CN115312319A - Integrated into one piece inductance kludge - Google Patents
Integrated into one piece inductance kludge Download PDFInfo
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- CN115312319A CN115312319A CN202211056513.5A CN202211056513A CN115312319A CN 115312319 A CN115312319 A CN 115312319A CN 202211056513 A CN202211056513 A CN 202211056513A CN 115312319 A CN115312319 A CN 115312319A
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- 239000000463 material Substances 0.000 claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000004804 winding Methods 0.000 claims abstract description 52
- 238000003466 welding Methods 0.000 claims abstract description 12
- 239000000969 carrier Substances 0.000 claims abstract description 8
- 230000009471 action Effects 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 31
- 241000282472 Canis lupus familiaris Species 0.000 claims description 21
- 210000000078 claw Anatomy 0.000 claims description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 210000003298 dental enamel Anatomy 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 28
- 239000003973 paint Substances 0.000 abstract description 4
- 230000009194 climbing Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides an integrally-formed inductor assembling machine which comprises a turntable mechanism, wherein the turntable mechanism comprises a turntable and a cam divider, the cam divider is arranged at the bottom of the turntable and is used for driving the turntable to intermittently rotate under the action of a main driving motor; the carriers are uniformly distributed on the turntable, and are provided with a carrier plate which can be lifted by external force and positioning columns which are used for forming staggered positioning on at least two rows of inductance material sheets; the material pulling devices are respectively arranged at the two end sides of the turntable; the device comprises a turntable, a plurality of groups of winding mechanisms, a laser wire stripping mechanism and a pin welding mechanism, wherein the winding mechanisms are used for winding coils on materials on inductance sheets on a carrier below the turntable, and the laser wire stripping mechanism and the pin welding mechanism are used for stripping pin paint skins. The invention replaces the traditional layout production line, has concise action, is energy-saving and environment-friendly, effectively reduces the equipment body while improving the inductance value of the product, has less manual interference in the whole production process, greatly improves the production stability, and ensures the production efficiency and the product yield of the inductor.
Description
Technical Field
The invention relates to the field of inductor production equipment, in particular to an integrally-formed inductor assembling machine.
Background
With the development of inductance devices towards low voltage, high current resistance, good temperature stability, miniaturization, thinning and light weight, common soft magnetic ferrite materials cannot meet such high requirements, and the integrally formed inductance formed by die casting is on the way to the historical stage. The production process of the inductor is complex, and the existing production line is realized by substations (all or part of substations), such as: winding station + hot-blast heating station + peel off lacquer skin + welding station + wire cutting tail station + tablet are decided station + inhale line tail station + add magnetic core + compression molding + survey package etc. and the process is numerous and diverse, because the production link is many, each production facility need independently set up, produces the line and sets up the overlength, and occupation space is big, and is with high costs.
Disclosure of Invention
The invention aims to provide an integrally formed inductor assembling machine.
In order to realize the purpose, the following technical scheme is adopted:
an integrally-formed inductor assembling machine comprises a turntable mechanism, wherein the turntable mechanism comprises a turntable and a cam divider, the cam divider is arranged at the bottom of the turntable and is used for driving the turntable to intermittently rotate under the action of a main driving motor; the carriers are uniformly distributed on the turntable and provided with a carrier plate which can be lifted by external force and positioning columns for forming staggered positioning on at least two rows of inductance material sheets; the material pulling devices are respectively arranged at two end sides of the turntable and comprise a plurality of groups of conveying assemblies consisting of a plurality of pulleys, linear bearings and material pulling motors, a conveying channel for inductance material sheets is formed between every two adjacent pulleys, and one of the material pulling devices is connected with the feeding disc; the wire winding mechanism, the laser enamel peeling mechanism and the pin welding mechanism can move in the X-axis direction, the Y-axis direction and the Z-axis direction.
Further, the carrier further includes: the fixing plate is fixedly positioned below the carrier plate, and the positioning columns are fixed on the fixing plate; the push block is provided with a plurality of push blocks which are respectively used for connecting the carrier plate and the two sides of the fixed plate, wherein the upper part of the push block is provided with a first limit groove horizontally arranged with the carrier plate, the lower part of the push block is provided with a second limit groove obliquely downwards arranged, the first limit groove and the second limit groove are respectively connected with the carrier plate and the fixed plate through cantilever pins, and the bottom of the push block is arranged at a stress part corresponding to the output end of the push-up mechanism positioned below the turntable.
Furthermore, the winding mechanism comprises a bobbin, a tensioner and a winding executing assembly, the winding executing assembly comprises a winding nozzle, a winding claw capable of rotating around the winding nozzle and a clamping hand capable of freely stretching and retracting and arranged on one side of the winding nozzle, the clamping hand is used for clamping a copper wire extending from the tensioner to the winding nozzle, the winding claw and the clamping hand are all arranged on the same base, a winding motor used for driving the winding claw to rotate is arranged on the base, and the base can be movably arranged on an X axis, a Y axis and a Z axis.
Further, still be provided with tablet lifting mechanism on the carousel, tablet lifting mechanism includes: the back plate is arranged on the heightening plate, and the heightening plate is positioned at the center of the turntable and is isolated from the turntable; the sliding plate is connected with the back plate through a guide rail and a sliding block; the lifting cylinder is fixed on the back plate and used for driving the sliding plate to do lifting motion; the bottom plate is fixedly arranged with the sliding plate and is provided with a first through groove for exposing the material sheet below the bottom plate; the guide plates are respectively fixed on the bottom plate, gaps for accommodating materials on the materials to pass through are reserved among the guide plates, the gaps are arranged corresponding to the first through grooves, and one side, facing to the other adjacent guide plate, of each guide plate is provided with a guide groove for the materials to pass through; the material stirring assembly is arranged on the bottom plate and used for pulling one end of the material sheet between the guide plate and the bottom plate to the other end.
Further, the kickoff subassembly includes: the material shifting motor is fixed at one end side of the bottom plate; an idler wheel located at the other end side of the base plate; a belt connected to the kick-off motor and the idler; be fixed in through the connecting block a plurality of pusher dogs on the belt, it is a plurality of the pusher dog stretches into the difference in the first logical groove.
Furthermore, the connecting block is connected with a sliding block, the sliding block is connected with the pusher dog, a guide rod pressing block is arranged at one end of the bottom plate, and the guide rod pressing block is fixed with a guide rod which can freely penetrate through the sliding block.
Furthermore, a pusher dog cylinder is arranged on the sliding block, and a driving end of the pusher dog cylinder penetrates through the sliding block and is connected with the pusher dog.
Furthermore, one end of the bottom plate is provided with a material pressing assembly, the material pressing assembly comprises a material pressing cylinder arranged on the guide rod fixing block, the output end of the material pressing cylinder penetrates through the guide rod fixing block and then is connected with a pressing block, and when the pressing cylinder drives the pressing block to press downwards, the pressing block touches the guide plate.
Further, the below of carousel is provided with tablet climbing mechanism, tablet climbing mechanism include jacking cylinder, with the mounting panel that the drive end of jacking cylinder is connected, set up in a plurality of inserted sheet on the mounting panel when jacking cylinder acts on, a plurality of the inserted sheet can be followed pass in the first logical groove.
Furthermore, a cover plate is arranged on the bottom plate, a second through groove corresponding to the first through groove is formed in the cover plate, and the cover plate is driven to lift by a cover closing cylinder arranged on one side of the material sheet lifting mechanism.
By adopting the scheme, the invention has the beneficial effects that:
the cam divider intermittently rotates the turntable, and the plurality of carriers capable of loading the tablets are arranged on the turntable, so that a plurality of production devices can be arranged around the turntable, the size of the whole set of production devices is reduced, and the space waste is reduced.
The invention replaces the traditional layout production line, has concise action, is energy-saving and environment-friendly, effectively reduces the equipment body while improving the inductance value of the product, has less manual interference in the whole production process, greatly improves the production stability, and ensures the production efficiency and the product yield of the inductor.
Drawings
FIG. 1 is a schematic plan view of an embodiment of the present invention;
FIG. 2 is a schematic perspective view of an embodiment of the present invention;
FIG. 3 is a schematic view of a carrier structure according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a turntable mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a material pulling device according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a winding assembly according to an embodiment of the present invention;
FIG. 7 is an enlarged schematic view of the components of FIG. 6;
fig. 8 is a schematic structural view of a web lifting mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic view of a portion of the structure of FIG. 8;
fig. 10 is a partial structural view of fig. 8.
Wherein the figures are identified as follows:
1. a turntable mechanism; 11. a turntable; 12. a cam indexer; 13. a main drive motor; 14. heightening plates; 2. a carrier; 21. a carrier plate; 22. a positioning column; 23. a push block; 231. a first limit groove; 232. a second limit groove; 233. a force receiving portion; 24. a cantilever pin; 25. a fixing plate; 3. a material pulling device; 31. a pulley; 32. a linear bearing; 33. a material pulling motor; 4. a winding mechanism; 41. a bobbin; 42. a tensioner; 43. a winding assembly; 431. a winding nozzle; 432. a winding claw; 433. a wound motor; 5. a laser paint peeling mechanism; 6. a pin welding mechanism; 7. a material collecting mechanism; 8. a feeding tray; 9. a material sheet lifting mechanism; 91. a back plate; 92. a sliding plate; 93. lifting the cylinder; 94. a base plate; 941. a first through groove; 95. a guide plate; 961. a material stirring motor; 962. an idler pulley; 963. a belt; 964. connecting blocks; 965. a pusher dog; 966. a slider; 967. a guide rod fixing block; 968. a guide bar; 969. a pusher dog cylinder; 9610. a material pressing cylinder; 9611. briquetting; 971. jacking a cylinder; 972. mounting a plate; 973. inserting sheets; 981. a cover plate; 982. the cylinder is covered.
Detailed Description
Exemplary embodiments that embody features and advantages of the invention are described in detail below in the specification. It is to be understood that the invention is capable of other embodiments and that various changes in form and details may be made therein without departing from the scope of the invention and the description and drawings are to be regarded as illustrative in nature and not as restrictive.
As shown in fig. 1-10, an integrally formed inductor assembling machine is provided, which includes a rotary table 11 mechanism 1, the rotary table 11 mechanism 1 includes a rotary table 11 and a cam divider 12, the cam divider 12 is disposed at the bottom of the rotary table 11, and the cam divider 12 is used for driving the rotary table 11 to intermittently rotate under the action of a main driving motor 13; the carriers 2 are uniformly distributed on the turntable 11, and a carrier plate 21 which can be lifted by external force and positioning columns 22 which are used for forming staggered positioning on at least two rows of inductance material sheets are arranged on the carriers 2; the material pulling devices 3 are respectively arranged at two end sides of the rotary table 11 and comprise a plurality of groups of conveying assemblies consisting of a plurality of pulleys 31, linear bearings 32 and material pulling motors 33, a conveying channel for the inductance material sheets is formed between every two adjacent pulleys 31, and one material pulling device 3 is connected with the feeding disc 8; the wire winding mechanism 4, the laser enamel peeling mechanism 5 and the pin welding mechanism 6 are used for stripping pin enamel, and the wire winding mechanism 4, the laser enamel peeling mechanism 5 and the pin welding mechanism 6 can move in the X-axis direction, the Y-axis direction and the Z-axis direction.
The shape of the material sheet can refer to the material sheet on the carrier 2 in fig. 3, and the material sheet is used for fixing materials such as an inductance core, an inductance shell and the like and is in a strip shape. In the prior art, the through groove of the material sheet extends to the whole strip forming production line, and the material is not cut until the last material pressing or receiving, so that the production line in the prior art needs to extend to be very long, and the production line occupies too much factory space. In the invention, an overlong material sheet is not needed, when the material sheet enters the turntable 11 mechanism 1 through the material pulling device 3, the material sheet is cut off, and then the material sheet can be fixed in the carrier 2 on the turntable 11 and can be processed in each production device along with the rotation of the turntable 11, wherein the working principle of the laser paint peeling mechanism 5 and the pin welding mechanism 6 can be referred to the prior art, but the invention is not limited to the prior art. In addition, the movement in the X-axis, Y-axis and Z-axis directions mentioned in the embodiments of the present invention may be implemented by various guide rails, lead screws or air cylinders, and the present invention is not limited thereto.
In one embodiment, the carrier 2 further includes: a fixing plate 9525 fixedly positioned below the carrier plate 21 and having a positioning post 22 fixed thereon; the push block 23, the push block 23 has a plurality of parts, which are respectively used for connecting the two sides of the carrier plate 21 and the fixing plate 9525, wherein the upper part of the push block 23 is provided with a first limit groove 231 horizontally arranged with the carrier plate 21, the lower part of the push block 23 is provided with a second limit groove 232 obliquely arranged downwards, the first limit groove 231 and the second limit groove 232 are respectively connected with the carrier plate 21 and the fixing plate 9525 through a cantilever pin 24, and the bottom of the push block 23 is arranged on a force-bearing part 233 corresponding to the output end of the push-up mechanism located below the turntable 11. The push-up mechanism may be a combination of a horizontal cylinder and a vertical cylinder, and is fixed on the platform, and the output end of the push-up mechanism points to the force-bearing part 233. After the material on the material sheet is processed, when the material sheet needs to be removed from the front carrier 2, the material sheet needs to be pushed up to be separated from the positioning column 22, the push-up mechanism drives the force-bearing part 233 to move up under force, the stroke of the push-up mechanism is limited by the first limiting groove 231 and the second limiting groove 232, and the carrier plate 21 can move obliquely upward and penetrate through the positioning column 22 to push up the material sheet on the positioning column 22, so that the material sheet is conveniently separated from the positioning column 22.
The winding mechanism 4 comprises a bobbin 41, a tensioner 42 and a winding executing assembly, the winding executing assembly comprises a winding nozzle 431, a winding claw 432 and a clamping hand, the winding claw 432 can rotate around the winding nozzle 431, the clamping hand is arranged on one side of the winding nozzle 431 and can freely stretch out and draw back, the clamping hand is used for clamping a copper wire extending from the tensioner 42 to the winding nozzle 431, the winding claw 432 and the clamping hand are all arranged on the same base, a winding motor 433 used for driving the winding claw 432 to rotate is arranged on the base, and the base can be movably arranged on an X axis, a Y axis and a Z axis. That is, the winding motor 433 drives the winding claw 432 to rotate, and because the winding claw 432 has snatched the copper line, so the copper line can be wound into the coil, and at this moment, the reference column 22 on the carrier 2 has then constituted the winding post for just fashioned coil has had the mounting point, and the centre gripping hand is interrupted unnecessary copper line afterwards can.
In one embodiment, a material sheet lifting mechanism 9 is further provided on the turntable 11, and the material sheet lifting mechanism 9 includes: the back plate 91, the back plate 91 is mounted on the heightening plate 14, the heightening plate 14 is positioned at the center of the turntable 11 and is isolated from the turntable 11; a sliding plate 92 connected to the back plate 91 through a guide rail and a slider; the lifting cylinder 93 is fixed on the back plate 91 and used for driving the sliding plate 92 to move up and down; a bottom plate 94, the bottom plate 94 being fixed to the sliding plate 92 and having a first through groove 941 through which the material sheet located therebelow is exposed; a plurality of guide plates 95, the guide plates 95 are respectively fixed on the bottom plate 94, and a gap for accommodating materials on the material sheets to pass through is kept between the guide plates 95, the gap is arranged corresponding to the first through groove 941, and one side of each guide plate 95 facing to the adjacent other guide plate 95 is provided with a guide groove for the material sheets to pass through; and the material stirring assembly is arranged on the bottom plate 94 and is used for pulling one end of the material sheet between the guide plate and the bottom plate 94 to the other end. When laser welding or other operation is required to lift the web, the lifting cylinder 93 lifts the base plate 94 and the web on the fixed plate 9525 is lifted. In addition, in the initial state, a sheet needs to be entered with the guide groove between the fixed plate 9525 and the base plate 94, and then the wheel assembly catches the sheet and pulls it to the other end so that the sheet is completely entered between the base plate 94 and the guide plate. The group material subassembly includes: a kick-out motor 961 fixed to one end side of the bottom plate 94; an idler wheel 962 located at the other end side of the bottom plate 94; a belt 963 connected to the kick-out motor 961 and the idler 962; a plurality of fingers 965 secured to belt 963 by attachment block 964, the plurality of fingers 965 extending into different first channels 941. Connecting block 964 is coupled to a sliding block 966, sliding block 966 is coupled to fingers 965, and guide rod securing block 967 is disposed on one end of bottom plate 94, and guide rod securing block 967 is secured to a guide rod 968 that can freely pass through sliding block 966. A pawl cylinder 969 is provided on the sliding block 966, and a driving end of the pawl cylinder 969 passes through the sliding block 966 to be connected to the pawl 965. When pusher dog 965 position needs to be adjusted, pusher dog cylinder 969 drives pusher dog 965 and keeps away from the hole site between the tablet, and then the work of setting motor 961 can drive pusher dog 965 and remove the initial position, and then pusher dog cylinder 969 drives pusher dog 965 and pushes down, and pusher dog 965 inserts in the tablet. A material pressing assembly is arranged at one end of the bottom plate 94, the material pressing assembly comprises a material pressing cylinder 9610 arranged on a guide rod 968 fixing block 967, the output end of the material pressing cylinder 9610 penetrates through the guide rod 968 fixing block 967 and then is connected with a pressing block 9611, when the pressing cylinder 9610 drives the pressing block 9611 to press down, the pressing block 9611 touches the guide plate, and then the pressing block 9611 can press the material sheet to prevent the material sheet from displacing.
The below of carousel 11 is provided with tablet climbing mechanism, and tablet climbing mechanism includes jacking cylinder 971, the mounting panel 972 of being connected with jacking cylinder 971's drive end, sets up a plurality of inserted sheet 973 on mounting panel 972, and when jacking cylinder 971 acted on, a plurality of inserted sheet 973 passed in can following first logical groove 941. Be provided with apron 981 on the bottom plate 94, be provided with the second that corresponds with first logical groove 941 on the apron 981 and lead to the groove, apron 981 closes cylinder 982 drive by the lid that sets up in tablet lifting mechanism 9 one side and goes up and down.
The working principle is as follows: during the first production, whole tablet enters into tablet lifting mechanism 9 earlier, draw into tablet lifting mechanism 9 by the group material subassembly during, the production facility of well tablet lifting mechanism 9 top can be pin welding mechanism 6, laser skinning equipment etc. processes the material on the tablet, group material subassembly drives the tablet part that has accomplished current processing again and shifts out tablet lifting mechanism 9, still need the manual work to install this part tablet in adjacent carrier 2 this moment, then this tablet part rotates along carousel 11 mechanism 1, because the general adoption flexible material of tablet, it can be under the condition of not cutting off, rotate along carousel 11 mechanism 1 promptly. Materials on the material sheet sequentially complete coil winding, laser welding, paint peeling and other processing, when the materials come to the lower part of the material sheet lifting mechanism 9, as described above, the carrier 2 needs to push the material sheet to be separated from the positioning column 22, the pushing-up mechanism drives the force-bearing part 233 to move upwards under force, the stroke of the pushing-up mechanism is limited by the first limiting groove 231 and the second limiting groove 232, the carrier plate 21 can move upwards in an inclined mode and penetrates through the positioning column 22, the material sheet on the positioning column 22 is pushed upwards, the current material sheet is separated from the positioning column 22 conveniently, the material sheet is in an initial state, at the moment, the material sheet needs to be pulled into the next material pulling device 3 manually, pulleys 31 in the material pulling device 3 are combined with each other to form transmission for the material sheet and is transmitted into the material sheet collecting mechanism 7, the material collecting mechanism 7 can comprise an air cylinder cutting mechanism and a collecting tray, the air cylinder cutting device can cut the current material sheet into strips, and then push the cut material sheets into the collecting tray by other air cylinders, and collection is completed.
Upon completion of the initial processing, the web is then moved along a fixed path in sequence without human intervention: the material collecting device comprises a first material pulling device 3, a material sheet lifting mechanism 9, a plurality of carriers 2, a second material pulling device 3 and a material collecting mechanism 7.
According to the invention, the turntable 11 is intermittently rotated by the cam divider 12, and the plurality of carriers 2 capable of loading the tablets are arranged on the turntable 11, so that a plurality of production equipment can be arranged around the turntable 11, thereby reducing the volume of the whole set of production equipment and reducing the space waste.
The inductor production line disclosed by the invention replaces the traditional layout production line, is simple in action, energy-saving and environment-friendly, effectively reduces the equipment body while improving the product inductance value, has less manual interference in the whole production process, greatly improves the production stability, and ensures the production efficiency and the product yield of the inductor.
While the present disclosure has been described with reference to several exemplary embodiments, it is understood that the terms used are words of description and illustration, rather than words of limitation. As the present disclosure may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.
Claims (10)
1. The utility model provides an integrated into one piece inductance kludge which characterized in that includes:
the cam divider is arranged at the bottom of the rotary disc and is used for driving the rotary disc to intermittently rotate under the action of a main driving motor;
the carriers are uniformly distributed on the turntable and provided with a carrier plate which can be lifted by external force and positioning columns for forming staggered positioning on at least two rows of inductance material sheets;
the material pulling devices are respectively arranged at two end sides of the rotary table and comprise a plurality of groups of conveying assemblies consisting of a plurality of pulleys, linear bearings and material pulling motors, a conveying channel for inductance material sheets is formed between every two adjacent pulleys, and one of the material pulling devices is connected with the feeding disc;
the wire winding mechanism, the laser enamel peeling mechanism and the pin welding mechanism can move in the X-axis direction, the Y-axis direction and the Z-axis direction.
2. The integrally formed inductor assembling machine according to claim 1, wherein the carrier further comprises:
the fixing plate is fixedly positioned below the support plate, and the positioning column is fixed on the fixing plate;
the push block is provided with a plurality of push blocks which are respectively used for connecting the carrier plate and the two sides of the fixed plate, wherein the upper part of the push block is provided with a first limit groove horizontally arranged with the carrier plate, the lower part of the push block is provided with a second limit groove obliquely downwards arranged, the first limit groove and the second limit groove are respectively connected with the carrier plate and the fixed plate through cantilever pins, and the bottom of the push block is arranged at a stress part corresponding to the output end of the push-up mechanism positioned below the turntable.
3. The integrated inductor assembling machine according to claim 1, wherein the winding mechanism comprises a bobbin, a tensioner and a winding executing assembly, the winding executing assembly comprises a winding nozzle, a winding claw capable of rotating around the winding nozzle, and a clamping hand capable of freely extending and retracting and arranged on one side of the winding nozzle, the clamping hand is used for clamping a copper wire extending from the tensioner to the winding nozzle, the winding claw and the clamping hand are all arranged on the same base, a winding motor for driving the winding claw to rotate is arranged on the base, and the base is movably arranged on an X axis, a Y axis and a Z axis.
4. The integrated inductor assembling machine according to claim 1, wherein a material sheet lifting mechanism is further disposed on the turntable, and the material sheet lifting mechanism comprises:
the back plate is arranged on a heightening plate, and the heightening plate is positioned in the center of the turntable and is isolated from the turntable;
a sliding plate connected with the back plate through a guide rail and a sliding block;
the lifting cylinder is fixed on the back plate and used for driving the sliding plate to do lifting motion;
the bottom plate is fixedly arranged with the sliding plate and is provided with a first through groove for exposing the material sheet below the bottom plate;
the guide plates are respectively fixed on the bottom plate, gaps for accommodating materials on the materials to pass through are reserved among the guide plates, the gaps are arranged corresponding to the first through grooves, and one side, facing to the other adjacent guide plate, of each guide plate is provided with a guide groove for the materials to pass through;
the material stirring assembly is arranged on the bottom plate and used for pulling one end of the material sheet between the guide plate and the bottom plate to the other end.
5. The integrally formed inductor assembling machine according to claim 4, wherein the material pulling assembly comprises:
the material shifting motor is fixed at one end side of the bottom plate;
an idler wheel located at the other end side of the base plate;
a belt connected to the kick-out motor and the idler;
be fixed in through the connecting block a plurality of pusher dogs on the belt, it is a plurality of the pusher dog stretches into the difference in the first logical groove.
6. The integrated inductor assembling machine according to claim 5, wherein the connecting block is connected with a sliding block, the sliding block is connected with the pusher dog, a guide rod pressing block is arranged at one end of the bottom plate, and the guide rod pressing block is fixed to a guide rod which can freely pass through the sliding block.
7. The integrated inductor assembling machine according to claim 6, wherein a pusher dog cylinder is arranged on the sliding block, and a driving end of the pusher dog cylinder penetrates through the sliding block to be connected with the pusher dog.
8. The integrated inductor assembling machine according to claim 6, wherein a pressing assembly is disposed at one end of the base plate, the pressing assembly includes a pressing cylinder disposed on the guide rod fixing block, an output end of the pressing cylinder penetrates through the guide rod fixing block and is connected to a pressing block, and the pressing block contacts the guide plate when the pressing cylinder drives the pressing block to press downward.
9. The integrated inductor assembling machine according to claim 4, wherein a material sheet jacking mechanism is arranged below the rotary table, the material sheet jacking mechanism comprises a jacking cylinder, a mounting plate connected with a driving end of the jacking cylinder, and a plurality of inserting pieces arranged on the mounting plate, and when the jacking cylinder acts, the plurality of inserting pieces can pass through the first through groove.
10. The integrated inductor assembling machine according to claim 4, wherein a cover plate is arranged on the bottom plate, a second through groove corresponding to the first through groove is arranged on the cover plate, and the cover plate is driven to lift by a covering cylinder arranged on one side of the material sheet lifting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211056513.5A CN115312319A (en) | 2022-08-29 | 2022-08-29 | Integrated into one piece inductance kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211056513.5A CN115312319A (en) | 2022-08-29 | 2022-08-29 | Integrated into one piece inductance kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115312319A true CN115312319A (en) | 2022-11-08 |
Family
ID=83865184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211056513.5A Pending CN115312319A (en) | 2022-08-29 | 2022-08-29 | Integrated into one piece inductance kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115312319A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105374550A (en) * | 2015-09-21 | 2016-03-02 | 东莞市颐特电子有限公司 | Automatic winding machine of chip inductor |
| CN207800357U (en) * | 2018-01-20 | 2018-08-31 | 浙江高光数控科技有限公司 | A kind of tablet coil winding machine |
| CN209328708U (en) * | 2019-01-04 | 2019-08-30 | 中山市设科电子有限公司 | A kind of integrated inductance automatic welding mechanism |
| CN217291299U (en) * | 2022-02-18 | 2022-08-26 | 昆山欣佑立自动化有限公司 | Efficient spot welding and cutting integrated equipment for inductance coil |
-
2022
- 2022-08-29 CN CN202211056513.5A patent/CN115312319A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105374550A (en) * | 2015-09-21 | 2016-03-02 | 东莞市颐特电子有限公司 | Automatic winding machine of chip inductor |
| CN207800357U (en) * | 2018-01-20 | 2018-08-31 | 浙江高光数控科技有限公司 | A kind of tablet coil winding machine |
| CN209328708U (en) * | 2019-01-04 | 2019-08-30 | 中山市设科电子有限公司 | A kind of integrated inductance automatic welding mechanism |
| CN217291299U (en) * | 2022-02-18 | 2022-08-26 | 昆山欣佑立自动化有限公司 | Efficient spot welding and cutting integrated equipment for inductance coil |
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