CN109332501B - Inductance element pressing and riveting device and inductance element automatic assembling equipment - Google Patents
Inductance element pressing and riveting device and inductance element automatic assembling equipment Download PDFInfo
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- CN109332501B CN109332501B CN201811120794.XA CN201811120794A CN109332501B CN 109332501 B CN109332501 B CN 109332501B CN 201811120794 A CN201811120794 A CN 201811120794A CN 109332501 B CN109332501 B CN 109332501B
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- 238000003825 pressing Methods 0.000 title claims description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 107
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 68
- 239000000463 material Substances 0.000 claims description 68
- 239000013307 optical fiber Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 9
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000001939 inductive effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000012634 fragment Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 238000012545 processing Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 210000003323 beak Anatomy 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the field of production of inductive components. The inductance element press riveting device comprises a fourth carrying manipulator mechanism, a positioning mechanism, a lower riveting assembly and an upper riveting assembly; the fourth carrying manipulator mechanism is arranged on the upper riveting component and used for carrying the assembled workpiece into the positioning mechanism; the positioning mechanism is located between the lower riveting component and the upper riveting component and used for positioning the assembled inductor. The inductance element pressure riveting device has the advantages of high riveting precision and high yield.
Description
Technical Field
The invention relates to the field of production of inductance elements, in particular to full-automatic assembly equipment of the inductance elements.
Background
The inductance element is an energy storage element which is made by winding a magnetic iron core by a lead, and is mainly formed by assembling an elastic sheet, a coil body and the iron core. The elastic sheet is L-shaped, so that the natural state is difficult to erect, and the automatic feeding ratio of the elastic sheet is difficult in the process of assembling the inductance element; in addition, because the shell fragment is small, the shell fragment gets into the tool in-process because the location is inaccurate and leads to transport accuracy and success rate to be low. The elastic sheet, the coil body and the iron core are pressed and riveted in the jig to damage the jig and influence the yield of products due to position deviation in the carrying process. The existing inductance element pressure riveting device has the problems of low riveting precision and low yield, and the existing inductance element assembling equipment has the problem of low full-automatic assembling efficiency.
Disclosure of Invention
One object of the present invention is to provide a rivet pressing device for an inductance component, which has high riveting precision and yield; the invention also aims to provide automatic assembly equipment for the inductance element, which can be used for automatically assembling the spring plate, the coil body and the iron core.
In order to achieve the purpose, the invention adopts the following technical scheme: the inductance element press riveting device comprises a fourth carrying manipulator mechanism, a positioning mechanism, a lower riveting assembly and an upper riveting assembly; the fourth carrying manipulator mechanism is arranged on the upper riveting component and used for carrying the assembled workpiece into the positioning mechanism; the positioning mechanism is positioned between the lower riveting component and the upper riveting component and is used for positioning the assembled inductor;
the fourth carrying manipulator mechanism comprises a third finger cylinder, a fourteenth cylinder and a fifteenth cylinder, the third finger cylinder is used for clamping a workpiece, the fourteenth cylinder is used for controlling the third finger cylinder to vertically move, and the fifteenth cylinder is used for controlling the third finger cylinder to horizontally move;
the positioning mechanism comprises a middle sliding plate, a movable carrying bedplate, a sixteenth air cylinder, a male positioning block, an eighteenth air cylinder and a female positioning block; the middle sliding plate is arranged on the frame, and the middle part of the middle sliding plate is provided with a stop block; the movable carrier platen is movably matched on the middle sliding plate, the sixteenth air cylinder is arranged on the rack, and the telescopic end of the sixteenth air cylinder is connected with the movable carrier platen; the male positioning block is arranged on the movable carrying bedplate, the female positioning block is movably matched on the male positioning block, the shapes of the male positioning block and the female positioning block are matched with the shape of the inductor, and a limited area for placing the inductor is arranged on the movable carrying bedplate; the eighteenth cylinder is arranged on the movable carrying bedplate, and the telescopic end of the eighteenth cylinder is connected with the female positioning block;
the top end is a rivet head which props against the lower end of the iron core; the upper riveting assembly comprises a nineteenth air cylinder, a lifting frame and an upper riveting head; the nineteenth cylinder is installed on the rack through a connecting plate, the lifting frame is movably matched on the connecting plate, the telescopic end of the nineteenth cylinder is connected with the lifting frame, and the upper riveting head is installed on the lifting frame; the upper riveting head is provided with a convex cylinder for pressing the iron core, and the shape of the upper riveting head is matched with that of the male positioning block.
Preferably, the shapes of the male positioning block and the female positioning block are matched with the shape of the inductor; the top end of the lower riveting component is a riveting head which is used for propping against the lower end of the iron core.
The automatic assembly equipment for the inductance element comprises a rack, and an elastic piece feeding device, a first carrying manipulator device, a jig conveying device, a coil body feeding device, a second carrying manipulator device, a third carrying manipulator device, an iron core feeding device, an iron core loading device, a finished product discharging device and the pressure riveting device for the inductance element on the rack; the positioning mechanism, the lower riveting component and the upper riveting component are all arranged on the frame.
Preferably, the elastic piece feeding device comprises an elastic piece overturning mechanism, a vibration material passing mechanism and an elastic piece sorting mechanism; the elastic piece turnover mechanism, the vibration material passing mechanism and the elastic piece sorting mechanism are sequentially connected and arranged along the elastic piece feeding direction; the elastic piece overturning mechanism overturns the horizontally placed elastic piece into a vertical elastic piece; the elastic sheet turnover mechanism comprises a material changing seat, a rotating block, a first air cylinder, a second air cylinder and a material pushing block; the rotating block is connected with the material changing seat through a pin shaft and is positioned in the middle of the material changing seat; the lower end of the rotating block is rotationally connected with the telescopic end of the first cylinder; the rotating block is provided with a spring plate groove matched with the outer contour of the spring plate; the second cylinder is arranged on the material changing seat through a second cylinder mounting block, the material pushing block is arranged on the telescopic end of the second cylinder, the material pushing end of the material pushing block is positioned in the material changing seat, and the material pushing end of the material pushing block is matched with the elastic sheet groove of the rotating block; the vibrating and feeding mechanism comprises a first vibrating motor fixing seat, a first vibrating motor and a feeding rail; the material passing rail is arranged at the upper end of the first vibrating motor, and an L-shaped groove matched with the shape of the elastic sheet is arranged in the material passing rail; the elastic piece sorting mechanism comprises an elastic piece sorting base, a third air cylinder, a sorting block, a first linear sliding rail assembly and a first optical fiber sensor; the sorting block is provided with a sorting groove matched with the elastic sheet, the sorting block is movably connected to the elastic sheet sorting base through a first linear sliding rail assembly, and the thickness of the sorting block is matched with the width of the elastic sheet; the third cylinder is arranged on the sorting base, and the telescopic end of the third cylinder is connected with the sorting block; the first optical fiber sensor is arranged on the elastic piece sorting base, and the optical fiber head just divides the sorting block; the material changing seat and the elastic piece sorting base are arranged on the rack; the first air cylinder is connected to the rack through a first air cylinder mounting block; first vibrating motor passes through first vibrating motor fixing base setting in the frame.
By the aid of the technical scheme, damage to the jig caused by direct pressure riveting in the jig is avoided, the phenomenon that the position is deviated in the carrying process is avoided, and the pressure riveting quality is improved. The positioning mechanism solves the problems that workpieces are difficult to be directly riveted on the carrier and the precision is low in the riveting process, improves the yield of the workpieces, and is simple in structure and convenient for the fourth carrying manipulator mechanism to move. The inductance element pressure riveting device has the advantages of high riveting precision and high yield. The automatic assembly equipment for the inductance element has the advantage that the assembly of the elastic sheet, the coil body and the iron core is automatically and efficiently completed.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of an explosion structure of the spring plate turnover mechanism according to the embodiment of the invention.
Fig. 3 is an exploded view of the vibrating material feeding mechanism according to the embodiment of the present invention.
Fig. 4 is a schematic structural diagram of the shrapnel sorting mechanism according to the embodiment of the invention.
Fig. 5 is an exploded view of a tool conveying device according to an embodiment of the invention.
Fig. 6 is a schematic diagram of an explosive structure of a treatment apparatus according to an embodiment of the present invention.
Fig. 7 is an exploded view of a coil body feeding device according to an embodiment of the present invention.
Fig. 8 is an exploded view of a coil body turnover mechanism according to an embodiment of the present invention.
Fig. 9 is an exploded view of the second transfer robot apparatus according to the embodiment of the present invention.
Fig. 10 is an exploded view of the core loading apparatus according to the embodiment of the present invention.
Fig. 11 is an exploded view of the core assembly according to the embodiment of the present invention.
Fig. 12 is an exploded schematic view of an inductance component rivet pressing device according to an embodiment of the present invention.
Fig. 13 is an exploded view of a fourth transfer robot mechanism according to an embodiment of the present invention.
Fig. 14 is an exploded view of a positioning mechanism according to an embodiment of the present invention.
Fig. 15 is an exploded view of a riveting assembly according to an embodiment of the invention.
Detailed Description
The invention is further described below in connection with fig. 1-15.
The automatic inductance element assembling equipment shown in fig. 1-15 comprises a rack 14, and an elastic piece feeding device 1, a first carrying manipulator device 2, a jig conveying device 3, a coil body feeding device 4, a second carrying manipulator device 5, a third carrying manipulator device 6, an iron core feeding device 7, an iron core loading device 8, an inductance element riveting device 9 and a finished product discharging device 10 which are arranged on the rack.
The inductor is mainly assembled by a spring sheet a, a coil body b and an iron core d, and the spring sheet a, the coil body b and the iron core d are sequentially loaded.
The elastic piece feeding device 1 is used for feeding elastic pieces, the elastic piece feeding device 1 is connected with the jig conveying device 3 through the first carrying manipulator device 2, and the first carrying manipulator device 2 is used for carrying the elastic pieces in the elastic piece feeding device 1 to the jig conveying device 3; the jig conveying device 3 is used for circularly driving the jigs to rotate, so that the workpieces in the jigs move to corresponding stations to carry out corresponding operation; the coil body feeding device 4 is positioned on the side of the jig conveying device 3 and used for feeding the coil body, and the coil body is placed in the material tray; the second conveying manipulator device 5 is used for conveying the workpieces on the coil body feeding device 4; the third carrying manipulator device 6 carries the coil body from the coil body feeding device 4 to the jig conveying device 3; the iron core feeding device 7 is arranged on the other side of the jig conveying device 3 and used for feeding the iron core and conveying the iron core into the iron core loading device 8; the iron core loading device 8 is positioned right above the jig conveying device 3 and is used for loading the iron core into the coil body in the jig; the inductance element press-riveting device 9 is positioned at the end part of the advancing direction of the jig conveying device 3 and is used for press-riveting and connecting the completely assembled inductors into a whole; the finished product discharging device 10 is connected with the inductive element pressure riveting device 9 and is used for conveying the processed finished products out of the working machine.
The elastic sheet feeding device 1 comprises an elastic sheet overturning mechanism 11, a vibration feeding mechanism 12 and an elastic sheet sorting mechanism 13; the elastic piece overturning mechanism 11, the vibration material passing mechanism 12 and the elastic piece sorting mechanism 13 are sequentially connected and arranged along the elastic piece feeding direction; the elastic piece overturning mechanism 11 overturns the horizontally arranged elastic piece a by 90 degrees to form a vertical elastic piece a; the vibrating feeding mechanism 12 realizes the ordered feeding of the vertical elastic sheets through vibration; the shrapnel sorting mechanism 13 sorts out two shrapnels from the discharge hole of the vibration material passing mechanism 12 at each time to wait for the first carrying manipulator device 2 to carry. The posture conversion of the elastic sheet from the loading state to the assembling state is solved by the elastic sheet loading device 1, so that the loading is more automatic.
The elastic sheet overturning mechanism 11 comprises a material changing seat 111, a rotating block 112, a first air cylinder 113, a second air cylinder 114 and a material pushing block 115; the material changing seat 111 is arranged on the frame 14, a round hole in the center of the rotating block 112 is connected with the material changing seat 111 through a pin shaft, and the rotating block 112 is positioned in the middle of the material changing seat 111; the lower end of the rotating block 112 is rotationally connected with the telescopic end of the first cylinder 113; the rotating block 112 is provided with a shrapnel groove 1221 matched with the outer contour of the shrapnel and used for placing and carrying the shrapnel; the lower end of the first cylinder 113 is connected to the frame 14 through a first cylinder mounting block 116; the second cylinder 114 is mounted on the material changing seat 111 through the second cylinder mounting block 117, the pushing block 115 is mounted on the telescopic end of the second cylinder 114, the pushing end of the pushing block 115 is located in the material changing seat 111, and the pushing end of the pushing block 115 is matched with the elastic sheet groove 1221 of the rotating block 112.
When the elastic sheet overturning mechanism 11 works, the initial state of the elastic sheet is horizontally placed, and after the elastic sheet enters the elastic sheet groove 1221 in the rotating block 112, the first air cylinder 113 contracts to drive the rotating block 112 to rotate to a vertical state; then the second cylinder 114 extends to drive the pushing block 115 to push out, so as to push the vertical elastic sheet a into the vibrating material passing mechanism 12. Due to the special structure of the elastic sheet, the natural state is difficult to erect, and the elastic sheet turnover mechanism 11 meets the high requirement of an elastic sheet feeding process; through shell fragment tilting mechanism 11, the material loading is more simple and convenient, the level is placed can, has improved work efficiency and integration degree.
The vibrating material passing mechanism 12 comprises a first vibrating motor fixing seat 121, a first vibrating motor 122 and a material passing rail 123; the first vibration motor 122 is arranged on the frame 14 through the first vibration motor fixing seat 121; the material passing rail 123 is installed at the upper end of the first vibration motor 122, and an L-shaped groove matched with the shape of the elastic sheet is formed in the material passing rail 123.
The shrapnel sorting mechanism 13 comprises a shrapnel sorting base 131, a third air cylinder 132, a sorting block 133, a first linear slide rail component 134 and a first optical fiber sensor 135; the shrapnel sorting base 131 is arranged on the frame 14; a sorting groove matched with the elastic sheet is formed in the sorting block 133, the sorting block 133 is movably connected to the elastic sheet sorting base 131 through a first linear slide rail assembly 134, and the thickness of the sorting block 133 is matched with the width of the elastic sheet; the third air cylinder 132 is arranged on the sorting base 131, and the telescopic end of the third air cylinder 132 is connected with the sorting block 133; the first optical fiber sensor 135 is installed on the elastic piece sorting base 131, and the optical fiber head just bisects the sorting block 133; the sorting blocks 133 are two mutually connected blocks, the number of the third cylinders 132 is two, and the telescopic end of each third cylinder 132 is connected with one sorting block 133;
when the shrapnel sorting mechanism 13 works, shrapnels are fed from the material passing rail 123, the third air cylinder 132 is in an extension state at the beginning, at the moment, the sorting grooves of the two sorting blocks 133 are aligned and are also aligned with the material passing rail 123, and the shrapnels enter the sorting grooves of the two sorting blocks 133; after the first optical fiber sensor 135 detects that the two sorting blocks 133 have elastic pieces, the third air cylinder 132 extends to push the two elastic pieces out reversely, and at the moment, the elastic pieces are blocked by the sorting blocks 133; the shrapnel sorted to the two sides waits for the first carrying manipulator device 2 to carry. In the process that the elastic sheets enter the jig, the elastic sheet sorting mechanism 13 solves the problems of inaccurate positioning, empty material clamping and low efficiency in the conveying process; the effect of shell fragment sorting mechanism 13 is that on the one hand has improved material loading efficiency through setting up two sorting blocks 133, and on the other hand can improve the transport rate of accuracy and the success rate of shell fragment greatly through this mechanism.
First transport manipulator device 2 includes two sets of transport mechanisms of arranging side by side, and transport mechanism includes first finger cylinder, fourth cylinder and fifth cylinder, and first finger cylinder realizes getting and puts shell fragment an, realizes the horizontal migration of first finger cylinder by the fourth cylinder, realizes the vertical removal of first finger cylinder by the fifth cylinder, and first finger cylinder carries shell fragment a to tool conveyor 3 from shell fragment sorting mechanism 13 in, and two transport mechanisms simultaneous working improve work efficiency greatly.
The jig conveying device 3 comprises a conveying frame 31, a first motor 32, a chain wheel 33, a chain 34, a driving shaft 35, a jig body 36, a sixth air cylinder fixing plate 37, a sixth air cylinder 38, a clamping strip 39, a positioning clamping column 310, a second optical fiber sensor 311, a limiting groove strip 312 and a belt transmission component 313; the conveying frame 31 is arranged on the frame 14; the first motor 32 is installed on the conveying frame 31, the driving shaft 35 is rotatably connected to the conveying frame 31, and the output shaft of the first motor 32 transmits power to the driving shaft 35 through the belt transmission assembly 313; the chain wheels 33 are arranged on the rotating shaft of the conveying frame 31, and the chain 34 is connected to the two chain wheels 33 in a matching way; the fixture bodies 36 are arranged on the chain 34, the fixture bodies 36 are used for placing raw materials to be assembled, and the distance between every two fixture bodies 36 is determined by the pitch of the chain and the processing requirement; a sixth air cylinder fixing plate 37 is arranged on the conveying frame 31, a sixth air cylinder 38 is fixedly arranged on the sixth air cylinder fixing plate 37, and the telescopic end of the sixth air cylinder 38 is connected with a clamping strip 39; the clamping strips 39 are connected to the three upright posts of the sixth cylinder fixing plate 37 through linear bearings, and the clamping strips 39 are positioned between the two groups of chains 34; the clamping strip 39 is provided with a plurality of positioning and clamping columns 310, the distance between every two adjacent positioning and clamping columns 310 is the same as that between every two adjacent fixture bodies 36, the positioning and clamping columns 310 are in a round table shape, and the lower ends of the positioning and clamping columns are cylindrical, so that self-adaptive positioning is facilitated; the limiting groove strips 312 are arranged on the conveying frame 31 and are positioned above the jig body 36; the second optical fiber sensor 311 is disposed on the limiting groove 312 and used for detecting the feeding condition of the raw material in the jig.
When the jig conveying device 3 works, the first motor 32 drives the chain 34 to rotate in a stepping mode, and when the first motor 32 stops, the sixth air cylinder 38 extends to drive the clamping strip 39 to ascend, so that the positioning clamping column 310 is inserted into the circular hole of the jig body 36; the upper edge of the jig body 36 is limited by the limiting groove 312, so that the jig body 36 is positioned and clamped, and corresponding operation on the workpiece therein is facilitated. The jig conveying device 3 solves the problem of flexibility of the chain in the processing process, so that the processing is more stable and reliable; the jig conveying device 3 has the advantages that a chain is used as a transmission element, the jig body is arranged on a chain link of the chain, and the transmission characteristic of the chain is effectively utilized, so that the device is compact in structure; the design of the positioning and clamping column 310 and the limiting groove strip 312 enables the fixture of the horizontal section to be tightly fixed, and the processing is convenient to carry out.
The jig body 36 comprises a connecting block 361, a carrier 362, a spring 363 and a positioning cross block 364; the connecting block 361 is fixedly installed on the chain 34, the lower part of the carrier 362 is inserted into the connecting block 361, the carrier 362 is connected to the connecting block 361 through a spring 363,
specifically, a cylindrical pin is arranged on the lower end face of the carrier, is inserted into a connecting block 361 and is connected to the connecting block 361 through four springs 363, so that the carrier is convenient to disassemble; the cross positioning block 364 is mounted on the carrier 362, and a circular hole corresponding to the positioning clamping column 310 is provided on the cross positioning block 364. The processed product is assembled by three parts, namely an elastic sheet a, a coil body b and an iron core d, and is placed in grooves at two ends of the carrier 362, and the elastic sheet a, the coil body b and the iron core d are sequentially loaded.
The coil body feeding device 4 comprises a coil body tray 41, a material tray 42, a locking bar 43, a second motor 44, a coil body feeding rail 45, a conveying belt 46 and a coil body overturning mechanism 47; the tray rack 41 is arranged on the rack 14, the tray 42 is designed to be in a drawing type, the tray 42 is placed in the tray rack 41, and one end of the locking strip 43 is rotatably connected to the tray rack 41; the coil body feeding rail 45 is installed on the rack 14 and located beside the material tray frame 41, the second motor 44 and the conveying belt 46 are both installed on the coil body feeding rail 45, and the second motor 44 drives the conveying belt 46 to move so as to carry the coil body b on the conveying belt 46; the coil body overturning mechanism 47 is positioned at the discharge end of the coil body feeding track 45 and used for overturning the coil body b by 90 degrees, and then the coil body is clamped and conveyed to the jig body in the jig conveying device 3 by the third conveying manipulator device 6;
when the coil body feeding device 4 works, the coil body b is fully placed in the material tray 42, the locking bar 43 is rotated to lock the coil body b after the coil body b is placed on the material tray frame 41, then the coil body b is conveyed to the coil body feeding rail 45 from the material tray 42 by the second conveying manipulator device 5, and a row of workpieces in the material tray are conveyed at the same time each time; the coil body b in the coil body feeding rail 45 is driven by the second motor 44 to move towards the coil body turning mechanism 47, and finally, the coil body turning mechanism 47 turns the workpieces in the two coil body feeding rails 45 to be in a vertical state. The coil body overturning mechanism 47 is adopted to solve the problem that the coil body is difficult to load in a vertical state; the coil body feeding device 4 has the effects of improving the working efficiency of the machine and reducing the blockage in the feeding process.
The coil body overturning mechanism 47 can operate the two coil body feeding rails 45 at the same time, and specifically comprises an overturning seat 471, a rotating groove seat 472, a rotating block 473, a lifting slide rail 474, a rack 475, a gear 476 and a seventh cylinder 477; the turning seat 471 is arranged on the frame 14, and the rotary groove seat 472 is arranged on the turning seat 471; the rotating block 473 is provided with a coil slot 4731 which is matched with the shape of the coil body and used for placing the coil body; the rotating block 473 is rotatably connected to the rotating slot 472 through the pin 478; a gear 476 is mounted on the pin 478, a rack 475 is mounted on the lifting slide 474, and the rack 475 is meshed with the gear 476; the lifting slide rail 474 is vertically movably matched on the turnover seat 471, the seventh cylinder 477 is fixedly arranged on the turnover seat 471, the telescopic end of the seventh cylinder 477 is connected with the lifting slide rail 474, and the seventh cylinder 477 drives the lifting slide rail 474 to move up and down back and forth;
when the coil body turning mechanism 47 works, the coil body is horizontally placed in a feeding state, enters the coil slot of the transfer block 473, and is extended by the seventh air cylinder 477 to drive the rack 475 to ascend and drive the gear 476 to rotate by 90 degrees, so that the coil body is kept vertical to wait for the third carrying manipulator device 6 to grab. The coil body overturning mechanism 47 solves the problems that the coil body in a horizontal state is difficult to move and does not conform to the processing required state; coil body tilting mechanism 47's effect is that the material loading is more simple and convenient, the coil body level place can, the third transport manipulator device 6 of being convenient for moves and gets, has improved work efficiency and integration degree.
The second carrying manipulator device 5 comprises a carrying bracket 51, a third motor 52, an eighth air cylinder 53, a ninth air cylinder 54, a rotary clamping piece 55, a clamping piece rotating seat 56, a movable clamping head mounting seat 57, a movable clamping head 58, a fixed clamping head 59 and a transverse arm 510; the carrying bracket 51 is fixedly arranged on the frame 14; the transverse arm 510 is connected to the carrying bracket 51, the third motor 52 controls the transverse horizontal movement of the transverse arm 510, and the eighth cylinder 53 controls the vertical movement of the transverse arm 510; the ninth cylinder 54 is installed on the transverse arm 510, the telescopic end of the ninth cylinder 54 forms a moving groove pair connection with the connecting groove piece 511 at the upper end of the rotating clamping piece 55, the rotating clamping piece 55 is made of a magnet, the lower straight section of the rotating clamping piece 55 forms a rotating connection with the clamping piece rotating seat 56, and the clamping piece rotating seat 56 is installed on the transverse arm 510; the two ends of the movable chuck mounting seat 57 are mounted on the transverse arms 510, and the middle of the movable chuck 58 is rotatably connected to the movable chuck mounting seat 57; the movable chuck 58 is made of iron material, so that the magnet is easy to attract; a plurality of movable chucks 58 are arranged side by side, the width of each movable chuck is matched with the height of the coil body, and wedge grooves matched with the coil body are arranged at the lower ends of the movable chucks 58; the fixed jaw 59 is mounted on the transverse arm 510, and the lower end of the fixed jaw 59 is provided with a wedge groove corresponding to the movable jaw 58.
When the second carrying manipulator device 5 works, the clamping work is completed by the ninth cylinder 54, when the ninth cylinder 54 extends, the rotating clamping piece 55 is driven to rotate clockwise around the shaft, the movable chuck 58 rotates clockwise around the shaft under the suction action of the rotating clamping piece 55 and the movable chuck 58, the lower end of the movable chuck 58 is close to the fixed chuck 59, so that the coil body arranged in the movable chuck is clamped, and when the ninth cylinder 54 is released, the coil body is contracted; after clamping, the third motor 52 and the eighth air cylinder 53 work together to convey the clamped workpiece from the tray 42 to the coil body feeding rail 45. The second carrying manipulator device 5 solves the problems that the coil body is small and exquisite in structure, difficult to carry and low in carrying efficiency; the number of the movable clamping heads 58 can be controlled to adapt to the number of one row of workpieces in the material tray; through the control of the ninth cylinder 54, a plurality of workpieces can be clamped, and the carrying efficiency is greatly improved.
The third carrying manipulator device 6 is arranged on the frame 14; the third carrying manipulator device 6 realizes clamping of the coil body b through the second finger cylinder, realizes transverse horizontal movement of the second finger cylinder through the tenth cylinder, and realizes longitudinal vertical movement of the second finger cylinder through the eleventh cylinder. The third transfer robot device 6 transfers the coil body in the coil body overturning mechanism 47 to the jig conveying device 3.
The iron core feeding device 7 comprises a centrifugal disc 71, a vibration material rail 72, an iron core blanking seat 73, a twelfth air cylinder 74, a movable groove block 75, an installation cover plate 76, a self-loosening block 77, a third optical fiber sensor 78 and a blanking joint 79; the centrifugal disc 71 is mounted on the mounting frame 710, the vibrating material rail 72 is connected with the centrifugal disc 71, and the vibrating material rail 72 is used for orderly vibrating and conveying the iron core; the iron core blanking seat 73 is arranged on the mounting frame 710, and the iron core blanking seat 73 is connected with the vibration material rail 72; the movable trough block 75 is movably matched in the iron core blanking seat 73, the twelfth air cylinder 74 is fixedly arranged on the mounting frame 710, and the telescopic end of the twelfth air cylinder 74 is connected with the movable trough block 75; the self-loosening block 77 is connected to the moving groove block 75, and a protruding roller is arranged on the self-loosening block 77; the mounting cover plate 76 is mounted on the iron core blanking seat 73, two inclined slotted holes 761 are formed in the mounting cover plate 76, and the protruding rollers on the self-loosening block 77 are positioned in the inclined slotted holes; a third optical fiber sensor 78 is mounted on the mounting cover plate 76 for detecting whether the iron core is in place; the blanking connector 79 is arranged below the iron core blanking seat 73, the blanking connector 79 is aligned with a blanking port 731 of the iron core blanking seat 73, the size of the blanking port 731 is matched with the size of an iron core, and the position of the blanking port 731 is staggered with a feeding port of the iron core blanking seat 73.
When the iron core feeding device 7 works, an iron core enters the moving groove block 75 through the vibrating material rail 72, the iron core is just clamped on the end part of the self-loosening block 77 due to the fact that the upper end of the iron core d is provided with a boss and cannot fall down, then the twelfth air cylinder 74 extends to push the moving groove block 75 outwards, the protruding roller at the upper end of the self-loosening block 77 is limited by the inclined groove hole in the mounting cover plate 76 to move backwards, the arc opening of the self-loosening block 77 is caused to retreat, the iron core d falls down just to the blanking opening of the iron core blanking seat 73, the blanking joint 79 is connected with a rubber pipe, and the iron core is moved to the iron core mounting device 8. The iron core feeding device 7 solves the problem of sorting of single iron cores in the iron core feeding process; the iron core feeding device 7 realizes two movements through the power input of a twelfth air cylinder 74, namely, the moving groove block 75 moves to correspond to the blanking port and the self-loosening block 77 moves to unlock the iron core, so that the iron core can fall.
The iron core installing device 8 comprises a lock nozzle mounting frame 81, a lock nozzle 82, a thirteenth air cylinder 83 and a push rod 84; the lock nozzle 82 is vertically installed on the rack 14 through the lock nozzle installation frame 81, a lock nozzle hole 821 is formed in the lock nozzle 82, the output end of the thirteenth air cylinder 83 is connected with the push rod 84, the push rod 84 is controlled by the thirteenth air cylinder 83 to move downwards, and the push rod 84 enables the iron core d on the lock nozzle 82 to be installed in a workpiece in the jig. The lock beak 82 is provided in two sets arranged in parallel, and the thirteenth cylinder 83 and the push rod 84 are provided in two sets matching the lock beak 82. When the iron core assembling jig is used, the iron core d enters the iron core d from the lock nozzle hole 821, then the thirteenth air cylinder 83 drives the push rod 84 to move downwards, and the iron core d is assembled in a workpiece in the jig.
The inductance element press riveting device 9 comprises a fourth carrying manipulator mechanism 91, a positioning mechanism 92, a lower riveting assembly 93 and an upper riveting assembly 94; the lower riveting component 93 and the upper riveting component 94 are both arranged on the frame and are used together to realize riveting; the fourth carrying manipulator mechanism 91 is mounted on the upper riveting component 94 and is used for carrying the assembled workpiece to the positioning mechanism 92, waiting for riveting and carrying the riveted inductor piece to the finished product discharging device 10; the positioning mechanism 92 is installed on the rack, the positioning mechanism 92 is located between the lower riveting component 93 and the upper riveting component 94, and the positioning mechanism 92 is used for positioning the assembled inductor, so that the lower riveting component 93 and the upper riveting component 94 can work accurately. The inductance element pressure riveting device 9 solves the problems that the fixture is directly damaged by pressure riveting in the fixture, and the position of the fixture is deviated in the carrying process, improves the quality of pressure riveting, and reduces the defective rate.
The fourth carrying manipulator mechanism 91 comprises a third finger cylinder 913, a fourteenth cylinder 911 and a fifteenth cylinder 912, the third finger cylinder 913 clamps the workpiece, the fourteenth cylinder 911 controls the third finger cylinder 913 to vertically move vertically, and the fifteenth cylinder 912 controls the third finger cylinder 913 to horizontally move horizontally.
The positioning mechanism 92 comprises a middle sliding plate 921, a movable carrier plate 922, a sixteenth air cylinder 923, a male positioning block 924, an eighteenth air cylinder 925 and a female positioning block 926; the middle sliding plate 921 is arranged on the frame 14, and the middle part of the middle sliding plate 921 is provided with a stop block; the movable carrier plate 922 is movably matched with the middle sliding plate 921, the sixteenth air cylinder 923 is installed on the rack 14, and the telescopic end of the sixteenth air cylinder 923 is connected with the movable carrier plate 922; the male positioning block 924 is arranged on the movable carrier plate 922, the female positioning block 926 is movably matched with the male positioning block 924, the shapes of the male positioning block 924 and the female positioning block 926 are matched with the shape of the inductor, and a limited area for placing the inductor is arranged on the movable carrier plate 922; an eighteenth air cylinder 925 is installed on the movable carrying platform plate 922, and the telescopic end of the eighteenth air cylinder 925 is connected with a female positioning block 926.
When the positioning mechanism 92 works, firstly, the eighteenth cylinder 925 drives the female positioning block 926 to move towards the male positioning block 924, so that the inductance position arranged in the middle of the female positioning block is limited; then, the sixteenth air cylinder 923 drives the movable carrier plate 922 to move to the round hole of the middle sliding plate 921, and the inductor is subjected to riveting by the lower riveting component 93 and the upper riveting component 94; because two workpieces are operated simultaneously, the directions of the workpieces are consistent, the positioning mechanism at the right end has the same working principle as the positioning mechanism at the left end, only the female positioning block is fixed, and the male positioning block is driven by the cylinder. Positioning mechanism 92 has solved the problem that the work piece is difficult to direct riveting on the carrier to and the problem that the precision is low among the riveting process: the positioning mechanism 92 has the effects that positioning is carried out before riveting, the yield of workpieces is improved, the positioning and clamping mechanism is simple in structure, and the fourth carrying manipulator mechanism 91 can be conveniently moved.
The lower riveting component 93 is mounted on the frame 14, and the top end of the lower riveting component is a riveting head which can be lifted and pressed against the lower end of the iron core to act together with the upper riveting component 94. The upper riveting assembly 94 includes a nineteenth cylinder 941, a lifting frame 942, and an upper riveting head 943; the nineteenth cylinder 941 is mounted on the rack through a connecting plate 944, the lifting frame 942 is movably matched on the connecting plate 944, the telescopic end of the nineteenth cylinder 941 is connected with the lifting frame 942, and the upper riveting head 943 is mounted on the lifting frame 942; the upper riveting head 943 is provided with a convex cylinder for pressing the iron core, and the shape of the upper riveting head 943 is matched with that of the male positioning block 924;
when the upper riveting component 94 works, the upper riveting head 943 is driven by the eighteen cylinders 941 to descend, and after the male positioning blocks 924 are embedded, the protruding cylinders of the upper riveting head 943 prop against the upper end of the iron core and are riveted with the lower riveting component 93 under the combined action.
The finished product discharging device 10 is connected with the inductive element pressure riveting device 9, the fourth carrying manipulator mechanism 91 carries the processed finished product from the positioning mechanism 92 to the finished product discharging device 10, and the finished product discharging device 10 transports the finished inductive element out.
When the electric inductor works, the elastic piece feeding device 1 is used for feeding the elastic pieces, the elastic pieces are conveyed to the jig conveying device 3 through the first conveying manipulator device 2, the jig conveying device 3 is used for circulating the jigs, and the electric inductor is assembled in a work step; secondly, the coil body feeding device 4 conveys workpieces on the coil body feeding device 4 of the coil body, and the second conveying manipulator device 5 conveys the workpieces; then the workpiece is conveyed to the jig through a third conveying manipulator device 6; then, the iron core is loaded by the iron core loading device 7, and the iron core is placed in a jig by the iron core loading device 8, so that the assembly of three inductance components is completed; then, after the fourth carrying manipulator mechanism 91 of the inductance element press riveting device 9 carries out carrying out, press riveting and fixing are carried out on the inductance element; finally, the fourth carrying manipulator mechanism 91 carries the processed finished product to the finished product discharging device 10, and the finished product discharging device 10 carries out the produced inductor.
Claims (1)
1. The automatic inductance element assembling equipment comprises a rack (14), and an elastic piece feeding device (1), a first carrying manipulator device (2), a jig conveying device (3), a coil body feeding device (4), a second carrying manipulator device (5), a third carrying manipulator device (6), an iron core feeding device (7), an iron core loading device (8), a finished product discharging device (10) and an inductance element press riveting device (9) which are arranged on the rack; the positioning mechanism (92), the lower riveting assembly (93) and the upper riveting assembly (94) are all arranged on the frame;
the inductance element press riveting device comprises a fourth carrying manipulator mechanism (91), a positioning mechanism (92), a lower riveting assembly (93) and an upper riveting assembly (94); the fourth carrying manipulator mechanism (91) is arranged on the upper riveting assembly (94), and the fourth carrying manipulator mechanism (91) is used for carrying the assembled workpiece into the positioning mechanism (92); the positioning mechanism (92) is positioned between the lower riveting assembly (93) and the upper riveting assembly (94), and the positioning mechanism (92) is used for positioning the assembled inductor; the inductor is formed by assembling an elastic sheet, a coil body and an iron core;
the fourth carrying manipulator mechanism (91) comprises a third finger cylinder (913), a fourteenth cylinder (911) and a fifteenth cylinder (912), the third finger cylinder (913) is used for clamping a workpiece, the fourteenth cylinder (911) is used for controlling the third finger cylinder (913) to vertically move longitudinally, and the fifteenth cylinder (912) is used for controlling the third finger cylinder (913) to horizontally move transversely;
the positioning mechanism (92) comprises a middle sliding plate (921), a movable carrier plate (922), a sixteenth air cylinder (923), a male positioning block (924), an eighteenth air cylinder (925) and a female positioning block (926); the middle sliding plate (921) is arranged on the rack (14), and the middle part of the middle sliding plate (921) is provided with a stop block; the movable carrying bedplate (922) is movably matched on the middle sliding plate (921), the sixteenth air cylinder (923) is arranged on the rack (14), and the telescopic end of the sixteenth air cylinder (923) is connected with the movable carrying bedplate (922); the male positioning block (924) is arranged on the movable carrying platform plate (922), the female positioning block (926) is movably matched on the male positioning block (924), the shapes of the male positioning block (924) and the female positioning block (926) are matched with the shape of the inductor, and a limited area for placing the inductor is arranged on the movable carrying platform plate (922); the eighteenth cylinder (925) is arranged on the movable carrying platform plate (922), and the telescopic end of the eighteenth cylinder (925) is connected with the female positioning block (926);
the top end of the lower riveting component (93) is a riveting head which props against the lower end of the iron core; the upper riveting assembly (94) comprises a nineteenth air cylinder (941), a lifting frame (942) and an upper riveting head (943); a nineteenth cylinder (941) is installed on the rack through a connecting plate (944), a lifting frame (942) is movably matched on the connecting plate (944), the telescopic end of the nineteenth cylinder (941) is connected with the lifting frame (942), and an upper riveting head (943) is installed on the lifting frame (942); the upper riveting head (943) is provided with a convex cylinder for pressing the iron core, and the shape of the upper riveting head (943) is matched with that of the male positioning block (924);
the device is characterized in that the elastic sheet feeding device comprises an elastic sheet overturning mechanism (11), a vibration feeding mechanism (12) and an elastic sheet sorting mechanism (13); the elastic piece turnover mechanism (11), the vibration material passing mechanism (12) and the elastic piece sorting mechanism (13) are sequentially connected and arranged along the elastic piece feeding direction; the elastic piece overturning mechanism (11) overturns the horizontally placed elastic piece into a vertical elastic piece; the elastic sheet turnover mechanism (11) comprises a material changing seat (111), a rotating block (112), a first air cylinder (113), a second air cylinder (114) and a material pushing block (115); the rotating block (112) is connected with the material changing seat (111) through a pin shaft, and the rotating block (112) is positioned in the middle of the material changing seat (111); the lower end of the rotating block (112) is rotationally connected with the telescopic end of the first cylinder (113); the rotating block (112) is provided with a spring plate groove (1221) matched with the outer contour of the spring plate; the second air cylinder (114) is arranged on the material changing seat (111) through a second air cylinder mounting block (117), the material pushing block (115) is arranged on the telescopic end of the second air cylinder (114), the material pushing end of the material pushing block (115) is located in the material changing seat (111), and the material pushing end of the material pushing block (115) is matched with the elastic sheet groove (1221) of the rotating block (112); the vibrating material passing mechanism (12) comprises a first vibrating motor fixing seat (121), a first vibrating motor (122) and a material passing rail (123); the material passing rail (123) is arranged at the upper end of the first vibrating motor (122), and an L-shaped groove matched with the shape of the elastic sheet is formed in the material passing rail (123); the shrapnel sorting mechanism (13) comprises a shrapnel sorting base (131), a third air cylinder (132), a sorting block (133), a first linear sliding rail component (134) and a first optical fiber sensor (135); a sorting groove matched with the elastic sheet is formed in the sorting block (133), the sorting block (133) is movably connected to the elastic sheet sorting base (131) through a first linear slide rail assembly (134), and the thickness of the sorting block (133) is matched with the width of the elastic sheet; the third air cylinder (132) is arranged on the sorting base (131), and the telescopic end of the third air cylinder (132) is connected with the sorting block (133); the first optical fiber sensor (135) is arranged on the elastic piece sorting base (131), and the optical fiber head just divides the sorting block (133); the material changing seat (111) and the spring piece sorting base (131) are arranged on the rack (14); the first air cylinder (113) is connected to the frame (14) through a first air cylinder mounting block (116); the first vibration motor (122) is arranged on the rack (14) through a first vibration motor fixing seat (121).
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| CN201811120794.XA CN109332501B (en) | 2018-09-26 | 2018-09-26 | Inductance element pressing and riveting device and inductance element automatic assembling equipment |
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| CN201811120794.XA CN109332501B (en) | 2018-09-26 | 2018-09-26 | Inductance element pressing and riveting device and inductance element automatic assembling equipment |
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| CN109332501B true CN109332501B (en) | 2020-01-21 |
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| CN109732003B (en) * | 2019-03-15 | 2024-03-15 | 泰安鑫杰机械有限公司 | Automatic feeding punch press |
| CN111465308B (en) * | 2020-04-13 | 2021-04-06 | 温州职业技术学院 | Prefabricated circuit substrate assembly center |
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| US3535907A (en) * | 1967-07-13 | 1970-10-27 | Central Transformer Inc | Press and methods for forming magnetic cores |
| US3557425A (en) * | 1968-10-15 | 1971-01-26 | Crown Cork & Seal Co | Ring tab assembly operation |
| US6073873A (en) * | 1997-11-14 | 2000-06-13 | Morgan Construction Company | Coil forming apparatus and method |
| CN202356858U (en) * | 2011-12-09 | 2012-08-01 | 周俊雄 | Automatic assembling equipment for toggle switches |
| CN107838360A (en) * | 2017-11-02 | 2018-03-27 | 苏州优尼梅申工业机器人科技有限公司 | Automatic riveting machine |
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Effective date of registration: 20191230 Address after: 276200 No. 1 Wenhe Road, Mengyin Economic Development Zone, Linyi City, Shandong Province Applicant after: Shandong huanbang Electronic Technology Co.,Ltd. Address before: 315301 No. 1600 West Third Ring Road, Zonghan Street, Cixi City, Ningbo City, Zhejiang Province Applicant before: Wang Jiahai |
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Denomination of invention: Inductive element pressure riveting device and inductive element automatic assembly equipment Effective date of registration: 20220729 Granted publication date: 20200121 Pledgee: Shandong Mengyin Rural Commercial Bank Co.,Ltd. Pledgor: Shandong huanbang Electronic Technology Co.,Ltd. Registration number: Y2022980011621 |
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Denomination of invention: Inductive component riveting device and automatic assembly equipment for inductive components Effective date of registration: 20230731 Granted publication date: 20200121 Pledgee: Shandong Mengyin Rural Commercial Bank Co.,Ltd. Pledgor: Shandong huanbang Electronic Technology Co.,Ltd. Registration number: Y2023980050371 |