CN212351088U - Die casting processing and detecting integrated machine - Google Patents

Die casting processing and detecting integrated machine Download PDF

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Publication number
CN212351088U
CN212351088U CN201922280320.8U CN201922280320U CN212351088U CN 212351088 U CN212351088 U CN 212351088U CN 201922280320 U CN201922280320 U CN 201922280320U CN 212351088 U CN212351088 U CN 212351088U
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pressing
positioning
mechanical arm
driving device
feeding
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CN201922280320.8U
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Chinese (zh)
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唐显喜
张开友
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Kunshan Guanghe Electronic Technology Co ltd
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Kunshan Guanghe Electronic Technology Co ltd
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Abstract

The utility model discloses a die casting processing and detecting integrated machine, which comprises a charging tray feeding table-board, a charging tray discharging table-board, a pressing mechanism, a detecting mechanism, a defective product recovery box, a laser engraving mechanism, a first mechanical arm, a second mechanical arm, a third mechanical arm, a fourth mechanical arm, a fifth mechanical arm and a control system, wherein the charging tray feeding table-board and the charging tray discharging table-board are used for placing a charging tray, the first mechanical arm grabs a workpiece from the charging tray of the charging tray feeding table-board and places the workpiece into the pressing mechanism, the workpiece is sent into the detecting mechanism from the pressing mechanism by the third mechanical arm, the fourth mechanical arm sends the workpiece into a laser engraving structure from the detecting mechanism, the fifth mechanical arm puts the workpiece which is processed by laser engraving into an empty tray of the charging tray discharging table-board, the workpiece is respectively and automatically pressed, detected and processed by laser engraving after being automatically fed, and finally automatically discharged, the whole process is fully automatically operated, thereby avoiding manual operation, the production efficiency is greatly improved, the labor is saved, and the production cost is reduced.

Description

Die casting processing and detecting integrated machine
Technical Field
The utility model relates to an automation equipment, in particular to die casting processing detects all-in-one.
Background
After the small die castings are taken out of the die, the small die castings are placed into the material tray one by one to be stored, then the products of the whole tray are manually conveyed to the post-processing equipment and the detection equipment to be subjected to subsequent processing and detection, the processing is completed, the qualified products are detected and then placed into the material tray one by one, the products of the whole tray are manually conveyed, the manual loading and unloading mode consumes the labor, the continuous loading processing is difficult to realize, the production efficiency is low, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model provides a die casting processing detects all-in-one, this die casting processing detects all-in-one can full-automatically carry out the integer pressure, size detection and radium carving processing to the work piece, avoids manual operation, has improved production efficiency.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: a die casting processing and detecting integrated machine comprises a material tray feeding table-board, a material tray discharging table-board, a pressing mechanism, a detecting mechanism, a defective product recycling box, a laser engraving mechanism, a first mechanical arm, a second mechanical arm, a third mechanical arm, a fourth mechanical arm, a fifth mechanical arm and a control system, wherein the material tray for containing workpieces can be placed on the material tray feeding table-board and the material tray discharging table-board respectively, the pressing mechanism comprises a pressing positioning device, a pressing ejector rod and a pressing driving device, the pressing positioning device can fix and position the workpieces to be pressed, the pressing ejector rod can tightly abut against the positions to be pressed on the products to deform the workpieces, the pressing driving device drives the pressing ejector rod to move in a stretching manner, the detecting mechanism comprises a detecting positioning table and a product size detecting head, the products can be fixed on the detecting positioning table, the product size detecting head can detect the sizes of the products and transmit information to the control system respectively, the laser engraving mechanism comprises a front laser engraving head, a front laser engraving positioning device, a back laser engraving head and a back laser engraving positioning device, wherein the front laser engraving positioning device and the back laser engraving positioning device can be used for placing workpieces in opposite directions for fixing and positioning, the front laser engraving head and the back laser engraving head can respectively perform laser engraving on the surfaces of the workpieces on the front laser engraving positioning device and the back laser engraving positioning device, a first mechanical arm can convey the workpieces in the trays on the feeding table surface of the trays one by one to the pressure positioning device of the pressure adjusting mechanism for positioning, a second mechanical arm can convey the workpieces which are subjected to pressure adjustment on the pressure positioning device of the pressure adjusting mechanism to the detection positioning table of the detection mechanism for positioning, and a third mechanical arm can convey the workpieces on the detection positioning table of the detection mechanism to the front laser engraving positioning device of the laser engraving mechanism for positioning or convey the workpieces into a defective product recovery box, the fourth manipulator can be with the reverse back of work piece on the positive radium carving positioner send to reverse radium carving positioner and go up the location, and the fifth manipulator can send the work piece on the reverse side latin positioner to charging tray unloading mesa and hold in the charging tray, and control system control is put pressure mechanism, detection mechanism, radium carving mechanism, first manipulator, second manipulator, third manipulator, fourth manipulator and fifth manipulator work.
As a further improvement of the utility model, the pressing mechanism comprises a pressing bracket, a pressing lower die, a pressing upper die, a pressing lower ejector rod, a pressing upper ejector rod, a pressing lower slider, a pressing upper die driving device, an upper pressing driving device and a lower pressing driving device, wherein a lower die cavity matched with the shape of the lower side of the product is formed on the pressing lower die, the product can be accommodated in the lower die cavity in a radial stop manner, a perforation is arranged on the bottom surface of the lower die cavity, the pressing lower ejector rod can be inserted into the perforation on the bottom surface of the lower die cavity in a sliding manner, the upper end of the pressing lower ejector rod can tightly abut against the pressing point on the lower side of the product, the lower end of the pressing lower ejector rod is fixedly connected with the pressing lower slider, the pressing lower slider can be installed on the pressing bracket in a lifting manner, the pressing upper die is located right above the pressing lower die, the upper end of the pressing, the upper shaping die is provided with a hollow part, the upper shaping top rod can tightly abut against a shaping point on the upper side of a product through the hollow part of the upper die, the upper shaping top block can be installed on the upper shaping die in a lifting and sliding mode, the upper shaping top rod is fixedly installed on the upper shaping top block, and the upper shaping die driving device, the upper shaping top driving device and the lower shaping top driving device can respectively drive the upper shaping die, the upper shaping top block and the lower shaping bottom block to move up and down.
As a further improvement of the utility model, the equal fixed mounting in top rod upper end has the cushion in top rod lower extreme and the rectification under the rectification.
As a further improvement of the utility model, the coining mechanism still includes runner and runner drive arrangement, the runner can be pivoted install on the coining support, and at least three coining lower mould is along the even spaced fixed mounting of runner circumferencial direction on the runner, and each coining lower mould just can be right with the coining mould one by one just, and runner drive arrangement drive runner intermittent type is rotatory, and control system controls runner drive arrangement and opens and stop.
As a further improvement of the utility model, the device is also provided with a first mechanical arm support, a first transverse rail, a first horizontal slider, a first longitudinal slider, a first mechanical arm mounting rack, a first mechanical arm horizontal driving device, a first mechanical arm vertical driving device, a second mechanical arm support, a second transverse rail, a second horizontal slider, a second longitudinal slider, a second mechanical arm mounting rack, a mechanical arm fixing rack, a second mechanical arm horizontal driving device, a first mechanical arm vertical driving device, a rotating block, a rotating driving device and a front and back driving device, wherein the whole pressing lower die, the detection positioning table and the front laser engraving positioning device are arranged on the same straight line at equal intervals, at least two front laser engraving positioning devices and back laser engraving positioning devices are alternately arranged along the straight line at intervals, and the second mechanical arm support can be arranged on the mechanical arm fixing rack in a reciprocating cloud motion along the front and back directions on the horizontal plane, the first and the second transverse rails are respectively and fixedly arranged on a first and a second manipulator supports, the first transverse rail is parallel to the arrangement direction of the integral pressing lower die, the detection positioning table and the front laser engraving positioning device, the second transverse rail is parallel to the arrangement direction of each front laser engraving positioning device and the reverse laser engraving positioning device, the first and the second horizontal sliders can respectively slide and be positioned on the first and the second transverse rails in a reciprocating manner along the horizontal direction, the first and the second longitudinal sliders are respectively arranged on the first and the second horizontal sliders in a longitudinal sliding manner, the second manipulator and the third manipulator are arranged on the first longitudinal slider at intervals along the extension direction of the first transverse rail, a plurality of fourth manipulators are arranged on the second longitudinal slider at intervals along the extension direction of the second transverse rail, the second manipulator can reciprocate between the integral pressing lower die and the detection positioning table, and the third manipulator can reciprocate between the detection positioning table and the front laser engraving positioning device, the fourth mechanical arm can reciprocate between adjacent front laser carving positioner and reverse laser carving positioner, and second, third, four mechanical arms can snatch and loosen the work piece, and first, two horizontal slider and first, two vertical slider motion are driven respectively to first, two manipulator horizontal drive arrangement and first, two manipulator vertical drive arrangement, and front and back drive arrangement can drive second manipulator support seesaw.
As a further improvement, detection mechanism's detection location platform includes the lower platform that matches with work piece lower extreme appearance and the upper platform that matches with the work piece hole, and the work piece lower extreme just can overlap locates the lower bench end outside, still is equipped with a plurality of locating pins that match with the work piece on the lower bench end face, the locating pin can just insert of one-to-one and locate in the locating hole of work piece, and the upper platform just can insert and locate the work piece hole inboard, and the spaced breach structure that sets up along lower platform circumferencial direction interval that is equipped with on the lower platform circumference lateral wall still is equipped with the just right first optical fiber sensor with each breach structure in the lower platform outside, first optical fiber sensor can with above-mentioned breach structure correlation and pass letter in control system.
As a further improvement, detection mechanism's product size detects the head including detecting the slider, the elastic component, second optical fiber sensor, response post and detection drive arrangement, a pair of installation that detects the slider can relative slip is in detection positioning table one side, the elastic component provides the double-phase dorsal wall surface of in close contact with work piece shank for this to detecting the slider, it overcomes elastic component elasticity orientation and keeps away from work piece direction slip response post fixed mounting on detecting the slider lateral wall to detect drive arrangement drive detection slider, second optical fiber sensor and response post correlation communication and biography are in control system, control system control third manipulator will detect the back work piece and send to in positive radium carving positioner or the defective products recovery box and the drive detects the drive arrangement motion.
As a further improvement of the utility model, detection mechanism still includes down tool board, goes up tool board, thimble fixed plate, thimble and thimble drive arrangement, go up tool board fixed mounting in tool board top down, thimble fixed plate can follow longitudinal sliding installs between tool board and last tool board from top to bottom, and on a plurality of thimbles fixed dark commentaries on classics and the thimble fixed plate, the detection location platform was installed on last tool board, detect that the corresponding thimble that is equipped with on the location platform, the last tool board perforates, and the thimble can be gliding inserts and locates in the thimble perforation, and the thimble upper end can stretch out the detection location platform and set for the height to the side, thimble drive arrangement drive thimble fixed plate elevating movement.
As a further improvement, charging tray material loading mesa and charging tray unloading platform are the conveyer belt, and it can be protruding in the striker plate on conveyer belt surface still to be equipped with two at least spaced on the conveyer belt, the striker plate can prevent the charging tray to move forward, still is equipped with material blocking drive arrangement and supplied materials induction system, supplied materials induction system can respond to the charging tray that reachs assigned position and signal in control system, and material blocking drive arrangement can drive the striker plate motion and keep blockking or breaking away from blockking to the charging tray, and control system control material blocking drive arrangement moves.
As a further improvement of the utility model, the utility model is also provided with a feeding fixing frame, a discharging fixing frame, a feeding pallet positioning frame, a discharging pallet positioning frame, a feeding pallet driving device, a discharging pallet driving device, a feeding shifting block, a discharging shifting block, a feeding driving device, a discharging driving device and a material blocking block, wherein the material blocking block is fixedly arranged at the tail end of the conveyer belt and can prevent the material tray from being continuously conveyed, the feeding fixing frame is fixedly arranged at one end of the head end of the conveyer belt along the conveying direction, the discharging fixing frame is fixedly arranged at one side of the tail end of the conveyer belt along the conveying direction, the feeding pallet positioning frame and the discharging pallet positioning frame are respectively movably arranged on the feeding fixing frame and the discharging fixing frame, a plurality of feeding pallets and discharging pallets are respectively fixedly arranged on the feeding pallet positioning frame and the discharging pallet positioning frame along the moving direction, the surfaces of the feeding pallets and the discharging pallets respectively form, the charging tray face of putting of each material loading pallet and unloading pallet can align with conveyer belt surface level respectively and link up, the installation that the material loading shifting block can move is on the material loading mount, what the unloading shifting block can move installs on the unloading mount, the material loading shifting block can push the conveyer belt head end on the material loading pallet on the surface, the unloading shifting block can be with conveyer belt end terminal on the surperficial charging tray dial into the unloading pallet that aligns with it on, material loading pallet drive arrangement, unloading pallet drive arrangement, material loading drive arrangement and unloading drive arrangement drive material loading pallet locating rack respectively, unloading pallet locating rack, material loading shifting block and unloading shifting block motion, control system control material loading pallet drive arrangement, unloading pallet drive arrangement and material loading drive arrangement open and stop.
The utility model has the advantages that: the utility model discloses a conveyer belt is used for placing the charging tray and the transport to the empty charging tray, and carry out backstop location to the charging tray in carrying and be convenient for first manipulator snatch the work piece from the charging tray and be convenient for the fifth manipulator to put the work piece the terminal hole charging tray of conveyer belt, still dial the material action through pallet lift fit and dial the charging tray into the conveyer belt and dial into the pallet from the conveyer belt automatically, realize full-automatic receipts material and material loading, more put into the whole pressure mechanism with the work piece through the manipulator is automatic, detection mechanism and radium carving are structural, carry out automatic whole pressure respectively, detect and radium carving processing, the full automatic operation of whole process, manual operation has been avoided, great improvement production efficiency, the manual work has been saved, the production cost is reduced.
Drawings
FIG. 1 is a schematic view of the structure principle of the present invention;
FIG. 2 is a sectional view taken along the line A-A of the present invention;
FIG. 3 is a sectional view taken along the line B-B of the present invention;
FIG. 4 is a front view of the pressing mechanism of the present invention;
FIG. 5 is a top view of the pressing mechanism of the present invention;
fig. 6 is a second and third manipulator mounting mechanism of the present invention;
FIG. 7 is a front view of the detecting mechanism of the present invention;
FIG. 8 is a top view of the detecting mechanism of the present invention;
FIG. 9 is a front view of the laser etching mechanism and the fourth robot of the present invention;
fig. 10 is a top view of the laser etching mechanism and the fourth robot of the present invention.
Detailed Description
Example (b): a die casting processing and detecting integrated machine comprises a material tray feeding table board, a material tray discharging table board, a pressing mechanism 1, a detecting mechanism 2, a defective product recycling box 3, a laser engraving mechanism 4, a first mechanical arm 5, a second mechanical arm 6, a third mechanical arm 7, a fourth mechanical arm 8, a fifth mechanical arm 9 and a control system, wherein the material tray for containing a workpiece can be placed on the material tray feeding table board and the material tray discharging table board respectively, the pressing mechanism 1 comprises a pressing positioning device, a pressing ejector rod and a pressing driving device, the pressing positioning device can fix and position the workpiece 10 to be pressed, the pressing ejector rod can tightly abut against the position to be pressed on the product to enable the workpiece to deform, the pressing driving device drives the pressing ejector rod to move in a stretching mode, the detecting mechanism 2 comprises a detecting positioning table 33 and a product size detecting head, the product can be stopped and positioned on the detecting positioning table 33, and the product size detecting head can detect the size of the product and transmit information to the control system respectively, the laser engraving mechanism 4 comprises a front laser engraving head, a front laser engraving positioning device 11, a back laser engraving head and a back laser engraving positioning device 12, wherein the front laser engraving positioning device 11 and the back laser engraving positioning device 12 can be used for placing and fixing workpieces in opposite directions, the front laser engraving head and the back laser engraving head can respectively perform laser engraving on the surfaces of the workpieces on the front laser engraving positioning device 11 and the back laser engraving positioning device 12, the first mechanical hand 5 can convey the workpieces in the trays on the tray feeding table one by one to the pressure engraving positioning device of the pressure integrating mechanism 1 for positioning, the second mechanical hand 6 can convey the workpieces which are pressed integrally on the pressure engraving positioning device of the pressure integrating mechanism 1 to the detection positioning table 33 of the detection mechanism 2 for positioning, the third mechanical hand 7 can convey the workpieces on the detection positioning table 33 of the detection mechanism 2 to the front laser engraving positioning device 11 of the laser engraving mechanism 4 for positioning or convey the workpieces into the defective product recovery box 3, the fourth manipulator 8 can be with the reverse back of work piece on the positive radium carving positioner 11 send to the reverse side radium carving positioner 12 on the location, and the fifth manipulator 9 can send the work piece on the reverse side thunderbolt positioner to holding in the charging tray of charging tray unloading mesa, and control system control is put pressure mechanism 1, detection mechanism 2, radium carving mechanism 4, first manipulator 5, second manipulator 6, third manipulator 7, fourth manipulator 8 and the work of fifth manipulator 9.
The first mechanical arm 5 puts the workpieces in the material trays on the material tray loading table surface into the pressure positioning device of the pressure mechanism 1 one by one for positioning, then the pressure ejector rod extends out to press the designated position of the workpieces, each fixed pressure position of the workpieces is deformed and corrected under the action of pressure, then the pressure ejector rod and the pressure positioning device are reset respectively, the second mechanical arm 6 sends the workpieces after being pressed into the detection positioning table 33 of the detection mechanism 2 for positioning, the size of the designated position of the product is detected by the product size detection head, the workpieces after being detected are sent into the front laser engraving positioning device 11 of the laser engraving mechanism 4 by the third mechanical arm 7 for positioning, the workpieces after being detected are sent into the defective product recovery box 3 by the third mechanical arm 7 for recovery, the workpieces are positioned on the front laser engraving positioning device 11 and then are subjected to laser engraving processing by the laser engraving head, after the processing is finished, the fourth mechanical arm 8 turns over the workpieces and then sends the workpieces into the back laser engraving positioning device 12 for positioning, and by laser carving head and openly carrying out laser carving processing to the work piece, the work piece that the processing was accomplished is sent into in the empty charging tray 13 of charging tray unloading mesa by fifth manipulator 9 and is received the material, and this equipment can realize the full-automatic integer pressure of die-casting part, size detection, and product surface sign laser carving processing, full automation is operated, and production efficiency is high, saves the manual work.
The pressure regulating mechanism 1 comprises a lower pressure regulating mechanism 14, a lower pressure regulating die 15, an upper pressure regulating die 16, a lower pressure regulating ejector rod 17, an upper pressure regulating ejector rod 18, a lower pressure regulating slider 19, an upper pressure regulating slider 20, an upper pressure regulating die driving device 21, an upper pressure regulating driving device 22 and a lower pressure regulating driving device 23, wherein a lower die cavity matched with the shape of the lower side of a product is formed on the lower pressure regulating die 15, the product can be accommodated in the lower die cavity in a radial stop manner, a through hole is formed in the bottom surface of the lower die cavity, the lower pressure regulating ejector rod 17 can be inserted into the through hole in the bottom surface of the lower die cavity in a sliding manner, the upper end of the lower pressure regulating ejector rod 17 can be tightly pressed against the pressure regulating point on the lower side of the product, the lower end of the lower pressure regulating ejector rod 17 is fixedly connected with the lower pressure regulating slider 19, the lower pressure regulating slider 19 can be installed on the lower pressure regulating die 14 in a lifting manner, the upper pressure regulating die 16 can be installed on the, the upper trimming die 16 is provided with a hollow part, the upper trimming push rod 18 can tightly abut against a trimming point on the upper side of a product through the hollow part of the upper die, the upper trimming push block 20 can be installed on the upper trimming die 16 in a lifting and sliding manner, the upper trimming push rod 18 is fixedly installed on the upper trimming push block 20, and the upper trimming push die driving device 21, the upper trimming push driving device 22 and the lower trimming push driving device 23 can respectively drive the upper trimming push die 16, the upper trimming push block 20 and the lower trimming push block 19 to move up and down. After the workpiece is clamped and positioned by the pressing upper die 16 and the pressing lower die 15, the pressing upper ejector rod 18 and the pressing lower ejector rod 17 are used for tightly abutting the upper side surface and the lower side surface of the workpiece, so that pressing deformation of the designated position of a product is realized, deformation correction is realized, and in addition, pressing male dies matched with the shapes of standard parts can be matched with pressing female dies to realize pressing.
Elastic pads are fixedly arranged at the lower end of the upper adjusting ejector rod 18 and the upper end of the lower adjusting ejector rod 17, so that the surface of a workpiece is prevented from being damaged.
The pressure regulating mechanism 1 further comprises a rotating wheel 24 and a rotating wheel driving device 25, the rotating wheel 24 can be rotatably installed on the rotating wheel 14, at least three pressure regulating lower dies 15 are fixedly installed on the rotating wheel 24 at even intervals along the circumferential direction of the rotating wheel 24, each pressure regulating lower die 15 can just face the pressure regulating upper die 16 one by one, the rotating wheel driving device 25 drives the rotating wheel 24 to rotate intermittently, and the control system controls the rotating wheel driving device 25 to start and stop. This structure realizes that a plurality of integer presses 15 positions of lower mould are alternately by turns, and one is used for the material loading, and one is used for the integer, and one is used for the unloading, improves integer work efficiency.
The device is further provided with a first mechanical arm support 26, a first transverse rail 27, a first horizontal sliding block 28, a first longitudinal sliding block 29, a first mechanical arm mounting frame 30, a first mechanical arm horizontal driving device 31, a first mechanical arm vertical driving device 32, a second mechanical arm support 63, a second transverse rail 64, a second horizontal sliding block 65, a second longitudinal sliding block 66, a second mechanical arm mounting frame 67, a mechanical arm fixing frame 70, a second mechanical arm horizontal driving device 68, a second mechanical arm vertical driving device 69, a rotating block 72, a rotating driving device 73 and a front-back driving device 71, wherein the one pressing lower die 15, the detection positioning table 33 and the front laser engraving positioning devices 11 are arranged on the same straight line at equal intervals, at least two front laser engraving positioning devices 11 and back laser engraving positioning devices 12 are alternately arranged along the straight line at intervals, and the second mechanical arm support 63 can be mounted on the mechanical arm fixing frame 70 in a reciprocating cloud motion along the front-back direction on the horizontal plane, the first and the second transverse rails are respectively and fixedly arranged on a first and a second manipulator supports, the first transverse rail 27 is parallel to the arrangement direction of the integral pressing lower die 15, the detection positioning table 33 and the front laser engraving positioning device 11, the second transverse rail 64 is parallel to the arrangement direction of each front laser engraving positioning device 11 and each back laser engraving positioning device 12, the first and the second horizontal sliders can respectively slide and be positioned on the first and the second transverse rails in a reciprocating manner along the horizontal direction, the first and the second longitudinal sliders are respectively arranged on the first and the second horizontal sliders in a longitudinal sliding manner, the second manipulator 6 and the third manipulator 7 are arranged on the first longitudinal slider 29 along the extension direction of the first transverse rail 27 at intervals, a plurality of fourth manipulators 8 are arranged on the second longitudinal slider 66 at intervals along the extension direction of the second transverse rail 64, the second manipulator 6 can move in a reciprocating manner between the integral pressing lower die 15 and the detection positioning table 33, and the third manipulator 7 can move in a reciprocating manner between the detection positioning table 33 and the front laser engraving positioning device 11, the fourth mechanical arm 8 can reciprocate between the adjacent front laser etching positioning device 11 and the back laser etching positioning device 12, the second mechanical arm, the third mechanical arm and the fourth mechanical arm can grab and loosen workpieces, the first mechanical arm horizontal driving device, the second mechanical arm horizontal driving device, the first mechanical arm vertical driving device and the second mechanical arm vertical driving device respectively drive the first horizontal sliding block, the second horizontal sliding block, the first longitudinal sliding block and the second longitudinal sliding block to move, and the front-back driving device 71 can drive the second mechanical arm support 63 to move front and back. The linkage is realized to second manipulator 6 and third manipulator 7, once realize in the synchronization between the three station, the unloading, work efficiency is high, energy can be saved, can set up the multiunit location of compriseing front radium carving positioner 11 and reverse side radium carving positioner 12 on the radium carving mechanism 4, fourth manipulator 8 can be installed on the horizontal stand for a plurality of intervals, through the linkage of a plurality of fourth manipulators 8, the realization is synchronous to the multiunit location on, the unloading, the manipulator can drive the rotation through revolving cylinder and realize the work piece turn-over.
The detection positioning table 33 of the detection mechanism 2 comprises a lower table matched with the shape of the lower end of a workpiece and an upper table matched with the inner hole of the workpiece, the lower end of the workpiece can be sleeved outside the upper end of the lower table, a plurality of positioning needles 34 matched with the positions of the positioning holes in the workpiece are further arranged on the upper end surface of the lower table, the positioning needles 34 can be inserted into the positioning holes in the workpiece in a one-to-one correspondence manner, the upper table can be inserted inside the inner hole of the workpiece, at least three notch structures arranged at intervals along the circumferential direction of the lower table are arranged on the circumferential outer side wall of the lower table at intervals, first optical fiber sensors 35 opposite to the notch structures are further arranged on the outer side of the lower table, and the first optical fiber sensors 35 can perform opposite-shooting induction with the notch structures and transmit.
After a workpiece is placed on the detection positioning table 33, the positioning hole in the workpiece is just sleeved outside the positioning pin 34 of the lower table, workpiece positioning is achieved, the first optical fiber is separated from the notch structure of the lower table by the workpiece side wall at the moment, correlation communication cannot be achieved, if the positioning hole in the workpiece is not completely aligned to the positioning pin 34 to be inserted, the notch mechanism on the side wall of the lower table cannot be completely sealed by the workpiece side wall, the first optical fiber sensor 35 can communicate with the notch structure of the lower table, the mode is used for detecting whether the workpiece is placed in place or not, the workpiece is prevented from being placed in place, workpiece size detection errors are avoided, the workpiece positioning structure facilitates taking and placing of the workpiece, positioning is accurate, and positioning can be achieved through a clamping and positioning mode.
The product size detection head of the detection mechanism 2 comprises a detection slide block 36, an elastic piece, a second optical fiber sensor, a sensing column 37 and a detection driving device 38, wherein a pair of detection slide blocks 36 can be installed on one side of a detection positioning table 33 in a relatively sliding mode, the elastic piece provides a surface of two back side walls of a leg of a workpiece in close contact with the pair of detection slide blocks 36, the detection driving device 38 drives the detection slide block 36 to overcome the elastic force of the elastic piece, the sensing column 37 slides towards the direction far away from the workpiece and is fixedly installed on the side wall of the detection slide block 36, the second optical fiber sensor and the sensing column 37 are in opposite-emission communication and transmit information to a control system, and the control system controls a third mechanical hand 7 to send the detected workpiece into the front laser engraving positioning device 11 or the defective product recovery box 3 and. After the workpiece is placed on the detection positioning table 33 and positioned in place, the detection driving device 38 stops driving the detection sliding block 36, the detection sliding block 36 tightly abuts against the outer side wall of the foot part of the workpiece under the action of elastic force of the elastic piece, at the moment, if the second optical fiber and the induction column 37 are in butt-shooting communication successfully, the workpiece is qualified, otherwise, the workpiece is unqualified, the size detection mode is quick and convenient, and in addition, the size detection can also be performed through a mode of measuring the size of the foot part of the workpiece, such as distance detection through a grating sensor and the like.
The detection mechanism 2 further comprises a lower jig plate 40, an upper jig plate 41, an ejector pin 43 fixing plate 42, ejector pins 43 and an ejector pin driving device 39, wherein the upper jig plate 41 is fixedly installed above the lower jig plate 40, the ejector pin 43 fixing plate 42 can be installed between the upper jig plate 40 and the lower jig plate 41 along longitudinal sliding, a plurality of ejector pins 43 are fixedly hidden rotated and arranged on the ejector pin 43 fixing plate 42, the detection positioning table 33 is installed on the upper jig plate 41, the detection positioning table 33 and the upper jig plate 41 are correspondingly provided with ejector pin 43 through holes, the ejector pins 43 can be slidably inserted into the ejector pin 43 through holes, the upper ends of the ejector pins 43 can extend out of the detection positioning table 33 to set the height of the upper side, and the ejector pin driving device 39 drives the ejector pin 43 fixing plate 42 to move. The ejector pins 43 jack up the workpiece on the detection station, so that the workpiece is clamped on the detection positioning table 33 and cannot be smoothly discharged.
The charging tray feeding table top and the charging tray discharging table are conveying belts 45, at least two material blocking plates 46 capable of protruding out of the surfaces of the conveying belts 45 are arranged on the conveying belts 45 at intervals, the material blocking plates 46 can prevent the charging tray from moving forwards, a material blocking driving device 47 and a material incoming sensing device 44 are further arranged, the material incoming sensing device 44 can sense the charging tray reaching a specified position and transmit the charging tray to a control system, the material blocking driving device 47 can drive the material blocking plates 46 to move to keep blocking or separating blocking the charging tray, and the control system controls the material blocking driving device 47 to move. When the material tray moves to the pressing station on the conveyer belt 45, the material baffle plate 46 blocks the material tray to stop at a designated position, so that the material can be taken by the first manipulator 5, the material baffle plate 46 is optimally arranged on the side, facing the feeding pallet 59, of the material baffle plate 46 to prevent the material tray being taken from being impacted by the back material tray, and simultaneously prevent the material tray from being stacked at the pressing and taking position, so that the position accuracy of the material tray at the pressing and taking position is ensured, the material taking is ensured to be carried out smoothly, after all the workpieces on the material tray are taken away, the material baffle plate 46 stops blocking the material tray, after the material tray is conveyed forwards along the conveyer belt 45 to a position right opposite to the laser engraving mechanism 4, the material baffle plate 46 blocks the material tray to stop at the next designated position, the fifth manipulator 9 discharges the workpieces processed by laser engraving one by one to the material tray, and after the material tray is fully placed, this striker plate 46 cancels stopping the charging tray, and the charging tray continues to carry along conveyer belt 45 onward and receives the material can, and this structure has realized the transport material loading of whole dish work piece to and empty charging tray automatic conveying targets in place and waits to connect the material, has avoided the empty charging tray of manual handling.
The automatic feeding device is further provided with a feeding fixing frame 49, a discharging fixing frame 50, a feeding pallet 59 positioning frame 51, a discharging pallet 62 positioning frame 52, a feeding pallet 59 driving device 53, a discharging pallet 62 driving device 54, a feeding shifting block 55, a discharging shifting block 56, a feeding driving device 57, a discharging driving device 58 and a material blocking block 48, wherein the material blocking block 48 is fixedly arranged at the tail end of the conveying belt 45 and can prevent the material tray from being conveyed continuously, the feeding fixing frame 49 is fixedly arranged at one end of the head end of the conveying belt 45 along the conveying direction, the discharging fixing frame 50 is fixedly arranged at one side of the tail end of the conveying belt 45 along the conveying direction, the feeding pallet 59 positioning frame 51 and the discharging pallet 62 positioning frame are respectively and movably arranged on the feeding fixing frame 49 and the discharging fixing frame 50, the feeding pallet 59 positioning frame 51 and the discharging pallet 62 positioning frame are respectively and fixedly provided with a plurality of feeding pallets 59 and discharging, the surfaces of the feeding pallet 59 and the discharging pallet 62 form feeding disc placing surfaces respectively, the charging disc placing surfaces of the feeding pallets 59 and the discharging pallets 62 can be aligned and connected with the surface level of the conveying belt 45 respectively, the feeding shifting blocks 55 can be movably arranged on the feeding fixing frame 49, the discharging shifting blocks 56 can be movably arranged on the discharging fixing frame 50, the charging discs on the feeding pallets 59 can be pushed into the head end surface of the conveying belt 45 by the feeding shifting blocks 55, the charging discs on the tail end surface of the conveying belt 45 can be shifted into the discharging pallet 62 aligned with the conveying belt 45 by the discharging shifting blocks 56, the feeding pallet 59 driving device 53, the discharging pallet 62 driving device 54, the feeding pallet 57 and the discharging driving device 58 respectively drive the feeding pallet 59 positioning frame 51, the discharging pallet 62 positioning frame 52, the feeding shifting blocks 55 and the discharging shifting blocks 56 to move, and the control system controls the feeding pallet 59 driving device 53, The blanking pallet 62 driving device 54 and the loading driving device 57 start and stop.
During production, product trays to be processed are placed on the feeding pallet 59, the pallets are driven to move by the positioning frame 51 of the feeding pallet 59, so that the pallets are aligned and connected with the surface of the conveying belt 45 one by one, preferably, the positioning frame 51 of the feeding pallet 59 and the positioning frame 62 of the discharging pallet 62 are lifted along the longitudinal direction, the feeding fixing frame 49 and the discharging fixing frame 50 are respectively provided with a linear guide rail 61 for guiding, the pallets are spaced and positioned by the fixing blocks 60, then the trays on the feeding pallet 59 are pushed to the surface of the conveying belt 45 by the feeding shifting block 55 for conveying and processing, the trays at the tail end of the conveying belt 45 are pushed to the discharging pallet 62 aligned and stored by the discharging shifting block 56, then the positioning frame 51 of the feeding pallet 59 moves to replace the feeding pallet 59 with the product trays to be aligned and connected with the head end of the conveying again, the positioning frame of the same 62 moves to replace an empty discharging pallet 62 to be aligned and connected with the tail end of the conveying belt 45, the mechanism can realize full-automatic feeding and material receiving on the conveying mechanism, avoids manual feeding and material receiving, saves labor, improves production efficiency and reduces production cost.

Claims (10)

1. The utility model provides a die casting processing detects all-in-one which characterized in that: comprises a charging tray feeding table-board, a charging tray discharging table-board, a pressing mechanism (1), a detection mechanism (2), a defective product recovery box (3), a laser engraving mechanism (4), a first mechanical arm (5), a second mechanical arm (6), a third mechanical arm (7), a fourth mechanical arm (8), a fifth mechanical arm (9) and a control system, wherein the charging tray feeding table-board and the charging tray discharging table-board can be respectively used for placing a charging tray for containing a workpiece, the pressing mechanism comprises a pressing positioning device, a pressing ejector rod and a pressing driving device, the pressing positioning device can fix and position the workpiece (10) to be pressed, the pressing ejector rod can tightly abut against the position to be pressed on the product to deform, the pressing driving device drives the pressing ejector rod to move in a stretching manner, the detection mechanism comprises a detection positioning table and a product size detection head, the product can be stopped and positioned on the detection positioning table, and the product size detection head can respectively detect the size of the product and transmit information to the control system, the laser engraving mechanism comprises a front laser engraving head, a front laser engraving positioning device (11), a back laser engraving head and a back laser engraving positioning device (12), wherein the front laser engraving positioning device and the back laser engraving positioning device can be used for placing and fixing workpieces in opposite directions, the front laser engraving head and the back laser engraving head can respectively perform laser engraving on the surfaces of the workpieces on the front laser engraving positioning device and the back laser engraving positioning device, a first mechanical arm can convey the workpieces in the material trays on the material tray feeding table surface to the pressure regulating positioning device of the pressure regulating mechanism one by one for positioning, a second mechanical arm can convey the workpieces which are subjected to pressure regulation on the pressure regulating positioning device of the pressure regulating mechanism to the detection positioning table of the detection mechanism for positioning, a third mechanical arm can convey the workpieces on the detection positioning table of the detection mechanism to the front laser engraving positioning device of the pressure regulating mechanism for positioning or convey the workpieces into a defective product recovery box, the fourth manipulator can be with the reverse back of work piece on the positive radium carving positioner send to reverse radium carving positioner and go up the location, and the fifth manipulator can send the work piece on the reverse side latin positioner to charging tray unloading mesa and hold in the charging tray, and control system control is put pressure mechanism, detection mechanism, radium carving mechanism, first manipulator, second manipulator, third manipulator, fourth manipulator and fifth manipulator work.
2. The die casting machining and detecting all-in-one machine as claimed in claim 1, wherein: the pressing mechanism comprises a pressing support (14), a pressing lower die (15), a pressing upper die (16), a pressing lower ejector rod (17), a pressing upper ejector rod (18), a pressing lower slider (19), a pressing upper slider (20), a pressing upper die driving device (21), an upper pressing driving device (22) and a lower pressing driving device (23), wherein a lower die cavity matched with the shape of the lower side of a product is formed on the pressing lower die, the product can be accommodated in the lower die cavity in a radial stop manner, a through hole is formed in the bottom surface of the lower die cavity, the pressing lower ejector rod can be inserted into the through hole in the bottom surface of the lower die cavity in a sliding manner, the upper end of the pressing lower ejector rod can be tightly abutted against a pressing point on the lower side of the product, the lower end of the pressing lower ejector rod is fixedly connected with the pressing lower slider, the pressing lower slider can be installed on the pressing support in a lifting manner, the pressing upper die can be installed on the pressing support in a lifting manner, and is located right above, the lower end of the integral pressing upper die can be just tightly abutted to the upper side surface of a product in a lower die cavity, a hollow part is formed on the integral pressing upper die, an upper integral pressing ejector rod can be tightly abutted to an integral pressing point on the upper side of the product through the hollow part of the upper die, an upper integral pressing sliding block can be installed on the integral pressing upper die in a lifting and sliding manner, the upper integral pressing ejector rod is fixedly installed on an upper integral pressing sliding block, and an upper integral pressing upper die driving device, an upper integral pressing driving device and a lower integral pressing driving device can respectively drive the upper integral pressing upper die, the upper integral pressing sliding block and the lower integral pressing sliding block to move.
3. The die casting machining and detecting all-in-one machine as claimed in claim 2, wherein: elastic cushions are fixedly arranged at the lower end of the pressing upper ejector rod and the upper end of the pressing lower ejector rod.
4. The die casting machining and detecting all-in-one machine as claimed in claim 2, wherein: the pressure regulating mechanism further comprises a rotating wheel (24) and a rotating wheel driving device (25), the rotating wheel can be rotatably installed on the pressure regulating support, at least three pressure regulating lower dies are fixedly installed on the rotating wheel at intervals along the circumferential direction of the rotating wheel, each pressure regulating lower die can just face the pressure regulating upper die one by one, the rotating wheel driving device drives the rotating wheel to rotate intermittently, and the control system controls the rotating wheel driving device to start and stop.
5. The die casting machining and detecting all-in-one machine as claimed in claim 4, wherein: the device is also provided with a first mechanical arm support (26), a first transverse rail (27), a first horizontal sliding block (28), a first longitudinal sliding block (29), a first mechanical arm mounting rack (30), a first mechanical arm horizontal driving device (31), a first mechanical arm vertical driving device (32), a second mechanical arm support (63), a second transverse rail (64), a second horizontal sliding block (65), a second longitudinal sliding block (66), a second mechanical arm mounting rack (67), a mechanical arm fixing rack (70), a second mechanical arm horizontal driving device (68), a second mechanical arm vertical driving device (69), a rotating block (72), a rotating driving device (73) and a front-back driving device (71), wherein the whole pressing lower die, the detection positioning table and the front laser engraving positioning devices are arranged on the same straight line at equal intervals, and at least two front laser engraving positioning devices and back laser engraving positioning devices are alternately arranged along the straight line at intervals, the second mechanical arm support can move back and forth on a horizontal plane in a cloud mode and is arranged on the mechanical arm fixing frame, a first transverse rail and a second transverse rail are fixedly arranged on the first mechanical arm support and the second mechanical arm support respectively, the first transverse rail is parallel to the arrangement direction of the integral pressing lower die, the detection positioning table and the front laser engraving positioning devices, the second transverse rail is parallel to the arrangement direction of the front laser engraving positioning devices and the back laser engraving positioning devices, the first horizontal sliding block and the second horizontal sliding block can slide back and forth on the first transverse rail and the second transverse rail respectively, the first longitudinal sliding block and the second longitudinal sliding block are arranged on the first horizontal sliding block and the second horizontal sliding block respectively in a longitudinal sliding mode, the second mechanical arm and the third mechanical arm are arranged on the first longitudinal sliding block at intervals along the extension direction of the first transverse rail, a plurality of fourth mechanical arms are arranged on the second longitudinal sliding block at intervals along the extension direction of the second transverse rail, and the second mechanical arm can move back and forth between the integral pressing, the third manipulator can be at the testing location platform and positive radium carving positioner between reciprocating motion, and the fourth manipulator can be at adjacent front radium carving positioner and reverse side radium carving positioner between reciprocating motion, and the second, third, four manipulators can snatch and loosen the work piece, and first, two manipulator horizontal drive device and first, two vertical drive device of manipulator drive respectively first, two horizontal slider and first, two vertical slider motion, and front and back drive device can drive second manipulator support seesaw.
6. The die casting machining and detecting all-in-one machine as claimed in claim 1, wherein: the detection positioning table (33) of the detection mechanism comprises a lower table matched with the appearance of the lower end of a workpiece and an upper table matched with an inner hole of the workpiece, the lower end of the workpiece can be sleeved outside the upper end of the lower table, a plurality of positioning needles (34) matched with the positions of the positioning holes in the workpiece are further arranged on the upper end face of the lower table, the positioning needles can be inserted into the positioning holes in the workpiece in a one-to-one correspondence manner, the upper table can be inserted inside the inner hole of the workpiece, at least three notch structures arranged at intervals along the circumferential direction of the lower table are arranged on the outer side wall of the circumference of the lower table at intervals, first optical fiber sensors (35) opposite to the notch structures are further arranged on the outer side of the lower table, and the first optical fiber sensors can perform opposite-shooting induction with the.
7. The die casting machining and detecting all-in-one machine as claimed in claim 1, wherein: product size detection head of detection mechanism is including detecting slider (36), the elastic component, the second optical fiber sensor, response post (37) and detection drive arrangement (38), a pair of installation that detects slider can relative slip is in detection positioning table one side, the elastic component provides the double-phase dorsal wall surface of in close contact with work piece shank for this pair of detection slider, it overcomes elastic component elasticity orientation slip response post fixed mounting on detecting the slider lateral wall to detect drive arrangement drive detection slider, the second optical fiber sensor communicates and communicates in control system with the response post correlation, control system control third manipulator will detect the back work piece and send to positive radium carving positioner or defective products in retrieving the box and drive detection drive arrangement motion.
8. The die casting machining and detecting all-in-one machine as claimed in claim 6, wherein: the detection mechanism further comprises a lower jig plate (40), an upper jig plate (41), an ejector pin fixing plate (42), ejector pins (43) and an ejector pin driving device (39), wherein the upper jig plate is fixedly installed above the lower jig plate, the ejector pin fixing plate can be installed between the upper jig plate and the lower jig plate and the upper jig plate along longitudinal sliding, a plurality of ejector pins are fixed to be hidden in rotation and the ejector pin fixing plate, a detection positioning table is installed on the upper jig plate, ejector pin through holes are correspondingly formed in the detection positioning table and the upper jig plate, the ejector pins can be slidably inserted into the ejector pin through holes, the upper ends of the ejector pins can extend out of the upper side of the detection positioning table to set the height, and the ejector pin driving device drives the.
9. The die casting machining and detecting all-in-one machine as claimed in claim 1, wherein: charging tray material loading mesa and charging tray unloading platform are conveyer belt (45), go back the spaced striker plate (46) that are equipped with at least two can be protruding in the conveyer belt surface that are equipped with on the conveyer belt, the striker plate can prevent the charging tray forward motion, still is equipped with and keeps off material drive arrangement (47) and supplied materials induction system (44), supplied materials induction system can respond to the charging tray that reachs assigned position and signal in control system, keeps off material drive arrangement and can drive the striker plate motion and keep blockking or breaking away from blockking to the charging tray, and control system control keeps off material drive arrangement and moves.
10. The die casting machining and detecting all-in-one machine as claimed in claim 9, wherein: the automatic feeding and discharging device is also provided with a feeding fixing frame (49), a discharging fixing frame (50), a feeding pallet positioning frame (51), a discharging pallet positioning frame (52), a feeding pallet driving device (53), a discharging pallet driving device (54), a feeding shifting block (55), a discharging shifting block (56), a feeding driving device (57), a discharging driving device (58) and a material blocking block (48), wherein the material blocking block is fixedly arranged at the tail end of the conveying belt and can prevent the material tray from being conveyed continuously, the feeding fixing frame is fixedly arranged at one end of the conveying belt along the head end of the conveying direction, the discharging fixing frame is fixedly arranged at one side of the conveying belt along the tail end of the conveying direction, the feeding pallet positioning frame and the discharging pallet positioning frame are respectively and movably arranged on the feeding fixing frame and the discharging fixing frame, and the feeding pallet positioning frame and the discharging pallet positioning frame are respectively and fixedly provided with a plurality of feeding pallets (59) and discharging, the feeding pallet and the unloading pallet are respectively formed on the surfaces thereof to be placed with a feeding plate, the charging plate placing surfaces of the feeding pallets and the unloading pallets can be respectively aligned and linked with the surface level of a conveying belt, the feeding shifting block can be movably installed on the feeding fixing frame, the unloading shifting block can be movably installed on the unloading fixing frame, the feeding shifting block can push the charging plate on the feeding pallet into the head end of the conveying belt on the surface, the unloading shifting block can shift the charging plate on the tail surface of the conveying belt into the unloading pallet aligned with the tail surface of the conveying belt, the feeding pallet driving device, the unloading pallet driving device, the feeding driving device and the unloading driving device respectively drive the feeding pallet positioning frame, the unloading pallet positioning frame, the feeding shifting block and the unloading pallet to move, and the control system controls the feeding pallet driving device, the unloading driving device and the feeding driving device to start and stop.
CN201922280320.8U 2019-12-18 2019-12-18 Die casting processing and detecting integrated machine Active CN212351088U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922280320.8U CN212351088U (en) 2019-12-18 2019-12-18 Die casting processing and detecting integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922280320.8U CN212351088U (en) 2019-12-18 2019-12-18 Die casting processing and detecting integrated machine

Publications (1)

Publication Number Publication Date
CN212351088U true CN212351088U (en) 2021-01-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110961934A (en) * 2019-12-18 2020-04-07 昆山广禾电子科技有限公司 Die casting processing and detecting integrated machine
CN117059869A (en) * 2023-10-11 2023-11-14 宁德时代新能源科技股份有限公司 Pressurizing device, battery production line and pressurizing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110961934A (en) * 2019-12-18 2020-04-07 昆山广禾电子科技有限公司 Die casting processing and detecting integrated machine
CN110961934B (en) * 2019-12-18 2024-06-14 湖州安力科技有限公司 Die casting processing and detecting integrated machine
CN117059869A (en) * 2023-10-11 2023-11-14 宁德时代新能源科技股份有限公司 Pressurizing device, battery production line and pressurizing method

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