CN110561125B - Z-shaped plate tapping assembly line - Google Patents
Z-shaped plate tapping assembly line Download PDFInfo
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- CN110561125B CN110561125B CN201910712764.6A CN201910712764A CN110561125B CN 110561125 B CN110561125 B CN 110561125B CN 201910712764 A CN201910712764 A CN 201910712764A CN 110561125 B CN110561125 B CN 110561125B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a Z-shaped plate tapping processing assembly line which comprises a transmission mechanism, a Z-shaped plate feeding mechanism, a patch detection mechanism, a welding mechanism, a punching mechanism, a tapping mechanism and a threaded hole detection mechanism, wherein full-automatic production is realized from feeding, welding, punching, tapping and detection of a Z-shaped plate and a patch, and meanwhile, the front and back detection of the patch and the standard detection of the threaded hole are realized, so that the product quality is ensured; time and labor are saved, labor cost is reduced, production efficiency is improved, and the method is suitable for modern industrial production.
Description
Technical Field
The invention relates to tapping equipment, in particular to a Z-shaped plate tapping production line.
Background
At present, automation and intellectualization still become a trend in industrial production. In the past, a paster is manually attached to a Z-shaped plate by a worker, and the worker then manually controls a welding machine, a punching machine and a tapping machine to process the Z-shaped plate attached with the paster. However, the manual production mode is time-consuming, labor-consuming and high in labor cost, and the production efficiency is seriously influenced. Therefore, the development of an automatic tapping device applied to a Z-shaped plate is a problem which needs to be solved urgently in the field.
Disclosure of Invention
The invention aims to solve at least one technical problem in the prior art, and provides a Z-shaped plate tapping production line, which realizes full-automatic production from feeding, welding, punching, tapping and detection of a Z-shaped plate and a patch.
The technical scheme adopted by the invention for solving the problems is as follows:
a Z-shaped plate tapping assembly line comprises:
the conveying mechanism is used for conveying the Z-shaped plate;
the Z-shaped plate feeding mechanism is used for separating the overlapped Z-shaped plates and feeding the separated Z-shaped plates to the transmission mechanism and is positioned at the front end of the transmission mechanism;
the patch feeding mechanism is used for feeding patches to the lower part of the Z-shaped plate and comprises a vibration disc and a patch pushing mechanism, the vibration disc is used for arranging the patches and transmitting the patches to the patch pushing mechanism, and the patch pushing mechanism is used for pushing the patches to the lower part of the Z-shaped plate;
the patch detection mechanism is used for detecting the front and the back of a patch and is arranged on the patch pushing mechanism, and the patch detection mechanism sends a pushing signal to the patch pushing mechanism when detecting that the front of the patch is placed upwards;
the welding mechanism is used for welding the patch and the Z-shaped plate together;
the punching mechanism is used for punching the Z-shaped plate and the patch;
the tapping mechanism is used for tapping and processing the holes punched by the punching mechanism;
and the threaded hole detection mechanism is used for detecting whether the machined threaded hole is qualified or not through torque.
Further, the transmission mechanism comprises an auxiliary clamping block provided with a clamping groove, a first guide rail arranged on one side of the auxiliary clamping block, a first sliding block sliding on the first guide rail and a clamping arm arranged on the first sliding block; the clamping arm clamps the Z-shaped plate to move and enables a side plate on one side of the Z-shaped plate to be arranged in the clamping groove of the auxiliary clamping block to be fixed.
Further, the Z-shaped plate feeding mechanism comprises a fixing component, a moving component and a turning component; the fixed assembly presses the overlapped Z-shaped plate and enables the Z-shaped plate to be fixed at an inclined angle of the side plate, and the moving assembly sucks the Z-shaped plate and transversely moves the Z-shaped plate to the overturning assembly; the turnover assembly rotates to enable the Z-shaped plate to be converted into a vertical angle of the side plate from the inclined angle of the side plate.
Further, the fixing assembly includes a second guide rail; one end of the fixed assembly, which is close to the moving assembly, is a fixed first clamping piece, and the other end of the fixed assembly is a second clamping piece which is driven by a motor to reciprocate on the second guide rail; and a Z-shaped plate which is overlapped is arranged between the first clamping piece and the second clamping piece.
Furthermore, the moving assembly comprises a third guide rail and a second sliding block which reciprocates on the third guide rail, and a sucker connected with the air pump is arranged on the second sliding block.
Further, the upset subassembly includes the upset piece and establishes the footing of upset piece both sides, the upset piece with the footing is articulated, be equipped with the drive in the footing the rotatory motor of upset piece, the upset piece is equipped with the Z type groove that is used for centre gripping Z template, Z type inslot be equipped with the little guide rail with the telescopic link that moves on the little guide rail, the telescopic link is pushed the Z template to the double-layered inslot of supplementary clamp splice.
Further, the patch pushing mechanism comprises a first pushing assembly, a second pushing assembly and a carrying assembly; the first pushing assembly is connected with the vibrating disc, the patch detection mechanism is arranged on the first pushing assembly, and the conveying assembly conveys the patches with the upward front faces on the first pushing assembly to the second pushing assembly; the first pushing assembly and the second pushing assembly push respective patches to the lower part of the Z-shaped plate at the same time.
Further, the first pushing assembly comprises a first base plate provided with a first moving groove facilitating patch moving, a first pushing cylinder arranged below the first base plate and a first pushing plate connected with the first pushing cylinder; the first pushing plate is driven by the first pushing cylinder to push the patch and enable the patch to move along the first moving groove; the second pushing assembly is identical to the first pushing assembly in structure.
Furthermore, the patch detection mechanism is a distance sensor, and the front surface of the patch is provided with a convex part; the distance sensor is positioned right above the boss; the patch feeding mechanism further comprises a patch backflow channel, and the tail end of the patch backflow channel is communicated with the vibration disc; and when the patch detection mechanism detects that the patch is placed upwards on the reverse side, a return signal is sent to the carrying mechanism, and the carrying mechanism carries the patch to the patch return channel so that the patch returns to the vibration disc along the patch return channel.
Further, the threaded hole detection mechanism comprises a torque sensor and a rotating shaft connected with the torque sensor; the threaded hole detection mechanism inserts the rotating shaft into a threaded hole of the Z-shaped plate and enables the rotating shaft to rotate, and the torque sensor measures the torsional moment of the threaded hole; and when the torsional moment of the threaded hole is smaller than the threshold value of the torsional moment, judging that the Z-shaped plate is unqualified in processing.
The Z-shaped plate tapping assembly line at least has the following beneficial effects: the full-automatic production is realized through the feeding, welding, punching, tapping and detection of the Z-shaped plate and the patch, and meanwhile, the front and back detection of the patch and the standard detection of a threaded hole are realized, so that the product quality is ensured; time and labor are saved, labor cost is reduced, production efficiency is improved, and the method is suitable for modern industrial production.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a top view of a Z-type plate tapping line according to an embodiment of the present invention;
FIG. 2 is a block diagram of a Z-type plate tapping line according to an embodiment of the present invention;
FIG. 3 is a block diagram of a Z-plate feeding mechanism;
FIG. 4 is a block diagram of the flip assembly;
FIG. 5 is a view showing the installation structure of the patch feeding mechanism and the transferring mechanism;
FIG. 6 is a block diagram of a patch feeding mechanism;
FIG. 7 is a block diagram of a welding mechanism;
FIG. 8 is a block diagram of the punching mechanism;
FIG. 9 is a block diagram of a tapping mechanism;
fig. 10 is a structural diagram of the screw hole detection mechanism.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1, 2 and 6, one embodiment of the present invention provides a Z-type plate tapping process line, including:
a conveying mechanism 100 for conveying the Z-shaped plate;
the Z-shaped plate feeding mechanism 200 is used for separating the overlapped Z-shaped plates and feeding the separated Z-shaped plates to the transmission mechanism 100 and is positioned at the front end of the transmission mechanism 100;
the patch feeding mechanism 300 is used for feeding patches to the lower part of the Z-shaped plate, the patch feeding mechanism 300 comprises a vibration disc 310 and a patch pushing mechanism 320, the vibration disc 310 arranges and transmits the patches to the patch pushing mechanism 320, and the patch pushing mechanism 320 pushes the patches to the lower part of the Z-shaped plate;
the patch detection mechanism 330 is used for detecting the front and back of a patch, is arranged on the patch pushing mechanism 320, and sends a pushing signal to the patch pushing mechanism 320 when the patch detection mechanism 330 detects that the front of the patch is placed upwards;
a welding mechanism 400 for welding the patch and the Z-shaped plate together;
the punching mechanism 500 is used for punching the Z-shaped plate and the patch;
the tapping mechanism 600 is used for tapping and processing the holes punched by the punching mechanism 500;
and the threaded hole detection mechanism 700 is used for detecting whether the machined threaded hole is qualified or not through torque.
In the embodiment, full-automatic production is realized through feeding, welding, punching, tapping and detecting of the Z-shaped plate and the patch, and meanwhile, front and back detection of the patch and standard detection of a threaded hole are realized, so that the product quality is ensured; time and labor are saved, labor cost is reduced, production efficiency is improved, and the method is suitable for modern industrial production.
Referring to fig. 5, in another embodiment, the transfer mechanism 100 includes an auxiliary clamp block 110 having a clamp groove, a first guide rail 120 disposed at one side of the auxiliary clamp block 110, a first slide block 130 sliding on the first guide rail 120, and a clamp arm 140 mounted on the first slide block 130; the clamping arm 140 clamps the Z-shaped plate to move and enables a side plate of one side of the Z-shaped plate to be placed in the clamping groove of the auxiliary clamping block 110 for fixation. It should be noted that the auxiliary clamping block 110 is fixed, and plays a role of assisting in fixing the Z-shaped plate, so as to prevent the Z-shaped plate from deviating during the machining process and affecting the machining precision. In the whole machining process, one Z-shaped plate is clamped by the same clamping arm 140 to move, and the clamping arm 140 does not need to be changed in the process.
Referring to fig. 3 and 4, in another embodiment, the Z-type plate feeding mechanism 200 includes a fixing assembly 210, a moving assembly 220, and an overturning assembly 230; the fixing assembly 210 presses the overlapped Z-shaped plate and fixes the Z-shaped plate at an inclined angle of the side plate, and the moving assembly 220 sucks the Z-shaped plate and moves the Z-shaped plate transversely to the overturning assembly 230; the flipping assembly 230 rotates to turn the Z-shaped panel from the angle the side panel is tilted to the angle the side panel is vertical.
Specifically, the fixing assembly 210 includes a second guide rail 211; one end of the fixing component 210 close to the moving component 220 is a fixed first clamping piece 212, and the other end of the fixing component 210 is a second clamping piece 213 driven by a motor to reciprocate on the second guide rail 211; a nested Z-shaped plate is placed between the first clamping member 212 and the second clamping member 213. Wherein, one side of the first clamping piece 212 facing the Z-shaped plate is provided with a triangular convex piece, and the triangular convex piece of the first clamping piece 212 is embedded into the corner of the Z-shaped plate; one side of the second clamping member 213 facing the Z-shaped plate is also provided with a triangular convex member, and the triangular convex member of the second clamping member 213 is embedded into the other corner of the Z-shaped plate, so that the Z-shaped plate keeps the inclined angle of the side plate. When the moving assembly 220 moves one of the Z-shaped plates away, the motor drives the second clamping member 213 to move along the second guide rail 211 towards the Z-shaped plate, and the overlapped Z-shaped plate is compressed inwards. It should be noted that, the first clamping member 212 and the second clamping member 213 are both provided with a pressure sensor, and a gap is left between the first clamping member 212 and the second clamping member 213 and the overlapped Z-shaped plate, so that the moving assembly 220 is convenient to move the Z-shaped plate away.
Further, the moving assembly 220 includes a third guide rail 221 and a second sliding block 222 reciprocating on the third guide rail 221, and a suction cup connected to an air pump is disposed on the second sliding block 222. The suction cup sucks the Z-shaped plate, and the second sliding block 222 moves along the third guide rail 221 to drive the Z-shaped plate to move transversely to the turnover assembly 230.
Further, the turnover assembly 230 comprises a turnover block 231 and vertical legs 232 arranged on two sides of the turnover block 231, the turnover block 231 is hinged to the vertical legs 232, a motor for driving the turnover block 231 to rotate is arranged in the vertical legs 232, the turnover block 231 is provided with a Z-shaped groove 233 used for clamping a Z-shaped plate, a small guide rail 234 and an expansion link 235 moving on the small guide rail 234 are arranged in the Z-shaped groove 233, and the expansion link 235 pushes the Z-shaped plate into a clamping groove of the auxiliary clamping block 110. In the process that the moving assembly 220 moves the Z-shaped plate to enter the overturning assembly 230, the telescopic rod 235 retracts, so that the Z-shaped plate can enter conveniently; after the Z-shaped plate completely enters the Z-shaped groove 233 of the turnover assembly 230, the telescopic rod 235 extends to push the Z-shaped plate to the auxiliary clamping block 110, and the clamping arm 140 clamps the Z-shaped plate of the auxiliary clamping block 110.
Referring to fig. 5 and 6, in another embodiment, the patch pushing mechanism 320 includes a first pushing assembly 321, a second pushing assembly 322, and a handling assembly 323; the first pushing assembly 321 is connected to the vibrating tray 310, the patch detection mechanism 330 is disposed on the first pushing assembly 321, and the conveying assembly 323 conveys the upward-facing patch on the first pushing assembly 321 to the second pushing assembly 322; the first and second pusher assemblies 321 and 322 simultaneously push the respective patches down the Z-shaped plate.
The carrying assembly 323 comprises a vertical rod 3231 and a mechanical arm 3232 hinged to the vertical rod 3231, the mechanical arm 3232 is driven by a motor to rotate around the vertical rod 3231, and a suction cup connected to an air pump and used for sucking the patch is arranged at the tail end of the mechanical arm 3232.
Further, the first pushing assembly 321 includes a first base plate 3211 provided with a first moving groove 3214 for facilitating movement of the patch, a first pushing cylinder 3212 disposed below the first base plate 3211, and a first pushing plate 3213 connected to the first pushing cylinder 3212; the first pushing plate 3213 pushes the patch under the driving of the first pushing cylinder 3212 and moves the patch along the first moving groove 3214; the second pushing member 322 is identical in structure to the first pushing member 321.
Further, the patch detection mechanism 330 is a distance sensor, and the front surface of the patch is provided with a convex part; the distance sensor is positioned right above the boss; because the reverse side of paster is level and smooth and do not have the bellying, can distinguish the positive and negative of paster through the distance sensor measurement and the distance of paster. The patch feeding mechanism 300 further comprises a patch return channel 324, and the tail end of the patch return channel 324 is communicated with the vibration disc 310; when the patch detection mechanism 330 detects that the patch is placed upside down, it sends a return signal to the carrying mechanism, and the carrying mechanism carries the patch to the patch return channel 324, so that the patch returns to the vibration tray 310 along the patch return channel 324.
Referring to fig. 2, 7, 8 and 9, after the die-attaching mechanism 300 finishes die-attaching the Z-shaped die, the welding mechanism 400 welds the Z-shaped die and the die-attaching die, and the welding head of the welding mechanism 400 is a double-welding head capable of welding two positions of one die-attaching die at the same time. After welding the first patch of the same Z-shaped plate, the clamping arm 140 clamps the Z-shaped plate to move so that the second patch is positioned below the welding head, and the welding mechanism 400 welds the second patch. After the welding is completed, the clamping arms 140 clamp the Z-shaped plate and move to the punching mechanism 500, the punching mechanism 500 is a punching machine, and the punching mechanism 500 punches a hole at a position where the Z-shaped plate and the patch are stacked. After the punching is completed, the clamping arm 140 clamps the Z-shaped plate and moves to the tapping mechanism 600, the tapping mechanism 600 is a tapping machine provided with a multi-axis device, and the tapping machine processes a hole machined by the punching mechanism 500 into a threaded hole. After tapping, the clamping arm 140 clamps the Z-shaped plate and moves to the threaded hole detection mechanism 700.
Referring to fig. 10, in another embodiment, the screw hole detection mechanism 700 includes a torque sensor 710 and a rotation shaft 720 connected to the torque sensor 710; the threaded hole detection mechanism 700 inserts the rotating shaft 720 into the threaded hole of the Z-shaped plate and rotates the rotating shaft 720, and measures the torsional moment of the threaded hole through the torque sensor 710; and when the torsional moment of the threaded hole is smaller than the threshold value of the torsional moment, judging that the Z-shaped plate is unqualified in processing.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiment, and the present invention shall fall within the protection scope of the present invention as long as the technical effects of the present invention are achieved by the same means.
Claims (9)
1. The utility model provides a Z template tapping assembly line which characterized in that includes:
the conveying mechanism is used for conveying the Z-shaped plate;
the Z-shaped plate feeding mechanism is used for separating the overlapped Z-shaped plates and feeding the separated Z-shaped plates to the transmission mechanism and is positioned at the front end of the transmission mechanism, and comprises a fixing assembly, a moving assembly and a turning assembly, wherein the fixing assembly is used for pressing the overlapped Z-shaped plates and fixing the Z-shaped plates at the inclined angle of the side plates, the moving assembly is used for sucking the Z-shaped plates and transversely moving the Z-shaped plates, and the turning assembly is used for converting the inclined angle of the Z-shaped plates from the inclined angle of the side plates to the vertical angle of the side plates;
the patch feeding mechanism is used for feeding patches to the lower part of the Z-shaped plate and comprises a vibration disc and a patch pushing mechanism, the vibration disc is used for arranging the patches and transmitting the patches to the patch pushing mechanism, and the patch pushing mechanism is used for pushing the patches to the lower part of the Z-shaped plate;
the patch detection mechanism is used for detecting the front and the back of a patch and is arranged on the patch pushing mechanism, and the patch detection mechanism sends a pushing signal to the patch pushing mechanism when detecting that the front of the patch is placed upwards;
the welding mechanism is used for welding the patch and the Z-shaped plate together;
the punching mechanism is used for punching the Z-shaped plate and the patch;
the tapping mechanism is used for tapping and processing the holes punched by the punching mechanism;
and the threaded hole detection mechanism is used for detecting whether the machined threaded hole is qualified or not through torque.
2. The Z-type plate tapping process line of claim 1, wherein the conveying mechanism comprises an auxiliary clamping block provided with a clamping groove, a first guide rail arranged on one side of the auxiliary clamping block, a first sliding block sliding on the first guide rail, and a clamping arm mounted on the first sliding block; the clamping arm clamps the Z-shaped plate to move and enables a side plate on one side of the Z-shaped plate to be arranged in the clamping groove of the auxiliary clamping block to be fixed.
3. The Z-die tapping process line of claim 2, wherein said fixture assembly comprises a second rail; one end of the fixed assembly, which is close to the moving assembly, is a fixed first clamping piece, and the other end of the fixed assembly is a second clamping piece which is driven by a motor to reciprocate on the second guide rail; and a Z-shaped plate which is overlapped is arranged between the first clamping piece and the second clamping piece.
4. The Z-type plate tapping process line of claim 3, wherein the moving assembly comprises a third guide rail and a second sliding block reciprocating on the third guide rail, and a suction cup connected with an air pump is arranged on the second sliding block.
5. The Z-shaped plate tapping assembly line of claim 4, wherein the overturning assembly comprises an overturning block and vertical feet arranged on two sides of the overturning block, the overturning block is hinged to the vertical feet, a motor for driving the overturning block to rotate is arranged in each vertical foot, the overturning block is provided with a Z-shaped groove for clamping the Z-shaped plate, a small guide rail and a telescopic rod moving on the small guide rail are arranged in each Z-shaped groove, and the telescopic rod pushes the Z-shaped plate to the clamping groove of the auxiliary clamping block.
6. The Z-type plate tapping process line of claim 1, wherein said pad pushing mechanism comprises a first pushing assembly, a second pushing assembly and a handling assembly; the first pushing assembly is connected with the vibrating disc, the patch detection mechanism is arranged on the first pushing assembly, and the conveying assembly conveys the patches with the upward front faces on the first pushing assembly to the second pushing assembly; the first pushing assembly and the second pushing assembly push respective patches to the lower part of the Z-shaped plate at the same time.
7. The Z-shaped plate tapping process line of claim 6, wherein the first pushing assembly comprises a first base plate provided with a first moving groove for facilitating movement of a patch, a first pushing cylinder arranged below the first base plate, and a first pushing plate connected with the first pushing cylinder; the first pushing plate is driven by the first pushing cylinder to push the patch and enable the patch to move along the first moving groove; the second pushing assembly is identical to the first pushing assembly in structure.
8. The Z-type plate tapping process line of claim 6 or 7, wherein the patch detection mechanism is a distance sensor, and the front surface of the patch has a protrusion; the distance sensor is positioned right above the boss; the patch feeding mechanism further comprises a patch backflow channel, and the tail end of the patch backflow channel is communicated with the vibration disc; and when the patch detection mechanism detects that the patch is placed upwards on the reverse side, a return signal is sent to the carrying mechanism, and the carrying mechanism carries the patch to the patch return channel so that the patch returns to the vibration disc along the patch return channel.
9. The Z-type plate tapping process line of claim 1, wherein the threaded hole detection mechanism comprises a torque sensor and a rotating shaft connected with the torque sensor; the threaded hole detection mechanism inserts the rotating shaft into a threaded hole of the Z-shaped plate and enables the rotating shaft to rotate, and the torque sensor measures the torsional moment of the threaded hole; and when the torsional moment of the threaded hole is smaller than the threshold value of the torsional moment, judging that the Z-shaped plate is unqualified in processing.
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| CN201910712764.6A CN110561125B (en) | 2019-08-02 | 2019-08-02 | Z-shaped plate tapping assembly line |
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| CN110561125B true CN110561125B (en) | 2021-05-11 |
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| CN111716099A (en) * | 2020-06-12 | 2020-09-29 | 五邑大学 | Automatic assembly line for workpieces |
| CN117340602B (en) * | 2023-12-06 | 2024-02-20 | 苏州猎奇智能设备有限公司 | Automatic assembly equipment of temperature-sensing valve |
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