CN111923352B - Method for transferring automobile grille from demoulding to rough shearing - Google Patents
Method for transferring automobile grille from demoulding to rough shearing Download PDFInfo
- Publication number
- CN111923352B CN111923352B CN202010786682.9A CN202010786682A CN111923352B CN 111923352 B CN111923352 B CN 111923352B CN 202010786682 A CN202010786682 A CN 202010786682A CN 111923352 B CN111923352 B CN 111923352B
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- Prior art keywords
- guide rail
- tray
- transferring
- automobile grille
- automobile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/4241—Auxiliary means for removing moulded articles from the robot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
Abstract
The invention discloses a method for transferring an automobile grille from demoulding to rough shearing. The edge of the automobile grille is provided with a plurality of stub bars which protrude one by one on the front side of the automobile grille, the back side of the automobile grille is provided with a plurality of transfer holes, and the transfer method from demoulding to rough cutting of the automobile grille comprises the following steps: s1, preparing a transfer mechanism, wherein the transfer mechanism comprises a tray and a first guide rail, the initial position of the first guide rail is close to an injection molding machine, the final position of the first guide rail is positioned right below the automobile grille punching equipment, the tray is slidably arranged on the first guide rail, S2, demolding and transferring, S3, rough shearing and transferring are performed, the efficiency of transferring the automobile grille from demolding to rough shearing is improved, and meanwhile, the stability of transferring the automobile grille is guaranteed.
Description
The technical field is as follows:
the invention relates to the technical field of automobile part production, in particular to a method for transferring an automobile grille from demolding to rough shearing.
The background art comprises the following steps:
the automobile grille is a reticular part with one grid at the automobile head part, generally, the automobile grille is manufactured and produced through a mould injection molding process, the automobile grille after injection molding needs to be subjected to rough shearing on a stub bar formed on the automobile grille preferentially, at present, the formed automobile grille is generally transferred through a manipulator on a punching station for demoulding the injection mold and transferring the formed automobile grille to the automobile grille punching equipment, however, because the automobile grille after injection molding has a larger integral structure, when the automobile grille can be stably transferred to the automobile grille punching equipment, the appearance requirement of the automobile grille needs to be ensured simultaneously, the automobile grille is prevented from touching external obstacles, and in view of the above, the manipulator needs to carry out a more complex design on the operation track of the manipulator when transferring the automobile grille, so that the automobile grille on the manipulator can not touch surrounding obstacles, however, the complexity of the operation track increases the time of the manipulator moving in the space and the action of transferring in the space, and reduces the transferring efficiency of the automobile grille, so that the production efficiency of the automobile grille is reduced.
The invention content is as follows:
the object of the present invention is to provide a method for transferring an automotive grille from demoulding to rough cutting, solving one or more of the above-mentioned problems of the prior art.
In order to solve the technical problems, the innovation points of the invention are as follows: the edge of the automobile grille is provided with a plurality of stub bars which protrude one by one on the front side of the automobile grille, the back side of the automobile grille is provided with a plurality of transfer holes, and the transfer method from demoulding to rough cutting of the automobile grille comprises the following steps:
s1, preparing a transfer mechanism, wherein the transfer mechanism comprises a tray and a first guide rail, the starting position of the first guide rail is tightly close to an injection molding machine, the end position of the first guide rail is positioned right below the automobile grille punching equipment, and the tray is slidably arranged on the first guide rail.
S2, demolding and transferring, wherein a second guide rail is arranged between the injection molding machine and the initial position of the first guide rail, the manipulator is arranged on the second guide rail in a sliding mode and is provided with a plurality of clamping arms, the manipulator drives the clamping arms to be close to the stub bar, and the clamping arms clamp the stub bar demolding and clamp the automobile grids one by one to be placed on the tray in a hanging mode.
S3, rough shearing transferring, wherein a lifting assembly is arranged on the tray, when the tray slides to the end position of the first guide rail along the first guide rail, the lifting assembly drives the automobile grille to move to a punching station of automobile grille punching equipment, and after a stub bar is punched by the automobile grille punching equipment, the lifting assembly drives the automobile grille to move back to the tray.
Furthermore, the first guide rail comprises two monorail which are parallel to each other, and the first guide rail is provided with a driving assembly which drives the tray to reciprocate on the monorail.
Further, the driving assembly comprises a multi-section electric push rod, and the multi-section electric push rod pushes the tray to reciprocate between the starting position and the end position of the first guide rail.
Further, above-mentioned tray includes chassis and supporting component, and chassis slidable sets up on first guide rail, and the setting that supporting component can reciprocate is equipped with the bracing piece on a plurality of perpendicular to chassis on the supporting component on the chassis, and the size of bracing piece corresponds the size of transporting the hole, and lifting unit drive supporting component reciprocates on the tray.
Furthermore, above-mentioned bracing piece is cylindrical, and the diameter from the top down of bracing piece reduces in proper order, and when the unsettled placing of car grid was on the tray, the back of car grid was embedded into the inside in the hole of transporting towards the top of tray and bracing piece one by one.
Furthermore, the supporting component comprises two supporting plates vertically fixed on the chassis and a sliding plate capable of sliding up and down between the two supporting plates, and the supporting rods are vertically fixed on the sliding plate one by one.
Furthermore, the lifting assembly comprises a rotating motor and a screw rod, the screw rod is in threaded connection with the supporting assembly, and the rotating motor is fixed at the bottom of the chassis and is fixedly connected with the screw rod.
The invention has the beneficial effects that:
1. the invention provides a method for transferring an automobile grille from demoulding to rough shearing, which limits the transferring track of the automobile grille through the arrangement of a first guide rail and a second guide rail, avoids redundant transferring actions of the automobile grille during space transferring, reduces the time consumed during transferring of the automobile grille and improves the transferring efficiency of the automobile grille.
2. The invention provides a method for transferring an automobile grille from demoulding to rough shearing, which is characterized in that when the automobile grille is transferred, trays are used as media, and transfer holes in the back of the automobile grille are aligned to support rods one by one.
3. The invention provides a method for transferring an automobile grille from demoulding to rough shearing, which is characterized in that in the whole transferring process from demoulding to rough shearing, the automobile grille is demoulded by a manipulator and is transferred to a punching station of automobile grille punching equipment by being placed on a tray in a matched manner, so that the complex transferring action of the manipulator clamping the automobile grille in space for a long time is avoided in the whole process, and the stability of transferring the automobile grille to the automobile grille punching equipment is improved.
Description of the drawings:
fig. 1 is a schematic side view of the rolling structure of the present invention.
FIG. 2 is a schematic view of the back structure of the grille of the present invention.
FIG. 3 is a schematic view of the structure between two monorail rails of the invention.
Fig. 4 is a schematic side view of the tray of the present invention.
The specific implementation mode is as follows:
for the purpose of enhancing the understanding of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
Referring to fig. 1 to 4, in an embodiment of the present invention, a plurality of stubs 1 are formed at edges of an automobile grille 101, the stubs 1 protrude one by one from a front surface of the automobile grille 101, a plurality of transfer holes 2 are formed at a rear surface of the automobile grille 101, and a method for transferring the automobile grille 101 from a mold to rough cutting includes the following steps:
s1, preparing a transfer mechanism, wherein the transfer mechanism comprises a tray 3 and a first guide rail 4, the initial position of the first guide rail 4 is close to the injection molding machine 102, the final position of the first guide rail 4 is located right below the automobile grille punching equipment 103, and the tray 3 is slidably arranged on the first guide rail 4.
S2, demolding and transferring, wherein a second guide rail 5 is arranged between the injection molding machine 102 and the initial position of the first guide rail 4, the manipulator 104 is slidably arranged on the second guide rail 5, a plurality of clamping arms are arranged on the manipulator 104, the manipulator 104 drives the clamping arms to be close to the stub bar 1, the clamping arms clamp the stub bar 1 one by one to be demolded, and the clamping automobile grids 101 are hung on the tray 3.
S3, rough shearing is carried out, the lifting assembly 6 is arranged on the tray 3, when the tray 3 slides to the end position of the first guide rail 4 along the first guide rail 4, the lifting assembly 6 drives the automobile grille 101 to move to the punching station of the automobile grille punching equipment 103, and after the automobile grille punching equipment 103 punches the stub bar 1, the lifting assembly 6 drives the automobile grille 101 to move back to the tray 3.
In the invention, when the automobile grating 101 is demoulded, the manipulator 104 is used for driving the clamping arm to be close to the stub bar 1, and the clamping arm clamps the stub bar 1 to demould the automobile grating 101.
In the present invention, the specific process of transferring the demolded automobile grill 101 to the punching station of the automobile grill punching device 103 is as follows: 1. utilize second guide rail 5 to slide manipulator 104 from the position of injection molding machine 102 to directly over first guide rail 4 initial position, manipulator 104 drives the arm lock and places car grid 101 in the air on tray 3, 2, use tray 3 as the medium, slide tray 3 from the initial position of first guide rail 4 to the final position of first guide rail 4, car grid 101 is located under car grid die-cut equipment 103 this moment, 3, rise the car grid 101 on tray 3 to the die-cut station on car grid die-cut equipment 103 through lifting unit 6, car grid die-cut equipment 103 punches car grid 101, the car grid 101 that finishes punching gets back to the initial position of tray 3 under lifting unit 6's effect, conveniently carry out the process of next step to car grid 101.
In the invention, the track for transferring the automobile grille 101 is limited by the arrangement of the first guide rail 4 and the second guide rail 5, so that redundant transferring actions of the automobile grille 101 in space transferring are avoided, the time consumed in transferring the automobile grille 101 is reduced, and the transferring efficiency of the automobile grille 101 is improved.
In the invention, when the automobile grille 101 is transported, the tray 3 is used as a medium, and the automobile grille 101 is suspended on the tray 3, so that the tray 3 is prevented from touching other obstacles during transportation, and the surface of the automobile grille 101 is effectively protected.
In the present invention, the first guide rail 4 comprises two monorail 41 parallel to each other, the first guide rail 4 is provided with a driving assembly 7 for driving the tray 3 to reciprocate on the monorail 41, and the two monorail 41 ensure the stability of the tray 3 sliding on the monorail 41.
In the present invention, the above-mentioned driving assembly 7 includes a multi-stage power putter which pushes the tray 3 to reciprocate between the start position and the end position of the first guide rail 4, and this multi-stage power putter ensures the moving length of the tray 3 on the first guide rail 4.
In the present invention, to explain the specific structure of the tray 3 specifically, the tray 3 includes a chassis 31 and a supporting component 8, the chassis 31 is slidably disposed on the first guide rail 4, the supporting component 8 is disposed on the chassis 31 in a vertically movable manner, the supporting component 8 is provided with a plurality of supporting rods 9 perpendicular to the chassis 31, the size of the supporting rods 9 corresponds to the size of the transferring holes 2, the lifting component 6 drives the supporting component 8 to move up and down on the tray 3, when the automobile grilles 101 are suspended on the tray 3, the transferring holes 2 on the back of the automobile grilles 101 are aligned with the supporting rods 9 one by one, this arrangement, on the one hand, enables a suspended placement of the vehicle grille 101 on the tray 3, while ensuring the stability of the placement of the vehicle grille 101 on the tray 3, when the automobile grille 101 is moved up and down on the tray 3 subsequently, the lifting assembly 6 drives the supporting assembly 8 to move the automobile grille 101 up and down on the tray 3.
In the invention, in order to specifically explain the specific structure of the support rod 9, the support rod 9 is cylindrical, the diameters of the support rods 9 are sequentially reduced from top to bottom, when the automobile grill 101 is placed on the tray 3 in a suspended manner, the back of the automobile grill 101 faces the tray 3, and the tops of the support rods 9 are embedded into the transfer holes 2 one by one, and when the automobile grill 101 is placed on the tray 3 in a suspended manner, the back of the automobile grill 101 faces the tray 3, so that the front of the automobile grill 101 is prevented from being scratched by the support rods 9, the smoothness of the front of the automobile grill 101 is packaged, and meanwhile, the diameters of the support rods 9 are sequentially reduced from top to bottom, and the transfer holes 2 are ensured to be stably embedded into the tops of the support rods 9.
In the present invention, to explain the specific structure of the support assembly 8 specifically, the support assembly 8 includes two support plates 81 vertically fixed on the chassis 31 and a sliding plate 82 capable of sliding up and down between the two support plates 81, and a plurality of support rods 9 are vertically fixed on the sliding plate 82 one by one, so that when the car grill 101 moves up and down on the support assembly 8, the sliding plate 82 moves up and down between the two support plates 81 to realize that the sliding plate 82 drives the car grill 101 to move up and down between the two support plates 81.
In the present invention, to describe the specific structure of the lifting assembly 6 specifically, the lifting assembly 6 includes a rotary motor 61 and a screw rod 62, the screw rod 62 is screwed to the support assembly 8, the rotary motor 61 is fixed to the bottom of the chassis 31 and fixedly connected to the screw rod 62, and when the lifting assembly 6 drives the car grill 101 to move up and down on the tray 3, the rotary motor 61 is used as power to drive the slide plate 82 to move up and down between the two support plates 81 through the screw rod 62 and the screw connection of the slide plate 82.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. A method for transferring an automobile grille from demoulding to rough shearing is characterized in that: the edge of car grid (101) is formed with a plurality of stub bars (1), stub bar (1) protrusion one by one is in the front of car grid (101), the back of car grid (101) is formed with a plurality of transportation holes (2), the transportation method of car grid (101) from the drawing of patterns to rough cut includes the following step:
s1, preparing a transfer mechanism, wherein the transfer mechanism comprises a tray (3) and a first guide rail (4), the starting position of the first guide rail (4) is abutted against an injection molding machine (102), the final position of the first guide rail (4) is positioned right below automobile grille punching equipment (103), and the tray (3) is slidably arranged on the first guide rail (4);
s2, demolding and transferring, wherein a second guide rail (5) is arranged between the injection molding machine (102) and the initial position of the first guide rail (4), a manipulator (104) is slidably arranged on the second guide rail (5), a plurality of clamping arms are arranged on the manipulator (104), the manipulator (104) drives the clamping arms to be close to the stub bar (1), the clamping arms clamp the stub bar (1) one by one to be demolded, and the clamping automobile grids (101) are placed on the tray (3) in a suspended mode;
s3, rough shearing transfer is carried out, wherein a lifting assembly (6) is arranged on the tray (3), when the tray (3) slides to the end position of the first guide rail (4) along the first guide rail (4), the lifting assembly (6) drives the automobile grille (101) to move to a punching station of the automobile grille punching equipment (103), and after the automobile grille punching equipment (103) punches the stub bar (1), the lifting assembly (6) drives the automobile grille (101) to move back to the tray (3);
the tray (3) comprises a chassis (31) and a supporting component (8), the chassis (31) is slidably arranged on the first guide rail (4), the supporting component (8) is movably arranged on the chassis (31) up and down, a plurality of supporting rods (9) perpendicular to the chassis (31) are arranged on the supporting component (8), the size of each supporting rod (9) corresponds to the size of the transfer hole (2), and the lifting component (6) drives the supporting component (8) to move up and down on the tray (3);
bracing piece (9) are cylindrical, the diameter from the top down of bracing piece (9) reduces in proper order, and car grill (101) are unsettled to be placed when on tray (3), the back orientation of car grill (101) tray (3) just the top one by one embedding of bracing piece (9) is in the inside of transporting hole (2).
2. A method of transferring an automotive grille from demolded to rough cut as claimed in claim 1, wherein: the first guide rail (4) comprises two parallel single rails (41), and a driving assembly (7) for driving the tray (3) to move on the single rails (41) in a reciprocating mode is arranged on the first guide rail (4).
3. The method for transferring the automotive grill from the demolding to the rough shearing as claimed in claim 2, wherein: the driving assembly (7) comprises a plurality of sections of electric push rods, and the plurality of sections of electric push rods push the tray (3) to move back and forth between the starting position and the end position of the first guide rail (4).
4. A method of transferring an automotive grille from demolded to rough cut as claimed in claim 1, wherein: the supporting assembly (8) comprises two supporting plates (81) vertically fixed on the chassis (31) and a sliding plate (82) capable of sliding up and down between the two supporting plates (81), and the supporting rods (9) are vertically fixed on the sliding plate (82) one by one.
5. The method for transferring the automotive grill from the demolding to the rough shearing as recited in claim 1, wherein: the lifting assembly (6) comprises a rotating motor (61) and a screw rod (62), the screw rod (62) is in threaded connection with the supporting assembly (8), and the rotating motor (61) is fixed to the bottom of the base plate (31) and fixedly connected with the screw rod (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010786682.9A CN111923352B (en) | 2020-08-07 | 2020-08-07 | Method for transferring automobile grille from demoulding to rough shearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010786682.9A CN111923352B (en) | 2020-08-07 | 2020-08-07 | Method for transferring automobile grille from demoulding to rough shearing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111923352A CN111923352A (en) | 2020-11-13 |
| CN111923352B true CN111923352B (en) | 2022-09-27 |
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| CN202010786682.9A Active CN111923352B (en) | 2020-08-07 | 2020-08-07 | Method for transferring automobile grille from demoulding to rough shearing |
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| CN112277270B (en) * | 2020-12-18 | 2021-03-30 | 宁波天安汽车零部件有限公司 | Automatic change line production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5516610B2 (en) * | 2012-01-19 | 2014-06-11 | 株式会社安川電機 | Robot, robot hand, and holding position adjustment method of robot hand |
| CN203921590U (en) * | 2014-06-28 | 2014-11-05 | 奇瑞汽车股份有限公司 | A kind of vehicle complete vehicle automobile body transfer utensil |
| CN105599243B (en) * | 2016-01-08 | 2017-12-12 | 江苏新雷模塑有限公司 | A kind of new-energy automobile parts full-automatic injecting sealing rubber die |
| CN106477264B (en) * | 2016-11-18 | 2019-04-26 | 江苏三能动力总成有限公司 | The conveyer method of automobile power assembly transfer device and automobile power assembly |
| CN106881819B (en) * | 2017-01-19 | 2019-05-17 | 昆山斯比得自动化设备有限公司 | The bumper Shooting Technique system integration |
| CN206605719U (en) * | 2017-01-25 | 2017-11-03 | 东莞市川恩智能装备有限公司 | A kind of vertical injection molding machine automatic charging blanking mechanical hand of bridge-type |
| JP6502994B2 (en) * | 2017-04-07 | 2019-04-17 | ファナック株式会社 | Injection molding system and injection molding method |
| CN109353797B (en) * | 2018-11-29 | 2023-09-19 | 广州桂博自动化设备有限公司 | Welding production line and processing conveying device |
| CN109705553A (en) * | 2019-01-02 | 2019-05-03 | 林素治 | Barrier properties for gases degradable plastic masterbatch, extruder, injection molding production and processing assembly line |
| CN210551780U (en) * | 2019-03-30 | 2020-05-19 | 进顺汽车零部件如皋有限公司 | Intelligent grid automatically cropped frock |
| CN110116480A (en) * | 2019-04-28 | 2019-08-13 | 广州华研精密机械股份有限公司 | A kind of the heavy wall mold base cooling conveying device and method of injection molding machine |
| CN210820748U (en) * | 2019-07-26 | 2020-06-23 | 南通柏源汽车零部件有限公司 | Injection molding machine discharge apparatus is used in automobile logo processing |
| CN110757732B (en) * | 2019-12-06 | 2020-07-10 | 常州市瑞悦车业有限公司 | Injection molding process and injection molding device of multifunctional automobile instrument panel |
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