CN113188414A - Automatic detection line for motor rotor iron core - Google Patents
Automatic detection line for motor rotor iron core Download PDFInfo
- Publication number
- CN113188414A CN113188414A CN202110649171.7A CN202110649171A CN113188414A CN 113188414 A CN113188414 A CN 113188414A CN 202110649171 A CN202110649171 A CN 202110649171A CN 113188414 A CN113188414 A CN 113188414A
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- detection
- fixed mounting
- frame
- plate
- automatic
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
- G01B5/12—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
- G01B5/0004—Supports
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/59—Transmissivity
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Engineering & Computer Science (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention belongs to the field of automatic detection, in particular to an automatic detection line for a motor rotor core, which comprises a frame, wherein an operation table is fixedly arranged at the center position of the frame, a rotating motor is fixedly arranged at the top center position of the operation table, a detection disc is fixedly arranged at the output end of the rotating motor, a plurality of detection grooves are uniformly and annularly formed in the periphery of the detection disc, a feeding mechanism is arranged on one side of the detection disc, the feeding mechanism protects a mounting plate fixed on the frame, a pushing cylinder is fixedly arranged on the mounting plate, a material pushing plate is fixedly arranged at the output end of the pushing cylinder and corresponds to the detection grooves, and a feeding pipe fixedly arranged on the operation table is arranged on one side of the mounting plate The same platform for multiple products is realized by inputting detected data and replacing the detection core rod.
Description
Technical Field
The invention relates to the technical field of automatic detection, in particular to an automatic detection line for a motor rotor core.
Background
At present, the qualification of products is judged by adopting a manual detection mode in the detection of assembling the motor rotor iron core by domestic motor manufacturers, and OK and NG products are produced by adopting a high-speed stamping die under the continuous stamping and pressing of a high-speed punch. The production method has the advantages that the yield is high, the production speed is high, 15-20 products can be produced in one minute under the mode that one die is used for producing more products (2-3 products are produced simultaneously in one stamping cycle), and then whether the products are qualified or not is judged through manual sampling inspection. Due to the fact that the product quantity is large, abrasion of various punches can occur in the continuous stamping process, incomplete silicon steel sheets in shapes stamped by the material head and the material tail can be mixed in finished products, waste materials in the stamping process can be clamped in the products occasionally, and undetected unqualified products can flow into qualified products and are loaded into a motor in the large-scale production mode in a sampling inspection mode. Even if the manual full-inspection mode is adopted for inspection, the labor cost is high, the manufacturing cost of the product is increased, a certain inspection error exists, and the yield of 100% cannot be guaranteed. The automatic detection equipment is adopted for automatic detection, unqualified products can be automatically taken out, the qualified rate of the detected products is 100%, the product price advantage is improved, and the quality and the reliability can be completely guaranteed. Competitive advantages in the international market will also be promoted.
At present, the detection of domestic motor core manufacturers during the detection of motor stator and rotor cores adopts a manual detection mode that a rotor is detected by a manual detection tool, and OK and NG products are measured by manual visual inspection and a go-no go gauge. The test mode is spot test instead of 100% full test in batch. The manual mode has the possibility of placing unqualified products into the qualified product placing table, the labor cost is continuously increased, and if automatic production is not adopted, the conventional products lose competitive advantages.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an automatic detection line for a rotor core of a motor.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic detection line for a motor rotor core comprises a frame, wherein an operation table is fixedly installed at the center position of the frame, an eight-station indexing motor is fixedly installed at the top center position of the operation table, a detection disc is fixedly installed at the output end of a rotating motor, a plurality of detection grooves are uniformly formed in the periphery of the detection disc in an annular mode, a feeding mechanism is arranged on one side of the detection disc and protects a mounting plate fixed on the frame, a pushing cylinder is fixedly installed on the mounting plate, a material pushing plate is fixedly installed at the output end of the pushing cylinder and corresponds to the detection grooves, a feeding pipe fixedly installed on the operation table is arranged on one side of the mounting plate, one end of the feeding pipe is located on one side of the material pushing plate, a part round hole detection mechanism is arranged on one side of the detection disc and comprises two support columns fixedly installed on the operation table, the top fixed mounting of two support columns has same connecting block, fixed mounting has the fixed plate on one side of connecting block, and fixed mounting has first telescopic cylinder on the fixed plate, first telescopic cylinder's output extends to the below of fixed plate, and fixed mounting has the fly leaf, the one end that first telescopic cylinder was kept away from to the fly leaf has the inspection plug along vertical direction fixed mounting, and the inspection plug is located and detects directly over the groove.
Preferably, one side of detecting the dish is provided with ejecting mechanism, and ejecting mechanism includes the connecting plate of fixed mounting on the operation panel, and the top fixed mounting of connecting plate has the ejecting cylinder, and the output fixed mounting of ejecting cylinder has the U template, and the electro-magnet is all installed to the both ends bottom of U template, and the position correspondence setting of electro-magnet and detection groove.
Preferably, one side of frame is provided with conveying mechanism, and conveying mechanism is located ejecting mechanism's one side, and conveying mechanism includes the driving frame, has cup jointed the drive belt on the driving frame, and one side of drive belt is equipped with the blown down tank of three fixed mounting on the driving frame, and fixed mounting has drive motor on one side of driving frame, has cup jointed the drive wheel on the drive motor, and the drive belt cup joints on the drive wheel.
Preferably, one side of ejecting mechanism is provided with height detection mechanism, and height detection mechanism includes the montant of fixed mounting on the operation panel, and has cup jointed the link on the montant, and fixed mounting has the flexible cylinder of second on the link, and fixed mounting has the measurement board on the output of the flexible cylinder of second, and measures and install displacement sensor on the board.
Preferably, one side of frame is provided with automatic checkout mechanism, and automatic checkout mechanism is including examining test table, examines the equal fixed mounting in top both sides of test table and has the side bearer, and the equal fixed mounting in one side top that two side bearers are close to each other has the mount, and fixed mounting has the industry camera between two mounts, and telecentric lens is installed to the bottom of industry camera, and telecentric lens's below is equipped with places the determinand on examining test table, and the below of determinand is equipped with the parallel backlight of fixed mounting in examining test table bottom.
Preferably, a control box fixed on the operating platform is arranged on one side of the detection plate.
According to the automatic detection line for the motor rotor core, the automatic detection is carried out through a vision system light transmission principle, the head, tail and waste sheets of the strip materials are not clamped in the stacked anchor product in the manual visual inspection picking and stamping process, and the quality of the product is guaranteed; the inspection core rod with 0.01mm three-level steps is flexibly inserted into the inner hole of the part from top to bottom without reaching the specified height, the hole size of the part inserted too deep is overlarge, and the inner hole of the part inspected in the way can be controlled to be +/-0.01 mm to realize precise measurement and judgment; the height detection mechanism is used for pushing out after external detection, so that the requirement of high precision of detection in the height direction is met;
the invention integrates various detection requirements on one platform, saves human resources, occupies less area, has expandable detection function and high detection precision, and realizes the same platform for multiple products by inputting detection data and replacing detection core rods.
Drawings
FIG. 1 is a schematic perspective view of an automatic detection line for a rotor core of a motor according to the present invention;
FIG. 2 is a schematic diagram of a top view structure of the automatic detection line for the rotor core of the motor according to the present invention;
FIG. 3 is a schematic diagram of a front view structure of the automatic detection line for the motor rotor core provided by the invention;
FIG. 4 is a schematic diagram of a side view structure of the automatic detection line for the rotor core of the motor according to the present invention;
fig. 5 is a schematic structural diagram of an automatic detection mechanism of an automatic detection line for a motor rotor core according to the present invention.
In the figure: the device comprises a machine frame 1, an operation table 2, a control cabinet 3, a detection disc 4, a rotating motor 5, a mounting plate 6, a pushing cylinder 7, a feeding pipe 8, a detection groove 9, a support column 10, a connecting block 11, a fixing plate 12, a first telescopic cylinder 13, a movable plate 14, a detection core rod 15, a connecting plate 16, a pushing cylinder 17, a U-shaped plate 18, a transmission frame 19, a transmission belt 20, a transmission motor 21, a discharge groove 22, a parallel backlight source 23, a detection table 24, a side frame 25, a fixed frame 26, an industrial camera 27, a telecentric lens 28, an object to be detected 29, a vertical rod 30, a connecting frame 31, a second telescopic cylinder 32 and a measurement plate 33.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an automatic detection line for a motor rotor core comprises a frame 1, an operation table 2 is fixedly installed at the center of the frame 1, a rotating motor 5 is fixedly installed at the top center of the operation table 2, a detection plate 4 is fixedly installed at the output end of the rotating motor 5, a plurality of detection grooves 9 are uniformly formed in the periphery of the detection plate 4 in an annular shape, a feeding mechanism is arranged at one side of the detection plate 4 and protects a mounting plate 6 fixed on the frame 1, a pushing cylinder 7 is fixedly installed on the mounting plate 6, a material pushing plate is fixedly installed at the output end of the pushing cylinder 7 and corresponds to the detection grooves 9, a feeding pipe 8 fixedly installed on the operation table 2 is arranged at one side of the mounting plate 6, one end of the feeding pipe 8 is located at one side of the material pushing plate, a part round hole detection mechanism is arranged at one side of the detection plate 4 and comprises two support columns 10 fixedly installed on the operation table 2, the top fixed mounting of two support columns 10 has same connecting block 11, and fixed mounting has fixed plate 12 on one side of connecting block 11, and fixed mounting has first telescopic cylinder 13 on the fixed plate 12, and the output of first telescopic cylinder 13 extends to the below of fixed plate 12, and fixed mounting has fly leaf 14, and the one end that first telescopic cylinder 13 was kept away from to fly leaf 14 has inspection plug 15 along vertical direction fixed mounting, and inspection plug 15 is located and detects groove 9 directly over.
In the invention, one side of the detection disc 4 is provided with a push-out mechanism, the push-out mechanism comprises a connecting plate 16 fixedly arranged on the operating platform 2, the top of the connecting plate 16 is fixedly provided with a push-out air cylinder 17, the output end of the push-out air cylinder 17 is fixedly provided with a U-shaped plate 18, the bottoms of two ends of the U-shaped plate 18 are respectively provided with an electromagnet, and the electromagnets are arranged corresponding to the positions of the detection grooves 9.
According to the invention, one side of a rack 1 is provided with a conveying mechanism, the conveying mechanism is positioned on one side of a pushing mechanism, the conveying mechanism comprises a transmission frame 19, a transmission belt 20 is sleeved on the transmission frame 19, three discharge chutes 22 fixedly arranged on the transmission frame 19 are arranged on one side of the transmission belt 20, a transmission motor 21 is fixedly arranged on one side of the transmission frame 19, a transmission wheel is sleeved on the transmission motor 21, and the transmission belt 20 is sleeved on the transmission wheel.
In the invention, one side of the push-out mechanism is provided with a height detection mechanism, the height detection mechanism comprises a vertical rod 30 fixedly arranged on the operation platform 2, the vertical rod 30 is sleeved with a connecting frame 31, a second telescopic cylinder 32 is fixedly arranged on the connecting frame 31, the output end of the second telescopic cylinder 32 is fixedly provided with a measurement plate 33, and the measurement plate 33 is provided with a displacement sensor.
In the invention, one side of a frame 1 is provided with an automatic detection mechanism, the automatic detection mechanism comprises a detection table 24, two sides of the top of the detection table 24 are fixedly provided with side frames 25, the tops of the two sides of the side frames 25 close to each other are fixedly provided with fixed frames 26, an industrial camera 27 is fixedly arranged between the two fixed frames 26, the bottom of the industrial camera 27 is provided with a telecentric lens 28, an object to be detected 29 placed on the detection table 24 is arranged below the telecentric lens 28, and a parallel backlight 23 fixedly arranged at the bottom of the detection table 24 is arranged below the object to be detected 29.
In the present invention, a control box 3 fixed on an operation table 2 is provided on one side of a detection plate 4. 1 machine frame, 2 operation tables, 3 control boxes, 4 detection plates, 5 rotating motors, 6 mounting plates, 7 pushing cylinders, 8 feeding pipes, 9 detection grooves, 10 supporting columns, 11 connecting blocks, 12 fixing plates, 13 first telescopic cylinders, 14 movable plates, 15 detection core rods, 16 connecting plates, 17 pushing cylinders, 18U-shaped plates, 19 transmission frames, 20 transmission belts, 21 transmission motors, 22 discharge grooves, 23 parallel backlight sources, 24 detection tables, 25 side frames, 26 fixing frames, 27 industrial cameras, 28 telecentric lenses, 29 objects to be detected, 30 vertical rods, 31 connecting frames, 32 second telescopic cylinders and 33 measurement plates
When the automatic detection device is used, an object to be detected 29 is placed on the detection table 24, the object to be detected is observed through the industrial camera 27 matched with the telecentric lens 28, the bottom of the detection table 24 is polished through the parallel backlight source 23, automatic detection is realized through the light transmission principle of a visual system, the phenomenon that a stub bar, a stub bar and a waste piece of a strip material are clamped in an anchor stacking product in the process of manually visually picking and stamping is avoided, and the quality of the product is ensured; then, an object to be detected 29 is fed through a feeding pipe 8, a pushing cylinder 7 pushes the object to be detected 29 to a detection groove 9, a detection disc 4 rotates to drive the detection groove 9 to rotate to a part round hole detection mechanism, a first telescopic cylinder 13 drives a detection core rod 15 to move, the detection part round hole is flexibly inserted into a part inner hole from top to bottom by using the detection core rod with a 0.01mm three-stage step guide belt, the part hole does not reach a specified height and is small, the size of the part hole which is inserted too deeply is overlarge, and the part inner hole which is detected in the way can be controlled to be +/-0.01 mm to realize precision measurement and judgment; however, the detection disc 4 rotates to the push-out mechanism, the push-out cylinder 17 drives the U-shaped plate 18 to move, the U-shaped plate 18 moves the object to be detected 29 out through the electromagnet and moves to the height detection mechanism, the second telescopic cylinder drives the measurement plate 33 to move, and the measurement plate 33 detects the object to be detected through the displacement sensor; meanwhile, software control gathers the detection result on each station to plc, judges the quality of the product, sorts out unqualified products, and off-line packaging of qualified products ensures 100% inspection.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. Motor rotor core automatic detection line, including frame (1), its characterized in that, the central point of frame (1) puts fixed mounting has operation panel (2), the top central point of operation panel (2) puts fixed mounting has rotation motor (5), fixed mounting has detection dish (4) on the output of rotating motor (5), and the annular all around of detecting dish (4) has evenly seted up a plurality of detection groove (9), one side of detecting dish (4) is provided with feed mechanism, feed mechanism protection fixes mounting panel (6) on frame (1), fixed mounting has push cylinder (7) on mounting panel (6), and the output fixed mounting of push cylinder (7) has the scraping wings, the scraping wings sets up with detecting groove (9) is corresponding, one side of mounting panel (6) is equipped with inlet pipe (8) of fixed mounting on operation panel (2), and the one end of inlet pipe (8) is located one side of scraping wings, one side of examining test tray (4) is equipped with part round hole detection mechanism, part round hole detection mechanism includes two support columns (10) of fixed mounting on operation panel (2), and the top fixed mounting of two support columns (10) has same connecting block (11), fixed mounting has fixed plate (12) on one side of connecting block (11), and fixed mounting has first telescopic cylinder (13) on fixed plate (12), the output of first telescopic cylinder (13) extends to the below of fixed plate (12), and fixed mounting has fly leaf (14), the one end that first telescopic cylinder (13) was kept away from in fly leaf (14) has inspection plug (15) along vertical direction fixed mounting, and inspection plug (15) are located and detect groove (9) directly over.
2. The automatic motor rotor core detection line according to claim 1, wherein a push-out mechanism is arranged on one side of the detection disc (4), the push-out mechanism comprises a connecting plate (16) fixedly mounted on the operation table (2), a push-out cylinder (17) is fixedly mounted on the top of the connecting plate (16), a U-shaped plate (18) is fixedly mounted at the output end of the push-out cylinder (17), electromagnets are mounted at the bottoms of two ends of the U-shaped plate (18), and the electromagnets are arranged corresponding to the positions of the detection grooves (9).
3. The automatic motor rotor core detection line according to claim 1, wherein a conveying mechanism is arranged on one side of the rack (1), the conveying mechanism is located on one side of the ejecting mechanism, the conveying mechanism comprises a transmission frame (19), a transmission belt (20) is sleeved on the transmission frame (19), three discharge chutes (22) fixedly mounted on the transmission frame (19) are arranged on one side of the transmission belt (20), a transmission motor (21) is fixedly mounted on one side of the transmission frame (19), a transmission wheel is sleeved on the transmission motor (21), and the transmission belt (20) is sleeved on the transmission wheel.
4. The automatic detection line for the motor rotor core according to claim 2, wherein a height detection mechanism is arranged on one side of the ejecting mechanism, the height detection mechanism comprises a vertical rod (30) fixedly mounted on the operation platform (2), a connecting frame (31) is sleeved on the vertical rod (30), a second telescopic cylinder (32) is fixedly mounted on the connecting frame (31), a measurement plate (33) is fixedly mounted on an output end of the second telescopic cylinder (32), and a displacement sensor is mounted on the measurement plate (33).
5. The automatic detection line for the motor rotor core according to claim 1, wherein an automatic detection mechanism is arranged on one side of the rack (1), the automatic detection mechanism comprises a detection table (24), side frames (25) are fixedly arranged on two sides of the top of the detection table (24), fixed frames (26) are fixedly arranged on the tops of two sides, close to each other, of the two side frames (25), an industrial camera (27) is fixedly arranged between the two fixed frames (26), a telecentric lens (28) is arranged at the bottom of the industrial camera (27), an object to be detected (29) placed on the detection table (24) is arranged below the telecentric lens (28), and a parallel backlight source (23) fixedly arranged at the bottom of the detection table (24) is arranged below the object to be detected (29).
6. The automatic motor rotor core detection line according to claim 1, characterized in that one side of the detection disc (4) is provided with a control box (3) fixed on an operation table (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110649171.7A CN113188414A (en) | 2021-06-10 | 2021-06-10 | Automatic detection line for motor rotor iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110649171.7A CN113188414A (en) | 2021-06-10 | 2021-06-10 | Automatic detection line for motor rotor iron core |
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| Publication Number | Publication Date |
|---|---|
| CN113188414A true CN113188414A (en) | 2021-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110649171.7A Pending CN113188414A (en) | 2021-06-10 | 2021-06-10 | Automatic detection line for motor rotor iron core |
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| CN (1) | CN113188414A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117470766A (en) * | 2023-11-01 | 2024-01-30 | 上海中浦电磁科技有限公司 | Automatic positioning data acquisition device |
-
2021
- 2021-06-10 CN CN202110649171.7A patent/CN113188414A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117470766A (en) * | 2023-11-01 | 2024-01-30 | 上海中浦电磁科技有限公司 | Automatic positioning data acquisition device |
| CN117470766B (en) * | 2023-11-01 | 2024-05-28 | 上海中浦电磁科技有限公司 | Automatic positioning data acquisition device |
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