A welding machine mounting frame; 5014. a laser welding machine; 502. a feeding module; 5021. a first translation cylinder; 5022. a first lifting cylinder; 5023. a feeding suction head mounting plate; 5024. feeding suction head; 503. a welding station; 5031. welding a pressing plate; 5032. a third lifting cylinder; 600. a carrier removing mechanism; 601. breaking the module; 6011. a base; 6012. a back-pull cylinder; 6013. a slide rail; 6014. breaking the motor mounting frame; 6015. a fourth lifting cylinder; 602. a belt pressing module; 6021. a pressure head; 6022. a fifth lifting cylinder; 6023. a third translation cylinder; 603. a material belt track; 604. breaking the chuck; 6041. breaking the motor; 6042. a gripper assembly; 60421. a clamping jaw; 60422. a clamping jaw cylinder; 6043. a gripper mounting frame; 700. a discharging mechanism; 701. a main material belt cutting module; 7011. a third stamping die; 7012. a fourth stamping die; 702. an original handling module; 7021. original transport cylinder; 7022. original paper carrying lifting cylinder; 7023. an original carrying sucker; 703. a discharging transfer module; 7031. and (5) discharging and positioning clamp.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-16, the present invention provides a technical solution: the utility model provides a material belt type equipment welding cuts all-in-one, including frame 1, be equipped with main material feed mechanism 100, auxiliary material feed mechanism 200, auxiliary material die-cut mechanism 300, auxiliary material transport mechanism 400, laser welding mechanism 500, carrier rejection mechanism 600 and discharge mechanism 700 on the frame 1, auxiliary material feed mechanism 200 and main material feed mechanism 100 set up in parallel in the one end of frame 1, wherein, main material feed mechanism 100, laser welding mechanism 500, carrier rejection mechanism 600, discharge mechanism 700 set gradually along same straight line, auxiliary material feed mechanism 200, auxiliary material die-cut mechanism 300 set gradually along same straight line. The auxiliary material handling mechanism 400 is arranged between the auxiliary material feeding mechanism 200 and the main material feeding mechanism 100 and is used for carrying auxiliary materials separated by the auxiliary material punching mechanism 300 to the laser welding mechanism 500, the laser welding mechanism 500 is used for welding auxiliary materials conveyed by the auxiliary material handling mechanism 400 with main materials on the main material belt 2 to obtain original materials, the carrier rejecting mechanism 600 is used for rejecting carriers of the original materials on the main material belt and separating redundant materials, and the discharging mechanism 700 is used for carrying the raw materials to the next station after cutting the materials on the main material belt.
Specifically, the main material feeding mechanism 100 is provided with a main material tray 101, a main material tray guiding sheet metal 103 and a main material feeding motor 102 for driving the main material tray 101 to rotate, the main material tray 101 is used for loading main material strips embedded with main materials, the main material tray guiding sheet metal 103 is installed on the outer side of a tray groove of the main material tray 101 to guide the main material strips, the main material feeding motor 102 drives the main material tray 101 to rotate to feed the main material to the laser welding mechanism 500, the auxiliary material feeding mechanism 200 comprises an auxiliary material tray 201, an auxiliary material feeding motor 202 and an auxiliary material tray guiding sheet metal 203, the auxiliary material tray guiding sheet metal 203 is installed on the outer side of a tray groove of the auxiliary material tray 201 to guide the auxiliary material strips, the auxiliary material feeding motor 202 drives the auxiliary material tray 201 to feed auxiliary material to the auxiliary material punching mechanism 300, the auxiliary material punching mechanism 300 performs punching separation on the auxiliary material strips and cuts and recovers the auxiliary material strips after the auxiliary material separation, and the two feeding mechanisms are high in feeding efficiency through automatic feeding.
Specifically, the auxiliary material punching mechanism 300 includes a first punching die 301, an auxiliary material punching support 302, a second punching die 303 and an auxiliary material moving support module 305, the first punching die 301 and the second punching die 303 are arranged on the upper end face of the auxiliary material punching support 302, the auxiliary material moving support module 305 is arranged on the lower side of the auxiliary material punching support 302 and is located below the first punching die 301, the auxiliary material moving support module 305 includes a lead screw 3051, the lead screw 3051 is in driving connection with a supporting plate 3052, a carrying suction head 3053 is arranged on the top end of the supporting plate 3052, after the auxiliary material strip enters the first punching die 301, the first punching die 301 punches the auxiliary material strip to separate the auxiliary material from the auxiliary material strip, the carrying suction head 3053 sucks the auxiliary material on the auxiliary material strip while the first punching die 301 punches, the separated auxiliary material is adsorbed on the carrying suction head 3053, and the lead screw 3051 moves to take the supporting plate 3052 out of the auxiliary material punching support 302. The auxiliary material strip after auxiliary material separation is continuously conveyed to the second stamping die 303, the second stamping die 303 is used for punching the auxiliary material strip after auxiliary material separation into fragments, and the fragments fall into a waste collection groove 304 arranged on the outer side of the second stamping die 303.
Specifically, the auxiliary material handling mechanism 400 includes a handling robot 401 and a transfer platform 402, the free end of the handling robot 401 is provided with a distance-changing sucker gripper 403, the distance-changing sucker gripper 403 is provided with a positioning pin 406, the handling robot 401 adopts a four-axis robot, the handling robot 401 drives the distance-changing sucker gripper 403 to move to the upper portion of the handling sucker 3053, the distance-changing sucker gripper 403 aligns the auxiliary material absorbed by the handling sucker 3053 through the distance changing, then the distance-changing sucker gripper 403 adsorbs the auxiliary material, the handling robot 401 carries the auxiliary material to the transfer platform 402, and the transfer platform 402 conveys the auxiliary material to the laser welding mechanism 500 through rotation.
Further, the distance-changing sucker gripper 403 includes a distance-changing module 4031, a distance-changing motor 4032 and a lifting sucker 4033, the distance-changing motor 4032 drives the distance-changing module 4031 to change the distance, so that the distance of the lifting sucker 4033 is changed to adapt to the distance of the carrying sucker 3053, and thus auxiliary materials can be adsorbed.
Further, the transfer platform 402 includes rotary platform 4021, rotary motor 4022 is connected with the downside of rotary platform 4021, the both ends of rotary platform 4021 are equipped with positioning fixture 407, positioning fixture 407 swing joint has first cylinder 4025, displacement sucking disc tongs 403 put into positioning fixture 407 with the auxiliary material, rotary motor 4022 drives rotary platform 4021 and rotates 180, positioning fixture 407 that carries the auxiliary material is sent to laser welding mechanism 500 station, simultaneously, positioning fixture 407 of rotary platform 4021 other end removes to displacement sucking disc tongs 403 below, displacement sucking disc tongs 403 put into positioning fixture 407 with the auxiliary material that remains. The rotating motor 4022 employs a stepping motor, and each rotation drives the rotating platform 4021 to rotate by an angle of 180 °.
Specifically, the positioning fixture 407 includes the bottom plate 4071 of fixed setting at rotary platform 4021 up end, be equipped with fixed auxiliary material carrier plate 4072 and movable auxiliary material carrier plate 4073 on the bottom plate 4071, the both ends of movable auxiliary material carrier plate 4073 are connected with second cylinder 4074, second cylinder 4074 passes through slide rail and bottom plate 4071 sliding connection, all be equipped with locating hole 408 on fixed auxiliary material carrier plate 4072 and the movable auxiliary material carrier plate 4073, second cylinder 4074 drives movable auxiliary material carrier plate 4073 motion, so that positioning fixture 407 adapts to different displacement sucking disc tongs 403, simultaneously, displacement sucking disc tongs 403 pass through locating pin 406 and locating hole 408 location, the accurate auxiliary material standing groove of placing on the positioning fixture 407 of messenger's displacement sucking disc tongs 403 and positioning fixture 407 can be accurate alignment, the auxiliary material that will go up and down the sucking head 4033 adsorbs.
Specifically, the laser welding mechanism 500 includes material loading module 502, laser welding module 501 and welding station 503, material loading module 502 includes first translation cylinder 5021 and first lift cylinder 5022, first lift cylinder 5022 sets up on the slip table of first translation cylinder 5021, first lift cylinder 5022 is gone up to slide and is equipped with material loading suction head mounting panel 5023, the bottom of material loading suction head mounting panel 5023 is equipped with material loading suction head 5024, material loading suction head 5024 adsorbs the auxiliary material on from positioning fixture 407, first lift cylinder 5022 rises, first translation cylinder 5021 drives first lift cylinder 5022 translation and drives the auxiliary material and weld station 503 and weld, the top of welding station 503 is equipped with welding clamp plate 5031, one side of welding clamp plate 5031 is connected with third lift cylinder 5032, third lift cylinder 5032 descends and drives main material and auxiliary material and the auxiliary material on the welding station 503, wait to weld, laser welding module 501 includes second lift cylinder 5011, second lift cylinder 5012 sets up on second translation cylinder 5011, second lift cylinder 5012 is connected with first lift cylinder 5013, second lift cylinder 5014 is equipped with welding machine 5014, welding machine is close to welding station 5014, welding machine is equipped with welding machine 5014, welding machine is moved down to second lift cylinder 5012, welding machine 5014 is close to welding station 503.
Specifically, carrier rejection mechanism 600 includes rupture module 601 and presses and take module 602, be equipped with the material area track 603 that is used for carrying the main material area between rupture module 601 and the pressure area module 602, rupture module 601 includes base 6011 and locates the back pull cylinder 6012 of base 6011 up end, the up end both sides of base 6011 are equipped with slide rail 6013, slide rail 6013 goes up the slip and is equipped with a rupture motor mounting bracket 6014, the drive end and the rupture motor mounting bracket 6014 of back pull cylinder 6012 are connected, back pull cylinder 6012 passes through flexible drive rupture motor mounting bracket 6014 and is close to material area track 603 or keep away from material area track 603, be equipped with fourth lift cylinder 6015 in the rupture motor mounting bracket 6014, fourth lift cylinder 6015 drive installs the rupture chuck 604, the rupture chuck 604 includes rupture motor 6041, the bottom and the drive end of fourth lift cylinder 6015 are connected, a tongs subassembly 6042 is connected to the drive end of rupture motor 6041, the both ends sliding connection tongs mounting frame 6043 of tongs subassembly 6042, the front end and the fixed connection of rupture motor 6041. The belt pressing module 602 includes a pressing head 6021 and a fifth lifting cylinder 6022 for driving the pressing head 6021 to move up and down, wherein the fifth lifting cylinder 6022 is connected with a third translation cylinder 6023. The third translation cylinder 6023 of the belt pressing module 602 drives the fifth lifting cylinder 6022 to move forward to the position above the belt track 603, the fifth lifting cylinder 6022 drives the pressing head 6021 to move downward to press the main belt, the back-pulling cylinder 6012 drives the breaking motor mounting frame 6014 to be close to the belt track 603, the fourth lifting cylinder 6015 drives the breaking chuck 604 to move downward to be close to the main belt, the gripper assembly 6042 of the breaking chuck 604 grips excessive materials on the main belt, the driving shaft of the breaking motor 6041 rotates, and the gripper assembly 6042 is driven to move up and down by the eccentric shaft principle, so that the excessive materials are removed from the main belt.
In the invention, each group of the gripper assembly 6042 is provided with four pairs of clamping jaws 60421, and each pair of clamping jaws 60421 is driven by a clamping jaw cylinder 60422 to clamp and release redundant materials so as to remove the redundant materials from the main material belt.
Specifically, the carrier removing mechanism 600 is continuously provided with two groups along the material belt track 603, and the setting directions of the two groups of carrier removing mechanisms 600 are opposite, so that a plurality of redundant materials can be removed from the main material belt, and the working efficiency is improved.
Specifically, the discharging mechanism 700 includes a main material strip cutting module 701, an original conveying module 702, and a discharging transfer module 703, where the original conveying module 702 is used to convey the welded main material and auxiliary material on the main material strip cut by the main material strip cutting module 701 to the discharging transfer module 703, and the discharging transfer robot 2 beside the discharging mechanism 700 conveys the welded main material and auxiliary material on the discharging transfer module 703 to the next station for packaging. Further, the main material strip cutting module 701 includes a third stamping die 7011, the main material strip passes the third stamping die 7011, the third stamping die 7011 separates the original punching from the main material strip, the original conveying module 702 includes an original conveying cylinder 7021, be connected with an original conveying lifting cylinder 7022 on the slip table of original conveying cylinder 7021, an original conveying suction cup 7023 is connected with the original conveying lifting cylinder 7022 drive, the original conveying suction cup 7023 adsorbs the original through the hole of the upper cover plate of the third stamping die 7011 and takes out, send to a discharge transfer module 703, the discharge transfer module 703 is equipped with a discharge positioning clamp 7031 (the structure is the same as the positioning clamp 407). The main material strip cutting module 701 further includes a fourth stamping die 7012, which is used to die-cut the main material strip into pieces, so as to facilitate recovery.
In order to enable the automatic movement of the main material strip and the auxiliary material strip, a material pulling module 3 (for example, a material pulling cylinder 31, a material pulling plate 32, a material pulling pressure cylinder 33, a material pulling press block 34, a sensor 37, a material pulling rail 35 and a material pulling positioning bolt 36 are arranged at the positions of the plurality of mechanisms, wherein the material pulling press block 34 is arranged at the driving end of the material pulling pressure cylinder 33, the material pulling rail 35 for the main material strip to pass through is arranged on the material pulling plate 32, the material pulling positioning bolt 36 is arranged at the material inlet end of the material pulling rail 35, the sensor 37 is arranged at the lower side of the material pulling plate 32, when the material pulling starts, the material strip passes through the material pulling positioning bolt 36, the material pulling positioning bolt 36 is inserted into the jack, the initial positioning is accurate, the material pulling pressure cylinder 33 is pressed down, the material pulling press block 34 is pressed on the sliding table of the material pulling cylinder 31, the material pulling press block 34 is arranged at the position of the sensor 37 corresponding to the position of the sensor 37 when the sensor 37 is moved from one position to the other position, and the sensor 37 is not moved to the position of the sensor 37 when the sensor 37 is moved.
Before the invention works, the main material belt sequentially passes through the laser welding mechanism 500, the carrier removing mechanism 600 and the discharging mechanism 700, and passes through the material pulling module 3, and the material pulling module 3 performs initial positioning on the main material belt. Then the auxiliary material strip passes through auxiliary material punching mechanism 300, and the material pulling module 3 arranged at the discharge hole of auxiliary material punching mechanism 300 carries out initial positioning on the auxiliary material strip. During welding, the auxiliary material punching mechanism 300 is used for punching auxiliary materials on auxiliary material strips and separating the auxiliary material strips, the carrying robot 401 of the auxiliary material carrying mechanism 400 is used for carrying the auxiliary materials to the transfer platform 402, the transfer platform 402 is used for carrying the auxiliary materials to the station of the laser welding mechanism 500, the feeding module 502 is used for carrying the auxiliary materials to the welding station 503, the auxiliary materials are attached to main materials on the main material strips in the welding station 503, the welding pressing plate 5031 is used for pressing the auxiliary materials and the main materials, the laser welding module 501 is used for carrying out laser welding on the auxiliary materials and the main materials, an original is obtained after welding, the material pulling module 3 is used for pulling one end of the main material strips to enable the main material strips after welding to move out of the laser welding mechanism 500 and to the carrier removing mechanism 600, the carrier removing mechanism 600 is used for removing redundant materials supported on the main material strips, the main material strips after removing redundant materials continue to be conveyed to the discharging mechanism 700, the original is pressed from the main material strips in the welding station 503, and the original is carried to the discharging transfer module 703 to wait for the next procedure.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a material belt type equipment welding cuts all-in-one, includes frame (1), its characterized in that: the frame (1) is provided with:
A main material feeding mechanism (100) provided with a main material tray (101), wherein the main material tray (101) is used for loading a main material belt of a main material;
The auxiliary material feeding mechanism (200) is arranged in parallel with the main material feeding mechanism (100) and is provided with an auxiliary material disc (201), and the auxiliary material disc (201) is used for loading auxiliary material strips with auxiliary materials;
the auxiliary material punching mechanism (300) is used for punching and separating auxiliary materials from the auxiliary material belt and cutting and recycling the auxiliary material belt after the auxiliary materials are separated;
The auxiliary material conveying mechanism (400) is arranged between the auxiliary material feeding mechanism (200) and the main material feeding mechanism (100) and is used for conveying the separated auxiliary materials to the laser welding mechanism (500);
the laser welding mechanism (500) comprises a laser welding module (501), a feeding module (502) and a welding station (503), wherein the laser welding mechanism (500) welds auxiliary materials conveyed by the auxiliary material conveying mechanism (400) and main materials on a main material belt to obtain an original;
The carrier removing mechanism (600) comprises a breaking module (601) and a belt pressing module (602) and is used for removing carriers of original materials of the main material belt;
The discharging mechanism (700) comprises a main material belt cutting module (701), wherein the main material belt cutting module (701) separates an original from a main material belt;
The main material feeding mechanism (100), the laser welding mechanism (500) and the carrier removing mechanism (600) are sequentially arranged along the same straight line, and the auxiliary material feeding mechanism (200) and the auxiliary material punching mechanism (300) are sequentially arranged along the same straight line;
the auxiliary material conveying mechanism (400) comprises a conveying robot (401) and a middle rotating platform (402), wherein a distance-changing sucker gripper (403) is arranged at the free end of the conveying robot (401), and a positioning pin (406) is arranged on the distance-changing sucker gripper (403);
The transfer platform (402) comprises a rotary platform (4021), a rotary motor (4022) is connected to the lower side of the rotary platform (4021), positioning clamps (407) are arranged at two ends of the rotary platform (4021), and the positioning clamps (407) are movably connected with a first air cylinder (4025);
The positioning clamp (407) comprises a bottom plate (4071) fixedly arranged on the upper end face of the rotary platform (4021), a fixed auxiliary material carrying plate (4072) and a movable auxiliary material carrying plate (4073) are arranged on the bottom plate (4071), two ends of the movable auxiliary material carrying plate (4073) are connected with second air cylinders (4074), and the second air cylinders (4074) are in sliding connection with the bottom plate (4071) through sliding rails;
positioning holes (408) are formed in the fixed auxiliary material carrier plate (4072) and the movable auxiliary material carrier plate (4073);
The automatic feeding and discharging device is characterized in that a material belt track (603) for conveying main material belts is arranged between the breaking module (601) and the belt pressing module (602), the breaking module (601) comprises a base (6011) and a rear pulling cylinder (6012) arranged on the upper end face of the base (6011), sliding rails (6013) are arranged on two sides of the upper end face of the base (6011), a breaking motor mounting frame (6014) is arranged on the sliding rails (6013) in a sliding mode, the driving end of the rear pulling cylinder (6012) is connected with the breaking motor mounting frame (6014), a fourth lifting cylinder (6015) is arranged in the breaking motor mounting frame (6014), a breaking chuck (604) is arranged in a driving mode through the fourth lifting cylinder (6015), the belt pressing module (602) comprises a pressing head (6021) and a fifth lifting cylinder (6022) driving the pressing head (6021) to move up and down, and the fifth lifting cylinder (6022) is connected with a third translation cylinder (6023);
The breaking chuck (604) comprises a breaking motor (6041), the bottom end of the breaking motor (6041) is connected with the driving end of the fourth lifting cylinder (6015), the driving end of the breaking motor (6041) is eccentrically connected with a gripper assembly (6042), two ends of the gripper assembly (6042) are slidably connected with a gripper mounting frame (6043), and the top end of the gripper mounting frame (6043) is fixedly connected with the front end of the breaking motor (6041);
The utility model provides a material belt type equipment welding cuts all-in-one still including being used for the pulling main material area and auxiliary material area motion draw material module (3), draw material module (3) set up respectively in auxiliary material die-cut mechanism (300) laser welding mechanism (500) carrier rejection mechanism (600) with the corresponding position of discharge mechanism (700), draw material module (3) including drawing material cylinder (31), drawing flitch (32), drawing material pressure head cylinder (33), drawing material briquetting (34), sensor (37), draw material track (35) and draw material location bolt (36), draw material cylinder (31) to set up on drawing material plate (32), draw material pressure head cylinder (33) to set up on drawing the slip table of material cylinder (31), draw material briquetting (34) to set up drawing material pressure head cylinder (33)'s drive end, be equipped with on drawing material plate (32) and supply main material area to pass through draw material track (35), draw material location (36) to set up in sensor (37) feed end (37) are in the setting of drawing material side.
2. The strip assembly welding and cutting integrated machine according to claim 1, wherein: the auxiliary material punching mechanism (300) comprises a first punching die (301), an auxiliary material punching support (302), a second punching die (303) and an auxiliary material moving support module (305), wherein the first punching die (301) and the second punching die (303) are arranged on the upper end face of the auxiliary material punching support (302), the auxiliary material moving support module (305) is arranged on the lower side of the auxiliary material punching support (302) and is located below the first punching die (301), the auxiliary material moving support module (305) comprises a lead screw (3051), the lead screw (3051) is in driving connection with a supporting plate (3052), a carrying suction head (3053) is arranged on the top end of the supporting plate (3052), and the carrying suction head (3053) is matched with the auxiliary material on an auxiliary material belt after sucking the auxiliary material.
3. The strip assembly welding and cutting integrated machine according to claim 2, wherein: the feeding module (502) comprises a first translation cylinder (5021) and a first lifting cylinder (5022), the first lifting cylinder (5022) is arranged on a sliding table of the first translation cylinder (5021), a feeding suction head mounting plate (5023) is arranged on the first lifting cylinder (5022) in a sliding mode, and a feeding suction head (5024) is arranged at the bottom end of the feeding suction head mounting plate (5023);
The laser welding module (501) comprises a second translation cylinder (5011) and a second lifting cylinder (5012), wherein the second lifting cylinder (5012) is arranged on a sliding table of the second translation cylinder (5011), a welding machine mounting frame (5013) is connected to the sliding table of the second lifting cylinder (5012), and a laser welding machine (5014) is arranged on the welding machine mounting frame (5013);
A welding pressing plate (5031) is arranged above the welding station (503), and a third lifting cylinder (5032) is connected to one side of the welding pressing plate (5031).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210804985.8A CN114952311B (en) | 2022-07-08 | 2022-07-08 | Material belt type assembling, welding and cutting integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210804985.8A CN114952311B (en) | 2022-07-08 | 2022-07-08 | Material belt type assembling, welding and cutting integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114952311A CN114952311A (en) | 2022-08-30 |
| CN114952311B true CN114952311B (en) | 2024-06-21 |
Family
ID=82967780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210804985.8A Active CN114952311B (en) | 2022-07-08 | 2022-07-08 | Material belt type assembling, welding and cutting integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114952311B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414598B (en) * | 2021-07-23 | 2025-09-30 | 江苏艾锐博精密金属科技有限公司 | Single strip automatic welding mechanism |
| CN116871893A (en) * | 2023-07-04 | 2023-10-13 | 深圳市一精科技有限公司 | A shrapnel loading and moving system |
| CN116652610B (en) * | 2023-07-17 | 2025-10-21 | 广东鑫信智能装备有限公司 | A chip welding machine |
| CN117047279B (en) * | 2023-10-12 | 2023-12-12 | 深圳市业展电子有限公司 | Resistance pin laser welding machine and laser welding process thereof |
| CN118099278B (en) * | 2024-02-05 | 2025-03-07 | 苏州库瑞奇自动化有限公司 | Discharging and bar code pasting integrated machine |
| CN118616991B (en) * | 2024-08-14 | 2024-12-13 | 扬州京柏自动化科技有限公司 | Welding equipment for power supply fixing gasket |
| CN118989708B (en) * | 2024-10-18 | 2024-12-27 | 江苏易实精密科技股份有限公司 | Elastic support welding device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366187A (en) * | 2018-12-05 | 2019-02-22 | 昆山恒信达自动化设备有限公司 | The automatic radium soldering equipment of workpiece |
| CN210379732U (en) * | 2019-10-29 | 2020-04-21 | 深圳市菲易特自动化有限公司 | Automatic terminal material belt folding mechanism |
| CN215615982U (en) * | 2021-08-31 | 2022-01-25 | 东莞怡力精密制造有限公司 | Welding machine |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4004187C2 (en) * | 1990-02-12 | 1999-03-11 | Stop Choc Schwingungstechnik Gmbh & Co Kg | Shock absorber main body, and method and device for producing the same |
| CN105798370B (en) * | 2016-05-11 | 2018-09-07 | 歌尔股份有限公司 | Steel disc cuts feeding and waste material collection device |
| CN205834489U (en) * | 2016-07-07 | 2016-12-28 | 深圳市领略数控设备有限公司 | A kind of mould inner laser bonding machine |
| CN107745254B (en) * | 2017-08-22 | 2019-09-10 | 东莞市蓉工自动化科技有限公司 | Automatic assembling riveting machine for USB interface |
| CN108746989A (en) * | 2018-05-04 | 2018-11-06 | 温州大学激光与光电智能制造研究院 | Valve housing volumetric laser welding assembly technique |
| CN108788767B (en) * | 2018-05-29 | 2024-01-05 | 杭州泰尚机械有限公司 | Welding equipment for realizing welding of two material sheet patches and control method thereof |
| CN109703807A (en) * | 2018-12-07 | 2019-05-03 | 上海轩田工业设备有限公司 | A kind of equipment cutting detection packaging for metal material belt |
| CN111994617B (en) * | 2020-06-15 | 2022-07-19 | 苏州富强科技有限公司 | Feeding and waste recovery integral type loading attachment |
| CN112978361A (en) * | 2021-03-07 | 2021-06-18 | 上海磐云科技有限公司 | High-speed precision assembly equipment of ultra-thin keyboard blank key support |
-
2022
- 2022-07-08 CN CN202210804985.8A patent/CN114952311B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366187A (en) * | 2018-12-05 | 2019-02-22 | 昆山恒信达自动化设备有限公司 | The automatic radium soldering equipment of workpiece |
| CN210379732U (en) * | 2019-10-29 | 2020-04-21 | 深圳市菲易特自动化有限公司 | Automatic terminal material belt folding mechanism |
| CN215615982U (en) * | 2021-08-31 | 2022-01-25 | 东莞怡力精密制造有限公司 | Welding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114952311A (en) | 2022-08-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114952311B (en) | Material belt type assembling, welding and cutting integrated machine | |
| CN115041970B (en) | Automatic punching and sawing combined equipment for multiple aluminum profiles | |
| CN211557109U (en) | Automatic assembling equipment for motor end cover | |
| CN107321869B (en) | Planing tool blade automatic blanking collating unit | |
| CN207985990U (en) | A kind of full-automatic glass window production line | |
| CN108328241A (en) | A kind of full-automatic glass window production line | |
| CN110640365A (en) | High-efficient welding equipment | |
| CN215824020U (en) | Automatic cutting device for dumbbell weight counterbalance pieces | |
| CN115072420A (en) | Automatic die cutting machine | |
| CN113182740B (en) | Double-pass joint built-in soldering lug assembling equipment | |
| CN110816967B (en) | A kind of automatic stacking and packaging device and packaging method for slender rods | |
| CN210282543U (en) | Sheet cuts transport mechanism, lithium electric capacity manufacture equipment | |
| CN114379097A (en) | Blood bag reflux valve manufacturing machine | |
| CN220409055U (en) | Four-edge saw for plate | |
| CN219336486U (en) | Full-automatic disc spot welding equipment | |
| CN118492986A (en) | Full-automatic production line for double-path linear positive and negative two-row power pole lugs | |
| CN216068890U (en) | Waste discharge device of packing box flitch and packing box flitch cross cutting production line | |
| CN110586712A (en) | Full-automatic double bending machine capable of automatically feeding and discharging and working method thereof | |
| CN216543639U (en) | Get article machine | |
| CN215658095U (en) | Plate shearing machine feeding mechanism | |
| CN212765435U (en) | Automatic engraver workstation of business turn over material | |
| CN210794977U (en) | Full-automatic stacking device for PP (polypropylene) plates | |
| CN212948191U (en) | Beer machine automatic production send material collecting device | |
| CN210936903U (en) | A cutting machine for automatically cutting brocade threads on products | |
| CN109625898B (en) | Chain pin shaft conveying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |