CN212043463U - Automatic assembling equipment for down lamp - Google Patents

Abstract

The utility model relates to a down lamp equipment, include: the device comprises a down lamp front assembling device and a down lamp back assembling device which are arranged oppositely; the down lamp comprises a down lamp body, a diffusion plate, a down lamp front assembling device, a lamp body and a lamp body fixing device, wherein the down lamp front assembling device is used for installing the lamp body and the diffusion plate on the lamp body; down lamp reverse side equipment for on installing buckle, left jump ring, right jump ring to the lamp body, the utility model discloses an automatic equipment of down lamp can realize the installation to the down lamp positive and negative automatically, and whole process full automatization is accomplished, whole seamless operation, the production efficiency of the down lamp that has improved that is showing, equipment quality also obtains improving when having reduced the recruitment cost, and holistic structural layout is reasonable, has higher practicality and spreading value.

Description

Automatic assembling equipment for down lamp

Technical Field

The utility model relates to an automatic equipment especially relates to an automatic equipment for down lamp.

Background

The down lamp is an electrical device for daily processing, the demand is large, the lamp panel, the diffusion plate, the clamp spring, the buckle and the like need to be assembled on the lamp body when the down lamp is produced and processed, the down lamp is manually assembled by the production processing technology at the present stage, but the production mode completely depends on manual operation and cannot ensure the consistency of product assembly; meanwhile, the consistency of the production quantity can not be ensured by manual assembly, human resources are consumed, more factory floor occupied area is occupied, workers are easy to be injured by manual operation, and therefore the operation mode has many defects and can not meet the actual processing requirement.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the purpose is in order to overcome prior art not enough and provide one kind can accomplish the positive and negative automatic equipment to the down lamp automatically, and full automation processing is accomplished, has saved the labour, has promoted the automatic equipment of down lamp of the assembly quality of machining efficiency and product.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a downlight assembly apparatus, comprising:

the device comprises a down lamp front assembling device and a down lamp back assembling device which are arranged oppositely; wherein the content of the first and second substances,

the front assembling equipment of the down lamp is used for installing the lamp body and the diffusion plate on the lamp body;

and the equipment for assembling the reverse side of the down lamp is used for installing the buckle, the left clamp spring and the right clamp spring on the lamp body.

Further, the equipment is openly assembled including setting up in the frame of openly to the down lamp:

the assembly line indexing jig is used for driving the lamp panel and the lamp body to synchronously transmit forwards for processing in sequence;

the lamp body comprises two groups of lamp panels and two groups of lamp bodies, wherein the two groups of lamp panels and the lamp bodies are fixed by the two groups of automatic screw assembling equipment;

the screw height detection and sorting mechanism is used for detecting the qualification of screws assembled by two groups of automatic screw assembling equipment and rejecting defective products;

the diffusion plate transmission and assembly mechanism is used for assembling the diffusion plate on the lamp body;

and the front overturning mechanical arm is used for grabbing the processed product and rotating the product by 90 degrees to wait for butt joint of the down lamp reverse side assembling equipment.

Further, the assembly line indexing jig comprises two annular conveyor belts arranged in parallel, jigs matched with the lamp bodies are arranged on the two annular conveyor belts, and grooves are formed in the jigs; the lamp body sets up in the recess be equipped with the lamp plate on the lamp body.

Furthermore, the screw height detecting and sorting mechanism comprises a screw detecting bracket, and two ends of the screw detecting bracket are respectively provided with a screw detecting mechanism and a screw sorting mechanism which can slide transversely; a waste box is arranged on one side of the screw sorting mechanism; the screw detection mechanism comprises a screw detection lifting cylinder, and a displacement sensor arranged corresponding to the screw is arranged at the lower end of the screw detection lifting cylinder; the screw sorting mechanism comprises a sorting lifting cylinder; the lower extreme of letter sorting lift cylinder is equipped with two mechanical cleft hands, and mechanical cleft hand is controlled by the cleft hand cylinder.

Further, the diffusion plate transmission and assembly mechanism comprises a diffusion plate transmission assembly and a diffusion plate assembly, a placing table is arranged between the two diffusion plate transmission assemblies and the diffusion plate assembly, and a diffusion plate jig for placing a diffusion plate is arranged on the placing table; the diffusion plate transmission assembly comprises two diffusion plate transmission lines, two diffusion plate jigs are arranged on the two diffusion plate transmission lines, and the diffusion plate is arranged on the diffusion plate jigs;

the diffusion plate assembly component comprises two diffusion plate grabbing air cylinders and two diffusion plate pressing air cylinders which can synchronously and transversely move; the bottom parts of the diffusion plate grabbing cylinder and the diffusion plate pressing cylinder are respectively provided with a diffusion plate sucker and a pressing plate; the pressing plate is connected with the pressing sucker through a spring.

Further, the front-back manipulator comprises a manipulator support, and a manipulator lifting cylinder is arranged on the manipulator support; a rotary cylinder is arranged at the bottom of the manipulator lifting cylinder; the rotary cylinder is provided with a rotatable clamping assembly, the clamping assembly is composed of two clamping blocks, and the two clamping blocks are close to/separated from each other through a clamping block cylinder.

Further, down lamp reverse side equipment is including setting up in the reverse side frame:

a reverse side overturning manipulator; the rotary feeding device is used for rotating a product processed by the front assembling equipment of the down lamp and then feeding the product into a back assembling production line;

the reverse side assembly line is used for carrying out linear transmission on the products transmitted by the reverse side overturning mechanical arm;

the buckle assembling mechanism is used for installing the buckle on a product;

the buckle pressure maintaining mechanism is used for pressing the buckle again;

the left clamp spring assembling mechanism is used for installing the left clamp spring on a product;

the right clamp spring assembling mechanism is arranged symmetrically to the structure of the left clamp spring assembling mechanism and is used for installing the left clamp spring on a product;

a discharge robot; taking out the finished product and putting the finished product into a discharge pipeline.

Further, the buckle assembling mechanism comprises a buckle vibrating disk, and a buckle feeding channel is arranged at a discharge hole in the buckle vibrating disk; the bottom of the buckle feeding channel is provided with a direct vibration mechanism; the front end of the buckle feeding channel is provided with a buckle feeding mechanism; the buckle feeding mechanism comprises a buckle positioning plate which can vertically move through a buckle slide rail; the buckle positioning plate is characterized in that buckle placing blocks are arranged at two ends of the buckle positioning plate, and placing cavities for placing buckles are formed in the buckle placing blocks; the buckle is arranged in the placing cavity, and one end of the buckle is clamped on the buckle positioning plate; a buckle lifting cylinder is arranged at the bottom of the buckle placing block; a buckle bracket is arranged on one side of the buckle positioning plate; two buckle grabbing cylinders capable of moving transversely are arranged on the buckle bracket; the bottom that the buckle snatched the cylinder is equipped with the buckle clamping jaw.

Further, the buckle pressure maintaining mechanism comprises a pressure maintaining support, and two pressure maintaining cylinders are arranged on the pressure maintaining support; and a pressure maintaining plate capable of ascending and descending is arranged at the bottom of the pressure maintaining cylinder.

Further, the left clamp spring assembling mechanism comprises a left clamp spring vibrating disc; a discharge port of the left clamp spring vibration disc is provided with a left clamp spring feeding channel positioned at the direct vibration mechanism; a left clamp spring feeding mechanism is arranged on one side of the left clamp spring feeding channel; a left clamp spring grabbing assembly is arranged on one side of the left clamp spring feeding mechanism and used for grabbing a left clamp spring to a product; the left clamp spring feeding mechanism comprises a left clamp spring sliding plate which can vertically move on the left clamp spring fixing frame through a left clamp spring sliding rail; a left clamp spring feeding cylinder is arranged on two sides of the left clamp spring sliding plate, and a left clamp spring positioning block is arranged at the front end of the left clamp spring feeding cylinder; one side of the left clamp spring positioning block is provided with a puller block for fixing the left clamp spring, and the puller block is controlled by a puller cylinder;

the left clamp spring grabbing assembly comprises a left clamp spring bracket; a left clamp spring lifting cylinder capable of moving transversely is arranged on the left clamp spring bracket; the bottom of the left clamp spring lifting cylinder is provided with a left clamp spring clamping plate capable of lifting up and down; a left clamp spring clamping cylinder and a left clamp spring fixing block which are arranged up and down are arranged on the left clamp spring clamping plate; the left clamp spring clamping cylinder and the left clamp spring fixing block are respectively connected with a first clamping block and a second clamping block which are arranged in parallel; the left clamp spring clamping cylinder is used for driving the first clamping block and the second clamping block to clamp each other.

Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:

the utility model discloses the automatic equipment of down lamp of scheme can realize the installation to the down lamp positive and negative automatically, and whole process full automatization is accomplished, whole seamless operation, the improvement of showing the production efficiency of down lamp, equipment quality also obtains improving when having reduced the recruitment cost, holistic structural layout is reasonable, has higher practicality and spreading value.

Drawings

The technical scheme of the utility model is further explained by combining the attached drawings as follows:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of a front assembling device of the down lamp;

FIG. 3 is an enlarged view of a portion of A of FIG. 2;

FIG. 4 is a schematic view of the structure of FIG. 2 from another perspective;

FIG. 5 is an enlarged view of a portion B of FIG. 4;

FIG. 6 is a schematic structural view of a screw height detecting and sorting mechanism;

FIG. 7 is a schematic view of the structure of FIG. 6 from another perspective;

FIG. 8 is a schematic structural view of a front-side-flipping robot;

FIG. 9 is a schematic structural view of a reverse side assembling device of the down lamp;

FIG. 10 is the schematic view of FIG. 9 with the discharge robot and the reverse side flipping robot omitted;

FIG. 11 is an enlarged view of a portion C of FIG. 10;

FIG. 12 is a schematic structural diagram of the left clamp spring assembling mechanism and the right clamp spring assembling mechanism matched with each other;

FIG. 13 is an enlarged view of a portion D of FIG. 12;

FIG. 14 is a schematic structural view of the connection of a clamp spring feeding cylinder and a left clamp spring positioning block;

FIG. 15 is a schematic view of the structure of FIG. 12 from another perspective;

FIG. 16 is an enlarged fragmentary view of E in FIG. 15;

FIG. 17 is a schematic view showing the structure of the pushing-out robot;

wherein: the front assembling device 1 of the tube light, the back assembling device 2 of the tube light, the light body 3, the light panel 4, the diffusion plate 5, the buckle 6, the front frame 10, the assembly line indexing jig 11, the automatic screw assembling device 12, the screw height detecting and sorting mechanism 13, the diffusion plate conveying and assembling mechanism 14, the front turning manipulator 15, the screw detecting bracket 130, the waste bin 131, the screw detecting and lifting cylinder 132, the displacement sensor 133, the sorting and lifting cylinder 134, the gripper cylinder 135, the gripper cylinder 136, the placing table 140, the diffusion plate jig 141, the diffusion plate transmission line 142, the diffusion plate grabbing cylinder 143, the diffusion plate pressing cylinder 144, the diffusion plate sucker 145, the pressing plate 146, the spring 147, the pressing sucker 148, the manipulator bracket 150, the manipulator lifting cylinder 151, the rotating cylinder 152, the back clamping block 153, the clamping block cylinder 154, the back frame 20, the back turning manipulator 21, the assembling, A left clamp spring assembling mechanism 23, a right clamp spring assembling mechanism 24, an ejection manipulator 25, an ejection flow line 26, a buckle pressure maintaining mechanism 27, a buckle assembling mechanism 28, a clamp spring vibration plate 230, a left clamp spring fixing frame 231, a left clamp spring sliding plate 232, a left clamp spring feeding cylinder 233, a left clamp spring positioning block 234, a jacking block 235, a jacking cylinder 236, a left clamp spring bracket 237, a left clamp spring lifting cylinder 238, a left clamp spring clamping plate 239, a left clamp spring clamping cylinder 240, a left clamp spring fixing block 241, a first clamping block 242, a second clamping block 243, a left clamp spring feeding channel 244, a left clamp spring 245, an ejection lower moving cylinder 251, an ejection clamp claw 252, a pressure maintaining bracket 270, a pressure maintaining cylinder 271, a pressure maintaining plate 272, a buckle vibration plate 280, a buckle feeding channel 281, a straight vibration mechanism 282, a buckle slide rail 283, a buckle positioning plate, a buckle placing block 285, a buckle lifting cylinder 286, a buckle bracket, A snap capture cylinder 288, and a snap clamp jaw 289.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Referring to fig. 1-17, the present invention provides a tube light assembling apparatus, comprising: the device comprises a down lamp front assembling device 1 and a down lamp back assembling device 2 which are arranged oppositely; the front assembling equipment 1 of the down lamp is used for installing the lamp body and the diffusion plate on the lamp body; and the equipment 2 for assembling the reverse side of the down lamp is used for installing the buckle, the left clamp spring and the right clamp spring on the lamp body.

Specifically, the front assembling device 1 for the down lamp comprises a front frame 10: the assembly line indexing jig 11 is used for driving the lamp panel and the lamp body to synchronously transmit forwards for processing in sequence; two sets of screw automatic assembling equipment 12 which are symmetrically arranged, wherein each set of screw automatic assembling equipment comprises two screw assembling machines and the two sets of screw automatic assembling equipment are used for synchronously fixing two sets of lamp panels and lamp bodies; the screw height detecting and sorting mechanism 13 is used for detecting the screw qualification of the two groups of automatic screw assembling equipment and removing defective products; a diffusion plate transfer assembly mechanism 14 for assembling the diffusion plate to the lamp body; and the front overturning manipulator 15 is used for grabbing the processed product and rotating the product by 90 degrees to wait for butt joint of down lamp reverse side assembling equipment.

As a further preferred embodiment, the assembly line indexing fixture 11 includes two annular conveyor belts 110 arranged in parallel, and the assembly line indexing fixture is driven by a cam divider, so that the assembly operation can be performed on a product by stopping 3/s of a clock when the assembly line indexing fixture moves for 2/s every 200 mm; jigs 111 matched with the lamp bodies are arranged on the two annular conveyor belts 110, and two grooves are formed in the jigs 111; two lamp body 3 sets up in the recess be equipped with lamp plate 4 on the lamp body 3.

During actual production adds man-hour, the manual work is put into tool 111 with a plurality of lamp bodies 3 and lamp plate 4 of upper and lower complex, then transmits it to two automatic equipment departments of assembling of screw that set gradually through two endless conveyor 110, respectively with two screw automatic mounting between a set of lamp body 3 and the lamp plate 4 that correspond, make lamp body 3 and lamp plate 4 fixed continuous.

As a further preferred embodiment, after the screws are mounted on the lamp body 3, the screw height detecting and sorting mechanism 13 determines whether two groups of four screws locked by the electric screwdriver have the phenomena of screw slipping (the height difference will increase after the screw slipping), screw missing, or screw locking failure through the height by the displacement sensor; the screw height detecting and sorting mechanism 13 comprises a screw detecting bracket 130, and two ends of the screw detecting bracket 130 are respectively provided with a screw detecting mechanism and a screw sorting mechanism which can slide transversely; a waste bin 131 is arranged on one side of the screw sorting mechanism; the screw detection mechanism comprises a screw detection lifting cylinder 132, and four displacement sensors 133 which are arranged corresponding to screws are arranged at the lower end of the screw detection lifting cylinder 132; the screw sorting mechanism comprises a sorting lifting cylinder 134; the lower end of the sorting lifting cylinder 134 is provided with two mechanical gripper hands 135, and the mechanical gripper hands 135 are controlled by a gripper cylinder 136.

During working, two products are conveyed forwards to the positions below the four displacement sensors 133 through the assembly line indexing jig 11, the four screws just correspond to the four displacement sensors 133, the screw detection lifting cylinder 132 drives the displacement sensors 133 to move downwards, and whether the four screws are qualified is checked; if the products are qualified, the two products are continuously transmitted to the diffusion plate transmission and assembly mechanism 14 by the assembly line indexing jig 11; if the defective products are not qualified, the defective products are grabbed by the gripper 135 and placed in the waste bin 131 when the defective products are conveyed below the two grippers 135.

As a further preferred embodiment, the diffuser plate conveying and assembling mechanism 14 includes a diffuser plate conveying assembly and a diffuser plate assembling assembly, a placing table 140 is disposed between the two diffuser plate conveying assemblies and the diffuser plate assembling assembly, and a diffuser plate fixture 141 for placing a diffuser plate is disposed on the placing table 140; the diffuser plate transmission assembly comprises two diffuser plate transmission lines 142, two diffuser plate jigs 141 are arranged on the two diffuser plate transmission lines 142, and the diffuser plate is arranged on the diffuser plate jigs 141.

The diffusion plate assembly comprises two diffusion plate grabbing air cylinders 143 and two diffusion plate pressing air cylinders 144 which can synchronously move transversely; the bottom parts of the diffusion plate grabbing cylinder 143 and the diffusion plate pressing cylinder 144 are respectively provided with a diffusion plate sucker 145 and a pressing plate 146; the pressure plate 146 is connected to a pressure suction cup 148 by a spring 147.

During specific work, the two diffusion plates are conveyed forwards through the two diffusion plate conveying lines 142, and stop working when the diffusion plates are conveyed to a set position, and at the moment, the two diffusion plate suckers 145 suck the diffusion plates and then send the diffusion plates into the diffusion plate jig 141 on the placing table 140; then, the two diffuser plate suction cups 145 continue to suck the two diffuser plates on the diffuser plate transmission line 142, at this time, the diffuser plate pressing air cylinders 144 start to work synchronously, and the pressing suction cups 148 suck the two diffuser plates on the placing table 140; then the diffusion plate sucker 145 and the compressing sucker 148 move to the right synchronously, the diffusion plate sucker 145 continuously places the diffusion plate on the placing table 140, the compressing sucker 148 places the diffusion plate above the lamp panel, the compressing sucker 148 stops working, the diffusion plate compressing cylinder 144 starts working, the compressing plate 146 is driven to press the diffusion plate below the compressing sucker 148 into the lamp body 3, and the spring at the position plays a role in buffering, so that the diffusion plate is prevented from being damaged by compression.

As a further preferred embodiment, the front-back manipulator 15 includes a manipulator support 150, and a manipulator lifting cylinder 151 is disposed on the manipulator support 150; a rotary cylinder 152 is arranged at the bottom of the manipulator lifting cylinder 151; the rotary cylinder 152 is provided with a rotatable clamping assembly, the clamping assembly is composed of two clamping blocks 153, and the two clamping blocks 153 are closed/separated through a clamping block cylinder 154.

After the installation of the front of down lamp finishes, two clamp assemblies via manipulator lift cylinder 151 down remove to the top of two products, then press from both sides tight piece 153 and snatch two products through pressing from both sides tight piece cylinder 154, snatch the back, the product waits for down lamp reverse side equipment 2 to connect the operation after rotatory 90 via rotary cylinder.

Specifically, down lamp reverse side equipment 2 is including setting up on reverse side frame 20: the structure of the reverse side overturning mechanical arm 21 is the same as that of the front side overturning mechanical arm 15, the reverse side overturning mechanical arm 21 is mainly used for clamping one end of a product processed by down lamp front side assembling equipment on the front side and reverse side mechanical arm 15, then the front side overturning mechanical arm 15 returns, and then the reverse side overturning mechanical arm 21 rotates the original product with the front side upwards by 180 degrees and places the product into a reverse side assembling line jig; a reverse side assembly line 22 for performing linear transmission on the product transmitted from the reverse side turnover manipulator 21; a clip assembly mechanism 28 for mounting the clip to the product; a buckle pressure maintaining mechanism 27 for pressing the buckle again; the left clamp spring assembling mechanism 23 is used for installing the left clamp spring on a product; the right clamp spring assembling mechanism 24 is symmetrically arranged with the structure of the left clamp spring assembling mechanism 23 and is used for installing the left clamp spring on a product; a discharge robot 25; from which the finished product is taken out and released to the discharge pipeline 26.

As a further preferred embodiment, the clip assembling mechanism 28 includes a clip vibrating disk 280, and a clip feeding channel 281 is provided at a discharge port of the clip vibrating disk 280; a direct vibration mechanism 282 is arranged at the bottom of the buckle feeding channel 281; a buckle feeding mechanism is arranged at the front end of the buckle feeding channel 281; the buckle feeding mechanism comprises a buckle positioning plate 284 which can vertically move through a buckle slide rail 283; the two ends of the buckle positioning plate 284 are provided with buckle placing blocks 285, and a placing cavity for placing the buckle 6 is arranged on the buckle placing blocks 285; the buckle is arranged in the placing cavity, and one end of the buckle is clamped on the buckle positioning plate; a buckle lifting cylinder 286 is arranged at the bottom of the buckle placing block 285; a buckle support 287 is arranged on one side of the buckle positioning plate 284; two buckle grabbing cylinders 288 capable of moving transversely are arranged on the buckle support 287; the bottom of the buckle grabbing cylinder 288 is provided with a buckle clamping jaw 289.

During actual work, the two products are placed in the reverse assembly line 22 in an inverted mode for transmission; meanwhile, the buckles in the buckle vibration disc 280 are transmitted forwards through the direct vibration mechanism 282 and the buckle feeding channel 281 until the buckles stop in the buckle placing block 285 at the bottom, and the buckles are clamped between the buckle placing block 285 and the buckle positioning plate 284; then the buckle positioning plate 284 moves downwards through the buckle slide rail 283, so that the upper buckle placing block 285 is positioned on one side of the buckle feeding channel 281, and the buckle is clamped between the buckle placing block 285 and the buckle positioning plate 284 again.

Snatch cylinder 288 and shift next for two buckle clamping jaws 289 aim at the buckle, buckle lift cylinder 286 up jack-up with the buckle that corresponds this moment, and two buckle clamping jaws 289 snatch cylinder 288 and move down and snatch two buckles that correspond through the buckle, then two buckle clamping jaws 289 playback, place two products down with two buckles in and compress tightly.

The buckling pressure maintaining mechanism 27 comprises a pressure maintaining support 270, and two pressure maintaining air cylinders 271 are arranged on the pressure maintaining support 270; the bottom of the pressure maintaining cylinder 271 is provided with a pressure maintaining plate 272 capable of ascending and descending, and the pressure maintaining plate 272 moves downwards through the pressure maintaining cylinder 271 to press the buckle again to ensure that the mounted workpiece does not fall off.

As a further preferred embodiment, the left-side clamp spring assembling mechanism 23 includes a left-side clamp spring vibrating plate 230; a left clamp spring feeding channel 244 positioned at the direct vibration mechanism is arranged at the discharge port of the left clamp spring vibration disc 230; a left clamp spring feeding mechanism on one side of the left clamp spring feeding channel 244; a left clamp spring grabbing assembly is arranged on one side of the left clamp spring feeding mechanism and used for grabbing a left clamp spring to a product; the left clamp spring feeding mechanism comprises a left clamp spring sliding plate 232 which can vertically move on the left clamp spring fixing frame 231 through a left clamp spring sliding rail (not shown in the figure); a left clamp spring feeding cylinder 233 is arranged on two sides of the left clamp spring sliding plate 232, and a left clamp spring positioning block 234 is arranged at the front end of the left clamp spring feeding cylinder 233; and a jacking block 235 for fixing the left clamp spring is arranged on one side of the left clamp spring positioning block 234, and the jacking block 235 is controlled by a jacking cylinder 236.

The left snap spring grabbing component comprises a left snap spring bracket 237; a left clamp spring lifting cylinder 238 capable of moving transversely is arranged on the left clamp spring bracket 237; the bottom of the left clamp spring lifting cylinder 238 is provided with a left clamp spring clamping plate 239 capable of lifting up and down; a left clamp spring clamping cylinder 240 and a left clamp spring fixing block 241 which are arranged up and down are arranged on the left clamp spring clamping plate 239; the left clamp spring clamping cylinder 240 and the left clamp spring fixing block 241 are respectively connected with a first clamping block 242 and a second clamping block 243 which are arranged in parallel; the left clamp spring clamping cylinder 240 is used for driving the first clamping block 242 and the second clamping block 243 to clamp with each other.

During operation, two products are conveyed to the left clamp spring assembling mechanism 23, the clamp springs in the left clamp spring vibrating plate 230 flow out and enter the left clamp spring positioning block 234 at the bottom through the left clamp spring feeding channel 244, a groove used for being matched with the left clamp spring 245 is formed in the left clamp spring positioning block 234, the left clamp spring is positioned, and then the left clamp spring is tightly pressed and fixed through the pressing cylinder 236 by the pressing block 235.

The left snap spring slide rail drives the left snap spring slide plate 232 to move downwards, so that the left snap spring positioning block 234 positioned at the top is positioned on one side of the left snap spring feeding channel 244, and the left snap spring feeding channel 244 continues to feed the left snap spring into the left snap spring positioning block 234 and is fixed through the tightening block 235.

The left clamp spring sliding plate 232 moves the two left clamp springs to proper positions, then the two left clamp spring clamping plates 239 move above the two left clamp springs, the first clamping block 242 and the second clamping block 243 move downwards through the left clamp spring lifting cylinder 238, so that the left clamp spring is located between the first clamping block 242 and the second clamping block 243, and the left clamp spring clamping cylinder 240 drives the first clamping block 242 to move forwards, so that the left clamp spring is clamped between the first clamping block 242 and the second clamping block 243.

And finally, the first clamping block 242 and the second clamping block 243 drive the left clamp springs to return, the left clamp spring lifting cylinder 238 drives the two left clamp springs to enter corresponding products, and the first clamping block 242 and the second clamping block 243 are loosened and return to finish the assembly and processing of the left clamp springs.

Then, the two products enter the right clamp spring assembling mechanism 24, and the operation process and the flow are communicated with the left clamp spring assembling mechanism 23.

When the assembly of the two products is completed, the discharging robot 25 starts to work, and the discharging robot 25 includes two discharging lower moving cylinders 250 which can move laterally; the two discharging downward moving cylinders 250 are provided with discharging clamping jaws 251, the discharging clamping jaws 251 move downward to proper positions through the discharging downward moving cylinders 250 to grab two finished products, then the two products move transversely to the discharging assembly line 26, and the discharging clamping jaws 251 return.

The utility model discloses an automatic equipment of down lamp can realize the installation to the down lamp positive and negative automatically, and whole process full automatization is accomplished, whole seamless operation, the improvement of showing the production efficiency of down lamp, the equipment quality also obtains improving when having reduced the recruitment cost, holistic structural layout is reasonable, has higher practicality and spreading value.

The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (10)

1. The utility model provides a down lamp automatic assembly equipment which characterized in that includes:

the device comprises a down lamp front assembling device and a down lamp back assembling device which are arranged oppositely; wherein the content of the first and second substances,

the front assembling equipment of the down lamp is used for installing the lamp body and the diffusion plate on the lamp body;

and the equipment for assembling the reverse side of the down lamp is used for installing the buckle, the left clamp spring and the right clamp spring on the lamp body.

2. A downlight automatic assembly apparatus according to claim 1 wherein the downlight front assembly apparatus comprises, disposed on a front rack:

the assembly line indexing jig is used for driving the lamp panel and the lamp body to synchronously transmit forwards for processing in sequence;

the lamp body comprises two groups of lamp panels and two groups of lamp bodies, wherein the two groups of lamp panels and the lamp bodies are fixed by the two groups of automatic screw assembling equipment;

the screw height detection and sorting mechanism is used for detecting the qualification of screws assembled by two groups of automatic screw assembling equipment and rejecting defective products;

the diffusion plate transmission and assembly mechanism is used for assembling the diffusion plate on the lamp body;

and the front overturning mechanical arm is used for grabbing the processed product and rotating the product by 90 degrees to wait for butt joint of the down lamp reverse side assembling equipment.

3. A downlight automatic assembly apparatus according to claim 2, wherein: the assembly line indexing jig comprises two annular conveyor belts arranged in parallel, jigs matched with lamp bodies are arranged on the two annular conveyor belts, and grooves are formed in the jigs; the lamp body sets up in the recess be equipped with the lamp plate on the lamp body.

4. A downlight automatic assembly apparatus according to claim 2, wherein: the screw height detecting and sorting mechanism comprises a screw detecting support, and a screw detecting mechanism and a screw sorting mechanism which can slide transversely are respectively arranged at two ends of the screw detecting support; a waste box is arranged on one side of the screw sorting mechanism; the screw detection mechanism comprises a screw detection lifting cylinder, and a displacement sensor arranged corresponding to the screw is arranged at the lower end of the screw detection lifting cylinder; the screw sorting mechanism comprises a sorting lifting cylinder; the lower extreme of letter sorting lift cylinder is equipped with two mechanical cleft hands, and mechanical cleft hand is controlled by the cleft hand cylinder.

5. A downlight automatic assembly apparatus according to claim 2, wherein: the diffusion plate transmission and assembly mechanism comprises a diffusion plate transmission assembly and a diffusion plate assembly, a placing table is arranged between the two diffusion plate transmission assemblies and the diffusion plate assembly, and a diffusion plate jig for placing a diffusion plate is arranged on the placing table; the diffusion plate transmission assembly comprises two diffusion plate transmission lines, two diffusion plate jigs are arranged on the two diffusion plate transmission lines, and the diffusion plate is arranged on the diffusion plate jigs;

the diffusion plate assembly component comprises two diffusion plate grabbing air cylinders and two diffusion plate pressing air cylinders which can synchronously and transversely move; the bottom parts of the diffusion plate grabbing cylinder and the diffusion plate pressing cylinder are respectively provided with a diffusion plate sucker and a pressing plate; the pressing plate is connected with the pressing sucker through a spring.

6. A downlight automatic assembly apparatus according to claim 2, wherein: the front turnover manipulator comprises a manipulator support, and a manipulator lifting cylinder is arranged on the manipulator support; a rotary cylinder is arranged at the bottom of the manipulator lifting cylinder; the rotary cylinder is provided with a rotatable clamping assembly, the clamping assembly is composed of two clamping blocks, and the two clamping blocks are close to/separated from each other through a clamping block cylinder.

7. A downlight automatic assembly device according to claim 1, wherein the downlight reverse side assembly device comprises, arranged on a reverse side rack:

a reverse side overturning manipulator; the rotary feeding device is used for rotating a product processed by the front assembling equipment of the down lamp and then feeding the product into a back assembling production line;

the reverse side assembly line is used for carrying out linear transmission on the products transmitted by the reverse side overturning mechanical arm;

the buckle assembling mechanism is used for installing the buckle on a product;

the buckle pressure maintaining mechanism is used for pressing the buckle again;

the left clamp spring assembling mechanism is used for installing the left clamp spring on a product;

the right clamp spring assembling mechanism is arranged symmetrically to the structure of the left clamp spring assembling mechanism and is used for installing the left clamp spring on a product;

a discharge robot; taking out the finished product and putting the finished product into a discharge pipeline.

8. A downlight automatic assembly apparatus according to claim 7, wherein: the buckle assembling mechanism comprises a buckle vibrating disk, and a buckle feeding channel is arranged at a discharge port on the buckle vibrating disk; the bottom of the buckle feeding channel is provided with a direct vibration mechanism; the front end of the buckle feeding channel is provided with a buckle feeding mechanism; the buckle feeding mechanism comprises a buckle positioning plate which can vertically move through a buckle slide rail; the buckle positioning plate is characterized in that buckle placing blocks are arranged at two ends of the buckle positioning plate, and placing cavities for placing buckles are formed in the buckle placing blocks; the buckle is arranged in the placing cavity, and one end of the buckle is clamped on the buckle positioning plate; a buckle lifting cylinder is arranged at the bottom of the buckle placing block; a buckle bracket is arranged on one side of the buckle positioning plate; two buckle grabbing cylinders capable of moving transversely are arranged on the buckle bracket; the bottom that the buckle snatched the cylinder is equipped with the buckle clamping jaw.

9. A downlight automatic assembly apparatus according to claim 7, wherein: the buckle pressure maintaining mechanism comprises a pressure maintaining support, and two pressure maintaining cylinders are arranged on the pressure maintaining support; and a pressure maintaining plate capable of ascending and descending is arranged at the bottom of the pressure maintaining cylinder.

10. A downlight automatic assembly apparatus according to claim 7, wherein: the left clamp spring assembling mechanism comprises a left clamp spring vibrating disc; a discharge port of the left clamp spring vibration disc is provided with a left clamp spring feeding channel positioned at the direct vibration mechanism; a left clamp spring feeding mechanism is arranged on one side of the left clamp spring feeding channel; a left clamp spring grabbing assembly is arranged on one side of the left clamp spring feeding mechanism and used for grabbing a left clamp spring to a product; the left clamp spring feeding mechanism comprises a left clamp spring sliding plate which can vertically move on the left clamp spring fixing frame through a left clamp spring sliding rail; a left clamp spring feeding cylinder is arranged on two sides of the left clamp spring sliding plate, and a left clamp spring positioning block is arranged at the front end of the left clamp spring feeding cylinder; one side of the left clamp spring positioning block is provided with a puller block for fixing the left clamp spring, and the puller block is controlled by a puller cylinder;

the left clamp spring grabbing assembly comprises a left clamp spring bracket; a left clamp spring lifting cylinder capable of moving transversely is arranged on the left clamp spring bracket; the bottom of the left clamp spring lifting cylinder is provided with a left clamp spring clamping plate capable of lifting up and down; a left clamp spring clamping cylinder and a left clamp spring fixing block which are arranged up and down are arranged on the left clamp spring clamping plate; the left clamp spring clamping cylinder and the left clamp spring fixing block are respectively connected with a first clamping block and a second clamping block which are arranged in parallel; the left clamp spring clamping cylinder is used for driving the first clamping block and the second clamping block to clamp each other.

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