CN112332616A - Motor stator winding, embedding and expanding integrated machine - Google Patents
Motor stator winding, embedding and expanding integrated machine Download PDFInfo
- Publication number
- CN112332616A CN112332616A CN202011242211.8A CN202011242211A CN112332616A CN 112332616 A CN112332616 A CN 112332616A CN 202011242211 A CN202011242211 A CN 202011242211A CN 112332616 A CN112332616 A CN 112332616A
- Authority
- CN
- China
- Prior art keywords
- winding
- wire
- stator
- station
- expanding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/024—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
- H02K15/026—Wound cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
- H02K15/0442—Loop windings
- H02K15/045—Form wound coils
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
Abstract
The invention discloses a motor stator winding, embedding and expanding integrated machine which comprises a winding station, a wire embedding station, a wire expanding station, a feeding station and a carrying mechanism for carrying a motor stator in a reciprocating manner at a plurality of stations; the winding station is used for winding coils, the coil inserting station is used for embedding the winding coils into a motor stator core, the coil expanding station is used for expanding the coils embedded into the motor stator, the loading station is used for realizing overturning loading of the motor stator, the carrying mechanism is used for moving the motor stator out of the loading station, and the carrying mechanism carries the motor stator between the coil inserting station and the coil expanding station in a reciprocating mode to realize multiple coil inserting and expanding of the motor stator. The large motor stator winding and unwinding device can realize the work of overturning, loading, carrying, winding, multiple wire embedding and wire expanding of the large motor stator, realize the automatic production of the large motor stator and improve the working efficiency.
Description
Technical Field
The invention relates to the field of motor preparation, in particular to a motor stator winding, embedding and expanding integrated machine.
Background
An electric machine (also known as "motor") refers to an electromagnetic device that converts or transmits electric energy according to the law of electromagnetic induction. Which comprises at least a stator and a rotor.
When the stator is manufactured, a coil needs to be wound on the stator, and the coil is usually longitudinally embedded on the stator through a manual work or a coil inserting machine. For some light-duty stators, structure and power are little, generally once the rule can, do not have the problem of rule many times, and to great three-phase motor's stator, the stator needs cubic rule just can prepare the finished product, because during the rule, can only guarantee that the coil gets into the inslot, can't guarantee that the coil has sufficient space when two, cubic rule, influences follow-up rule coil atress, causes the injury to the coil, influences the motor performance.
The existing method for manufacturing the large three-phase motor stator generally uses a winding and embedding integrated machine and an expanding machine at the same time, the stator needs to be shifted between the winding and embedding integrated machine and the expanding machine, after the winding and embedding integrated machine is embedded with a wire, the coil end is expanded on the expanding machine and interphase insulating paper is pressed in, the wire is easily damaged in the movement of the stator with incompletely fixed windings, in addition, the stator is heavy and difficult to carry, at least three manual operations are needed, the efficiency is low, and certain difficulty is also brought to the large three-phase motor stator, the feeding process and the transfer among different stations.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the motor stator winding, embedding and expanding all-in-one machine, which can realize the work of overturning, feeding, carrying, winding, multiple wire embedding and expanding of a large motor stator, realize the automatic production of the large motor stator and improve the working efficiency.
In order to solve the technical problem, the invention provides a motor stator winding, embedding and expanding integrated machine which comprises a winding station, a wire embedding station, a wire expanding station, a feeding station and a carrying mechanism for carrying a motor stator in a reciprocating manner at a plurality of stations; the winding station is used for winding coils, the coil inserting station is used for embedding the winding coils into a motor stator core, the coil expanding station is used for expanding the coils embedded into the motor stator, the loading station is used for realizing overturning loading of the motor stator, the carrying mechanism is used for moving the motor stator out of the loading station, and the carrying mechanism carries the motor stator between the coil inserting station and the coil expanding station in a reciprocating mode to realize multiple coil inserting and expanding in the motor stator.
In a preferred embodiment of the present invention, the carrying mechanism further includes a gantry, a linear moving platform, a lifting mechanism, a motor stator gripper, and a motor stator carrying platform, the gantry is arranged above the wire inserting station, the wire expanding station, and the feeding station, the linear moving platform moves above the wire inserting station, the wire expanding station, and the feeding station along an extending direction of the gantry, the lifting mechanism is arranged on the linear moving platform, and the lifting mechanism drives the motor stator gripper and the motor stator carrying platform to move up and down, so as to complete the gripping and carrying actions of the motor stator.
In a preferred embodiment of the present invention, the carrying mechanism further comprises a stator pressing mechanism, wherein the stator pressing mechanism comprises a stator pressing fixing frame, a tray lifting cylinder, a stator pressing motor, a stator pressing plate, a guider lifting cylinder and a stator guider; the pressing stator fixing frame is fixed with the tray lifting cylinder, the tray frame is in vertical sliding fit with the pressing stator fixing frame, and the tray frame is controlled to lift by the tray lifting cylinder; the stator pressing motor and the guider lifting cylinder are arranged on the tray frame, the stator pressing plate is in vertical sliding fit with the tray frame, and the stator pressing plate is controlled to lift by the stator pressing motor; and the stator guider is controlled to lift by a guider lifting cylinder.
In a preferred embodiment of the invention, the winding station further comprises a machine head, a winding flying fork arranged on the winding machine head and two winding dies arranged at the bottom of the winding machine head; the winding machine head is arranged on the winding movable plate, a winding movable assembly, a winding sinking module assembly, a winding rotating assembly and a winding wire supply assembly are arranged on the winding movable plate, the winding wire movable assembly drives the winding movable plate to move, the winding wire sinking module assembly can drive the die mounting seat to move up and down, the winding wire rotating assembly drives the winding machine head and the winding wire flying fork to rotate the winding wire, and the winding wire supply assembly introduces a wire into the winding machine head.
In a preferred embodiment of the invention, the winding machine further comprises a wire head hooking and shearing and winding mechanism arranged on one side of the winding station, wherein the wire head hooking and shearing and winding mechanism performs hooking, shearing and winding actions on a wire head after the winding machine finishes stator winding, the wire head hooking and shearing mechanism and the wire head winding mechanism are arranged on the same mounting plate, the wire head hooking and shearing mechanism and the wire head winding mechanism are suspended on the mounting plate, and the mounting plate is arranged on one side of the winding station in a protruding manner; the thread end hooking and shearing mechanism comprises a hooking and shearing transfer component and a hooking and shearing component arranged on the hooking and shearing transfer component; the end of a thread winding mechanism moves the subassembly and sets up the end of a thread winding subassembly that moves on the subassembly including the winding, end of a thread winding subassembly includes winding rod and drive winding rod pivoted spiral motor, the head of winding rod is provided with the roll wire groove, the hooking and shearing subassembly is introduced the wire rod into the roll wire groove, the hooking and shearing subassembly is cut the back with the wire rod, the winding motor drives the roll wire rod and rotates, and the end of a thread uses the winding rod to twine in the winding rod periphery as the axle center.
In a preferred embodiment of the present invention, the hooking and shearing assembly further includes a pushing cylinder, a shearing cylinder, and a shearing end, the shearing cylinder, and the shearing end are fixed to an end of the pushing cylinder, the pushing cylinder drives the shearing cylinder, and the shearing end to move, a cutter is disposed at an end of the shearing cylinder, the cutter cooperates with the shearing end to clamp the wire, and the shearing cylinder drives the shearing end to move toward the cutter to cut off the wire.
In a preferred embodiment of the invention, the wire embedding station further comprises a wire embedding part, a paper stock part and an indexing turntable, wherein a movable wire embedding die is arranged on the indexing turntable; the wire winding station winds the wire on the movable wire embedding die; the paper stock warehouse part transfers the formed paper into the movable coil inserting die; the wire embedding part transfers the wire on the movable wire embedding mould and the paper in the movable wire embedding mould into the iron core of the motor stator.
In a preferred embodiment of the invention, the wire expanding station further comprises an expanding frame, wherein a lower expanding die core assembly and an upper shaping head assembly are arranged on the expanding frame, the lower expanding die core assembly is arranged at the bottom of the expanding frame, and the upper shaping head assembly is arranged at the top of the expanding frame; the upper shaping head assembly comprises an upper shaping head die, an upper die shaping power part, a positioning frame and an upper die base plate, the upper shaping head die is arranged at the bottom of the upper die base plate, the upper die shaping power part drives the upper die base plate to move up and down on the expansion frame, the positioning frame is arranged at the bottom of the upper die base plate, a stator pressing plate is arranged on the positioning frame, an avoiding hole matched with the stator is formed in the stator pressing plate, and the avoiding hole is located right below the upper shaping head die; the lower expansion mold core assembly comprises a lower expansion mold core, a guide rod seat and an expansion cylinder, the guide rod seat is arranged on the lower portion of the expansion frame, the lower expansion mold core is arranged on the guide rod seat, the expansion cylinder is arranged at the bottom of the guide rod seat, and a piston rod of the expansion cylinder penetrates through the guide rod seat and is connected with the lower expansion mold core.
In a preferred embodiment of the present invention, the feeding station further includes an assembling platform, a horizontal sliding table, and a turnover mechanism, the assembling platform is disposed on the horizontal sliding table, the assembling platform is used for placing the motor stator, the turnover mechanism is disposed on one side of the horizontal sliding table, the turnover mechanism includes a stator core positioning fixture and a turnover driving source, the horizontal sliding table drives the assembling platform to move toward or away from the turnover mechanism, the stator core positioning fixture is inserted into the stator core during moving, and the turnover driving source drives the stator core positioning fixture and the motor stator to rotate.
In a preferred embodiment of the present invention, the mounting platform further includes a positioning mechanism disposed below the mounting platform, the positioning mechanism includes a positioning operating lever, an operating lever gear slot and a positioning block, the operating lever gear slot includes two gears, the positioning operating lever moves between the two gears in the operating lever gear slot to drive the positioning block to move up and down, and two positioning protrusions for positioning the stator are protrudingly disposed at an end of the positioning block.
The invention has the beneficial effects that:
the motor stator winding, embedding and expanding integrated machine integrates the winding station, the wire embedding station, the wire expanding station, the feeding station and the carrying mechanism for carrying the motor stator in a plurality of stations in a reciprocating manner, can realize the work of overturning, feeding, carrying, winding, multiple wire embedding and expanding of the large motor stator, realizes the automatic production of the large motor stator, meets the requirements of a plurality of working procedures, avoids the damage caused by reciprocating carrying in the production process of the large motor stator, and improves the production efficiency.
Drawings
FIG. 1 is a schematic overall structure diagram of a winding, embedding and expanding integrated machine of a motor stator;
FIG. 2 is a schematic structural view of the stator hold-down mechanism of the present invention;
FIG. 3 is a schematic view of the construction of the winding station of the present invention;
FIG. 4 is a schematic structural view of the thread end hooking and cutting winding mechanism of the present invention;
FIG. 5 is a schematic structural view of the thread end hooking and cutting mechanism of the present invention;
FIG. 6 is a schematic structural view of the thread end winding mechanism of the present invention;
FIG. 7 is a schematic side view of the insertion and expansion stations of the present invention;
FIG. 8 is a schematic structural view of the upper shaping head assembly of the present invention;
FIG. 9 is a schematic structural view of the expansion core assembly of the present invention;
FIG. 10 is a schematic view of the loading station of the present invention;
fig. 11 is a schematic structural diagram of a positioning mechanism under a loading station of the invention.
The reference numbers in the figures illustrate: 1. a winding station; 11. a winder head; 12. a winding flying fork; 13. winding a mold; 14. a die mounting seat; 15. a winding rotation assembly; 16. winding and sinking the die assembly; 17. moving the plate by winding; 18. a winding movement assembly; 19. a wire winding and supplying assembly; 2. a wire embedding station; 21. a wire insertion portion; 22. a paper stock repository portion; 23. indexing the rotary table; 24. moving the coil inserting mould; 3. a wire expanding station; 31. an expansion frame; 32. an upper shaping head assembly; 321. an upper die base plate; 322. an upper shaping head die; 323. a positioning frame; 324. a stator pressing plate; 325. an upper die power plate; 326. shaping the motor; 327. shaping guide wheels; 328. shaping a synchronous belt; 329. shaping a screw rod; 33. a lower expanding die core assembly; 331. a guide rod seat; 332. a lower expanding mold core; 333. an expansion sheet; 334. expanding the cylinder; 335. prefabricating a mold core; 336. expanding the mold core; 337. a lower core plate; 338. a guide bar driving plate; 339. a top rod joint; 4. a feeding station; 41. assembling a platform; 42. a horizontal sliding table; 43. a turnover mechanism; 431. a stator core positioning jig; 432. a turnover driving source; 44. a positioning mechanism; 441. positioning the operating rod; 442. a lever gear slot; 443. positioning blocks; 444. positioning the projection; 5. a carrying mechanism; 6. a thread end hooking and shearing winding mechanism; 61. a thread end hooking and shearing mechanism; 611. a hooking shear transfer component; 612. propelling the cylinder; 613. a thread trimming arm; 614. a trimming cylinder; 615. trimming the end of the thread; 616. a cutter; 62. a thread end winding mechanism; 621. winding and transferring the assembly; 622. a wire winding rod; 623. a wire winding motor; 624. winding a wire groove; 625. a wire pushing cylinder; 626. pushing the wire head; 63. mounting a plate; 7. a stator hold-down mechanism; 71. a stator fixing frame; 72. a tray rack; 73. a tray lift cylinder; 74. pressing a stator motor; 75. a stator pressing plate; 76. a deflector lift cylinder; 77. a stator guide.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1, an embodiment of the winding, embedding and expanding integrated machine for the motor stator comprises a winding station 1, a wire embedding station 2, a wire expanding station 3, a feeding station 4 and a carrying mechanism 5 for carrying the motor stator to and fro at a plurality of stations, wherein a wire end hooking and shearing winding mechanism 6 is further arranged on one side of the winding station 1, and a stator pressing mechanism 7 is further arranged on the carrying mechanism 5.
The winding station 1 is used for winding a wire in the feeding barrel into a coil, and the wire end hooking and shearing winding mechanism 6 is used for shearing the wire between the feeding barrel and the winding station 1 and winding redundant wire ends; coil embedding is carried out to coil inserting station 2 in the motor stator iron core, the coil inserting work is accomplished to stator hold-down mechanism 7 cooperation coil inserting station 2, expand coil position 3 and be used for expanding the coil of embedding in the motor stator, material loading station 4 is used for realizing motor stator's upset material loading, handling mechanism 5 shifts out motor stator from the material loading station, reciprocates and carries motor stator between coil inserting station 2, expand line position 3, realizes motor stator many times coil inserting and expansion.
Need carry out cubic rule, twice expansion to motor stator in this embodiment, transport mechanism 5 takes out motor stator from material loading station 4, with motor stator transport to rule station 2 on, carry out the rule for the first time, carry motor stator to expand the position of reserving the rule for the second time after carrying out motor stator after accomplishing to expand on expanding line station 3, later carry out rule for the second time and expand for the second time, need not the expansion after accomplishing last rule in proper order, accomplish motor stator's transfer promptly, accomplish motor stator through transport mechanism and roll off the production line.
Specifically, the carrying mechanism 5 comprises a portal frame, a linear moving platform, a lifting mechanism, a motor stator gripper and a motor stator carrying platform, the portal frame is arranged on the wire inserting station 2, the wire expanding station 3 and the material loading station upper portion 4, the linear moving platform moves above the wire inserting station 2, the wire expanding station 3 and the material loading station 4 along the extending direction of the portal frame, the lifting mechanism is arranged on the linear moving platform, and the lifting mechanism drives the motor stator gripper and the motor stator carrying platform to move up and down so as to complete the gripping and bearing actions of the motor stator.
Referring to fig. 2, the carrying mechanism 5 is further provided with a stator pressing mechanism 7, and the stator pressing mechanism 7 includes a stator pressing fixing frame 71, a tray frame 72, a tray lifting cylinder 73, a stator pressing motor 74, a stator pressing plate 75, a guide lifting cylinder 76 and a stator guide 77; the pressing stator fixing frame 71 and the tray lifting cylinder 73 are fixed, the tray frame 72 is in sliding fit with the pressing stator fixing frame 71 along the vertical direction, and the tray frame 72 is controlled to lift by the tray lifting cylinder 73; the stator pressing motor 74 and the guider lifting cylinder 76 are arranged on the tray frame 72, the stator pressing plate 75 is in sliding fit with the tray frame 72 along the vertical direction, and the stator pressing plate 75 is controlled to lift by the stator pressing motor 74; the stator guider 77 is controlled to ascend and descend by the guider lifting cylinder 76, and the functional requirement of the winding, embedding and expanding integrated machine on stator pressing is met.
Referring to fig. 3, the winding station 1 comprises a winding head 11, a winding fly 12 arranged on the winding head 11 and two winding dies 13 arranged at the bottom of the winding head 11.
The wire winding aircraft nose 11 cooperation wire winding flies fork 12 and carries out the wire winding action at two wire winding mould 13 surfaces, plays the shaping function, and the line that finally convolutes is reprinted to rule station 2 through two wire winding moulds 13 on, because the interval size between two wire winding moulds 13 directly influences wire winding size, consequently different wire winding sizes are accomplished through the interval between two wire winding moulds 13 of adjustment.
Winding aircraft nose 11 sets up on wire winding movable plate 17, it supplies line subassembly 19 to be provided with wire winding movable assembly 18, wire winding heavy die assembly 16, wire winding runner assembly 15 and wire winding on the wire winding movable plate 17, wire winding movable assembly 18 drives wire winding movable plate 17 and removes, wire winding heavy die assembly 16 can drive 14 elevating movement of die holding seat, and wire winding mould 13 sets up on die holding seat 14, wire winding runner assembly 15 drives wire winding aircraft nose 11 and wire winding flying fork 12 and rotates the wire winding, wire winding supplies line subassembly 19 to introduce the wire rod in the wire winding aircraft nose.
Referring to fig. 4-6, after winding, in order to cut off the wire between the feeding barrel and the winding machine and wind the redundant wire ends, a wire end hooking and shearing winding mechanism 6 is further arranged on one side of the winding station 1, the wire end hooking and shearing winding mechanism 6 hooks, shears and winds the wire ends after the winding machine completes stator winding, the wire end hooking and shearing mechanism 61 and the wire end winding mechanism 62 are arranged on the same mounting plate 63, the wire end hooking and shearing mechanism 61 and the wire end winding mechanism 62 are suspended on the mounting plate 63, and the mounting plate 63 is protrudingly arranged on one side of the winding station 1.
The thread end hooking and shearing mechanism 61 comprises a hooking and shearing transferring component 611 and a hooking and shearing component arranged on the hooking and shearing transferring component 611; the hooking and shearing transferring assembly 611 is a spatial triaxial moving manipulator, the hooking and shearing transferring assembly 611 drives the hooking and shearing assembly to realize the movement of the X/Y/Z axis in six directions in space, the hooking and shearing assembly comprises a pushing cylinder 612, a shearing cylinder 613, a shearing cylinder 614 and a shearing end 615, the shearing cylinder 613, the shearing cylinder 612 and the shearing end 615 are fixed on the end of the pushing cylinder 612, the pushing cylinder 612 drives the shearing cylinder 613, the shearing cylinder 614 and the shearing end 615 to move, a cutter 616 is arranged at the end of the shearing cylinder 613, the cutter 616 and the shearing end 615 are matched to clamp wires, and the shearing cylinder 614 drives the shearing end 615 to move towards the cutter 616 to cut the wires.
The end of a thread winding mechanism 62 includes that the winding moves the subassembly 621 and sets up the end of a thread winding subassembly that moves on the subassembly 621 that moves is moved in the winding, the winding moves the subassembly 621 and moves two removal that move on the four directions of two dimension of X/Y axle in the space for two-axis moving manipulator, the end of a thread winding subassembly includes winding rod 622 and drive winding rod 622 pivoted spiral motor 623, the head of winding rod 622 is provided with winding wire groove 624, the hook is cut the subassembly and is introduced the wire rod into winding wire groove 624, the hook is cut the subassembly and is cut the wire rod after, winding motor 623 drives winding rod 622 and rotates, and the end of a thread uses winding rod 622 to twine in winding rod 622 periphery as the axle center.
Specifically, in order to take off the thread end wound on the winding rod 622 conveniently, a thread pushing assembly is further arranged on the thread end winding assembly, the thread pushing assembly comprises a thread pushing cylinder 625 and a thread pushing head 626 sleeved on the winding rod 622, the thread pushing cylinder 625 drives the thread pushing head 626 to move along the extension direction of the winding rod 622, and the thread pushing cylinder 625 drives the thread pushing head 626 to push out the thread end wound on the periphery of the winding rod 622.
Referring to fig. 7, the wire inserting station 2 comprises a wire inserting part 21, a paper stock part 22 and an indexing turntable 23, wherein a movable wire inserting die 24 is arranged on the indexing turntable 23; the wire winding station 1 winds the wire on the movable wire embedding die 24; the paper stock magazine section 22 reloads the molded paper into the moving rule die 24; the inserting portion 21 transfers the wire on the moving inserting die 24 and the paper in the moving inserting die 24 into the core of the stator of the motor.
Specifically, two movable rule molds 24 are symmetrically arranged on the indexing turntable 23, and the indexing turntable 23 can rotate the stations by 180 degrees under the driving of a power assembly of the indexing turntable 23, so that the stations of the movable rule molds 24 can be exchanged.
Referring to fig. 8-9, the wire expanding station 3 includes an expanding frame 31, a lower expanding die core assembly 33 and an upper shaping head assembly 32 are disposed on the expanding frame 31, the lower expanding die core assembly 33 is disposed at the bottom of the expanding frame 31, and the upper shaping head assembly 32 is disposed at the top of the expanding frame 31.
Go up plastic head subassembly 32 and include plastic head mould 322, go up mould plastic power component, locating rack 323 and go up die base board 321, it sets up to go up plastic head mould 322 go up die base board 321 bottom, it drives to go up mould plastic power component go up die base board 321 and be in the ascending and descending motion of expansion frame 31, locating rack 323 sets up go up die base board 321 bottom, be provided with stator clamp plate 324 on the locating rack 323, seted up on the stator clamp plate 324 with motor stator assorted dodges the hole, it is located to dodge the hole go up under plastic head mould 322.
The upper die shaping power part comprises a shaping motor 326 and a shaping screw 329, the shaping motor 326 is connected with an upper die power plate 325, a shaping nut is arranged on an upper die base plate 321, the shaping screw 329 is arranged on the shaping nut in a penetrating manner, one end of the shaping screw 329 is connected with the expansion frame 31 through a rotating shaft, a shaping guide wheel 327 is arranged at the top extending end of the shaping screw 329, a shaping driving wheel is arranged on an output shaft of the shaping motor 326, and the shaping driving wheel is connected with the shaping guide wheel 327 through a shaping synchronous belt 328.
The lower expansion die core assembly 33 comprises a lower expansion die core 332, a guide rod seat 331 and an expansion cylinder 334, the guide rod seat 331 is arranged on the lower portion of the expansion frame 31, the lower expansion die core 332 is arranged on the guide rod seat 331, the expansion cylinder 334 is arranged at the bottom of the guide rod seat 331, and a piston rod of the expansion cylinder 334 penetrates through the guide rod seat 331 and is connected with the lower expansion die core 332.
The lower expanding mold core 332 comprises a mold core for sleeving the stator of the motor; the motor stator expansion device is characterized in that expansion pieces 333 protruding in the radial direction are mounted on the mold core, two-stage expansion mold cores 336 are arranged in the mold core, two-stage shaping heads are connected through ejector rods, piston rods of expansion cylinders 334 are connected with the expansion mold cores 336, and the expansion cylinders 334 push the expansion mold cores 336 to eject the expansion pieces 33 to expand a motor stator embedded with coils.
The top of the mold core is provided with a prefabricated mold core 335, the top of the prefabricated mold core 335 is provided with a convex part, and a sliding channel for the expansion mold core 336 to pass through is arranged in the convex part.
The prefabricated mold core 335 can perform pre-shaping on the motor stator embedded with the coil before expansion, so that the profile precision of the expansion mechanism is improved, and the expansion quality is ensured.
The expansion station 3 expands the coil end of the previous wire embedding, expands the slot, compresses the inter-phase insulating paper from the slot opening, and ensures the smooth proceeding of the next wire embedding.
Specifically, the lower expanding mold core 332 is disposed on a lower mold core plate 337, the lower mold core plate 337 is disposed on the guide rod seat, the expanding cylinder 334 is connected with a guide rod driving plate 338, and the expanding cylinder is connected with the expanding mold core 336 through a push rod joint 339.
Referring to fig. 10-11, in order to realize the automatic feeding action of motor stator, improve material loading efficiency, avoid colliding with and damaging because of the equipment that artifical transport leads to, material loading station 4 includes assembly platform 41, horizontal slip table 42 and tilting mechanism 43, assembly platform 41 sets up on horizontal slip table 42, assembly platform 41 is used for placing motor stator, tilting mechanism 43 sets up the one side at horizontal slip table 42, tilting mechanism 43 includes stator core positioning jig 431 and upset driving source 432, horizontal slip table 42 drives assembly platform 41 and removes to the direction that is close to or keeps away from tilting mechanism 43, and at the in-process that removes, stator core positioning jig 431 inserts in the stator core, upset driving source 432 drives stator core positioning jig 431 and motor stator and rotates.
Specifically, a positioning mechanism 44 is disposed below the assembly platform 41, the positioning mechanism 44 includes a positioning lever 441, a lever slot 442 and a positioning block 443, the lever slot 442 includes two shift positions, the positioning lever 441 moves between the two shift positions in the lever slot 442 to move the positioning block 443 up and down, two positioning protrusions 444 for positioning the stator protrude from an end of the positioning block 443, the positioning lever 441 is controlled to be in a low shift position before the motor stator is placed on the assembly platform 41, the positioning block 443 is disposed below the assembly platform 41, the positioning lever 441 is controlled to be in a high shift position after the motor stator is placed on the assembly platform 41, the positioning block 443 protrudes from the assembly platform 41, the two positioning protrusions 444 are clamped at two ends of the motor stator to prevent the motor stator from rotating on the assembly platform 41, the positioning mechanism 44 serves as a positioning lock for the stator of the motor.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
Claims (10)
1. A motor stator winding, embedding and expanding integrated machine is characterized by comprising a winding station, a wire embedding station, a wire expanding station, a feeding station and a carrying mechanism for carrying a motor stator in a reciprocating manner at a plurality of stations; the winding station is used for winding coils, the coil inserting station is used for embedding the winding coils into a motor stator core, the coil expanding station is used for expanding the coils embedded into the motor stator, the loading station is used for realizing overturning loading of the motor stator, the carrying mechanism is used for moving the motor stator out of the loading station, and the carrying mechanism carries the motor stator between the coil inserting station and the coil expanding station in a reciprocating mode to realize multiple coil inserting and expanding in the motor stator.
2. The winding, embedding and expanding integrated machine for the motor stator as claimed in claim 1, wherein the carrying mechanism comprises a portal frame, a linear moving platform, a lifting mechanism, a motor stator gripper and a motor stator carrying platform, the portal frame is arranged above the wire embedding station, the wire expanding station and the feeding station, the linear moving platform moves above the wire embedding station, the wire expanding station and the feeding station along the extending direction of the portal frame, the lifting mechanism is arranged on the linear moving platform, and the lifting mechanism drives the motor stator gripper and the motor stator carrying platform to move up and down to complete the gripping and carrying actions of the motor stator.
3. The winding, embedding and expanding integrated machine for the motor stator as claimed in claim 1, wherein the carrying mechanism is further provided with a stator pressing mechanism, and the stator pressing mechanism comprises a stator pressing fixing frame, a tray lifting cylinder, a stator pressing motor, a stator pressing plate, a guider lifting cylinder and a stator guider; the pressing stator fixing frame is fixed with the tray lifting cylinder, the tray frame is in vertical sliding fit with the pressing stator fixing frame, and the tray frame is controlled to lift by the tray lifting cylinder; the stator pressing motor and the guider lifting cylinder are arranged on the tray frame, the stator pressing plate is in vertical sliding fit with the tray frame, and the stator pressing plate is controlled to lift by the stator pressing motor; and the stator guider is controlled to lift by a guider lifting cylinder.
4. The winding, embedding and expanding integrated machine for the motor stator as claimed in claim 1, wherein the winding station comprises a winding machine head, a winding flying fork arranged on the winding machine head and two winding dies arranged at the bottom of the winding machine head; the winding machine head is arranged on the winding movable plate, a winding movable assembly, a winding sinking module assembly, a winding rotating assembly and a winding wire supply assembly are arranged on the winding movable plate, the winding wire movable assembly drives the winding movable plate to move, the winding wire sinking module assembly can drive the die mounting seat to move up and down, the winding wire rotating assembly drives the winding machine head and the winding wire flying fork to rotate the winding wire, and the winding wire supply assembly introduces a wire into the winding machine head.
5. The motor stator winding, embedding and expanding all-in-one machine is characterized in that a wire head hooking and shearing and winding mechanism is further arranged on one side of the winding station and performs hooking, shearing and winding actions on a wire head after stator winding of the winding machine, and the machine comprises the wire head hooking and shearing mechanism and the wire head winding mechanism, the wire head hooking and shearing mechanism and the wire head winding mechanism are arranged on the same mounting plate, the wire head hooking and shearing mechanism and the wire head winding mechanism are suspended on the mounting plate, and the mounting plate is arranged on one side of the winding station in a protruding mode; the thread end hooking and shearing mechanism comprises a hooking and shearing transfer component and a hooking and shearing component arranged on the hooking and shearing transfer component; the end of a thread winding mechanism moves the subassembly and sets up the end of a thread winding subassembly that moves on the subassembly including the winding, end of a thread winding subassembly includes winding rod and drive winding rod pivoted spiral motor, the head of winding rod is provided with the roll wire groove, the hooking and shearing subassembly is introduced the wire rod into the roll wire groove, the hooking and shearing subassembly is cut the back with the wire rod, the winding motor drives the roll wire rod and rotates, and the end of a thread uses the winding rod to twine in the winding rod periphery as the axle center.
6. The winding, embedding and expanding all-in-one machine for the motor stator as claimed in claim 5, wherein the hooking and shearing assembly comprises a pushing cylinder, a shearing arm, a shearing cylinder and a shearing end, the shearing arm, the shearing cylinder and the shearing end are fixed on the end of the pushing cylinder, the pushing cylinder drives the shearing arm, the shearing cylinder and the shearing end to move, a cutter is arranged at the end of the shearing arm, the cutter and the shearing end cooperate to clamp the wire, and the shearing cylinder drives the shearing end to move towards the cutter to cut off the wire.
7. The winding, embedding and expanding integrated machine for the motor stator as claimed in claim 1, wherein the wire embedding station comprises a wire embedding part, a paper stock storage part and an indexing turntable, and a movable wire embedding die is arranged on the indexing turntable; the wire winding station winds the wire on the movable wire embedding die; the paper stock warehouse part transfers the formed paper into the movable coil inserting die; the wire embedding part transfers the wire on the movable wire embedding mould and the paper in the movable wire embedding mould into the iron core of the motor stator.
8. The winding, embedding and expanding all-in-one machine for the motor stator as claimed in claim 1, wherein the wire expanding station comprises an expanding frame, a lower expanding die core assembly and an upper shaping head assembly are arranged on the expanding frame, the lower expanding die core assembly is arranged at the bottom of the expanding frame, and the upper shaping head assembly is arranged at the top of the expanding frame; the upper shaping head assembly comprises an upper shaping head die, an upper die shaping power part, a positioning frame and an upper die base plate, the upper shaping head die is arranged at the bottom of the upper die base plate, the upper die shaping power part drives the upper die base plate to move up and down on the expansion frame, the positioning frame is arranged at the bottom of the upper die base plate, a stator pressing plate is arranged on the positioning frame, an avoiding hole matched with the stator is formed in the stator pressing plate, and the avoiding hole is located right below the upper shaping head die; the lower expansion mold core assembly comprises a lower expansion mold core, a guide rod seat and an expansion cylinder, the guide rod seat is arranged on the lower portion of the expansion frame, the lower expansion mold core is arranged on the guide rod seat, the expansion cylinder is arranged at the bottom of the guide rod seat, and a piston rod of the expansion cylinder penetrates through the guide rod seat and is connected with the lower expansion mold core.
9. The winding, embedding and expanding all-in-one machine for the motor stator as claimed in claim 1, wherein the loading station comprises an assembly platform, a horizontal sliding table and a turnover mechanism, the assembly platform is arranged on the horizontal sliding table, the assembly platform is used for placing the motor stator, the turnover mechanism is arranged on one side of the horizontal sliding table, the turnover mechanism comprises a stator core positioning jig and a turnover driving source, the horizontal sliding table drives the assembly platform to move towards a direction close to or away from the turnover mechanism, the stator core positioning jig is inserted into a stator core during the movement, and the turnover driving source drives the stator core positioning jig and the motor stator to rotate.
10. The winding, embedding and expanding integrated machine for the motor stator as claimed in claim 9, wherein a positioning mechanism is disposed below the assembly platform, the positioning mechanism includes a positioning operating lever, an operating lever gear slot and a positioning block, the operating lever gear slot includes two gears, the positioning operating lever moves between the two gears in the operating lever gear slot to drive the positioning block to move up and down, and two positioning protrusions for positioning the stator are protrudingly disposed at an end of the positioning block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011242211.8A CN112332616A (en) | 2020-11-09 | 2020-11-09 | Motor stator winding, embedding and expanding integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011242211.8A CN112332616A (en) | 2020-11-09 | 2020-11-09 | Motor stator winding, embedding and expanding integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112332616A true CN112332616A (en) | 2021-02-05 |
Family
ID=74316584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011242211.8A Pending CN112332616A (en) | 2020-11-09 | 2020-11-09 | Motor stator winding, embedding and expanding integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112332616A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113315322A (en) * | 2021-05-25 | 2021-08-27 | 江苏本格自动化科技有限公司 | Carrying and expanding mechanism of motor stator |
| CN113635075A (en) * | 2021-08-23 | 2021-11-12 | 浙江德浔科技有限公司 | Full-automatic stator production line |
| CN114244045A (en) * | 2021-08-05 | 2022-03-25 | 浙江德浔科技有限公司 | Wire winding and inserting shaping all-in-one machine |
| CN114285237A (en) * | 2021-12-30 | 2022-04-05 | 江苏经贸职业技术学院 | Full-automatic automobile starting motor and oil pump motor rotor multilayer winding machine |
| CN117353531A (en) * | 2023-12-06 | 2024-01-05 | 泉州市生辉电机设备有限公司 | New energy motor stator coil flaring machine |
-
2020
- 2020-11-09 CN CN202011242211.8A patent/CN112332616A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113315322A (en) * | 2021-05-25 | 2021-08-27 | 江苏本格自动化科技有限公司 | Carrying and expanding mechanism of motor stator |
| CN114244045A (en) * | 2021-08-05 | 2022-03-25 | 浙江德浔科技有限公司 | Wire winding and inserting shaping all-in-one machine |
| CN113635075A (en) * | 2021-08-23 | 2021-11-12 | 浙江德浔科技有限公司 | Full-automatic stator production line |
| CN114285237A (en) * | 2021-12-30 | 2022-04-05 | 江苏经贸职业技术学院 | Full-automatic automobile starting motor and oil pump motor rotor multilayer winding machine |
| CN114285237B (en) * | 2021-12-30 | 2022-12-30 | 江苏经贸职业技术学院 | Full-automatic automobile starting motor and oil pump motor rotor multilayer winding machine |
| CN117353531A (en) * | 2023-12-06 | 2024-01-05 | 泉州市生辉电机设备有限公司 | New energy motor stator coil flaring machine |
| CN117353531B (en) * | 2023-12-06 | 2024-03-29 | 泉州市生辉电机设备有限公司 | New energy motor stator coil flaring machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112332616A (en) | Motor stator winding, embedding and expanding integrated machine | |
| US5370324A (en) | Stator winding method and apparatus | |
| CN213585510U (en) | Motor stator winding, embedding and expanding integrated machine | |
| CN110798028A (en) | Three-phase motor stator winding, embedding and expanding integrated equipment | |
| CN106783139B (en) | A kind of six axle flying fork type coil winding machines with dispensing Li Xian tin sticky mechanism | |
| EP0478302B1 (en) | Stator winding method and apparatus | |
| CN209785743U (en) | four-axis wire winding rubber coating machine | |
| CN109093990B (en) | Intelligent case and bag production line | |
| CN210985894U (en) | Automatic conventional line device of stator is produced to metaplasia | |
| CN111917250A (en) | Three-station shaping machine | |
| CN211405783U (en) | Three-phase motor stator winding, embedding and expanding integrated equipment | |
| CN206412226U (en) | A kind of six axle flying fork type coil winding machines with dispensing Li Xian tin sticky mechanism | |
| CN102760569A (en) | Coil forming machine | |
| CN111986919A (en) | Winding device | |
| CN218056438U (en) | Piston ring storage device | |
| CN111243856A (en) | Winding device and method for inductance coil mold core winding machine | |
| JPH11318060A (en) | Device and method for mounting coil winding to stator stratified core | |
| JPH09117114A (en) | Method and device for winding coil of rotary electric machine stator | |
| CN114050047A (en) | Full-automatic annular framework type four-axis winding machine | |
| US5149000A (en) | Machine for winding two-pole stators | |
| CN212257175U (en) | Winding device | |
| CN111923352B (en) | Method for transferring automobile grille from demoulding to rough shearing | |
| CN111193372B (en) | Multi-station automatic winding device | |
| CN210224195U (en) | Jacking mechanism | |
| CN113206583A (en) | Winding equipment and working method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |