CN109705553A - Barrier properties for gases degradable plastic masterbatch, extruder, injection molding production and processing assembly line - Google Patents

Barrier properties for gases degradable plastic masterbatch, extruder, injection molding production and processing assembly line Download PDF

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Publication number
CN109705553A
CN109705553A CN201910000839.8A CN201910000839A CN109705553A CN 109705553 A CN109705553 A CN 109705553A CN 201910000839 A CN201910000839 A CN 201910000839A CN 109705553 A CN109705553 A CN 109705553A
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screw
parts
bearing
barrel
support
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林素治
林燕
张国辉
李晓君
刘长华
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Abstract

Barrier properties for gases degradable plastic masterbatch, extruder, injection molding production and processing assembly line, barrier properties for gases degradable plastic masterbatch, it is made of the raw material of following parts by weight: 50-55 parts of polyhydroxyalkanoates, 15-20 parts of polylactic acid PLAs, 2-3 parts of feather meals, 0.2-0.5 parts of epoxidized soybean oils, 0.2-0.5 parts of dioctyl adipates, 0.5-0.8 parts of glycidyl methacrylate (GMA), 0.5-0.8 parts of α-cyanoacrylatealkyls, 1.0-1.3 parts of zinc oxide, 1.0-1.5 parts of graphenes.A kind of injection molding production and processing assembly line using barrier properties for gases degradable plastic masterbatch injecting products, includes injection molding machine Z, the rear portion of injection molding machine Z is equipped with the injection mold F with water cooling;The plastic product gone out by injection mould processing is placed on product pipeline D via the pincers C crawl of product pawl;Product pawl pincers C is installed on Three dimensional rotation mechanical arm.

Description

Barrier properties for gases degradable plastic masterbatch, extruder, injection molding production and processing assembly line
Technical field
The present invention relates to injection molding machine technical fields, are especially a kind of barrier properties for gases degradable plastic masterbatch, prepare gas The conical double screw extruder of body barrier property degradable plastic masterbatch utilizes barrier properties for gases degradable plastic masterbatch injecting products Injection molding produce and process assembly line.
Background technique
Plastics play huge effect in national economy, bring great convenience to people's life, however plastics Raw materials for production still mainly come from fossil resources, be not easy to realize natural degradation in addition and also lead to it the features such as recycling Become another environment killer.From angle of sustainable development, studying degradation plastic has been that situation is compeled.Degradation plastic Refer to and a certain amount of additive (such as starch, modified starch or other celluloses, photosensitizer, biology drop are added in process of production Solve agent etc.), decline its stability, after be easier to the plastics degraded in the natural environment.PHA degradative plastics is biodegradable modeling Performance is the most excellent in material, simultaneously because its higher cost, production technology is complex, also in the market starting stage.It is raw Although superiority that object degradative plastics has other plastics to be difficult to compare: biological degradability, but they also have and are difficult in itself gram The shortcoming of clothes, such as declined comparatively fast by shearing force melt elasticity, i.e., shearing force is thinning, weakens melt strength, no It can guarantee the shape and mechanical property of moulded products.
Extruder belongs to one of type of plastics machinery, including conical double screw extruder, and conical double screw extruder is used In preparing plastic master batch, however, existing extruder can not adjust spiral shell cylinder pressure;Plastic extrusion is ineffective;It can not adjust crowded The specification of plastics out.
Injection molding machine belongs to one of the type of injection molding production and processing assembly line, and injection molding machine is for melting and being molded plastic master batch At plastic product.Injection mold is the tool for producing plastic product, and the plastics of heated thawing are injected die cavity by injection molding machine high pressure, After cooling and solidifying, formed products are obtained.The clamping product of injection formed need to be taken out using manipulator, and place product conveying unit It is transported on next process.
However, the injection mold with water cooling is usually direct current water cooling, water consumption is bigger;Water cooling pipeline is by mold knot Structure limitation, heat exchange area is smaller, and efficiency is to be improved.
However, the design of product pawl wrench structure is complicated, inconvenient for use, cost input is high.
However, product conveying cable architecture design is complex inconvenient for use, figure is larger, and occupied space is big, assembly and disassembly It is all more inconvenient;It can not be adjusted according to the actual condition of production.
Summary of the invention
Therefore, in order to solve above-mentioned deficiency, the present invention provides barrier properties for gases degradable plastic masterbatch, conical double ribbon herein Bar extruder, injection molding production and processing assembly line.
A kind of barrier properties for gases degradable plastic masterbatch, is made of the raw material of following parts by weight: 50-55 parts of poly- hydroxy aliphatics Acid esters PHA, 15-20 part polylactic acid PLA, 2-3 parts of feather meals, 0.2-0.5 parts of epoxidized soybean oils, 0.2-0.5 parts of adipic acids two are pungent Ester, 0.5-0.8 parts of glycidyl methacrylate (GMA), 0.5-0.8 parts of α-cyanoacrylatealkyls, 1.0-1.3 parts of oxygen Change zinc, 1.0-1.5 parts of graphenes.
A kind of injection molding production and processing assembly line using barrier properties for gases degradable plastic masterbatch injecting products, includes note The rear portion of molding machine Z, injection molding machine Z are equipped with the injection mold F with water cooling;The plastic product gone out by injection mould processing, via The pincers C crawl of product pawl is placed on product pipeline D;Product pawl pincers C is installed on Three dimensional rotation mechanical arm.
Barrier properties for gases degradable plastic masterbatch of the present invention, using cation modifier 2,3- glycidyl front three ammonium chloride After being modified to bamboo fibre, the tensile strength of degradation plastic can be dramatically increased, promotes the choke of plastics, moisture barrier property; Preparation step is simple, without carrying out subsequent coated, reduces processing step, improves productivity, reduce the manpower and material resources time at This;Composite material complements each other, and greatly improves the mechanical strength and toughness of product;Plastic products can be replaced completely, to subtract The dosage of few petroleum makes beneficial contribution to protection environment.
The present invention provides conical double screw extruder, can adjust spiral shell cylinder pressure, plastic extrusion effect is good.Specific advantage It embodies are as follows: the motor shaft of direct current generator is engaged with the internal gear of reduction gearbox, drives twin-screw transmission case fortune by direct current generator Turn, and reduction gearbox can be used in controlling the revolving speed of direct current generator.Sliding seat and track base cooperate, and sliding seat can be in guide rail Seat top slide, to adjust the position of adjusting bracket, one end of twin-screw is equipped with axle sleeve, and twin-screw and transmission case main shaft pass through axis Set is fixedly connected, and transmission case main shaft drives twin-screw operating, is squeezed by twin-screw plastics.The motor shaft of feeding motor with Feeding spiro rod welding drives feeding spiro rod rotation by feeding motor, the plastic master batch in feed bin is passed through self-heating feeding spiral shell The bottom end of cylinder is squeezed into inside barrel.
The present invention provides injection molding machine Z, squeezes out injection molding after fast and convenient capable of melting plastic master batch, can be to plastic master batch Heated, avoids plastics in injection molding machine solidified inside;Plastic master batch extruded velocity can be controlled, using more just Benefit.Specific advantage embodies are as follows: compression end tops are equipped with adjustment bolt, and adjustment bolt bottom is equipped with the shape of the mouth as one speaks, passes through the tune of setting Whole bolt can adjust the size of the shape of the mouth as one speaks, to control the size of plastic master batch extrusion output.Transmission gear side is equipped with third spiral shell Nail, third screw side are equipped with spring washer, can play certain cushioning effect by the spring washer of setting, allow the injection molding Machine is more stable when working.Feed opening bottom is connected to screw tip, by the way that feed opening bottom to be connected to screw rod and can guarantee Plastic master batch can smoothly enter into after melting to be squeezed out in channel.
The present invention provides injection mold A, using elasticity of the plastic product under calcining temperature, forces abjection plastic product, And draw hook-type two-stage ejecting mechanism is used, guarantee that plastic product falls automatically after release, eliminates undercut mechanism, make mould Lamps structure is simplified.Specific advantage embodies are as follows: the top of type core is equipped with distance screws, and distance screws and top clamping plate screw thread connect It connects.When being opened by the type core of setting, under the action of the spring, for mold first along the face I-I parting, type core detaches one section of plastic product After distance, limited by distance screws, pull dynamic model concave template by distance screws, the face II-II, parting immediately, plastic product by Cydariform cavity plate is clamped down on, thus is separated with edge ring and insert, and the push rod for releasing plastic product and release runner condensate is set respectively On two-stage ejecting mechanism, drag hook by two-stage push plate and is linked together before release, and two-stage ejecting mechanism is pushed away lathe push rod Advanced in unison when dynamic lower beginning, sub-marine gate are compressed by pressure under push rod thrust by cutting plastic product, overcome Cydariform cavity plate obstacle and deviate from, complete level-one release, when the inclined-plane that drag hook encounters support plate cause rotation break off relations after, two-stage release The connection of mechanism is eliminated, and second level push plate still moves under the promotion of lathe push rod, and second level push rod passes through ejection runner condensate The loose plastic product covered on level-one push rod is pushed away and is fallen.
The present invention provides injection mold B, and production can be flexibly adapted to according to the specification of different product, improves production accuracy. Specific advantage embodies are as follows: slide block positioning device includes spring and tight fixed bolt, and tight fixed bolt nesting is set on spring, and with bullet Spring is flexibly connected.Keep lathe demoulding sliding block stroke in die sinking more accurate by the slide block positioning device of setting, facilitates processing And improve machining accuracy.The side of taper pin is equipped with slide core, and slide core is nested on taper pin.Pass through the type of setting Core, second type core, third type core and slide core adjust slide core position in mold according to processing technology, are able to produce Plurality of specifications product, improves production efficiency.
The present invention provides injection mold F, and there is cooling water to be recycled through mold and water cooling unit, reduce existing injection mold Water consumption, and water cooling pipeline is arranged in around die cavity, does not generate interference with mould structure, and improve heat exchange area, is accelerated The advantages of efficiency of product cooling and demolding, embodies are as follows: and the excircle of water cooling tube curb die cavity arranges, and water cooling pipeline Inlet and outlet expose to the surface of mold.So that cold water is constantly flowed through die cavity periphery by the water cooling pipeline of setting, produces Product are by periphery to the temperature-fall period at center, and constantly and cold water carries out heat exchange, and the periphery of entire product can be in cooling Sphere of action, such be advantageous in that will not generate interference in water cooling pipeline with mould structure, and can substantially increase heat Exchange area, on the other hand, cold water absorb thermal energy after product cooling procedure, enter water cooling unit after the discharge of water cooling pipeline E can return to mold for product cooling after cooling down again, reduce injecting products industrial water amount.
The present invention provides water cooling unit E, and product cooling efficiency is high, saves and is molded cooling energy consumption;Embody are as follows: refrigerant into Tracheae is connect with the evaporator for being connected with ammonia storage tank.Through the refrigerant inlet pipe of setting, after evaporator evaporates refrigerant It inputs in compressor, the steam that ammonia liquor separator is evaporated evaporator in the process is isolated wherein before being inhaled into compressor The ammoniacal liquor contained prevents ammoniacal liquor from entering compressor and generates wet stroke and liquid hit phenomenon, and compressor is by the refrigerant gas of low-temp low-pressure Body is condensed into the higher refrigerant liquid of pressure within the condenser after being compressed, refrigerant liquid warp knuckle stream valve capillary module with into In water pipe after the water contact of high temperature, heat exchange is carried out, reenters injection mold after outlet pipe discharge after cooling down to water Water-cooling system to carry out product cooling, recycle, greatly reduce energy consumption.
The present invention provides product pawl and clamps C, and structure deft design is easy-to-use using gear drive, reduces cost input;Folder It holds securely, clamping object is not easy to fall.Specific advantage embodies are as follows: lower clamp plate bottom is equipped with retaining mechanism, passes through the locking machine of setting Structure can lock upper clamp plate and lower clamp plate, guarantee that the gripper can work normally.Driving gear is mutually twisted with rotor-end, Driven gear is mutually twisted with driving gear, by the way that rotor-end and driving gear are mutually twisted, and allow driven gear and actively Gear is mutually twisted, and rotor-end can be allowed to drive driving gear rotation, so that driven gear be driven to rotate, and then allows the gripper It works.First support arm is flexibly connected with driving gear and driven gear respectively, two second support arms respectively with lower clamp plate It is flexibly connected by bearing, can guarantee to allow this by the way that the first support arm and the second support arm are individually fixed in different positions Gripper works normally.
The present invention provides product pipeline D, uses simple and easy, the smaller installation convenience of figure using mechanical transfer;It can It is adjusted according to the specification of plastic product, strong applicability.Specific advantage embodies are as follows: and belt support both ends are equipped with fence, Fence is bolted to connection with belt support, be can be avoided conveyer belt by the fence of setting and is caused to hurt to operator Evil, improves the safety of the equipment.Liner is equipped with inside support frame, and liner nesting is set on adjusting rod, passes through setting Liner can protect adjusting rod outer wall, reduce the abrasion in adjusting rod and support frame bracket, prolong the service life.Conveyor rollers Axis is flexibly connected with belt support by bearing, conveyer belt can be helped to operate by the conveyer belt roll shaft of setting, guarantees modeling Expect product during transportation steady.
Detailed description of the invention
Fig. 1 is present invention injection molding production and processing pipeline organization schematic diagram;
Fig. 2 is conical double screw extruder structural schematic diagram of the present invention;
Fig. 3 is injection molding machine Z overall structure diagram of the present invention;
Fig. 4 is A0 partial structural diagram in injection molding machine Z Fig. 3 of the present invention;
Fig. 5 is A1 partial structural diagram in injection molding machine Z Fig. 3 of the present invention;
Fig. 6 is A2 partial structural diagram in injection molding machine Z Fig. 3 of the present invention;
Fig. 7 is A3 partial structural diagram in injection molding machine Z Fig. 3 of the present invention;
Fig. 8 is ZA4 partial structural diagram in injection molding machine Z Fig. 3 of the present invention;
Fig. 9 is injection mold A structural schematic diagram of the present invention;
Figure 10 is the longitudinal profile of injection mold A of the present invention;
Figure 11 is the top view of injection mold A of the present invention;
Figure 12 is the distance screws partial structural diagram of injection mold A of the present invention;
Figure 13 is injection mold B structure schematic diagram of the present invention;
Figure 14 is the top view of injection mold B of the present invention;
Figure 15 is injection mold F structural schematic diagram of the present invention;
Figure 16 is the first sludge filtration mesh-plate structure schematic diagram of injection mold F of the present invention;
Figure 17 is water cooling unit E structural schematic diagram of the present invention;
Figure 18 is the side view of water cooling unit E of the present invention;
Figure 19 is product of the present invention pawl pincers C-structure schematic diagram;
Figure 20 is one of the side diagram of product of the present invention pawl pincers C;
Figure 21 is the two of the side diagram of product of the present invention pawl pincers C;
Figure 22 is product of the present invention pipeline D structural schematic diagram;
Figure 23 is the partial structural diagram of product of the present invention pipeline D;
Figure 24 is A0 partial structural diagram in Figure 22 of product of the present invention pipeline D;
Figure 25 is A1 partial structural diagram in Figure 23 of product of the present invention pipeline D;
Rack 1;Direct current generator 2;Cooling blower 3;Reduction gearbox 4;Oilhole 5;Twin-screw transmission case 6;Transmission case main shaft 7;Bevel gear 8;Double row self aligning spherical roller bearing 9;Feeding motor 10;Feed bin 11;Self-heating feeding barrel 12;Feeding spiro rod 13;Adjust rotation Cap 14;Axle sleeve 15;Barrel 16;Twin-screw 17;Bracket 18;Pressure gauge 19;Adjusting bracket 20;Extruded stock mouth 21;Connector 22;Hand Wheel 23;Screw rod 24;Support plate 25;Sliding seat 26;Track base 27;Preceding lift hole 28;Air hose 29;Blower 30;Retainer plate 31;Bottom plate 32;
Plug Z1, end cap Z2, adjustment bolt Z3, shape of the mouth as one speaks Z4, the first hex bolts Z5, the second hex bolts Z6, hexagonal spiral shell are compressed Female Z7, the first flat key Z8, screw rod Z9, lower box Z10, cast aluminum heaters Z11, interlude machine barrel Z12, axle sleeve Z13, feed opening Z14, cylinder set Z15, first bearing Z16, gland Z17, high speed shaft Z18, low speed gear wheel Z19, cover Z20, second bearing Z21, First gasket Z22, screw Z23, bearing cap Z24, the second flat key Z25, the second gasket Z26,3rd bearing Z27, third flat key Z28, the 4th flat key Z29, belt pulley Z30, fourth bearing Z31, disc Z32, the second screw Z33, cabinet Z34, third gasket Z35, handpiece case Z36, head Z37, third screw Z38, spring washer Z39, split type hard tube head Z40, transmission gear Z41, the first live-roller Z42, the second live-roller Z43, driving motor Z44.
Top clamping plate 2101;Cover half fixed plate 2102;Dynamic model concave template 2103;Dynamic model notch board 2104;Support plate 2105;It is dynamic Die holder plate 2106;Second level push plate 2107;Guide post 2108;Push plate 2109;Second level guide post 21010;Bushing 21011;Lathe push rod 21012;Push rod 21013;Spring 21014;Locating ring 21015;Inlay ring 21016;Insert 21017;Type core 21018;Release link 21019;Second push rod 21020;Drag hook 21021;Reset spring 21022;Guide post 21023;Second spring 21024;Spacing spiral shell Nail 21025;Water blocking head 21026;
Solid plate B1;Wedge block B2;Sliding plug B3;Taper pin B4;Moving template B5;Type core B6;Push rod B7;Second type core B8;It is sliding Ejector half core B9;Third type core B10;4th type core B11;Push plate B12;Fixed plate B13;Release link B14;Guide post B15;Guide sleeve B16; Guide runner B17;Slide block positioning device B18;Spring B 19;Tight fixed bolt B20;
Dynamic model F1;Cover half F2;Mode locking plate F3;Locating rod F4;Location hole F5;Injection hole F6;Water cooling pipeline F7;Sliding block F8;Jacking block F9;Locating piece F10;Upper drive motor F11;Type core group component F12;Die cavity F13;Thimble F14;
Refrigerant inlet pipe E1;Oil eliminator E2;Compressor E3;Ammonia liquor separator E4;Condenser E5;Water inlet pipe E6;First pipe Road E7;Water circulating pump E8;Bracket E9;Second pipeline E10;Temperature sensor E11;Throttle valve capillary module E12;Outlet pipe E13;Sewage pipe E14;Cross water system E15;Refrigeration system E16;
Mechanical clamping device C1;Upper clamp plate C101;Lower clamp plate C102;Mounting groove C103;Support column C104;Driving motor C2;Peace Fill arm C201;Output shaft C202;Terminal box C203;Rotor-end C204;Driving gear C3;Driven gear C301;Active clamping jaw C4; Driven clamping jaw C401;First anti-skid chequer C402;Second anti-skid chequer C403;First support arm C501;Second support arm C502;Locking Mechanism C6;
Driving motor D1;Speed reducer D101;Connecting elements D102;First bearing D103;Second bearing D104;Output shaft D105; Belt support D2;Fence D201;Conveyer belt roll shaft D202;Mounting bracket D3;Driving shaft D4;Limited block support construction D5;Peace Tankage D501;Support frame D502;Regulating valve D503;Liner D504;Adjusting rod D505;First limited block D6;Second limited block D7; Driven shaft D8;Limited block fixed structure D9;Connector D901;Buckle D902;Conveyer belt D10.
Specific embodiment
Below in conjunction with attached drawing, the present invention is described in detail, and technical solution in the embodiment of the present invention carries out clear Chu is fully described by, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments. Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts all Other embodiments shall fall within the protection scope of the present invention.In addition, term " first ", " second ", " third ", "upper", "lower", "left", "right" etc. is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.Meanwhile it being retouched in of the invention In stating unless specifically defined or limited otherwise, term " connected ", " connection " shall be understood in a broad sense, for example, it may be fixed connect It connects, may be a detachable connection, or be integrally connected;It can be mechanical connection, be also possible to be electrically connected;It can be directly It is connected, it can also be indirectly connected through an intermediary.For the ordinary skill in the art, can be understood with concrete condition The concrete meaning of above-mentioned term in the present invention.
A kind of barrier properties for gases degradable plastic masterbatch, is made of the raw material of following parts by weight: 50-55 parts of poly- hydroxy aliphatics Acid esters PHA, 15-20 part polylactic acid PLA, 2-3 parts of feather meals, 0.2-0.5 parts of epoxidized soybean oils, 0.2-0.5 parts of adipic acids two are pungent Ester, 0.5-0.8 parts of glycidyl methacrylate (GMA), 0.5-0.8 parts of α-cyanoacrylatealkyls, 1.0-1.3 parts of oxygen Change zinc, 1.0-1.5 parts of graphenes.
Optimization, hydrolyzed feather meal is that Wuhan is far made at Science and Technology Ltd. is created;Polylactic acid is U.S. Nature- WorksPLA4032D;Paregal O -20 is that Jinan Bo Ying fire proofing Co., Ltd is made;Polyhydroxyalkanoates are mountain Dong Yikeman/EM10080 blown film grade polyhydroxyalkanoate;Bamboo fiber is that Jingde County swift Ma Ye Co., Ltd is made.
Barrier properties for gases degradable plastic masterbatch is prepared according to the following steps:
Step 1: bamboo fiber is modified: taking the bamboo fiber powder no more than 200 meshes that mass fraction is added is 0.1-0.2%'s In paregal O aqueous solution, the sodium hydrate aqueous solution that mass fraction is 0.5-2% is added, is surpassed under the conditions of 60-80 DEG C later Sonication 40-90 minute, it is dried to water content at a temperature of being placed in drying box lower than 60 DEG C and obtains modified bamboo fiber less than 2%, Bamboo fiber powder: paregal O aqueous solution: sodium hydrate aqueous solution mass ratio is 1:1:0.01-0.02.
Step 2: 4-6 obtained in step 1 parts of modified bamboo fiber is added in high-speed mixer, then successively add 50-55 parts of polyhydroxyalkanoates, 15-20 parts of polylactic acid PLAs, 2-3 parts of feather meals, 0.2-0.5 parts of epoxidized soybean oils, 0.2-0.5 parts of dioctyl adipates, 0.5-0.8 parts of glycidyl methacrylate (GMA), 0.5-0.8 parts of alpha-cyano propylene Acid alkyl ester, 1.0-1.3 parts of zinc oxide mix 20-30 minutes at 130 DEG C, by obtained mixed material through conical double-screw It squeezes out machining and obtains modified plastic master batch that can be degradable.The extrusion temperature condition of double screw extruder is a Duan Wendu 120-130 DEG C, two sections of temperature are 125-135 DEG C, and three sections of temperature are 130-140 DEG C, and five sections of temperature are 123-133 DEG C, six Duan Wen Degree is 118-128 DEG C, and seven sections of temperature are 115-125 DEG C, and screw host revolving speed is 30-35HZ, and feeder revolving speed is 20-25HZ.
Embodiment 1
Barrier properties for gases degradable plastic masterbatch is prepared according to the following steps:
Step 1: bamboo fiber is modified: taking the bamboo fiber powder sieved with 100 mesh sieve that the paregal O -20 that mass fraction is 0.1% is added In aqueous solution, the sodium hydrate aqueous solution that mass fraction is 1% is added, later under the conditions of 70 DEG C at ultrasonic (frequency 20KHz) Reason 50 minutes is placed in drying box at a temperature of 50 DEG C and is dried to water content and obtains modified bamboo fiber less than 2%, bamboo fiber powder: Paregal O aqueous solution: sodium hydrate aqueous solution mass ratio is 1:1:0.01.
Step 2: 4-6 obtained in step 1 parts of modified bamboo fiber is added in high-speed mixer, then successively add 50 parts of polyhydroxyalkanoates, 20 parts of polylactic acid PLAs, 2.5 parts of feather meals, 0.3 part of epoxidized soybean oil, 0.4 part of adipic acid two Monooctyl ester, 0.7 part of glycidyl methacrylate (GMA), 0.8 part of α-cyanoacrylatealkyl, 1.0 parts of zinc oxide, 130 It is mixed 20 minutes (600r/min) at DEG C, obtained mixed material is machined through twin-screw extrusion provided by the invention and is changed The plastic master batch that can be degradable of property.The extrusion temperature condition of double screw extruder is one section 128 DEG C of temperature, and two sections of temperature are 130 DEG C, three sections of temperature are 135 DEG C, and five sections of temperature are 132 DEG C, and six sections of temperature are 125 DEG C, and seven sections of temperature are 120 DEG C, screw rod master Machine revolving speed is 32HZ, and feeder revolving speed is 22HZ.
Embodiment 2
Barrier properties for gases degradable plastic masterbatch is prepared according to the following steps:
Step 1: bamboo fiber is modified: taking the bamboo fiber powder of 200 meshes that the paregal O water that mass fraction is 0.15% is added In solution, the sodium hydrate aqueous solution that mass fraction is 2% is added, ultrasonic (frequency 20KHz) processing under the conditions of 60 DEG C later It 60 minutes, is placed in drying box at a temperature of 60 DEG C and is dried to water content and obtains modified bamboo fiber less than 2%, bamboo fiber powder: flat Flat plus O aqueous solution: sodium hydrate aqueous solution mass ratio is 1:1:0.02.
Step 2: 4-6 obtained in step 1 parts of modified bamboo fiber is added in high-speed mixer, then successively add 55 parts of polyhydroxyalkanoates, 20 parts of polylactic acid PLAs, 2 parts of feather meals, 0.5 part of epoxidized soybean oil, 0.2 part of adipic acid two are pungent Ester, 0.5 part of glycidyl methacrylate (GMA), 0.6 part of α-cyanoacrylatealkyl, 1.0 parts of zinc oxide, at 130 DEG C Lower mixing 30 minutes machines obtained mixed material through twin-screw extrusion provided by the invention to obtain can dropping completely for modification The plastic master batch of solution.Extrusion condition is one section 125 DEG C of temperature, and two sections of temperature are 133 DEG C, and three sections of temperature are 135 DEG C, five Duan Wendu It is 127 DEG C, six sections of temperature are 119 DEG C, and seven sections of temperature are 119 DEG C, and screw host revolving speed is 35HZ, and feeder revolving speed is 24HZ.
Embodiment 3
Barrier properties for gases degradable plastic masterbatch is prepared according to the following steps:
Step 1: bamboo fiber is modified: taking the bamboo fiber powder of 200 meshes that the paregal O water that mass fraction is 0.1% is added In solution, the sodium hydrate aqueous solution that mass fraction is 2% is added, ultrasonic (frequency 20KHz) processing under the conditions of 70 DEG C later 80 minutes, it is dried to water content at a temperature of being placed in drying box lower than 60 DEG C and obtains modified bamboo fiber, bamboo fiber less than 2% Powder: paregal O aqueous solution: sodium hydrate aqueous solution mass ratio is 1:1:0.01.
Step 2: 4-6 obtained in step 1 parts of modified bamboo fiber is added in high-speed mixer, then successively add 51 parts of polyhydroxyalkanoates, 18 parts of polylactic acid PLAs, 3 parts of feather meals, 0.5 part of epoxidized soybean oil, 0.4 part of adipic acid two are pungent Ester, 0.7 part of glycidyl methacrylate (GMA), 0.7 part of α-cyanoacrylatealkyl, 1.2 parts of zinc oxide, at 130 DEG C Lower mixing 20 minutes machines obtained mixed material through twin-screw extrusion provided by the invention to obtain can dropping completely for modification The plastic master batch of solution.The extrusion temperature condition of double screw extruder is one section 120 DEG C of temperature, and two sections of temperature are 125 DEG C, three Duan Wen Degree is 130 DEG C, and five sections of temperature are 123 DEG C, and six sections of temperature are 118 DEG C, and seven sections of temperature are 115 DEG C, and screw host revolving speed is 30HZ, Feeder revolving speed is 20HZ.
Comparative example 1, prepares according to the method for embodiment 1, does not dose modified bamboo fiber, other same as Example 1.
Comparative example 2, prepares according to the method for embodiment 1, and bamboo fiber powder is modified, other same as Example 1.
Comparative example 3, prepares according to the method for embodiment 1, does not dose feather meal, other same as Example 1.
The performance detection of the barrier properties for gases degradable plastic masterbatch of embodiment 1-3 and comparative example 1-3:
Tensile strength detection: being provided the tensile strength of test plastics by GB/T1040.1-2006, and detecting instrument is universal tensile examination Test machine (David Forbes FBS-500N);
Oxygen transit dose detection: C230G OTR oxygen transmission rate test macro (Labthink blue streak);
Steam penetrating capacity detection: C330H moisture-vapor transmission test macro (Labthink blue streak);
Compost method: weighing compost, (Beijing's Nangong composting plant provides, 2 months fertile ages, and total dry solid content is that 0.56g/g is wet Compost, volatile solid content 0.2337g/g dry solid, total nitrogen content 9.22g/g dry solid, pH8.4) 180g, experimental material 30g, then plus distilled water make mixture water content be about 50%, after being sufficiently mixed uniformly, prevent the constant temperature incubation in (58 ± 2) DEG C In case, using the sodium hydrate aqueous solution that mass fraction is 2% as the absorbing liquid of carbon dioxide.
The performance test results of plastics obtained by table 1-- above-described embodiment:
Experimental result in table 1 changes as it can be seen that the addition of feather meal can be substantially reduced oxygen transit dose and steam penetrating capacity Property bamboo fiber addition can greatly improve tensile strength, when adding unmodified bamboo fiber, oxygen transit dose and Steam penetrating capacity is not than not plus when bamboo fiber is high, illustrating it is water suction when bamboo fiber is unmodified, being ventilative.
A kind of conical double screw extruder preparing barrier properties for gases degradable plastic masterbatch, as shown in Fig. 2, twin-screw passes Dynamic case 6 is fixed by screws in the top center position for being horizontally set on rack 1, and the side of twin-screw transmission case 6 is equipped with Reduction gearbox 4 and direct current generator 2, reduction gearbox 4, which is fixed by screws, to be vertical setting in the top center position of rack 1, subtracts The side of fast case 4 is equipped with oilhole 5, and direct current generator 2 is fixed by screws in the top edge position for being horizontally set on rack 1 It sets.Cooling blower 3 is fixed by screws in being horizontally set on the top edge position of rack 1, twin-screw transmission case 6 it is interior It is in horizontally disposed transmission case main shaft 7 that portion, which is equipped with, and one end insertion of transmission case main shaft 7 is arranged in reduction gearbox 4, and and reduction gearbox 4 are flexibly connected.The inside of twin-screw transmission case 6 is equipped with double row self aligning spherical roller bearing 9, double row self aligning spherical roller bearing 9 It is flexibly connected with twin-screw transmission case 6, the side of transmission case main shaft 7 is equipped with bevel gear 8, and bevel gear 8 is embedding to be set on transmission case One end of main shaft 7, and interference fit is realized between transmission case main shaft 7.The side of twin-screw transmission case 6 is equipped in horizontally disposed Barrel 16, the bottom of barrel 16 is equipped with bracket 18 and bottom plate 32, and barrel 16 connects by the way that bracket 18 and bottom plate 32 and rack 1 are fixed It connects, adjusting bracket 20, which is fixed by screws, to be vertical setting at the bottom margin position of barrel 16, the bottom of adjusting bracket 20 Portion is equipped with sliding seat 26 and track base 27, and track base 27 is fixed by screws in the top edge for being horizontally set on rack 1 Position.Sliding seat 26 is in the bottom end for being horizontally set on adjusting bracket 20, and hinged with adjusting bracket 20, the side of adjusting bracket 20 Equipped with support plate 25 and screw rod 24, support plate 25 is perpendicular to weld the top edge position that rack 1 is arranged in, and 24 gap of screw rod is matched It closes through the middle position that support rod is arranged in, one end of screw rod 24 and adjusting bracket 20 are hinged, and the other end of screw rod 24 passes through It is threadedly coupled and is equipped with handwheel 23, it is in horizontally disposed twin-screw 17,16 activity of twin-screw 17 and barrel that the inside of barrel 16, which is equipped with, Connection.The top of twin-screw transmission case 6 be equipped be in horizontally disposed self-heating feeding barrel 12, self-heating feeding barrel 12 it is interior Portion is equipped with feeding spiro rod 13, and the side of self-heating feeding barrel 12, which is fixed by screws, to be equipped in horizontally disposed feeding electricity Machine 10, the bottom of self-heating feeding barrel 12, which is equipped with, adjusts turncap 14, and the bottom end of self-heating feeding barrel 12 is by adjusting turncap The inside of barrel 16 is arranged in 14 insertions.The top of self-heating feeding barrel 12 is equipped with the feed bin 11 being vertical setting, feed bin 11 Bottom end be connected to self-heating feeding barrel 12, the top of barrel 16 is equipped with pressure gauge 19, and the side of barrel 16 is equipped with connector 22 and extruded stock mouth 21, barrel 16 is fixedly connected with extruded stock mouth 21 by connector 22, the inside of rack 1 be equipped with three it is equidistant The top of the blower 30 of distribution, blower 30 is equipped with air hose 29, and the bottom end of air hose 29 is connected to blower 30, the top of air hose 29 and spiral shell Cylinder 16 is connected to, and the side of air hose 29 is equipped with retainer plate 31, and one end of rack 1 is equipped with preceding lift hole 28, the top of twin-screw transmission case 6 Equipped with pump nozzle, pump nozzle is connected to twin-screw transmission case 6, and the side of twin-screw transmission case 6 is equipped with bolt, twin-screw transmission case 6 side is equipped with heat sink, and heat sink crosses screw and is fixedly connected with the side wall that twin-screw transmission case 6 is arranged in insertion.
In conical double screw extruder, the concrete model of direct current generator 2 is Y180M-2, rated power 22KW, feeding electricity The concrete model of machine 10 is Y90L-2, rated power 2.2KW.The motor shaft of direct current generator 2 and the internal gear of reduction gearbox 4 are nibbled It closes, drives twin-screw transmission case 6 to operate by direct current generator 2, and reduction gearbox 4 can be used in controlling the revolving speed of direct current generator 2, it is sliding Dynamic seat 26 cooperates with track base 27, and sliding seat 26 can be in 27 top slide of track base, to adjust the position of adjusting bracket 20 It sets, one end of twin-screw 17 is equipped with axle sleeve 15, and twin-screw 17 is fixedly connected with transmission case main shaft 7 by axle sleeve 15, transmission case master Axis 7 drives twin-screw 17 to operate, and is squeezed by twin-screw 17 plastics, and the motor shaft and feeding spiro rod 13 of feeding motor 10 weld It connects, drives feeding spiro rod 13 to rotate by feeding motor 10, the plastics in feed bin 11 are passed through to the bottom of self-heating feeding barrel 12 End is squeezed into inside barrel 16.
The operating method of conical double screw extruder: plastic master batch raw material is put into direct current in feed bin 11 by operator Machine 2 starts, and direct current generator 2 starts running and drives reduction gearbox 4 to operate by motor shaft, the transmission case master connecting with reduction gearbox 4 Axis 7 starts turning, and the twin-screw 17 being attached thereto is driven to rotate;Meanwhile feeding motor 10 is started, plastic master batch raw material from Feed bin 11, which enters in self-heating feeding barrel 12, to be melted;Feeding motor 10 drives feeding spiro rod 13 to rotate, in feeding spiro rod Drive plastics into barrel 16 under the action of 13, rotation twin-screw 17 cooperates barrel 16 to squeeze plastics in barrel 16, and Drive plastics mobile toward right end, finally from the 21 extrusion plastic master batch of extruded stock mouth of 16 right end of barrel.
A kind of injection molding production and processing assembly line using barrier properties for gases degradable plastic masterbatch injecting products, such as Fig. 1 institute Show, include injection molding machine Z, the rear portion of injection molding machine Z is equipped with injection mold, and injection mold includes injection mold A, injection mold B Injection mold F with water cooling is had, is replaced installation according to the plastic product of production respectively;Gone out by injection mould processing Plastic product is placed on product pipeline D via the pincers C crawl of product pawl;Product pawl pincers C is installed on Three dimensional rotation mechanical arm On.
Injection molding machine Z, as shown in Fig. 3-Fig. 8, the bottom cabinet Z34 is equipped with lower box Z10, is equipped with head at the top of lower box Z10 It is equipped with plug Z1 inside Z37, head Z37, the side head Z37 is respectively equipped with the first hex bolts Z5 and the second hex bolts Z6, First hex bolts Z5 and the second side hex bolts Z6 are equipped with hex nut Z7, and head Z37 and cabinet Z34 passes through first Hex bolts Z5 and the second hex bolts Z6 are fixedly connected, and the side head Z37 is equipped with handpiece case Z36, handpiece case Z36 and machine Head Z37 is bolted to connection, and the one end head Z37 is equipped with split type hard tube head Z40, and the side head Z37 is equipped with compression end Z2 is covered, the first flat key Z8 is equipped between cabinet Z34 and head Z37, the first side flat key Z8 is equipped with screw rod Z9, and screw rod Z9 insertion is set It is placed in cabinet Z34, the side screw rod Z9 is nested with axle sleeve Z13, and the side axle sleeve Z13 is nested with interlude machine barrel Z12, interlude machine The cylinder side Z12 is equipped with cast aluminum heaters Z11, and cast aluminum heaters Z11 neighbour side is equipped with the feed inlet 14 of plastic master batch, feed opening Z14 It is connected at the top of bottom and screw rod Z9, can guarantee that plastic master batch can smoothly enter by the way that the bottom feed opening Z14 to be connected to screw rod Z9 It squeezes out in channel.Screw rod Z9 is fixed in first bearing Z16 one end, by the way that screw rod Z9 is connected with first bearing Z16, Neng Goubao Demonstrate,proving screw rod Z9 being capable of normal operation.
The adjacent side of feed inlet 14 is equipped with cylinder and covers Z15, and cylinder covers the one end Z15 and is equipped with first bearing Z16, sets at the top of first bearing Z16 There are gland Z17, gland Z17 to be bolted to connection with first bearing Z16, the side first bearing Z16 is equipped with high speed shaft Z18, High speed shaft Z18 is flexibly connected with first bearing Z16, and high speed shaft Z18 neighbour side is equipped with low speed gear wheel Z19, and low speed gear wheel Z19 It is fixedly connected with high speed shaft Z18 by connecting rod, the side high speed shaft Z18 is equipped with the second flat key Z25, and the side low speed gear wheel Z19 is set There is cover Z20, cover Z20 inner wall is equipped with second bearing Z21, and low speed gear wheel Z19 and cover Z20 passes through second bearing Z21 It is flexibly connected, the side second bearing Z21 is equipped with bearing cap Z24, and the side bearing cap Z24 is equipped with screw Z23, and the side screw Z23 is embedding It is cased with the first gasket Z22, and bearing cap Z24 is fixedly connected with second bearing Z21 by screw Z23, the side low speed gear wheel Z19 Equipped with the first live-roller Z42, the first side live-roller Z42 is equipped with the second gasket Z26, and first one end live-roller Z42 is nested with the Three bearing Z27, and the first live-roller Z42 is fixedly connected with cover Z20 by 3rd bearing Z27, the first side live-roller Z42 point Not She You third flat key Z28 and the 4th flat key Z29, first one end live-roller Z42 be equipped with transmission gear Z41, transmission gear Z41 mono- Side is equipped with the second live-roller Z43, and the second side live-roller Z43 is equipped with disc Z32, and the side disc Z32 is equipped with the second screw Z33, and disc Z32 is fixedly connected with the second live-roller Z43 by the second screw Z33, second one end live-roller Z43 are equipped with the Four bearing Z31, the side fourth bearing Z31 is equipped with belt pulley Z30, and the second live-roller Z43 and belt pulley Z30 pass through fourth bearing Z31 is flexibly connected, and the side belt pulley Z30 is equipped with driving motor Z44, and driving motor Z44 is fixedly connected with belt pulley Z30, is driven The side gear Z41 is equipped with third gasket Z35.
It compresses and is equipped with adjustment bolt Z3 at the top of end cap Z2, the bottom adjustment bolt Z3 is equipped with shape of the mouth as one speaks Z4, passes through the adjustment of setting Bolt Z3 can adjust the size of shape of the mouth as one speaks Z4, to control the size of extrusion output.
The side transmission gear Z41 is equipped with third screw Z38, and the third side screw Z38 is equipped with spring washer Z39, by setting The spring washer Z39 set can play certain cushioning effect, make the injection molding machine more stable when working.First live-roller Z42 One end and low speed gear wheel Z19 are intermeshed, and the first live-roller Z42 other end and transmission gear Z41 are intermeshed, by will be low 42 both ends of live-roller can guarantee the normal work of the injection molding machine respectively and in low speed gear wheel Z19 and transmission gear Z41 intermeshing Make.
The operating method of injection molding machine Z: driving motor Z44 is able to drive belt pulley Z30 rotation, belt pulley Z30 after energization The second live-roller Z43 is driven to rotate, the second live-roller Z43 band nutating gear Z41 is rotated, and passes through the second live-roller of setting 42, transmission gear Z41 be able to drive low speed gear wheel Z19 rotation, thus drive screw rod Z9 rotate, then by plastic master batch from into Material mouth 14 is added in injection molding machine, transports plastics at shape of the mouth as one speaks Z4 under the rotation of screw rod Z9, then from the side head Z37 It is expressed into injection mold and is molded at split type hard tube head Z40.And it is equipped with cast aluminum heaters Z11 in the side screw rod Z9, Plastics inside interlude machine barrel Z12 can be heated, plastics is avoided to solidify, because being adjusted compressing to be equipped at the top of end cap Z2 Whole bolt Z3, the bottom adjustment bolt Z3 are equipped with shape of the mouth as one speaks Z4, and adjustment bolt Z3 can adjust the size of shape of the mouth as one speaks Z4, to control extrusion The size of amount, the side transmission gear Z41 are equipped with third screw Z38, and the third side screw Z38 is equipped with spring washer Z39, spring pad Circle Z39 can play certain cushioning effect, more stable when injection molding machine being made to work, the bottom feed opening Z14 and the top screw rod Z9 Connection can guarantee that plastic master batch can smoothly enter into extrusion channel by the way that the bottom feed opening Z14 to be connected to screw rod Z9.
Injection mold A, as shown in Fig. 9-Figure 12, including top clamping plate 2101 and dynamic model notch board 2104, top clamping plate 2101 Top side offer water blocking head 21026, the bottom of top clamping plate 2101 is equipped with cover half fixed plate 2102, dynamic model notch board 2104 Top be equipped with dynamic model concave template 2103, dynamic model concave template 2103 is flexibly connected with cover half fixed plate 2102, dynamic model concave template 2103 bottom is equipped with symmetrical type core 21018, and type core 21018 runs through dynamic model concave template 2103, and the top of type core 21018 is equipped with Insert 21017, the outer surface of insert 21017 are nested with edge ring 21016, and the bottom of type core 21018 is connected separately with the second push rod 21020 and push rod 21013, the bottom end of the second push rod 21020 is equipped with drag hook 21021, and drag hook 21021 is exposed at the one of guide post 2108 Side, and be flexibly connected with guide post 2108, and the middle position of type core 21018 is equipped with spring 21014, the bottom of dynamic model notch board 2104 Bottom clamp plate 2106 is installed, Bottom clamp plate 2106 has been internally embedded support plate 2105, dynamic model notch board 2104 and support plate 2105 are fixedly connected, and the bottom of Bottom clamp plate 2106 is equipped with second level push plate 2107, and the side of second level push plate 2107, which is run through, leads Column 2108, second level push plate 2107 are flexibly connected with guide post 2108, and the adjacent side of 2108 bottom end of guide post is equipped with second level push plate 2109, second level The middle position of 2109 bottom of push plate is equipped with lathe push rod 21012, and the outer surface of lathe push rod 21012 is nested with bushing 21011, The top insertion of bushing 21011 is set in second level push plate 2109, and 2109 side side of second level push plate is equipped with second level guide post 21010,21010 top side of second level guide post is equipped with release link 21019, and release link 21019 and 21010 activity of second level guide post are even It connects.
In injection mold A, the top of type core 21018 is equipped with distance screws 21025, distance screws 21025 and top clamping plate 2101 are threadedly coupled.When being opened by the type core 21018 of setting, under the action of spring 21014, mold first along the face I-I parting, It after type core 21018 detaches plastic product a distance, is limited by distance screws 21025, pulls dynamic model by distance screws 21025 Concave template 2103, the face II-II parting immediately.Plastic product is clamped down on by cydariform cavity plate, thus with edge ring 21016 and insert 21017 are separated, and the push rod for releasing plastic product and release runner condensate is respectively provided on two-stage ejecting mechanism, draw before releasing Two-stage push plate 2109 and second level push plate 2107 are linked together by hook 21021, promotion of the two-stage ejecting mechanism in lathe push rod 21012 Advanced in unison when lower beginning, sub-marine gate are pressed under 21020 thrust of the second push rod by pressure by cutting plastic product Contracting, overcomes cydariform cavity plate obstacle and deviates from, and completes level-one and releases.When the inclined-plane that drag hook 21021 encounters support plate 2105 causes to turn After dynamic unhook, the connection of two-stage ejecting mechanism is eliminated, before second level push plate 2107 continues still under the promotion of lathe push rod 21012 Into the loose plastic product covered on the second push rod of level-one 21020 is pushed away by ejection runner condensate and fallen by second level push rod 21013;It draws The middle position of hook 21021 and guide post 2108 is equipped with reset spring 21022, and drag hook 21021 and guide post 2108 are and reset spring 21022 are fixedly connected.Guide post 2108 is resetted after demoulding by the reset spring 21022 of setting;The top of bushing 21011 is set There is guide post 21023, the lateral surface of guide post 21023 is nested with second spring 21024.Bushing 21011 by setting is to leading Protective action is played to column 21023;The top of top clamping plate 2101 is equipped with locating ring 21015, locating ring 21015 and top clamping plate 2101 are structure as a whole.Make the injection mould location and installation on the station of injection molding lathe by the locating ring 21015 of setting.
The operating method of injection mold A: when type core 21018 is opened, under the action of spring 21014, mold is first along the face I-I Parting after type core 21018 detaches plastic product a distance, is limited by distance screws 21025, is drawn by distance screws 21025 Dynamic dynamic model concave template 2103, parting, plastic product are clamped down on by cydariform cavity plate immediately in the face II-II, thus with edge ring 21016 and edge Block 21017 is separated, and the push rod for releasing plastic product and release runner condensate is respectively provided on two-stage ejecting mechanism, before release Push plate 2109 and second level push plate 2107 are linked together by drag hook 21021, and two-stage ejecting mechanism is under the promotion of lathe push rod 21012 Advanced in unison when beginning, sub-marine gate are compressed under 21020 thrust of the second push rod by pressure by cutting plastic product, Overcome cydariform cavity plate obstacle and deviate from, complete level-one and release, when the inclined-plane that drag hook 21021 encounters support plate 2105 causes rotation de- After hook, the connection of two-stage ejecting mechanism is eliminated, and second level push plate 2107 still moves under the promotion of lathe push rod 21012, and two The loose plastic product covered on the second push rod of level-one 21020 is pushed away by ejection runner condensate and is fallen by grade push rod 21013.
Injection mold B, as shown in Figure 13-Figure 14, including solid plate B1 and moving template B5, solid plate B1 inside be equipped with pair The bottom of the taper pin B4 of title, taper pin B4 are equipped with type core B6, and the opposite side of type core B6 is equipped with the 4th type core B11, the top of the 4th type core B11 Portion is embedded with third type core B10, the 4th type core B11 and third type core B10 is flexibly connected with solid plate B1, the top of type core B6 It is nested with second type core B8, type core B6 and second type core B8 to be flexibly connected with moving template B5, moving template B5 is set to solid plate The side of B1, the side of moving template B5 is equipped with push rod B7, and push rod B7, through the inside of moving template B5, the side of push rod B7 is pacified Equipped with push plate B12, the medial surface of push plate B12 is equipped with fixed plate B13, and the top of push rod B7 is equipped with release link B14, and push rod B7 and Release link B14 is bolted to connection with fixed plate B13, and the middle position of solid plate B1 and moving template B5 are equipped with guide post The lateral surface of B15, guide post B15 are equipped with guide sleeve B16, and the adjacent side of guide sleeve B16 is equipped with guide runner B17, the side peace of guide runner B17 Equipped with slide block positioning device B18.
In injection mold B, slide block positioning device B18 includes spring B 19 and tight fixed bolt B20, and tight fixed bolt B20 nesting is set It is placed in spring B 19, and is flexibly connected with spring B 19.Make lathe demould sliding block by the slide block positioning device B18 of setting opening Stroke is more accurate when mould, facilitates and processes and improve machining accuracy;The side of taper pin B4 is equipped with slide core B9, sliding-type Core B9 is nested on taper pin B4.By the type core B6 of setting, second type core B8, third type core B10 and slide core B9, according to adding The position in mold work technique adjustment slide core B9, is able to produce plurality of specifications product, improves production efficiency;Sliding plug The adjacent side of B3 is equipped with wedge block B2, and wedge block B2 insertion is fixed in solid plate B1.Keep sliding stifled by the wedge block B2 of setting Head B3 is clamped;The end of the outer surface of taper pin B4 is nested with sliding plug B3.It can be convenient more by the sliding plug B3 of setting Change taper pin B4.
The operating method of injection mold B: the inside of solid plate B1 is equipped with symmetrical taper pin B4, and the bottom of taper pin B4 is equipped with type The opposite side of core B6, type core B6 are equipped at the top of the 4th type core B11, the 4th type core B11 and are embedded with third type core B10, the 4th type core B11 and third type core B10 are flexibly connected with solid plate B1, and the top of type core B6 is nested with second type core B8, type core B6 and Two type core B8 are flexibly connected with moving template B5, and are equipped with slide core B9 in the side of taper pin B4, and slide core B9 is nested On taper pin B4;When carrying out mold, plastic product is detached from cover half third type core B10 and the 4th type core B11, taper pin B4 drive and slide Ejector half core B9 completes core pulling;It, will be outside plastic product launch mode by push rod B7 when release.
Injection mold F with water cooling, as shown in Figure 15-Figure 16, including dynamic model F1 and cover half F2, dynamic model F1 and cover half F2 Internal intermediate region offers die cavity F13, and the bottom die cavity F13 is set there are four injection hole F6, and the side of die cavity F13 is equipped with type core Group component F12, the both ends of the side die cavity F13 are equipped with mode locking plate F3, and the medial surface of mode locking plate F3 is equipped with symmetrical water cooling tube The diagonal line endpoint location of road F7, mode locking plate F3 are equipped with the thimble F14 being symmetrically arranged;The inside of dynamic model F1 is equipped with location hole F5, The adjacent side of dynamic model F1 is equipped with sliding block F8, and the side of sliding block F8 is equipped with jacking block F9, and location hole F5's has been internally embedded locating rod F4, fixed Position bar F4 is through insertion positioning hole, and the end of locating rod F4 is fixedly connected with jacking block F9.
Water cooling pipeline F7 is arranged along the excircle of die cavity F13, and the inlet and outlet of water cooling pipeline F7 expose to The surface of mold.Cold water is set constantly to flow through the periphery die cavity F13 by the water cooling pipeline F7 of setting, product is by peripheral to center Temperature-fall period, constantly and cold water carries out heat exchange, and the periphery of entire product can be in cooling effect range, such benefit It is will not generate interference with mould structure in water cooling pipeline F7, and heat exchange area can be substantially increased, on the other hand, Cold water absorbs thermal energy after product cooling procedure, and mould can be returned to by entering after water cooling unit cools down again after water cooling pipeline F7 discharge Tool is cooling for product, reduces injecting products industrial water amount;The end of thimble F14 and the mode locking plate F3 of side connect in molding Touching.Mode locking plate F3 is bounced off into product in die sinking by the thimble F14 of setting, is removed product in die cavity F13;It is dynamic The middle position of mould F1 and mode locking plate F3 are equipped with locating piece F10, and locating piece F10 is corresponding with the position of jacking block F9.Pass through setting Locating piece F10 withstand detent with jacking block F9 after locating rod F4 is headed into, thus the positive stop in dynamic model F1 open mold;Type core Mode locking plate F3 is run through in the end of group component F12, and is flexibly connected with mode locking plate F3.Type core group component F12 is in shaped article Surface.
The operating method of injection mold F: the inside of dynamic model F1 is equipped with location hole F5, and location hole F5's has been internally embedded positioning The intermediate region that the adjacent side of bar F4, dynamic model F1 are equipped with inside sliding block F8, dynamic model F1 and cover half F2 offers die cavity F13, die cavity F13 Side be equipped with type core group component F12, and the medial surface of mode locking plate F3 be equipped with symmetrical water cooling pipeline F7, water cooling pipeline F7 is along mould The excircle of chamber F13 is arranged, and the inlet and outlet of water cooling pipeline F7 expose to the surface of mold, pass through the water of setting Cold pipeline F7 makes cold water constantly flow through the periphery die cavity F13, and product, to the temperature-fall period at center, is constantly carried out with cold water by periphery The periphery of heat exchange, entire product can be in cooling effect range, and such be advantageous in that i.e. will not in water cooling pipeline F7 It does not generate interference with mould structure, and heat exchange area can be substantially increased, on the other hand, cold water is after product cooling procedure Thermal energy is absorbed, mold can be returned to for product cooling by entering after water cooling unit cools down again after water cooling pipeline F7 discharge, reduce note Molding product industrial water amount.
Water cooling unit E as shown in Figure 17-Figure 18, including crosses water system E15 and refrigeration system E16, and refrigeration system E16 includes The top side of compressor E3 and condenser E5, compressor E3 are equipped with refrigerant inlet pipe E1, refrigerant inlet pipe E1 and compression The middle position of machine E3 is equipped with ammonia liquor separator E4, refrigerant inlet pipe E1 and compressor E3 and is connected to ammonia liquor separator E4, The end of compressor E3 is equipped with oil eliminator E2, and condenser E5 is installed on the bottom of compressor E3, and condenser E5 and compression The middle position of machine E3 is photographed on the second pipeline E10, condenser E5 and compressor E3 and is connected to the second pipeline E10;
It crosses water system E15 to be made of water inlet pipe E6, throttle valve capillary module E12 and water circulating pump E8, water inlet pipe E6 is layed in The side of the bottom of condenser E5, water inlet pipe E6 is equipped with outlet pipe E13, and throttle valve capillary module E12 is installed on water inlet pipe E6 With the middle position of condenser E5, and water inlet pipe E6 and condenser E5 are connected to throttle valve capillary module E12, water circulating pump E8 is installed on the end of water inlet pipe E6.
Refrigerant inlet pipe E1 is connect with the evaporator for being connected with ammonia storage tank.By the refrigerant inlet pipe E1 of setting, Evaporator inputs in compressor E3 after evaporating refrigerant, and the steam that ammonia liquor separator E4 is evaporated evaporator in the process is in quilt Before sucking compressor, the ammoniacal liquor wherein contained is isolated, prevents ammoniacal liquor from entering compressor and generates wet stroke and liquid hit phenomenon, compression Machine E3 is condensed into the higher refrigerant liquid of pressure, refrigerant in condenser E5 after being compressed the refrigerant gas of low-temp low-pressure Liquid carries out heat exchange, after cooling down to water after throttle valve capillary module E12 is contacted with the water of high temperature in water inlet pipe E6 The water-cooling system that injection mold is reentered after outlet pipe E13 discharge carries out product cooling, recycles, greatly reduces energy Consumption;The top insertion of outlet pipe E3 is equipped with temperature sensor E11, and the water inlet of outlet pipe E3 and water cooling pipeline in injection mold Mouth connection, water inlet pipe E6 are connect with the water outlet of water cooling pipeline in injection mold, form closed cycle system.Pass through the temperature of setting Degree sensor E11 is monitored the temperature of water in outlet pipe E3;The bottom of oil eliminator E2 is equipped with the first pipeline E7, the first pipe The end of road E7 is connected with sewage pipe E14.The profit in high steam that compressor E3 is discharged by the oil eliminator E2 of setting Lubricating oil is separated, to guarantee that equipment safety is efficiently run;The lateral surface for crossing water system E15 and refrigeration system E16 passes through Bolt is equipped with bracket E9.By the bracket E9 of setting to crossing water system E15 and refrigeration system E16 into support.
The operating method of water cooling unit E: it crosses the water that water system E15 is used to carry out between the refrigerating plant and injection mold and follows Ring, refrigeration system E16 for cooling down to the heating cooling water after injection mold use, cross water system E15 by water inlet pipe E6, Throttle valve capillary module E12 and water circulating pump E8 are constituted, and water inlet pipe E6 is layed in the bottom of condenser E5, and the one of water inlet pipe E6 Side is equipped with outlet pipe E13, and throttle valve capillary module E12 is installed on the middle position of water inlet pipe E6 and condenser E5, and intakes Pipe E6 and condenser E5 is connected to throttle valve capillary module E12, and refrigeration system E16 includes compressor E3 and condenser E5, The top side of compressor E3 is equipped with ammonia equipped with the middle position of refrigerant inlet pipe E1, refrigerant inlet pipe E1 and compressor E3 Liquid/gas separator E4, refrigerant inlet pipe E1 and compressor E3 are connected to ammonia liquor separator E4, and the end of compressor E3 is equipped with Oil eliminator E2, condenser E5 are installed on the bottom of compressor E3, and the middle position of condenser E5 and compressor E3 are photographed on Two pipeline E10, condenser E5 and compressor E3 are connected to the second pipeline E10, wherein refrigerant inlet pipe E1 and are connected with storage The evaporator of ammonia tank connects, and is inputted in compressor E3 after evaporator evaporates refrigerant by refrigerant inlet pipe E1, process The steam that middle ammonia liquor separator E4 is evaporated evaporator is isolated the ammoniacal liquor wherein contained, is prevented before being inhaled into compressor Ammoniacal liquor enters compressor and generates wet stroke and liquid hit phenomenon, compressor E3 the refrigerant gas of low-temp low-pressure is compressed after The higher refrigerant liquid of pressure is condensed into condenser E5, in refrigerant liquid warp knuckle stream valve capillary module E12 and water inlet pipe E6 After the water contact of high temperature, heat exchange is carried out, reenters the water of injection mold after cooling down to water after outlet pipe E13 discharge Cooling system carries out product cooling, recycles, greatly reduces energy consumption.
Product pawl clamps C, and as shown in Figure 19-21, mechanical clamping device C1 is made of upper clamp plate C101 and lower clamp plate C102, Upper clamp plate C101 and the side lower clamp plate C102 are equipped with mounting groove C103, and support is equipped between upper clamp plate C101 and lower clamp plate C102 Driving motor C2 is equipped at the top of column C104, mechanical clamping device C1, the rated operational voltage of driving motor C2 is 30V, and revolving speed is 2900r/min can provide power by the driving motor C2 of setting for the gripper.The bottom lower clamp plate C102 is equipped with locking machine Upper clamp plate C101 and lower clamp plate C102 can be locked by the retaining mechanism C6 of setting, guarantee that the gripper can be just by structure C6 Often work.
The bottom driving motor C2 is equipped with installing arm C201, driving motor C2 and mechanical clamping device C1 and passes through installing arm C201 It is fixedly connected, the side driving motor C2 is equipped with terminal box C203, and the bottom driving motor C2 is equipped with output shaft C202, output shaft C202 Bottom is nested with rotor-end C204, and rotor-end C204 is flexibly connected by bearing with lower clamp plate C102, and rotor-end C204 neighbour side is set Have a driving gear C3, driving gear C3 neighbour side is equipped with driven gear C301, and driving gear C3 and driven gear C301 respectively with Lower clamp plate C102 is flexibly connected by bearing.Driving gear C3 is mutually twisted with rotor-end C204, driven gear C301 and active Gear C 3 is mutually twisted, and by the way that rotor-end C204 and driving gear C3 to be mutually twisted, and allows driven gear C301 and driving tooth Wheel C3 is mutually twisted, and rotor-end C204 can be allowed to drive driving gear C3 rotation, to drive driven gear C301 to rotate, in turn The gripper is allowed to work.
The one end mechanical clamping device C1 is respectively equipped with active clamping jaw C4 and driven clamping jaw C401, active clamping jaw C4 and slave clip The one end pawl C401 is equipped with the first support arm C501 and the second support arm C502, and the first support arm C501 and the second support arm C502 is flexibly connected with active clamping jaw C4 and driven clamping jaw C401 by movable bolt.The support of first support arm C501 and second Arm C502 is flexibly connected with driving gear C3 and driven gear C301 respectively, two second support arm C502 respectively with lower clamp plate C102 It is flexibly connected by bearing, it can by the way that the first support arm C501 and the second support arm C502 are individually fixed in different positions Guarantee allows the gripper to work normally.Active clamping jaw C4 and the side driven clamping jaw C401 are respectively equipped with the first anti-skid chequer C402 and Two anti-skid chequer C403 can be increased between workpiece and clamping jaw by the first anti-skid chequer C402 and the second anti-skid chequer C403 of setting Frictional force reduces the probability that workpiece is fallen, enhances the holding capability of the gripper.
The operating method of product pawl pincers C: when in use using the mounting groove C103 on mechanical clamping device C1 by the machinery Pawl is mounted on Three dimensional rotation mechanical arm, is then connected to external power supply using terminal box C203, after powered up driving motor C2 Output shaft C202 can be driven to rotate, so that rotor-end C204 be driven to rotate, rotor-end C204 is able to drive driving gear C3 and turns Dynamic, driving gear C3 is able to drive driven gear C301 rotation, and driving gear and driven gear C301 can in rotation The first support arm C501 activity is driven, allows active clamping jaw C4 and driven clamping jaw C401 to carry out clamping work using lever principle, because To be respectively equipped with the first anti-skid chequer C402 and the second anti-skid chequer C403 in active clamping jaw C4 and the side driven clamping jaw C401, first is anti- Sliding line C402 and the second anti-skid chequer C403 can increase the frictional force between workpiece and clamping jaw, reduce the probability that workpiece is fallen, and increase The holding capability of the strong gripper, the bottom lower clamp plate C102 are equipped with retaining mechanism C6, and retaining mechanism C6 can be by upper clamp plate C101 It is locked with lower clamp plate C102, guarantees that the gripper can work normally, driving gear C3 is mutually twisted with rotor-end C204, driven Gear C 301 is mutually twisted with driving gear C3, by the way that rotor-end C204 and driving gear C3 to be mutually twisted, and allows driven tooth Wheel C301 and driving gear C3 is mutually twisted, and rotor-end C204 can be allowed to drive driving gear C3 rotation, to drive driven tooth C301 rotation is taken turns, and then the gripper is allowed to work.
Product pipeline D, (clipped conveyer belt is in figure convenient for perspective), belt support D2 as shown in Figure 22-Figure 25 One end is equipped with driving shaft D4, and the both ends driving shaft D4 are respectively equipped with first bearing D103 and second bearing D104, and driving shaft D4 with Belt support D2 is flexibly connected by first bearing D103 and second bearing D104, and the side driving shaft D4 is equipped with driving motor The rated operational voltage of D1, driving motor D1 are 30V, revolving speed 2800r/min, can be biography by the driving motor D1 of setting Band operating is sent to provide power.
It is equipped with connecting elements D102 at the top of driving motor D1, output shaft D105 is equipped with inside connecting elements D102, and export The both ends of axis D105 are fixedly connected with driving motor D1 and driving shaft D4 respectively, and the side driving motor D1 is equipped with speed reducer D101, Conveyer belt roll shaft D202 is equipped with inside belt support D2, the one end belt support D2 is equipped with driven shaft D8, and conveyer belt D10 is nested It is set on driving shaft D4, driven shaft D8 and conveyer belt roll shaft D202, the bottom belt support D2 is equipped with mounting bracket D3, transmission The side belt supporting frame D2 is equipped with limited block support construction D5,
The both ends belt support D2 are equipped with fence D201, and fence D201 is bolted to connection with belt support D2, lead to The fence D201 for crossing setting can be avoided conveyer belt D10 and damage to operator, improve the safety of the equipment.Transmission Band roll shaft D202 is flexibly connected with belt support D2 by bearing, can help to transmit by the conveyer belt roll shaft D202 of setting Band operating, guarantees plastic product during transportation steady.
Limited block support construction D5 is made of mounting groove D501 and support frame D502, and mounting groove D501 is fixed on conveyer belt branch On frame D2, support frame D502 is bolted to connection with mounting groove D501, and regulating valve D503 is equipped at the top of support frame D502, is adjusted Section valve D503 is flexibly connected with support frame D502.Liner D504 is equipped with inside support frame D502, and liner D504 nesting is set to On adjusting rod D505, adjusting rod D505 outer wall can be protected by the liner D504 of setting, reduce adjusting rod D505 and support frame Abrasion in D502 bracket, prolongs the service life.Adjusting rod D505, the connection of the one end adjusting rod D505 are equipped with inside support frame 503 There is limited block fixed structure D9.
The side limited block fixed structure D9 is respectively equipped with the first limited block D6 and the second limited block D7, limited block fixed structure The side D9 is equipped with connector D901, and the limited block side fixed structure D9 is equipped with buckle D902, buckle D902 and limited block fixed knot Structure D9 is bolted to connection.The one end adjusting rod D505 is fixed on connector D901, by the way that adjusting rod D505 to be fixed on On connector D901, user can be allowed by the flexible length of adjusting adjusting rod 901 to adjust the spacing between limited block, Using more convenient.
The operating method of product pipeline D: using the preceding specification according to the plastic product to be conveyed, regulating valve is used D503 and adjusting rod D505 adjusts the spacing between the limited block of the two sides belt support D2, guarantees that plastic product can limit It moves between block, while will not topple over again to two sides.Then external power supply and driving motor D1 are connected, when in use, is driven Dynamic motor D1 is able to drive driving shaft D4 rotation to drive conveyer belt D10 mobile, and then completes the transportation work of plastic product. Because being equipped with fence D201 at the both ends belt support D2, fence D201 is bolted to connection with belt support D2, Fence D201 can be avoided conveyer belt D10 and damage to operator, improve the safety of the equipment.In support frame D502 Portion is equipped with liner D504, and liner D504 nesting is set on adjusting rod D505, and liner D504 can be protected outside adjusting rod D505 Wall reduces the abrasion of adjusting rod D505 and support frame D502, prolongs the service life, conveyer belt roll shaft D202 and belt support D2 It is flexibly connected by bearing, conveyer belt roll shaft D202 can help conveyer belt to operate, and guarantee plastic product during transportation Steadily.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (6)

1. a kind of barrier properties for gases degradable plastic masterbatch, which is characterized in that be made of the raw material of following parts by weight: 50-55 parts Polyhydroxyalkanoates, 15-20 parts of polylactic acid PLAs, 2-3 parts of feather meals, 0.2-0.5 parts of epoxidized soybean oils, 0.2-0.5 parts Dioctyl adipate, 0.5-0.8 parts of glycidyl methacrylate (GMA), 0.5-0.8 parts of α-cyanoacrylatealkyls, 1.0-1.3 parts of zinc oxide, 1.0-1.5 parts of graphenes;
Barrier properties for gases degradable plastic masterbatch is prepared according to the following steps:
Step 1: bamboo fiber is modified: taking the bamboo fiber powder no more than 200 meshes that mass fraction is added is 0.1-0.2%'s In paregal O aqueous solution, the sodium hydrate aqueous solution that mass fraction is 0.5-2% is added, is surpassed under the conditions of 60-80 DEG C later Sonication 40-90 minute, it is dried to water content at a temperature of being placed in drying box lower than 60 DEG C and obtains modified bamboo fiber less than 2%, The bamboo fiber powder: paregal O aqueous solution: sodium hydrate aqueous solution mass ratio is 1:1:0.01-0.02;
Step 2: 4-6 obtained in step 1 parts of modified bamboo fiber is added in high-speed mixer, then successively add 50- 55 parts of polyhydroxyalkanoates, 15-20 parts of polylactic acid PLAs, 2-3 parts of feather meals, 0.2-0.5 parts of epoxidized soybean oils, 0.2- 0.5 part of dioctyl adipate, 0.5-0.8 parts of glycidyl methacrylate (GMA), 0.5-0.8 parts of alpha-cyanoacrylate alkane Base ester, 1.0-1.3 parts of zinc oxide mix 20-30 minutes at 130 DEG C, obtained mixed material are squeezed out through conical double-screw Machining obtains modified plastic master batch that can be degradable;
The extrusion temperature condition of double screw extruder is one section 120-130 DEG C of temperature, and two sections of temperature are 125-135 DEG C, three Duan Wen Degree is 130-140 DEG C, and five sections of temperature are 123-133 DEG C, and six sections of temperature are 118-128 DEG C, and seven sections of temperature are 115-125 DEG C, spiral shell Bar engine speed is 30-35HZ, and feeder revolving speed is 20-25HZ.
2. a kind of conical double screw extruder for preparing barrier properties for gases degradable plastic masterbatch as described in claim 1, special Sign is: the conical double screw extruder, and twin-screw transmission case (6) is fixed by screws in level to be arranged in rack (1) top center position, the side of twin-screw transmission case (6) are equipped with reduction gearbox (4) and direct current generator (2), and reduction gearbox (4) is logical It crosses screw and is fixedly connected and be vertical setting in the top center position of rack (1), the side of reduction gearbox (4) is equipped with oilhole (5), directly Galvanic electricity machine (2) is fixed by screws in the top edge position for being horizontally set on rack (1), the side of direct current generator (2) Equipped with cooling blower (3), cooling blower (3) is fixed by screws in the top edge position for being horizontally set on rack (1), It is in horizontally disposed transmission case main shaft (7) that the inside of twin-screw transmission case (6), which is equipped with, and one end insertion of transmission case main shaft (7) is set It sets in reduction gearbox (4), and is flexibly connected with reduction gearbox (4);It is rolled equipped with double-row spherical surface the inside of twin-screw transmission case (6) Sub- bearing (9), double row self aligning spherical roller bearing (9) are flexibly connected with twin-screw transmission case (6);The one of transmission case main shaft (7) Side is equipped with bevel gear (8), the embedding one end for being set on transmission case main shaft (7) of bevel gear (8), and between transmission case main shaft (7) Realize interference fit;It is in horizontally disposed barrel (16) that the side of twin-screw transmission case (6), which is equipped with, and the bottom of barrel (16) is equipped with Bracket (18) and bottom plate (32), barrel (16) are fixedly connected by bracket (18) and bottom plate (32) with rack (1);Bottom plate (32) Opposite side is equipped with adjusting bracket (20), and adjusting bracket (20) is fixed by screws the bottom sides being vertical setting in barrel (16) The bottom of edge position, adjusting bracket (20) is equipped with sliding seat (26) and track base (27), track base (27) company of being screwed It connecing in the top edge position for being horizontally set on rack (1), sliding seat (26) is in the bottom end for being horizontally set on adjusting bracket (20), And hingedly with adjusting bracket (20), the side of adjusting bracket (20) is equipped with support plate (25) and screw rod (24), and support plate (25) is in It is vertically set on the top edge position of rack (1), and the bottom end of support plate (25) and rack (1) are welded, screw rod (24) runs through The middle position of support rod is set, and realizes clearance fit between support rod;One end of screw rod (24) and adjusting bracket (20) hingedly, the other end of screw rod (24) is equipped with handwheel (23), and handwheel (23) is connected through a screw thread with screw rod (24), barrel (16) To be equipped be in horizontally disposed twin-screw (17) for inside, twin-screw (17) is flexibly connected with barrel (16), twin-screw transmission case (6) Top be equipped be in horizontally disposed self-heating feeding barrel (12);The inside of self-heating feeding barrel (12) is equipped with feeding spiro rod (13), the side of self-heating feeding barrel (12) be equipped be in horizontally disposed feeding motor (10), feeding motor (10) with from plus Hot sending material barrel (12) is fixed by screws, and the bottom of self-heating feeding barrel (12), which is equipped with, adjusts turncap (14);From adding The bottom end insertion of hot sending material barrel (12) is arranged in the inside of barrel (16), and fixed by adjusting turncap (14) with barrel (16) Connection, the top of self-heating feeding barrel (12) are equipped with the feed bin (11) being vertical setting, the bottom end of feed bin (11) and self-heating The top of feeding barrel (12) connection, barrel (16) is equipped with pressure gauge (19), and the bottom end insertion of pressure gauge (19) is arranged in barrel (16) inside, and be fixed by screws with barrel (16);The side of barrel (16) is equipped with connector (22) and extruded stock Mouth (21), barrel (16) are fixedly connected with extruded stock mouth (21) by connector (22), and the inside of rack (1) is equipped with three equidistantly The blower (30) of distribution, blower (30) are fixed by screws with rack (1), and the top of blower (30) is equipped with air hose (29), The bottom end of air hose (29) is connected to blower (30), and the top of air hose (29) is connected to barrel (16), and the side of air hose (29) passes through Screw is fixed with retainer plate (31);One end of rack (1) is equipped with preceding lift hole (28), and the top of twin-screw transmission case (6) is equipped with Pump nozzle (33), pump nozzle (33) are connected to twin-screw transmission case (6), and the side of twin-screw transmission case (6) is equipped with bolt (34), The side of twin-screw transmission case (6) is equipped with heat sink (35), and heat sink (35), which is screwed, to be arranged in twin-screw transmission case (6) side wall.
3. a kind of injection molding using barrier properties for gases degradable plastic masterbatch injecting products as described in claim 1 produces and processes stream Waterline, it is characterised in that: include injection molding machine, the rear portion of injection molding machine is equipped with the injection mold F with water cooling;Pass through injection mold The plastic product processed is placed on product pipeline D via the pincers C crawl of product pawl;The product pawl pincers C is installed on three-dimensional It rotates on mechanical arm;
The cabinet bottom (Z34) of injection molding machine is equipped with lower box (Z10), is equipped with head (Z37) at the top of lower box (Z10), head (Z37) internal to be equipped with plug (Z1), the side head (Z37) is respectively equipped with the first hex bolts (Z5) and the second hex bolts (Z6), the first hex bolts (Z5) and the side the second hex bolts (Z6) are equipped with hex nut (Z7), and head (Z37) and case Body (Z34) is fixedly connected by the first hex bolts (Z5) with the second hex bolts (Z6), and the head side (Z37) is solid by bolt Surely it is connected with handpiece case (Z36), head one end (Z37) is equipped with split type hard tube head (Z40), and the side head (Z37) is set Have compression end cap (Z2), is equipped with the first flat key (Z8) between cabinet (Z34) and head (Z37), the side the first flat key (Z8) is equipped with Screw rod (Z9), screw rod (Z9) insertion are set in cabinet (Z34);The side screw rod (Z9) is nested with axle sleeve (Z13), axle sleeve (Z13) Side is nested with interlude machine barrel (Z12), and the interlude machine barrel side (Z12) is equipped with cast aluminum heaters (Z11), cast aluminum heaters (Z11) adjacent side is equipped with feed inlet (Z14), and feed inlet (Z14) neighbour side is equipped with cylinder set (Z15), and cylinder set one end (Z15) is equipped with first axle It holds (Z16), is equipped with gland (Z17) at the top of first bearing (Z16), gland (Z17) and first bearing (Z16) company of being bolted It connects, the first bearing side (Z16) is equipped with high speed shaft (Z18), and high speed shaft (Z18) is flexibly connected with first bearing (Z16), high speed shaft (Z18) adjacent side is equipped with low speed gear wheel (Z19), and low speed gear wheel (Z19) is fixedly connected with high speed shaft (Z18) by connecting rod, The high speed shaft side (Z18) is equipped with the second flat key (Z25), and the low speed gear wheel side (Z19) is equipped with cover (Z20), in cover (Z20) Wall is equipped with second bearing (Z21), and low speed gear wheel (Z19) is flexibly connected with cover (Z20) by second bearing (Z21), the The two bearings side (Z21) is equipped with bearing cap (Z24), and the bearing cap side (Z24) is equipped with screw (Z23), and the side screw (Z23) is nested Have the first gasket (Z22), and bearing cap (Z24) is fixedly connected with second bearing (Z21) by screw (Z23), low speed gear wheel (Z19) side is equipped with the first live-roller (Z42), and the first live-roller side (Z42) is equipped with the second gasket (Z26), the first live-roller (Z42) one end is nested with 3rd bearing (Z27), and the first live-roller (Z42) and cover (Z20) are solid by 3rd bearing (Z27) Fixed connection, the side the first live-roller (Z42) is respectively equipped with third flat key (Z28) and the 4th flat key (Z29), the first live-roller (Z42) one end is equipped with transmission gear (Z41), and the transmission gear side (Z41) is equipped with the second live-roller (Z43), the second live-roller (Z43) side is equipped with disc (Z32), and the disc side (Z32) is equipped with the second screw (Z33), and disc (Z32) and second Live-roller (Z43) is fixedly connected by the second screw (Z33), and the second live-roller one end (Z43) is equipped with fourth bearing (Z31), the The four bearings side (Z31) is equipped with belt pulley (Z30), and the second live-roller (Z43) and belt pulley (Z30) pass through fourth bearing (Z31) it is flexibly connected, the belt pulley side (Z30) is equipped with driving motor (Z44), and driving motor (Z44) and belt pulley (Z30) are fixed Connection, the transmission gear side (Z41) are equipped with third gasket (Z35);
Injection mold F with water cooling includes dynamic model (F1) and cover half (F2);The middle area of dynamic model (F1) and cover half (F2) inside Domain offers die cavity (F13), and the bottom die cavity (F13) is set there are four injection hole (F6), and the side of die cavity (F13) is equipped with type core group structure The both ends of part (F12), the side die cavity (F13) are equipped with mode locking plate (F3), and the medial surface of mode locking plate (F3) is equipped with symmetrical water Cold pipeline (F7), the diagonal line endpoint location of mode locking plate (F3) are equipped with the thimble (F14) being symmetrically arranged;The inside of dynamic model (F1) is set Have location hole (F5), the adjacent side of dynamic model (F1) is equipped with sliding block (F8), and the side of sliding block (F8) is equipped with jacking block (F9), location hole (F5) Be internally embedded locating rod (F4), locating rod (F4) is through insertion positioning hole, and the end of locating rod (F4) and jacking block (F9) it is fixedly connected;
Water cooling unit E included water system (E15) and refrigeration system (E16);Refrigeration system (E16) includes compressor (E3) and condensation The top side of device (E5), compressor (E3) is equipped with refrigerant inlet pipe (E1), refrigerant inlet pipe (E1) and compressor (E3) Middle position be equipped with ammonia liquor separator (E4), refrigerant inlet pipe (E1) and compressor (E3) with ammonia liquor separator (E4) company Logical, the end of compressor (E3) is equipped with oil eliminator (E2), and condenser (E5) is installed on the bottom of compressor (E3), and condenses The middle position of device (E5) and compressor (E3) is photographed on the second pipeline (E10), and condenser (E5) and compressor (E3) are with second Pipeline (E10) connection;Water system (E15) is crossed by water inlet pipe (E6), throttle valve capillary module (E12) and water circulating pump (E8) structure At water inlet pipe (E6) is layed in the bottom of condenser (E5), and the side of water inlet pipe (E6) is equipped with outlet pipe (E13), throttle valve hair Tubule component (E12) is installed on the middle position of water inlet pipe (E6) and condenser (E5), and water inlet pipe (E6) and condenser (E5) It is connected to throttle valve capillary module (E12), water circulating pump (E8) is installed on the end of water inlet pipe (E6);
The product pawl clamps C, and mechanical clamping device (C1) is made of upper clamp plate (C101) and lower clamp plate (C102), upper clamp plate (C101) it is equipped with mounting groove (C103) with the side lower clamp plate (C102), is equipped between upper clamp plate (C101) and lower clamp plate (C102) Support column (C104), mechanical clamping device (C1) top are equipped with driving motor (C2), and the driving motor bottom (C2) is equipped with installing arm (C201), driving motor (C2) is fixedly connected with mechanical clamping device (C1) by installing arm (C201), driving motor (C2) one Side is equipped with terminal box (C203), and the driving motor bottom (C2) is equipped with output shaft (C202), and the bottom output shaft (C202), which is nested with, to be turned Sub- end (C204), rotor-end (C204) are flexibly connected by bearing with lower clamp plate (C102), and rotor-end (C204) neighbour side is equipped with master Moving gear (C3), driving gear (C3) neighbour side is equipped with driven gear (C301), and driving gear (C3) and driven gear (C301) Be flexibly connected respectively with lower clamp plate (C102) by bearing, the one end mechanical clamping device (C1) be respectively equipped with active clamping jaw (C4) and Driven clamping jaw (C401), active clamping jaw (C4) and the one end driven clamping jaw (C401) are equipped with the first support arm (C501) and second Brace (C502), and the first support arm (C501) and the second support arm (C502) with active clamping jaw (C4) and driven clamping jaw (C401) it is flexibly connected by movable bolt;
The product pipeline D, belt support one end (D2) are equipped with driving shaft (D4), and the both ends driving shaft (D4) are respectively equipped with the One bearing (D103) and second bearing (D104), and driving shaft (D4) and belt support (D2) by first bearing (D103) and Second bearing (D104) is flexibly connected, and the driving shaft side (D4) is equipped with driving motor (D1), the company of being equipped at the top of driving motor (D1) Connection member (D102) is equipped with output shaft (D105) inside connecting elements (D102), and the both ends of output shaft (D105) respectively with drive Dynamic motor (D1) is fixedly connected with driving shaft (D4), and the driving motor side (D1) is equipped with speed reducer (D101), belt support (D2) internal to be equipped with conveyer belt roll shaft (D202), belt support one end (D2) is equipped with driven shaft (D8), and conveyer belt (D10) is nested It is set on driving shaft (D4), driven shaft (D8) and conveyer belt roll shaft (D202), the belt support bottom (D2) is equipped with installation branch Frame (D3), the belt support side (D2) are equipped with limited block support construction (D5), and limited block support construction (D5) is by mounting groove (D501) it is constituted with support frame (D502), mounting groove (D501) is fixed on belt support (D2), support frame (D502) and peace Tankage (D501) is bolted to connection, and is equipped with regulating valve (D503) at the top of support frame (D502), regulating valve (D503) and branch Support (D502) is flexibly connected, and is equipped with adjusting rod (D505) inside support frame (D503), and the connection of adjusting rod one end (D505) is limited Position block fixed structure (D9), the side limited block fixed structure (D9) is respectively equipped with the first limited block (D6) and the second limited block (D7), the limited block fixed structure side (D9) is equipped with connector (D901), and the limited block fixed structure side (D9) is equipped with buckle (D902), buckle (D902) is bolted to connection with limited block fixed structure (D9).
4. injection molding according to claim 3 produces and processes assembly line, it is characterised in that: the active clamping jaw (C4) and driven The side clamping jaw (C401) is respectively equipped with the first anti-skid chequer (C402) and the second anti-skid chequer (C403);The bottom lower clamp plate (C102) is equipped with Retaining mechanism (C6);Driving gear (C3) is mutually twisted with rotor-end (C204), driven gear (C301) and driving gear (C3) It is mutually twisted;First support arm (C501) is flexibly connected with driving gear (C3) and driven gear (C301) respectively, and two second Brace (C502) is flexibly connected with lower clamp plate (C102) by bearing respectively.
5. injection molding according to claim 3 produces and processes assembly line, it is characterised in that: belt support (D2) both ends It is equipped with fence (D201), fence (D201) is bolted to connection with belt support (D2);Conveyer belt roll shaft (D202) It is flexibly connected with belt support (D2) by bearing;It is equipped with liner (D504) inside support frame (D502), and liner (D504) Nesting is set on adjusting rod (D505);The one end adjusting rod (D505) is fixed on connector (D901).
6. injection molding according to claim 3 produces and processes assembly line, it is characterised in that: refrigerant inlet pipe (E1) with connect There is the evaporator of ammonia storage tank to connect;Outlet pipe (E3) top insertion be equipped with temperature sensor (E11), and outlet pipe (E3) with The water inlet connection of water cooling pipeline, water inlet pipe (E6) are connect with the water outlet of water cooling pipeline in injection mold in injection mold, shape At closed cycle system;The bottom of oil eliminator (E2) is equipped with the first pipeline (E7), and the end of the first pipeline (E7) is connected with row Dirt pipe (E14);The lateral surface for crossing water system (E15) and refrigeration system (E16) passes through bolt and is equipped with bracket (E9).
CN201910000839.8A 2019-01-02 2019-01-02 Barrier properties for gases degradable plastic masterbatch, extruder, injection molding production and processing assembly line Pending CN109705553A (en)

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Publication number Priority date Publication date Assignee Title
CN111923352A (en) * 2020-08-07 2020-11-13 进顺汽车零部件如皋有限公司 Method for transferring automobile grille from demoulding to rough shearing
CN117863408A (en) * 2024-03-13 2024-04-12 浩阳环境股份有限公司 Waterproof board forming device
CN117863408B (en) * 2024-03-13 2024-05-14 浩阳环境股份有限公司 Waterproof board forming device

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