CN217291299U - Efficient spot welding and cutting integrated equipment for inductance coil - Google Patents
Efficient spot welding and cutting integrated equipment for inductance coil Download PDFInfo
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- CN217291299U CN217291299U CN202220334757.4U CN202220334757U CN217291299U CN 217291299 U CN217291299 U CN 217291299U CN 202220334757 U CN202220334757 U CN 202220334757U CN 217291299 U CN217291299 U CN 217291299U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model discloses an inductance coil high efficiency spot welding cuts integrative equipment, including the welding carousel that is used for bearing a plurality of positioning jig, locate the feed carousel that is used for bearing the tablet feed bin of duplex position of welding carousel side, be used for material loading tablet to positioning jig respectively and be used for material loading coil to positioning jig's a set of removal manipulator, the clamp plate mechanism of the adjustable crimping height of the cooperation positioning jig of locating welding carousel side and cooperation clamp plate mechanism are used for the welding module of welding coil and tablet. The utility model discloses a link up the high-efficient cooperation of material loading before coil and tablet welding, improve welding efficiency.
Description
Technical Field
The utility model belongs to the technical field of inductance coils prepares, especially, relate to an inductance coils high efficiency spot welding cuts integrative equipment.
Background
An inductor generally comprises a coil and a magnetic core, the coil being externally connected to pins. The inductance coil needs to be welded with a material sheet in the production process, and the existing inductance coil welding equipment with the patent number of CN202110797660.7 comprises a carrier, a shaping mechanism and a paint stripping mechanism, wherein the carrier is conveyed to the shaping mechanism and the paint stripping mechanism for shaping and paint stripping treatment; and then, feeding and cutting a material sheet, then moving to a clamping carrier mechanism through a third moving mechanism to weld the material sheet and an inductance coil, finishing a finished product through an ejection mechanism and a finished product cutting mold, and finally putting the finished product into a storage bin for loading. The existing inductance coil welding equipment is disclosed to move to a clamp carrier mechanism through a third moving mechanism to weld a material sheet and an inductance coil, the connection time of the material sheet and the inductance coil entering the clamp carrier mechanism is long, and the structure of the equipment cannot be suitable for fast-paced efficient operation.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving above-mentioned technical problem, and provide inductance coils high-efficient spot welding and cut integrative equipment to link up the high-efficient cooperation of material loading before realizing coil and tablet welding, improve welding efficiency. In order to achieve the above purpose, the utility model discloses technical scheme as follows:
high-efficient spot welding of inductance coils cuts integrative equipment, including the welding carousel that is used for bearing a plurality of positioning jig, locate the feeding carousel that is used for bearing the tablet feed bin of duplex position of welding carousel side, be used for material loading tablet to positioning jig and be used for material loading coil to positioning jig's a set of mobile manipulator respectively, locate the adjustable crimping height's of cooperation positioning jig clamp mechanism of welding carousel side and cooperate the clamp mechanism to be used for the welding module of welding coil and tablet.
Specifically, the positioning jig is provided with a groove for limiting the material sheet, the bottom of the groove is provided with a plurality of ejection hole positions, and an ejector pin group which can be lifted and run through the ejection hole positions is arranged below the welding turntable.
Specifically, bilateral symmetry is equipped with the tablet feed bin on the feed carousel, and the spacing is piled up and is equipped with a plurality of tablets on the tablet feed bin, the top of tablet feed bin is equipped with the first sensor that is used for detecting top layer tablet high position.
Specifically, be equipped with the connecting portion that a plurality of spaced symmetry set up in groups in the tablet, be equipped with a set of pin of outside extension on the coil, the coil is arranged in between two connecting portion of spaced, and each pin is close to the connecting portion that correspond.
Specifically, the welding module includes a set of electrode that respectively liftable set up, and pin and tablet welded fastening are fixed with welding hole position that a set of electrode passes through positioning jig.
Specifically, the pressing plate mechanism comprises a group of support legs and a pressing plate arranged on the group of support legs in a lifting manner; the pressing plate is provided with a plurality of through holes corresponding to the positions of the welding holes, and the pressing plate is in corresponding compression joint with the positioning jig.
Concretely, the efficient spot welding and cutting integrated equipment for the inductance coil further comprises a material taking and transferring mechanism, a cutting mechanism and a discharging and transferring mechanism.
Specifically, the cutting mechanism comprises a rack, a sliding chute arranged in the rack, a sliding plate arranged in the sliding chute and capable of horizontally stretching and moving, a lower cutting die arranged in the sliding plate and used for positioning a material sheet, an upper cutting die arranged in the rack and corresponding to the lower cutting die, and a fourth driving piece for driving the upper cutting die to move up and down.
Specifically, the unloading detects the transmission band and includes the transmission line, locate the switch-off plate that is used for picking up the material of transmission line side and locate the camera module that is used for detecting coil quality of transmission line top.
Compared with the prior art, the utility model discloses inductance coil high-efficient spot welding cuts the beneficial effect of integrative equipment and mainly embodies:
the feeding of the material sheet is carried out through the double-station feeding rotary table, the material sheet and the coil are accurately positioned in the positioning jig of the welding rotary table by the movable manipulator, the joining and matching efficiency of the coil and the material sheet feeding is improved, and the accurate and efficient spot welding operation is completed in the positioning jig through the matching of the pressing plate mechanism and the welding module on the welding rotary table; welded material sheets enter the cutting mechanism through the material taking and transferring mechanism, the sliding plate is matched with the upper cutting die, the cutting pin position is fast while the material sheets are accurately positioned, the blanking and transferring mechanism carries out blanking, and the blanking detection conveying belt carries out quality detection and material distribution, so that integrated and complete operation of the whole equipment is realized.
Drawings
Fig. 1 is a schematic top view of an embodiment of the present invention;
FIG. 2 is a schematic view of a welding turntable in the present embodiment;
FIG. 3 is a schematic view of a welding module according to the present embodiment;
fig. 4 is a schematic structural view of a diamond grinding head in the present embodiment;
FIG. 5 is a schematic structural diagram of a mobile robot in the embodiment;
FIG. 6 is a schematic view of a positioning fixture in this embodiment
FIG. 7 is an enlarged view of a portion of the coil in the present embodiment;
fig. 8 is a schematic view of the material taking and transferring mechanism and the material discharging and transferring mechanism in the present embodiment;
FIG. 9 is a schematic view of a material-taking and transferring mechanism in the present embodiment;
FIG. 10 is a schematic view of a cutting mechanism in the present embodiment;
FIG. 11 is a schematic view of a lower cutting die and an upper cutting die in the present embodiment;
fig. 12 is a schematic view of a blanking transfer mechanism in the present embodiment;
fig. 13 is a schematic view of a structure of a blanking detection conveyor belt in the present embodiment;
the figures in the drawings represent:
1 welding turntable, 11 positioning jig, 12 material sheet, 13 coil, 14 groove, 15 thimble group, 16 first driving piece, 17 connecting part, 18 pins, 2 feeding turntable, 21 material sheet bin, 22 second driving piece, 23 first sensor, 24 third driving piece, 3 mobile manipulator, 31 upright post, 32 clamping block, 33 cam driving piece, 34 suction head, 4 pressing plate mechanism, 41 feet, 42 pressing plate, 43 through hole, 5 welding module, 51 electrode, 52 second sensor, 53 diamond grinding head, 6 material taking mechanism, 61 fixed seat, 62 material taking seat, 63 material taking sucker, 64 first buffer piece, 65 second buffer piece, 7 cutting mechanism, 71 rack, 72 chute, 73 sliding plate, 74 lower cutting die, 75 upper cutting die, 76 cutter, 77 fourth driving piece, 8 blanking shifting mechanism, 81 fixed plate, 82 blanking seat, 83 blanking sucker, 84 third buffer piece, 17 buffer piece, 85 fourth cushions, 9 blanking detection conveyer belts, 91 transmission lines, 92 switch boards and 93 camera modules.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only some embodiments of the present invention, and not all embodiments.
Example (b):
referring to fig. 1 to 13, the present embodiment is an inductance coil efficient spot welding and cutting integrated apparatus, including a welding turntable 1 for bearing a plurality of positioning jigs 11, a feeding turntable 2, which is arranged at a side of the welding turntable 1 and is used for bearing a tablet storage bin 21 at two stations, a set of moving manipulators 3, which are respectively used for feeding tablets 12 to the positioning jigs 11 and for feeding coils 13 to the positioning jigs 11, a pressing plate mechanism 4, which is arranged at a side of the welding turntable 1 and is matched with the positioning jigs 11 to adjust a crimping height, and a welding module 5, which is arranged at a side of the welding turntable 1 and is used for welding the coils 13 and the tablets 12.
The positioning jig 11 is provided with a groove 14 for limiting the material sheet 12, and the bottom of the groove 14 is provided with a plurality of ejection hole positions. An ejector pin group 15 which can go through an ejection hole position in a lifting manner is arranged below the welding turntable 1, and the ejector pin group 15 is used for ejecting the material sheet 12 in the groove 14. The thimble group 15 is connected with a first driving member 16, and the first driving member 16 is a lifting cylinder in this embodiment.
The material sheet storage bins 21 are symmetrically arranged on two sides of the feeding turntable 2, and a plurality of material sheets 12 are limited and stacked on the material sheet storage bins 21. The feed turntable 2 is connected with a second driving member 22, and the second driving member 22 is a rotary cylinder in this embodiment. Above the material web magazine 21 a first sensor 23 is arranged for detecting the height position of the top material web 12. The bottom of the material storage bin 21 is provided with a third driving member 24 for lifting and pushing the material sheet 12, and the third driving member 24 is a lifting cylinder in this embodiment. The third driving member 24 pushes the web 12 in the web bin 21 to a predetermined height for adsorption transfer.
The moving manipulator 3 comprises a column 31, a clamping block 32 sleeved on the column 31, a cam driving piece 33 arranged on the clamping block 32, and a suction head 34 connected with the cam driving piece 33. The suction head 34 is matched with a product to be adsorbed, the suction head adsorbs the tablet 12 to be placed in the positioning jig 11, and the other suction head adsorbs the coil 13 to be placed in the tablet 12.
The material sheet 12 is internally provided with a plurality of connecting parts 17 which are arranged at intervals in a group and are symmetrically arranged, the coil 13 is provided with a group of pins 18 which extend outwards, the coil 13 is arranged between the two connecting parts 17 at intervals, each pin 18 is close to the corresponding connecting part 17, and the pins 18 and the connecting parts 17 are fixed through spot welding.
The welding module 5 includes a set of electrodes 51 respectively disposed in a liftable manner. A group of electrodes 51 fixes the pins 18 and the tablet 12 by welding through the welding hole positions of the positioning jig 11. A group of electrodes 51 are connected with a welding cylinder, a second sensor 52 used for sensing the welding position of the electrodes 51 is arranged at the driving end of the welding cylinder, and when the electrodes 51 are worn, the welding cylinder senses the position of the electrodes 51 and performs high-degree automatic compensation, so that the accuracy of the welding position is ensured.
The side of the welding module 5 is provided with a diamond grinding head 53 which can be contracted and rotated and is used for grinding the electrode 51.
The pressing plate mechanism 4 comprises a group of support legs 41 and a pressing plate 42 arranged on the group of support legs 41 and capable of being lifted; the pressing plate 42 is provided with a plurality of through holes 43 corresponding to the positions of the welding holes, and the pressing plate 42 is in corresponding compression joint with the positioning jig 11.
The efficient spot welding and cutting integrated equipment for the inductance coil further comprises a material taking and transferring mechanism 6, a cutting mechanism 7, a discharging and transferring mechanism 8 and a discharging and detecting transmission belt 9.
The material taking transfer mechanism 6 comprises a fixed seat 61, a material taking seat 62 which is arranged on the fixed seat 61 and can move horizontally, and a material taking suction cup 63 which is arranged on the material taking seat 62 and can move up and down. A first buffer member 64 is arranged between the material taking sucker 63 and the material taking seat 62, and a second buffer member 65 for limiting the material taking seat 62 is arranged on the fixed seat 61. The material taking suction cups 63 vacuum-adsorb the spot-welded material sheet 12 and transfer the spot-welded material sheet to the cutting mechanism 7.
The cutting mechanism 7 includes a frame 71, a slide groove 72 installed in the frame 71, a slide plate 73 horizontally disposed in the slide groove 71 and capable of extending and retracting, a lower cutting die 74 disposed in the slide plate 73 for positioning the material sheet 12, an upper cutting die 75 installed in the frame 71 and corresponding to the lower cutting die 74, and a fourth driving member 77 for driving the inner cutting blade 76 of the upper cutting die 75 to move up and down. The fourth driving member 77 in this embodiment is a lifting cylinder. An inner cutter 76 of the upper cutting die 75 extends through the web 12 to cut off a portion of the leads 18.
A blanking transfer mechanism 8 is arranged on the side edge of the frame 71, and the blanking transfer mechanism 8 comprises a fixed plate 81, a blanking seat 82 arranged on the fixed plate 81 and arranged in a horizontal sliding manner, and a blanking sucker 83 arranged on the blanking seat 82 and arranged in a lifting manner; a third buffer 84 is arranged between the blanking suction cup 83 and the blanking seat 82, and a fourth buffer 85 for limiting the blanking seat 82 is arranged on the fixing plate 81. The blanking suction cups 83 vacuum-adsorb the cut material pieces 12 for blanking.
The blanking detection conveying belt 9 comprises a conveying line 91, a material picking plate 92 arranged on the side edge of the conveying line 91 and used for picking up materials, and a camera module 93 arranged above the conveying line 91 and used for detecting the quality of the coil 13. And controlling the quality of the fed coils.
When the embodiment is applied, the moving manipulator 3 carries the material sheet 12 from the feeding turntable 2 to the positioning jig 11, the coil 13 is carried to the material sheet 12, the welding turntable 1 rotates to the station of the pressing plate mechanism 4, the pressing plate 42 presses the positioning jig 11 and positions the coil 13 and the material sheet 12, the welding module 5 welds and fixes the pins 18 of the coil 13 and the material sheet 12 through the welding hole positions, the welded material sheet 12 is carried to the cutting mechanism 7, the upper cutting die 75 and the lower cutting die 74 are matched to cut the pins 18 of the coil 13 in the material sheet 12 to a proper length, and the unloading transfer mechanism 8 carries the material sheet 12 for unloading.
In the embodiment, the material sheet 12 is fed through the double-station feeding turntable 2, the moving manipulator 3 accurately positions the material sheet 12 and the coil 13 into the positioning jig 11 of the welding turntable 1, the joining and matching efficiency of the feeding of the coil 13 and the material sheet 12 is improved, the pressing plate mechanism 4 is matched with the welding module 5 on the welding turntable 1, and the accurate and efficient spot welding operation is completed in the positioning jig 11; welded material sheets 12 enter the cutting mechanism 7 through the material taking and transferring mechanism 6, the sliding plate 73 is matched with the upper cutting die 75, the positions of cutting pins 18 are fast while the material sheets 12 are accurately positioned, and the blanking and transferring mechanism 8 carries out blanking, so that the integrated and complete operation of the whole equipment is realized.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (9)
1. High-efficient spot welding of inductance coil cuts integrative equipment, its characterized in that: the welding turntable comprises a welding turntable for bearing a plurality of positioning jigs, a feeding turntable which is arranged on the side of the welding turntable and used for bearing a material sheet bin with double stations, a group of moving manipulators which are respectively used for feeding material sheets to the positioning jigs and for feeding coils to the positioning jigs, a pressing plate mechanism which is arranged on the side of the welding turntable and is matched with the positioning jigs, wherein the pressing plate mechanism can adjust the compression joint height, and a welding module which is matched with the pressing plate mechanism and used for welding the material sheets and the wire rings is arranged on the side of the welding turntable.
2. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 1, characterized in that: the positioning jig is provided with a groove for limiting the material sheet, the bottom of the groove is provided with a plurality of ejection hole positions, and an ejector pin group which can be lifted and penetrates through the ejection hole positions is arranged below the welding turntable.
3. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 1, wherein the efficient spot welding and cutting integrated equipment comprises: bilateral symmetry is equipped with the tablet feed bin on the feed carousel, and the restriction is piled up and is equipped with a plurality of tablets on the tablet feed bin, the top of tablet feed bin is equipped with the first sensor that is used for detecting top layer tablet high position.
4. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 1, wherein the efficient spot welding and cutting integrated equipment comprises: the coil is arranged between the two connecting parts at intervals, and each pin is close to the corresponding connecting part.
5. The efficient spot welding and cutting integrated equipment for the inductance coil as claimed in claim 4, wherein: the welding module comprises a set of electrodes which are arranged in a lifting mode respectively, and the pins and the material sheets are fixedly welded at the positions of welding holes of the electrodes through the positioning jig.
6. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 5, characterized in that: the pressing plate mechanism comprises a group of support legs and a pressing plate arranged on the group of support legs in a lifting manner; the pressing plate is provided with a plurality of through holes corresponding to the positions of the welding holes, and the pressing plate is in corresponding compression joint with the positioning jig.
7. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 1, characterized in that: the efficient spot welding and cutting integrated equipment for the inductance coil further comprises a material taking and transferring mechanism, a cutting mechanism, a discharging and transferring mechanism and a discharging and detecting transmission belt.
8. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 7, wherein the efficient spot welding and cutting integrated equipment comprises: the cutting mechanism comprises a rack, a sliding groove arranged in the rack, a sliding plate arranged in the sliding groove and capable of horizontally stretching and moving, a lower cutting die arranged in the sliding plate and used for positioning a material sheet, an upper cutting die arranged in the rack and corresponding to the lower cutting die, and a fourth driving piece for driving the upper cutting die to move up and down.
9. The efficient spot welding and cutting integrated equipment for the inductance coil according to claim 7, wherein the efficient spot welding and cutting integrated equipment comprises: the unloading detects the transmission band and includes the transmission line, locate the switch-plate that is used for picking up the material of transmission line side and locate the camera module that is used for detecting coil quality of transmission line top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220334757.4U CN217291299U (en) | 2022-02-18 | 2022-02-18 | Efficient spot welding and cutting integrated equipment for inductance coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220334757.4U CN217291299U (en) | 2022-02-18 | 2022-02-18 | Efficient spot welding and cutting integrated equipment for inductance coil |
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| Publication Number | Publication Date |
|---|---|
| CN217291299U true CN217291299U (en) | 2022-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220334757.4U Active CN217291299U (en) | 2022-02-18 | 2022-02-18 | Efficient spot welding and cutting integrated equipment for inductance coil |
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| CN (1) | CN217291299U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115312319A (en) * | 2022-08-29 | 2022-11-08 | 深圳圣芯同创电子有限公司 | Integrated into one piece inductance kludge |
-
2022
- 2022-02-18 CN CN202220334757.4U patent/CN217291299U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115312319A (en) * | 2022-08-29 | 2022-11-08 | 深圳圣芯同创电子有限公司 | Integrated into one piece inductance kludge |
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