CN104175110A - Full-automatic screw locking machine - Google Patents
Full-automatic screw locking machine Download PDFInfo
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- CN104175110A CN104175110A CN201410398102.3A CN201410398102A CN104175110A CN 104175110 A CN104175110 A CN 104175110A CN 201410398102 A CN201410398102 A CN 201410398102A CN 104175110 A CN104175110 A CN 104175110A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention relates to a full-automatic screw locking machine, which comprises a large bottom plate, a screw feeding mechanism, screw locking mechanisms and a product assembly line mechanism, wherein the screw feeding mechanism and the product assembly line mechanism are both mounted on the large bottom plate; two sets of screw locking mechanisms are respectively positioned on the two sides of the screw feeding mechanism. Screws enter the screw feeding mechanism through a pipeline and then reach a screw feeding disc through a discharge opening, screwdrivers are conveyed to the screw feeding disc through the cooperation of X-axis mechanisms, Y-axis mechanisms and Z-axis mechanisms of the screw locking mechanisms, a lifting air cylinder drives clamping jaws to move downwards, a clamping jaw air cylinder drives the clamping jaws to clamp screws, screwdrivers attract the screws so as to enable the screws to reach standard operation positions and the screws are locked. According to the invention, after the screws are locked on products, the product assembly line mechanism starts, and the products, on which screws are mounted, are conveyed to a discharge mechanism. The full-automatic screw locking machine can realize automatic feeding, the screw locking mechanisms take screws automatically, and is in cooperation with the assembly line, the full-automatic screw locking machine can complete the transportation and screw locking of the products, and is low labor strength and high in screw locking and attaching precision.
Description
Technical field:
The present invention relates to a kind of Full-automatic screw locking machine.
Background technology:
During to electronic product lock screw, screw by and outside screw inlet add, by equipment such as pipelines, screw is added in screw feeding mechanism, then screw arrives in screw supply disk by discharging opening, screw locking machine structure passes through X, Y, the cooperation of Z-axis mechanism, screwdriver is transported in supply disk, lift cylinder drives jaw to move down, then jaw cylinder drives jaw gripping screw, then screwdriver holds screw, again at X, Y, under the transportation of Z-axis mechanism, arrive standard operation position, through CCD, take pictures after contraposition, by screw locking, product lock end screw, streamline mechanism starts, mounted product is displaced downwardly to discharging mechanism, the product processing is taken off.Now just need a kind of Full-automatic screw locking machine.
Summary of the invention:
The object of this invention is to provide a kind of Full-automatic screw locking machine, by automatic charging, screw locking machine structure automatic material taking, coordinate traffic flow waterline, can complete transportation and the lock screw of product, whole process, the artificial part participating in only has blowing and feeding, and its labour intensity is low, and screw locking precision is high.
Technology solution of the present invention is as follows:
A Full-automatic screw locking machine, it comprises large base plate, screw feeding mechanism, screw locking machine Gou He product production line mechanism, and described screw feeding mechanism is arranged on large base plate, and described screw locking machine structure has two groups, lays respectively at the both sides of screw feeding mechanism; Described product production line mechanism is arranged on base plate.
Described screw feeding mechanism is provided with screw discharging opening and screw supply disk, and screw adds by the screw inlet on pipeline, and enters in screw feeding mechanism by pipeline, then by screw discharging opening, arrives in screw supply disk.
Described screw locking machine structure comprises lock screw base, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, clip claw mechanism and lock screw device, and described X-axis mechanism has two groups, and symmetry is arranged in lock screw base; In described Mei Zu X-axis mechanism, Yi Zu Y-axis mechanism is installed; In described Mei Zu Y-axis mechanism, one group of Z-axis mechanism is installed; One group of clip claw mechanism and lock screw device are installed on every group of Z-axis mechanism; Described clip claw mechanism comprises lifting connecting plate, lift cylinder, jaw cylinder connecting plate, jaw cylinder and jaw, and described lifting connecting plate is arranged on the end of Z-axis mechanism, and described lift cylinder is arranged on lifting connecting plate; On described lift cylinder, be connected with jaw cylinder connecting plate, on jaw cylinder connecting plate, jaw cylinder be installed, described jaw is arranged on jaw cylinder lower end; Described lock screw device comprises screwdriver connecting plate and screwdriver, and described screwdriver connecting plate is arranged on the back of Z-axis mechanism, and screwdriver is arranged on screwdriver connecting plate.
Described product production line mechanism comprises feeding mechanism, transfer mechanism a, erector station, transfer mechanism b and discharging mechanism, described feeding mechanism is identical with discharging mechanism structure, it comprises installing plate, on described installing plate, support baseboard is installed, the both sides, front and back of described support baseboard are separately installed with riser, for riser after riser before charging and charging, charging drive motors is installed on riser after described charging, the main shaft of charging drive motors is connecting charging driving shaft, charging driving shaft is through riser before charging, one charging driven shaft is also installed between riser after riser and charging before charging, and by charging travelling belt, link together between charging driving shaft and charging driven shaft, two groups of feed conveyor belt are installed between described charging driving shaft and charging driven shaft, two groups of feed conveyor belt lay respectively at before charging the inner side of riser after riser and charging, and before charging, after riser and charging, on riser, are separately installed with charging guide wheel and lead and make feed conveyor belt running, supporting plate pillar is installed on described support baseboard, on supporting plate pillar, loading supporting plate is installed, loading supporting plate is before charging after riser and charging between riser, before described charging, after riser and charging, the upper left-hand of riser is provided with a product block, before described charging, on riser, by inductor holder, be provided with one and can respond to the inductor that product has or not.
Described transfer mechanism a is identical with transfer mechanism b structure, other comprises transfer base, the front and back upper lateral part of described transfer base is separately installed with a transfer riser, for front side transfer riser and rear side transfer riser, described transfer base below is provided with transfer drive motors, the main shaft of transfer drive motors is connecting transfer driving wheel, on described front side transfer riser and rear side transfer riser, transfer driven shaft is also installed, the end of driven shaft is provided with transfer driven pulley, and by transfer belt pulley for feeding foil, links together between transfer driving wheel and transfer driven pulley; Two groups of transfer conveyer belts are installed on described transfer driven shaft, on described front side transfer riser and rear side transfer riser, be separately installed with more than three groups transfer guide wheels, every group of transfer conveyer belt be end to end being wrapped on corresponding transfer driven shaft and transfer guide wheel respectively; The right upper portion of described transfer base is provided with blocking mechanism; Described front side transfer riser inner side is provided with lifting adsorbing mechanism.
Described blocking mechanism comprises and stops pillar, stops air cylinder base, stops cylinder mount pad, stops cylinder and stopper, describedly stop that pillar lower end is arranged on transfer base, upper end is provided with and stops air cylinder base, describedly stop that cylinder mount pad is L-type structure, it is arranged on and stops on air cylinder base, describedly stop that cylinder is arranged on and stop on cylinder mount pad, stopper is arranged on the piston rod upper end that stops cylinder; Described lifting adsorbing mechanism comprises lift cylinder holder, lift cylinder, lifter plate, sucker base plate and sucker, and described lift cylinder holder is arranged on front side transfer riser inner side, and lift cylinder is arranged on lift cylinder holder; The top of described lift cylinder is provided with lifter plate, and described sucker base plate and lifter plate are installed together, and more than three groups suckers is installed on sucker base plate.
Described erector station comprises base and conveyer, the both sides, front and back of described base are separately installed with a riser, for front riser and rear riser, described conveyer comprises drive motors, driving wheel, driven shaft, driven pulley, belt pulley for feeding foil, conveyer belt and guide wheel; Described base below is provided with drive motors, and the main shaft of drive motors is connecting driving wheel, on described front riser and rear riser, driven shaft is also installed, and the end of driven shaft is provided with driven pulley, and by belt pulley for feeding foil, links together between driving wheel and driven pulley; Two groups of conveyer belts are installed on described driven shaft, on described front riser and rear riser, are separately installed with more than three groups guide wheels, every group of conveyer belt be end to end being wrapped on corresponding driven shaft and guide wheel respectively.
The right upper portion of described base is provided with blocking mechanism a, and described blocking mechanism a is identical with blocking mechanism structure; On described front riser and rear riser, be separately installed with side compression mechanism, described side compression mechanism comprises side compression cylinder mount pad, side compression cylinder and side compression piece, described side compression cylinder mount pad is arranged on the lateral surface of front riser or rear riser, side compression cylinder is arranged on side compression cylinder mount pad, and side compression piece is arranged on side compression cylinder.
Described front riser inner side is provided with lifting adsorbing mechanism a, front riser outside is provided with left hold-down mechanism and right hold-down mechanism, described lifting adsorbing mechanism a comprises lift cylinder holder a, lift cylinder a, lifter plate a, sucker fixed head, product supporting plate and sucker a, described lift cylinder holder a is arranged on front riser inner side, and lift cylinder a is arranged on lift cylinder holder a; The top of described lift cylinder a is provided with lifter plate a, described sucker fixed head and lifter plate a are installed together, sucker fixed head top is provided with product supporting plate, and more than three groups sucker a is installed on sucker fixed head, and sucker a exposes on product supporting plate through product supporting plate.
Described right hold-down mechanism comprises right briquetting cylinder holder, right briquetting cylinder and right briquetting, and described right briquetting cylinder holder is arranged on front riser outside, and right briquetting cylinder is arranged on right briquetting cylinder holder, and right briquetting is arranged on right briquetting cylinder.
Described left hold-down mechanism comprises longitudinal air cylinder fixed plate, longitudinal cylinder, push pedal, longitudinal contiguous block, lateral cylinder, slide rail, slide block, horizontal contiguous block, left briquetting contiguous block and left briquetting, and described longitudinal air cylinder fixed plate is arranged on front riser outside; Described longitudinal cylinder is arranged in longitudinal air cylinder fixed plate; On the piston rod of described longitudinal cylinder, push pedal is installed, described longitudinal contiguous block and push pedal are fixed together; On described longitudinal contiguous block, lateral cylinder and slide rail are installed, and lateral cylinder and slide rail be parallel to each other, on slide rail, coordinate slide block is installed, on the piston rod of lateral cylinder, be connected with horizontal contiguous block, and laterally contiguous block is arranged on slide block; On described horizontal contiguous block, be installed with left briquetting contiguous block, described left briquetting is arranged on left briquetting contiguous block.
Inductor holder a is installed on described base plate, product inductor a is installed on inductor holder a, and product inductor is between lifting adsorbing mechanism and blocking mechanism.
On the loading supporting plate of described feeding mechanism, place first product, thereby the drive of charging travelling belt by charging drive motors drives first product to move ahead on loading supporting plate, and inductor can be responded to having or not of product, then first Product transport is upper to transfer mechanism a, can be by blocking mechanism and lifting adsorbing mechanism positioning product, so that product introduction erector station, feeding mechanism enters second product simultaneously, when then first product introduction is stood to erector, second product introduction is to transfer mechanism a, when product inductor a senses after first product, conveyer stops operating, blocking mechanism and blocking mechanism a effect, respectively the product at transfer mechanism a and erector station is stopped to it moves ahead, then the sucker of the lifting adsorbing mechanism a at place, erector station sucks product, side compression mechanism is by side compression air cylinder driven, the acting in conjunction of two side compression cylinders, product is compressed, then left hold-down mechanism and right hold-down mechanism effect, left briquetting and right briquetting are transported to respectively to product surface standard operation position, and press down, push down product surface, then pass through X, Y, the driving of Z axis motor, clip claw mechanism and lock screw device are moved on three direction of principal axis, screwdriver is transported in screw supply disk, then lift cylinder drives jaw to move down, jaw cylinder drives jaw gripping screw, then screwdriver holds screw, again at X, Y, under the transportation of Z-axis mechanism, arrive standard operation position, through CCD, take pictures after contraposition, by screw locking, after lock end screw, blocking mechanism a, lifting adsorbing mechanism a, side compression mechanism, left hold-down mechanism and right hold-down mechanism reset respectively, product is no longer secured in a press, then conveyer drives, product is transported on transfer mechanism b, second product introduction erector station, and on feeding mechanism, put into again the 3rd product, and first product finally takes off by discharging mechanism the product processing, by that analogy, make product lock one by one screw by streamline mechanism.
As preferably, described jaw cylinder connecting plate is L-type structure, and L-type structure one side is provided with lift cylinder, and the opposite side of L-type structure is provided with jaw cylinder.
As preferably, described jaw has two, and each jaw is provided with a step trough, and step trough medial surface is semicircular structure, and during two jaw clamping screws, screw is just in time stuck in step trough place.
As preferably, the upper surface of described loading supporting plate is concordant with the upper surface of feed conveyor belt, and product is placed on loading supporting plate, thereby and charging travelling belt by charging drive motors, drive product to move ahead on loading supporting plate.
As preferably, described supporting plate pillar and stop that pillar has respectively four.
As preferably, on described front riser and rear riser, be respectively equipped with a slotted eye, described side compression piece can be from slotted eye through compressing product side.
As preferably, before described front riser, rear riser, front side transfer riser, rear side transfer riser, charging, after riser and charging, riser top is separately installed with belt protection plate.
As preferably, described left briquetting is arranged on left briquetting contiguous block by two Spring screwses.
As preferably, described horizontal contiguous block is the structure with three flanges, comprises flange a, flange b and flange c, and the piston rod of described flange a place and lateral cylinder links together, and flange b bottom is arranged on slide block, and flange c and pressure head contiguous block link together.
Beneficial effect of the present invention is:
Screw locking machine structure of the present invention is by the cooperation of X, Y, Z axis mechanism, screwdriver is transported in supply disk, lift cylinder drives jaw to move down, then jaw cylinder drives jaw gripping screw, then screwdriver holds screw, under the transportation of Zai X, Y, Z axis mechanism, arrives standard operation position, through CCD, take pictures after contraposition, by screw locking.The present invention can complete automatic locking screw, and the artificial part participating in of whole process only has blowing and feeding, has reduced workman's labour intensity, has improved production efficiency, has improved lock screw quality.
The charging drive motors of feeding mechanism of the present invention drives, make the rotation of charging driving shaft, by charging travelling belt, drive charging driven shaft to rotate, thereby two groups of feed conveyor belt that make to be connected between charging driving shaft and charging driven shaft also turn round, when product is placed on loading supporting plate, by charging drive motors, drive charging travelling belt to rotate, finally drive product to move ahead on loading supporting plate, be convenient to product be supported and product is transported to forward to next work station.
The operation principle of discharging mechanism of the present invention is identical with feeding mechanism, can support product, can make product stablize input and output material.
Transfer mechanism a of the present invention and transfer mechanism b can coordinate streamline mechanism to use, be convenient to mobile and transmission product, and can positioning product, Product transport is arrived to standard operation position, prevent that product from occurring dislocation, departing from the phenomenons such as streamline, it is simple to operate, easy to use, can complete the transportation of product.
The drive motors at erector of the present invention station drives and drives driving wheel rotation, under the effect of belt pulley for feeding foil, drive driven pulley rotation, thereby the conveyer belt on driven shaft is transmitted under the guiding of guide wheel, the final product reach driving on two groups of conveyer belts, when product arrives normal place place, product inductor senses after product, drive motors stops, conveyer belt stops operating, after product stops, blocking mechanism a stops product, lifting adsorbing mechanism a sucks product, side compression mechanism compresses product, left hold-down mechanism and right hold-down mechanism press down, push down product surface, can locate product completely product is locked to screw.Accurate positioning of the present invention, easy to operate, prevent that product from usurping the throne, being shifted, and can transport product to next work station.
Traffic flow waterline mechanism efficiency of the present invention is high, and artificial participation less, only needs blowing and feeding, and labour intensity is low, and lock screw precision is high, has improved product quality
Accompanying drawing explanation:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the structural representation of screw locking machine structure of the present invention;
Fig. 5 is the structural representation of clip claw mechanism of the present invention and lock screw device;
Fig. 6 is another structural representation of clip claw mechanism of the present invention and lock screw device;
Fig. 7 is the structural representation of product production line of the present invention mechanism;
Fig. 8 is the structural representation of the feeding mechanism in Fig. 7;
Fig. 9 is the right view of Fig. 8;
Figure 10 is the structural representation of the transfer mechanism a in Fig. 7, does not wherein comprise front side transfer riser;
Figure 11 is the structural representation at the erector station in Fig. 7;
Figure 12 removes the structural representation after front riser in Figure 11;
Figure 13 is the front view of Figure 12;
Figure 14 is the structural representation of left hold-down mechanism of the present invention;
Figure 15 is another structural representation of left hold-down mechanism of the present invention.
The specific embodiment:
Embodiment, see accompanying drawing 1～15, a kind of Full-automatic screw locking machine, it comprises large base plate 1, screw feeding mechanism I, screw locking machine GouⅡHe product production line mechanism III, described screw feeding mechanism is arranged on large base plate, described screw locking machine structure has two groups, lays respectively at the both sides of screw feeding mechanism; Described product production line mechanism is arranged on base plate.
Described screw feeding mechanism is provided with screw discharging opening 2 and screw supply disk 3, screw adds by the screw inlet on pipeline, and enter in screw feeding mechanism by pipeline, then by screw discharging opening, arrive in screw supply disk, screw supply disk is provided with the hole of different-diameter, be convenient to place dissimilar screw, can adapt to the locking of screw of plurality of specifications.
Described screw locking machine structure comprises lock screw base 4, X-axis mechanism 5, Y-axis mechanism 6, Z-axis mechanism 7, clip claw mechanism IV and lock screw device V, and described X-axis mechanism has two groups, and symmetry is arranged in lock screw base; In described Mei Zu X-axis mechanism, Yi Zu Y-axis mechanism is installed; In described Mei Zu Y-axis mechanism, one group of Z-axis mechanism is installed; One group of clip claw mechanism and lock screw device are installed on every group of Z-axis mechanism; Described X-axis mechanism comprises X-axis motor, X-axis driving wheel, X-axis driven pulley, X-axis belt, X-axis shaft coupling, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip and XY axle joint angle, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on respectively in lock screw base, and the linear module of X-axis and X-axis mounting bar are parallel to each other, and X-axis slide block is installed on X-axis slide rail; On described X-axis mounting bar, X-axis photoelectric sensor is installed; Described X-axis motor is positioned at lock screw base below, the main shaft of X-axis motor is connecting X-axis driving wheel, X-axis driven pulley is arranged on X-axis driven shaft, between X-axis driving wheel and X-axis driven pulley, by X-axis belt, links together, and X-axis driven shaft links together by X-axis shaft coupling and the linear module of X-axis; The linear module of described X-axis with on X-axis slide block, be connected XY axle joint angle, and X-axis sensing chip is arranged on the side of XY axle joint angle.
Described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor, Y-axis sensing chip and YZ module connecting plate, the linear module of described Y-axis and Y-axis mounting bar are arranged on respectively in XY axle joint angle, and the linear module of Y-axis and Y-axis mounting bar are parallel to each other; On described Y-axis mounting bar, Y-axis photoelectric sensor is installed; Described y-axis motor links together by Y-axis shaft coupling and the linear module of Y-axis; On the linear module of described Y-axis, connecting YZ module connecting plate, and Y-axis sensing chip is arranged on the side of YZ module connecting plate.
Described Z-axis mechanism comprises Z axis motor, Z axis driving wheel, Z axis driven pulley, Z axis belt, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis installing plate, Z axis mounting bar, Z axis photoelectric sensor and Z axis sensing chip, the main shaft of Z axis motor is connecting Z axis driving wheel, Z axis driven pulley is arranged on Z axis driven shaft, between Z axis driving wheel and Z axis driven pulley, by Z axis belt, link together, Z axis driven shaft links together by Z axis shaft coupling and z axis module; On z axis module, connecting Z axis module connecting plate, and Z axis module connecting plate and YZ module connecting plate link together, the back side of z axis module is provided with Z axis installing plate; Described Z axis mounting bar is arranged on the side of Z axis installing plate by a bending plate, described Z axis photoelectric sensor is arranged on Z axis mounting bar, and described Z axis sensing chip is arranged on the side of Z axis module connecting plate.
Described X-axis motor drives and makes the rotation of X-axis driving wheel, makes the rotation of X-axis driven pulley under the drive of X-axis belt, thereby the XY axle joint angle on the linear module of X-axis is moved up along X-axis slide rail side, and mobile distance is determined by X-axis photoelectric sensor.Described y-axis motor drives the YZ module connecting plate driving on the linear module of Y-axis to move in Y direction, and mobile distance is determined by Y-axis photoelectric sensor.Described Z axis motor drives and makes the rotation of Z axis driving wheel, under the drive of Z axis belt, make the rotation of Z axis driven pulley, because Z axis module connecting plate and YZ module connecting plate link together, thereby z axis module is moved in Z-direction, mobile distance determined by Z axis photoelectric sensor, and z axis module can drive clip claw mechanism and lock screw device and move in Z-direction like this.
Described clip claw mechanism comprises lifting connecting plate 8, lift cylinder 9, jaw cylinder connecting plate 10, jaw cylinder 11 and jaw 12, and described lifting connecting plate is arranged on the end of Z-axis mechanism, and described lift cylinder is arranged on lifting connecting plate; On described lift cylinder, be connected with jaw cylinder connecting plate, on jaw cylinder connecting plate, jaw cylinder be installed, described jaw is arranged on jaw cylinder lower end; Described lock screw device comprises screwdriver connecting plate 13 and screwdriver 14, described screwdriver connecting plate is arranged on the back of Z-axis mechanism, screwdriver is arranged on screwdriver connecting plate, described jaw cylinder connecting plate is L-type structure, L-type structure one side is provided with lift cylinder, and the opposite side of L-type structure is provided with jaw cylinder.Described jaw has two, and each jaw is provided with a step trough, and step trough medial surface is semicircular structure, and during two jaw clamping screws, screw is just in time stuck in step trough place.
Described product production line mechanism comprises feeding mechanism VI, transfer mechanism a VII, erector's VIII of standing, transfer mechanism b IX and discharging mechanism X, described feeding mechanism is identical with discharging mechanism structure, it comprises installing plate 15, support baseboard 16 is installed on described installing plate, the both sides, front and back of described support baseboard are separately installed with riser, for riser 18 after riser before charging 17 and charging, charging drive motors 19 is installed on riser after described charging, the main shaft of charging drive motors is connecting charging driving shaft 20, charging driving shaft is through riser before charging, one charging driven shaft 21 is also installed between riser after riser and charging before charging, and by charging travelling belt 22, link together between charging driving shaft and charging driven shaft, two groups of feed conveyor belt 23 are installed between described charging driving shaft and charging driven shaft, two groups of feed conveyor belt lay respectively at before charging the inner side of riser after riser and charging, and before charging, after riser and charging, on riser, are separately installed with charging guide wheel 24 and lead and make feed conveyor belt running, four supporting plate pillars 25 are installed on described support baseboard, loading supporting plate 26 is installed on supporting plate pillar, can reliablely and stablely support loading supporting plate, loading supporting plate is before charging after riser and charging between riser, the upper surface of described loading supporting plate is concordant with the upper surface of feed conveyor belt, product is placed on loading supporting plate, thereby and charging travelling belt by charging drive motors, drive product to move ahead on loading supporting plate, before described charging, after riser and charging, the upper left-hand of riser is provided with a product block 27, before described charging, on riser, by inductor holder, be provided with one and can respond to the inductor 28 that product has or not.
Described transfer mechanism a is identical with transfer mechanism b structure, other comprises transfer base 29, the front and back upper lateral part of described transfer base is separately installed with a transfer riser, for front side transfer riser 30 and rear side transfer riser 31, described transfer base below is provided with transfer drive motors 32, the main shaft of transfer drive motors is connecting transfer driving wheel 33, on described front side transfer riser and rear side transfer riser, transfer driven shaft is also installed, the end of driven shaft is provided with transfer driven pulley 34, and by transfer belt pulley for feeding foil 35, link together between transfer driving wheel and transfer driven pulley, two groups of transfer conveyer belts 36 are installed on described transfer driven shaft, on described front side transfer riser and rear side transfer riser, be separately installed with more than three groups transfer guide wheels 37, every group of transfer conveyer belt be end to end being wrapped on corresponding transfer driven shaft and transfer guide wheel respectively, the right upper portion of described transfer base is provided with blocking mechanism, described front side transfer riser inner side is provided with lifting adsorbing mechanism.
Described blocking mechanism comprises and stops pillar 38, stops air cylinder base 39, stops cylinder mount pad 40, stops cylinder 41 and stopper 42, describedly stop that pillar has four, lower end is arranged on transfer base, upper end is provided with and stops air cylinder base, describedly stop that cylinder mount pad is L-type structure, it is arranged on and stops on air cylinder base, describedly stop that cylinder is arranged on and stop on cylinder mount pad, stopper is arranged on the piston rod upper end that stops cylinder, stop that air cylinder driven can drive stopper to move up and down, thereby make stopper can stop product.
Described lifting adsorbing mechanism comprises lift cylinder holder 43, lift cylinder 44, lifter plate 45, sucker base plate 46 and sucker 47, and described lift cylinder holder is arranged on front side transfer riser inner side, and lift cylinder is arranged on lift cylinder holder; The top of described lift cylinder is provided with lifter plate, and described sucker base plate and lifter plate are installed together, and more than three groups suckers is installed on sucker base plate.
Described erector station comprises base 48 and conveyer, the both sides, front and back of described base are separately installed with a riser, for front riser 49 and rear riser 50, described conveyer comprises drive motors 51, driving wheel 52, driven shaft 53, driven pulley 54, belt pulley for feeding foil 55, conveyer belt 56 and guide wheel 57; Described base below is provided with drive motors, and the main shaft of drive motors is connecting driving wheel, on described front riser and rear riser, driven shaft is also installed, and the end of driven shaft is provided with driven pulley, and by belt pulley for feeding foil, links together between driving wheel and driven pulley; Two groups of conveyer belts are installed on described driven shaft, on described front riser and rear riser, are separately installed with more than three groups guide wheels, every group of conveyer belt be end to end being wrapped on corresponding driven shaft and guide wheel respectively.
The right upper portion of described base is provided with blocking mechanism a, and described blocking mechanism a is identical with blocking mechanism structure; On described front riser and rear riser, be separately installed with side compression mechanism, described side compression mechanism comprises side compression cylinder mount pad 58, side compression cylinder 59 and side compression piece 60, described side compression cylinder mount pad is arranged on the lateral surface of front riser or rear riser, side compression cylinder is arranged on side compression cylinder mount pad, and side compression piece is arranged on side compression cylinder.On described front riser and rear riser, be respectively equipped with a slotted eye, described side compression piece can be from slotted eye through compressing product side.
Described front riser inner side is provided with lifting adsorbing mechanism a, front riser outside is provided with left hold-down mechanism and right hold-down mechanism, described lifting adsorbing mechanism a comprises lift cylinder holder a61, lift cylinder a62, lifter plate a63, sucker fixed head 64, product supporting plate 65 and sucker a66, described lift cylinder holder a is arranged on front riser inner side, and lift cylinder a is arranged on lift cylinder holder a; The top of described lift cylinder a is provided with lifter plate a, described sucker fixed head and lifter plate a are installed together, sucker fixed head top is provided with product supporting plate, and more than three groups sucker a is installed on sucker fixed head, and sucker a exposes on product supporting plate through product supporting plate.
Described right hold-down mechanism comprises right briquetting cylinder holder 67, right briquetting cylinder 68 and right briquetting 69, and described right briquetting cylinder holder is arranged on front riser outside, and right briquetting cylinder is arranged on right briquetting cylinder holder, and right briquetting is arranged on right briquetting cylinder.
Described left hold-down mechanism comprises longitudinal air cylinder fixed plate 70, longitudinal cylinder 71, push pedal 72, longitudinal contiguous block 73, lateral cylinder 74, slide rail 75, slide block 76, horizontal contiguous block 77, left briquetting contiguous block 78 and left briquetting 79, and described longitudinal air cylinder fixed plate is arranged on front riser outside; Described longitudinal cylinder is arranged in longitudinal air cylinder fixed plate; On the piston rod of described longitudinal cylinder, push pedal is installed, described longitudinal contiguous block and push pedal are fixed together; On described longitudinal contiguous block, lateral cylinder and slide rail are installed, and lateral cylinder and slide rail be parallel to each other, on slide rail, coordinate slide block is installed, on the piston rod of lateral cylinder, be connected with horizontal contiguous block, and laterally contiguous block is arranged on slide block; On described horizontal contiguous block, be installed with left briquetting contiguous block, described left briquetting is arranged on left briquetting contiguous block by two Spring screwses 80; Described horizontal contiguous block is the structure with three flanges, comprise flange a7701, flange b7702 and flange c7703, the piston rod of described flange a place and lateral cylinder links together, and flange b bottom is arranged on slide block, and flange c and pressure head contiguous block link together.
Inductor holder a81 is installed on described base plate, product inductor a82 is installed on inductor holder a, and product inductor is between lifting adsorbing mechanism and blocking mechanism.
Before described front riser, rear riser, front side transfer riser, rear side transfer riser, charging, after riser and charging, riser top is separately installed with belt protection plate, prevents that foreign material are involved in belt inside, affect the running of mechanism.
Operation principle of the present invention: place first product on the loading supporting plate of feeding mechanism, thereby the drive of charging travelling belt by charging drive motors drives first product to move ahead on loading supporting plate, and inductor can be responded to having or not of product, then first Product transport is upper to transfer mechanism a, can be by blocking mechanism and lifting adsorbing mechanism positioning product, so that product introduction erector station, feeding mechanism enters second product simultaneously, when then first product introduction is stood to erector, second product introduction is to transfer mechanism a, when product inductor a senses after first product, conveyer stops operating, blocking mechanism and blocking mechanism a effect, respectively the product at transfer mechanism a and erector station is stopped to it moves ahead, then the sucker of the lifting adsorbing mechanism a at place, erector station sucks product, side compression mechanism is by side compression air cylinder driven, the acting in conjunction of two side compression cylinders, product is compressed, then left hold-down mechanism and right hold-down mechanism effect, left briquetting and right briquetting are transported to respectively to product surface standard operation position, and press down, push down product surface, then pass through X, Y, the driving of Z axis motor, clip claw mechanism and lock screw device are moved on three direction of principal axis, screwdriver is transported in screw supply disk, then lift cylinder drives jaw to move down, jaw cylinder drives jaw gripping screw, then screwdriver holds screw, again at X, Y, under the transportation of Z-axis mechanism, arrive standard operation position, through CCD, take pictures after contraposition, by screw locking, after lock end screw, blocking mechanism a, lifting adsorbing mechanism a, side compression mechanism, left hold-down mechanism and right hold-down mechanism reset respectively, product is no longer secured in a press, then conveyer drives, product is transported on transfer mechanism b, second product introduction erector station, and on feeding mechanism, put into again the 3rd product, and first product finally takes off by discharging mechanism the product processing, by that analogy, make product lock one by one screw by streamline mechanism.
Above-described embodiment is the specific descriptions that the present invention is carried out; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, within those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjusts and all to fall into protection scope of the present invention.
Claims (9)
1. a Full-automatic screw locking machine, it is characterized in that: it comprises large base plate, screw feeding mechanism, screw locking machine Gou He product production line mechanism, described screw feeding mechanism is arranged on large base plate, and described screw locking machine structure has two groups, lays respectively at the both sides of screw feeding mechanism; Described product production line mechanism is arranged on base plate;
Described screw feeding mechanism is provided with screw discharging opening and screw supply disk, and screw adds by the screw inlet on pipeline, and enters in screw feeding mechanism by pipeline, then by screw discharging opening, arrives in screw supply disk;
Described screw locking machine structure comprises lock screw base, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, clip claw mechanism and lock screw device, and described X-axis mechanism has two groups, and symmetry is arranged in lock screw base; In described Mei Zu X-axis mechanism, Yi Zu Y-axis mechanism is installed; In described Mei Zu Y-axis mechanism, one group of Z-axis mechanism is installed; One group of clip claw mechanism and lock screw device are installed on every group of Z-axis mechanism; Described clip claw mechanism comprises lifting connecting plate, lift cylinder, jaw cylinder connecting plate, jaw cylinder and jaw, and described lifting connecting plate is arranged on the end of Z-axis mechanism, and described lift cylinder is arranged on lifting connecting plate; On described lift cylinder, be connected with jaw cylinder connecting plate, on jaw cylinder connecting plate, jaw cylinder be installed, described jaw is arranged on jaw cylinder lower end; Described lock screw device comprises screwdriver connecting plate and screwdriver, and described screwdriver connecting plate is arranged on the back of Z-axis mechanism, and screwdriver is arranged on screwdriver connecting plate;
Described product production line mechanism comprises feeding mechanism, transfer mechanism a, erector station, transfer mechanism b and discharging mechanism, described feeding mechanism is identical with discharging mechanism structure, it comprises installing plate, on described installing plate, support baseboard is installed, the both sides, front and back of described support baseboard are separately installed with riser, for riser after riser before charging and charging, charging drive motors is installed on riser after described charging, the main shaft of charging drive motors is connecting charging driving shaft, charging driving shaft is through riser before charging, one charging driven shaft is also installed between riser after riser and charging before charging, and by charging travelling belt, link together between charging driving shaft and charging driven shaft, two groups of feed conveyor belt are installed between described charging driving shaft and charging driven shaft, two groups of feed conveyor belt lay respectively at before charging the inner side of riser after riser and charging, and before charging, after riser and charging, on riser, are separately installed with charging guide wheel and lead and make feed conveyor belt running, supporting plate pillar is installed on described support baseboard, on supporting plate pillar, loading supporting plate is installed, loading supporting plate is before charging after riser and charging between riser, before described charging, after riser and charging, the upper left-hand of riser is provided with a product block, before described charging, on riser, by inductor holder, be provided with one and can respond to the inductor that product has or not,
Described transfer mechanism a is identical with transfer mechanism b structure, other comprises transfer base, the front and back upper lateral part of described transfer base is separately installed with a transfer riser, for front side transfer riser and rear side transfer riser, described transfer base below is provided with transfer drive motors, the main shaft of transfer drive motors is connecting transfer driving wheel, on described front side transfer riser and rear side transfer riser, transfer driven shaft is also installed, the end of driven shaft is provided with transfer driven pulley, and by transfer belt pulley for feeding foil, links together between transfer driving wheel and transfer driven pulley; Two groups of transfer conveyer belts are installed on described transfer driven shaft, on described front side transfer riser and rear side transfer riser, be separately installed with more than three groups transfer guide wheels, every group of transfer conveyer belt be end to end being wrapped on corresponding transfer driven shaft and transfer guide wheel respectively; The right upper portion of described transfer base is provided with blocking mechanism; Described front side transfer riser inner side is provided with lifting adsorbing mechanism;
Described blocking mechanism comprises and stops pillar, stops air cylinder base, stops cylinder mount pad, stops cylinder and stopper, describedly stop that pillar lower end is arranged on transfer base, upper end is provided with and stops air cylinder base, describedly stop that cylinder mount pad is L-type structure, it is arranged on and stops on air cylinder base, describedly stop that cylinder is arranged on and stop on cylinder mount pad, stopper is arranged on the piston rod upper end that stops cylinder; Described lifting adsorbing mechanism comprises lift cylinder holder, lift cylinder, lifter plate, sucker base plate and sucker, and described lift cylinder holder is arranged on front side transfer riser inner side, and lift cylinder is arranged on lift cylinder holder; The top of described lift cylinder is provided with lifter plate, and described sucker base plate and lifter plate are installed together, and more than three groups suckers is installed on sucker base plate;
Described erector station comprises base and conveyer, the both sides, front and back of described base are separately installed with a riser, for front riser and rear riser, described conveyer comprises drive motors, driving wheel, driven shaft, driven pulley, belt pulley for feeding foil, conveyer belt and guide wheel; Described base below is provided with drive motors, and the main shaft of drive motors is connecting driving wheel, on described front riser and rear riser, driven shaft is also installed, and the end of driven shaft is provided with driven pulley, and by belt pulley for feeding foil, links together between driving wheel and driven pulley; Two groups of conveyer belts are installed on described driven shaft, on described front riser and rear riser, are separately installed with more than three groups guide wheels, every group of conveyer belt be end to end being wrapped on corresponding driven shaft and guide wheel respectively;
The right upper portion of described base is provided with blocking mechanism a, and described blocking mechanism a is identical with blocking mechanism structure; On described front riser and rear riser, be separately installed with side compression mechanism, described side compression mechanism comprises side compression cylinder mount pad, side compression cylinder and side compression piece, described side compression cylinder mount pad is arranged on the lateral surface of front riser or rear riser, side compression cylinder is arranged on side compression cylinder mount pad, and side compression piece is arranged on side compression cylinder;
Described front riser inner side is provided with lifting adsorbing mechanism a, front riser outside is provided with left hold-down mechanism and right hold-down mechanism, described lifting adsorbing mechanism a comprises lift cylinder holder a, lift cylinder a, lifter plate a, sucker fixed head, product supporting plate and sucker a, described lift cylinder holder a is arranged on front riser inner side, and lift cylinder a is arranged on lift cylinder holder a; The top of described lift cylinder a is provided with lifter plate a, described sucker fixed head and lifter plate a are installed together, sucker fixed head top is provided with product supporting plate, and more than three groups sucker a is installed on sucker fixed head, and sucker a exposes on product supporting plate through product supporting plate;
Described right hold-down mechanism comprises right briquetting cylinder holder, right briquetting cylinder and right briquetting, and described right briquetting cylinder holder is arranged on front riser outside, and right briquetting cylinder is arranged on right briquetting cylinder holder, and right briquetting is arranged on right briquetting cylinder;
Described left hold-down mechanism comprises longitudinal air cylinder fixed plate, longitudinal cylinder, push pedal, longitudinal contiguous block, lateral cylinder, slide rail, slide block, horizontal contiguous block, left briquetting contiguous block and left briquetting, and described longitudinal air cylinder fixed plate is arranged on front riser outside; Described longitudinal cylinder is arranged in longitudinal air cylinder fixed plate; On the piston rod of described longitudinal cylinder, push pedal is installed, described longitudinal contiguous block and push pedal are fixed together; On described longitudinal contiguous block, lateral cylinder and slide rail are installed, and lateral cylinder and slide rail be parallel to each other, on slide rail, coordinate slide block is installed, on the piston rod of lateral cylinder, be connected with horizontal contiguous block, and laterally contiguous block is arranged on slide block; On described horizontal contiguous block, be installed with left briquetting contiguous block, described left briquetting is arranged on left briquetting contiguous block;
Inductor holder a is installed on described base plate, product inductor a is installed on inductor holder a, and product inductor is between lifting adsorbing mechanism and blocking mechanism;
On the loading supporting plate of described feeding mechanism, place first product, thereby the drive of charging travelling belt by charging drive motors drives first product to move ahead on loading supporting plate, and inductor can be responded to having or not of product, then first Product transport is upper to transfer mechanism a, can be by blocking mechanism and lifting adsorbing mechanism positioning product, so that product introduction erector station, feeding mechanism enters second product simultaneously, when then first product introduction is stood to erector, second product introduction is to transfer mechanism a, when product inductor a senses after first product, conveyer stops operating, blocking mechanism and blocking mechanism a effect, respectively the product at transfer mechanism a and erector station is stopped to it moves ahead, then the sucker of the lifting adsorbing mechanism a at place, erector station sucks product, side compression mechanism is by side compression air cylinder driven, the acting in conjunction of two side compression cylinders, product is compressed, then left hold-down mechanism and right hold-down mechanism effect, left briquetting and right briquetting are transported to respectively to product surface standard operation position, and press down, push down product surface, then pass through X, Y, the driving of Z axis motor, clip claw mechanism and lock screw device are moved on three direction of principal axis, screwdriver is transported in screw supply disk, then lift cylinder drives jaw to move down, jaw cylinder drives jaw gripping screw, then screwdriver holds screw, again at X, Y, under the transportation of Z-axis mechanism, arrive standard operation position, through CCD, take pictures after contraposition, by screw locking, after lock end screw, blocking mechanism a, lifting adsorbing mechanism a, side compression mechanism, left hold-down mechanism and right hold-down mechanism reset respectively, product is no longer secured in a press, then conveyer drives, product is transported on transfer mechanism b, second product introduction erector station, and on feeding mechanism, put into again the 3rd product, and first product finally takes off by discharging mechanism the product processing, by that analogy, make product lock one by one screw by streamline mechanism.
2. a kind of Full-automatic screw locking machine according to claim 1, is characterized in that: described jaw cylinder connecting plate is L-type structure, and L-type structure one side is provided with lift cylinder, and the opposite side of L-type structure is provided with jaw cylinder.
3. a kind of Full-automatic screw locking machine according to claim 1, is characterized in that: described jaw has two, and each jaw is provided with a step trough, and step trough medial surface is semicircular structure, and during two jaw clamping screws, screw is just in time stuck in step trough place.
4. a kind of Full-automatic screw locking machine according to claim 1, it is characterized in that: the upper surface of described loading supporting plate is concordant with the upper surface of feed conveyor belt, product is placed on loading supporting plate, thereby and charging travelling belt by charging drive motors, drive product to move ahead on loading supporting plate.
5. a kind of Full-automatic screw locking machine according to claim 1, is characterized in that: described supporting plate pillar and stop that pillar has respectively four.
6. a kind of Full-automatic screw locking machine according to claim 1, is characterized in that: on described front riser and rear riser, be respectively equipped with a slotted eye, described side compression piece can be from slotted eye through compressing product side.
7. a kind of Full-automatic screw locking machine according to claim 1, is characterized in that: before described front riser, rear riser, front side transfer riser, rear side transfer riser, charging, after riser and charging, riser top is separately installed with belt protection plate.
8. a kind of Full-automatic screw locking machine according to claim 1, is characterized in that: described left briquetting is arranged on left briquetting contiguous block by two Spring screwses.
9. a kind of Full-automatic screw locking machine according to claim 1, it is characterized in that: described horizontal contiguous block is the structure with three flanges, comprise flange a, flange b and flange c, the piston rod of described flange a place and lateral cylinder links together, flange b bottom is arranged on slide block, and flange c and pressure head contiguous block link together.
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| CN201410398102.3A CN104175110B (en) | 2014-08-13 | 2014-08-13 | A kind of Full-automatic screw locking machine |
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| CN201410398102.3A CN104175110B (en) | 2014-08-13 | 2014-08-13 | A kind of Full-automatic screw locking machine |
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| CN110666503A (en) * | 2019-11-08 | 2020-01-10 | 东莞市磐锐机电科技有限公司 | Universal type locking machine head compatible with two modes |
| CN111069889A (en) * | 2019-12-26 | 2020-04-28 | 赛尔富电子有限公司 | Automatic lock silk device |
| CN111731757A (en) * | 2020-06-04 | 2020-10-02 | 博众精工科技股份有限公司 | Streamline equipment |
| CN111994621A (en) * | 2020-08-18 | 2020-11-27 | 江苏坚力电子科技股份有限公司 | Automatic screw driving equipment |
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| CN113601139A (en) * | 2021-08-25 | 2021-11-05 | 苏州峰之建精密设备有限公司 | High-precision screw locking mechanism |
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| CN116140954A (en) * | 2023-04-20 | 2023-05-23 | 邢台闽都实业有限公司 | Screw blowing and feeding device |
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| CN104175110B (en) | 2016-05-04 |
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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee after: Bo Seiko Polytron Technologies Inc Address before: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee before: Suzhou Bozhong Precision Industry Technology Co., Ltd. |