CN212257175U - Winding device - Google Patents

Winding device Download PDF

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Publication number
CN212257175U
CN212257175U CN202020423983.0U CN202020423983U CN212257175U CN 212257175 U CN212257175 U CN 212257175U CN 202020423983 U CN202020423983 U CN 202020423983U CN 212257175 U CN212257175 U CN 212257175U
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China
Prior art keywords
rubber coating
wire
plate
winding
rotary
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CN202020423983.0U
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Chinese (zh)
Inventor
王志杰
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Xiamen Copper Craftsman Intelligent Technology Co ltd
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Xiamen Copper Craftsman Intelligent Technology Co ltd
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Priority to CN202020423983.0U priority Critical patent/CN212257175U/en
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Abstract

The utility model discloses a winding device, including the support, still include: the movable wire feeding device is movably arranged above the bracket and is used for winding coils to a conveying belt of the turntable device; the wire cutting device is connected with the movable wire feeding device and used for cutting and winding the finished coils; the rotor driving device is arranged below the thread cutting device and is used for driving the thread frame to rotate; the rotary table device is arranged on the right side of the rotary electrode driving device and is used for conveying the wire frame; the rubber coating device is arranged in front of the turntable device and is used for rubber coating the wire frame after winding; each device structure sets up rationally, and occupation space is little, is favorable to improving production quality and improves wire winding, rubber coating quality.

Description

Winding device
Technical Field
The utility model relates to a coil wire winding technical field specifically is a winding device.
Background
A coil is a component that is commonly used in the electronics industry. The insulating tape is an insulating material for winding transformers, motors, coils, etc. in the electronic industry. The existing production process is to form a coil on a coil framework by using a winding machine and then manually carry out rubber coating or carry out rubber coating operation by using equipment, and in the production process, each procedure needs manual carrying, so that the efficiency is extremely low, the labor cost is too high, and the requirement of productivity cannot be met.
Disclosure of Invention
An object of the utility model is to provide a winding device to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a winding device, comprising a support and further comprising: the movable wire feeding device is movably arranged above the bracket and is used for winding coils to a conveying belt of the turntable device; the wire cutting device is connected with the movable wire feeding device and used for cutting and winding the finished coils; the rotor driving device is arranged below the thread cutting device and is used for driving the thread frame to rotate; the rotary table device is arranged on the right side of the rotary electrode driving device and is used for conveying the wire frame; the rubber coating device is arranged in front of the turntable device and is used for rubber coating the wire frame after winding.
Further, the mobile wire feeding device comprises: the wire arranging support frame is connected with the up-down moving mechanism; the winding displacement support frame includes: the device comprises a line nozzle transverse plate, a polished rod, a wire arranging side plate, a line nozzle plate, a guide pin fixing block and a wire nozzle, wherein the line nozzle transverse plate is connected with an up-and-down moving mechanism; the wire nozzle is a hollow rotary body.
Further, the thread trimming device includes: the wire cutting device comprises a wire cutting support frame, a wire cutting connecting plate, a first wire jumper preventing device, a pushing cylinder, a wire guiding ring, a gas-shear mounting plate, a second wire jumper preventing device and a gas-shear, wherein the wire cutting support frame is connected with a movable wire feeding device; the wire for winding sequentially passes through the first wire jumper preventing device, the wire ring and the second wire jumper preventing device.
Further, the pole-rotating driving device comprises: the rotary pole demoulding device comprises a rotary pole driving bottom plate, a rotary pole forward and backward moving device, a rotary pole driving motor, a rotary pole driving connecting plate, a rotary pole supporting plate, a rotary pole driving rod, a rotary pole demoulding ejector rod, a rotary pole rotating motor and a wire clamp assembly, wherein the rotary pole driving bottom plate is connected with a support, the rotary pole forward and backward moving device is connected with the rotary pole driving bottom plate, the rotary pole driving motor is connected with the rotary pole driving bottom plate, the output end of the rotary pole driving motor is connected with the rotary pole forward and backward moving device, the rotary pole driving connecting plate is connected with the rotary pole forward and backward moving device, the rotary pole supporting plate is connected with the rotary pole driving connecting plate, the rotary pole driving rod is rotatably arranged above the rotary pole supporting plate, the rotary pole demoulding ejector rod is connected with the rotary pole supporting plate, the rotary pole rotating; the wire clamp assembly is connected with the rotating pole support plate.
Further, the fastener subassembly includes: the clamp removes cylinder, presss from both sides line bracing piece, fastener mounting panel, double-layered line cylinder and double-layered line finger, and the clamp removes the cylinder and is connected with the commentaries on classics utmost point backup pad, and the output that the clamp removed the cylinder is connected with the fastener mounting panel, and double-layered line bracing piece one end and fastener mounting panel fixed connection, the other end can remove along the commentaries on classics utmost point backup pad, and the double-layered line cylinder symmetry sets up in fastener mounting panel top both sides, and the output of double-layered line cylinder is connected.
Further, the turntable device comprises: the rotary table motor is connected with the support, the output end of the rotary table motor is connected with the rotary table, and the tool fixtures are arranged above the rotary table in an array manner; the tool jig comprises: the tooling slider fixing plate is connected with the rotating disc, the winding heads are symmetrically arranged on two sides of the tooling slider fixing plate, one end of the winding head is rotatably connected with the tooling slider fixing plate, the other end of the winding head is fixedly connected with the tooling seat, and the limiting and rotation stopping mechanism is connected with the tooling slider fixing plate; the tool seat is used for sleeving a wire frame to be wound.
Further, the limiting and rotation stopping mechanism comprises: the location suppress backup pad, location drawing of patterns depression bar, direction reference column and extension spring, location drawing of patterns depression bar slidable cover is established in the middle of the frock slider fixed plate, and the left and right sides symmetry of location drawing of patterns depression bar is equipped with the direction reference column, and direction reference column one end suppresses backup pad fixed connection with the location, and the one end and the location of location drawing of patterns depression bar suppress backup pad fixed connection, extension spring one end with the location suppress backup pad fixed connection, the other end and frock slider fixed plate fixed connection.
Further, the encapsulation device comprises: the rubber coating conveying mechanism is arranged above the rubber coating driving mechanism; the encapsulation conveying mechanism comprises: the rubber coating device comprises a rubber coating supporting plate, a rubber coating vertical moving cylinder, a rubber coating vertical moving device, a rubber coating left and right bottom plate, a rubber coating left and right moving device, a rubber coating assembly bottom plate, a rubber coating left and right moving cylinder and a rubber belt guiding device, wherein the rubber coating supporting plate is connected with a support; one end of a rubber coating left and right bottom plate is connected with a rubber coating vertical moving device, the other end of the rubber coating left and right bottom plate is connected with a rubber coating left and right moving device, a rubber coating assembly bottom plate is connected with a rubber coating left and right moving device, a rubber coating left and right moving cylinder is connected with the rubber coating assembly bottom plate, and the output end of the rubber coating left and right moving cylinder is connected with; the adhesive tape guiding device is connected with the rubber coating component bottom plate.
Further, the tape guide-out device includes: the rubber belt support, draw the sticky tape subassembly, sticky tape roller bearing subassembly, pressure sticky tape subassembly and cut the sticky tape subassembly, the sticky tape support sets up in rubber coating subassembly bottom plate top, draws the mobilizable setting of sticky tape subassembly in the right side below of rubber coating subassembly bottom plate, and sticky tape roller bearing subassembly sets up the left side at rubber coating subassembly bottom plate, cuts the sticky tape subassembly and sets up the right side at sticky tape roller bearing subassembly, and pressure sticky tape subassembly sets up the right side at cutting the sticky tape subassembly.
Further, the encapsulation driving mechanism comprises: rubber coating base, rubber coating mobile device, rubber coating mobile motor, the rubber coating connecting seat, the rubber coating fixed plate, rubber coating commentaries on classics utmost point actuating lever, rubber coating drawing of patterns ejector pin and rubber coating transmission motor, rubber coating base and support fixed connection, rubber coating mobile device sets up in rubber coating base top, rubber coating mobile motor is connected with the rubber coating base, the output of rubber coating mobile motor is connected with rubber coating mobile device, the rubber coating connecting seat is connected with rubber coating mobile device, the rubber coating fixed plate is connected with the rubber coating connecting seat, the rotatable setting of rubber coating commentaries on classics utmost point actuating lever is on the rubber coating fixed plate, rubber coating commentaries on classics utmost point actuating lever and rubber coating fixed plate fixed connection, rubber coating transmission motor is.
Compared with the prior art, the technical scheme of the utility model have following advantage:
1. the utility model discloses winding production is including removing the line device that send, the trimming device, the utmost point drive arrangement that changes, carousel device and rubber coating device, cooperation collaborative work between above each device, simultaneously in cooperation external manipulator realized that whole process automation material loading, automatic discharge, the completion of line frame winding rubber coating production finally accomplish winding, finished product together behind the rubber coating assembly, the full flow realizes mechanization, it is high to have degree of automation, the cost of labor has been reduced, finished product quality is stable, production efficiency is obviously improved, production efficiency promotes to be greater than 1800 PCS/hour; furthermore, program control is carried out in mechanical operation, quantitative management of winding and rubber coating is realized, the stability and controllability of the quality of test paper products are guaranteed, the operation is simpler, the number of workers is further reduced, the management is more efficient, the manpower and the management cost are effectively reduced, the labor intensity of the workers is obviously reduced, the layout of a production line is improved, and the health of the workers is guaranteed.
2. The utility model discloses a winding device all can be applicable to and wind the fine enameled wire (nominal diameter is 0.1 mm), also can be used to carry out the coiling to thick enameled wire, and whole equipment practical range is wide, and the product of winding out is pleasing to the eye moreover.
3. Manually sleeving a coil frame to be wound into the rotary table device, moving the coil feeding device to convey the coil to the rotary table device, driving the coil frame to rotate by the rotor driving device to realize automatic winding, and driving the coil frame wound by the rotary table device to move to the rubber coating device to perform automatic rubber coating operation; each device structure sets up rationally, and occupation space is little, is favorable to improving production quality and improves wire winding, rubber coating quality.
4. The right side of the tool seat is provided with a tool connecting block, the left side of the tool seat is provided with a boss for sleeving the wire frame, and the outer side edge of the boss is provided with a rotary notch, so that the wire frame is convenient and quick to assemble; a winding rod is arranged above the tool seat, and whether a coil needs to be wound on the winding rod is selected according to the characteristics of a coil product to be wound, so that the coil is prevented from falling off during winding; the tool base can realize quick and convenient assembly and disassembly of the wire frame, can be suitable for winding coils of different styles and improves the diversity of product use.
5. The limiting rotation stopping mechanism is used for auxiliary production, the positioning accuracy can be improved, the rotating electrode driving device and the rubber coating driving mechanism can perform processing actions conveniently, the production quality is improved, and the production safety is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the mobile wire feeding device of the present invention;
FIG. 3 is a schematic structural view of the rotary driving device of the present invention;
FIG. 4 is a schematic structural view of the turntable device of the present invention;
fig. 5 is a schematic structural view of the rubber coating conveying mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the tape dispenser of the present invention;
fig. 7 is the schematic structural diagram of the rubber-coated driving mechanism of the present invention.
Description of the labeling: a bracket 1; moving the wire feeding device 2; a thread trimming device 3; a rotor driving device 4; a turntable device 5; a rubber coating device 6; a movable support base 21; a left-right moving mechanism 22; a forward-backward movement mechanism 23; an up-down moving mechanism 24; a flat cable support 25; a nozzle cross plate 251; a polish rod 252; a flat cable side plate 253; a nozzle plate 254; guide pin fixing block 255; a wire nozzle 256; a tangent supporting frame 31; a trimming connecting plate 32; a first wire jumper prevention device 33; a push cylinder 34; a wire loop 35; a pneumatic shear mounting plate 36; a second wire jumper 37; air scissors 38; a tensioner 39; a rotor driving base plate 41; a rotor forward-backward moving device 42; a rotor driving motor 43; a rotor drive connection plate 44; a rotating pole support plate 45; a rotor drive rod 46; a rotating pole demoulding ejector rod 47; a rotating-pole rotating motor 48; a wire clamp assembly 49; a wire clamp moving cylinder 491; a wire clamping support rod 492; a wire clamp mounting plate 493; a wire clamping cylinder 494; pincher fingers 495; a turntable motor 51; a rotating disk 52; a tooling fixture 53; a tooling slider fixing plate 531; a take-up head 532; a tool holder 533; a limit rotation stop mechanism 534; a rotation stop block 5321; a boss 5332; a rotation notch 5333; a wire winding rod 5334; positioning spring support plate 5341; a positioning demolding press rod 5342; a guiding positioning column 5343; an extension spring 5344; a rotation stop 53411; a rubber coating conveying mechanism 61; a wrapping drive mechanism 62; a rubberized support plate 611; a rubber coating up-and-down moving cylinder 612; a rubber coating up-down moving device 613; encapsulated left and right bottom plates 614; a rubberized left-right moving device 615; a rubberized component base plate 616; a rubber coating left-right moving cylinder 617; a tape guide 618; adhesive tape holder 6181; the adhesive pulling strip assembly 6182; adhesive tape roller assembly 6183; the adhesive tape pressing assembly 6184; the rubber belt cutting assembly 6185; a rubber belt drawing air cylinder 61821; a pulling glue moving assembly cylinder 61822; the adhesive tape fixing plate 61823 is drawn; a rubber belt pumping air cylinder 61824; the clamp jaw 61825 of the tape drawing device; a tape pressing cylinder 61841; the adhesive tape is pressed into a block 61842; adhesive tape holder 61843; a second belt pressing cylinder 61844; the pinch roller 61845; a rubber belt cutting air cylinder 61851; a cutter 61852; a rubber-coated base 621; an encapsulated movement device 622; a rubber-covered moving motor 623; encapsulated connecting seats 624; a rubber-coated fixing plate 625; a rubber-coated rotating-pole drive rod 626; encapsulating and demolding ejector rods 627; a rubber covered drive motor 628; encapsulated connection bumps 6261; arc 6262.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention can be embodied in many different forms other than those specifically described herein, and it will be apparent to those skilled in the art that similar modifications can be made without departing from the spirit and scope of the invention, and it is therefore not to be limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a winding device includes a bracket 1, and further includes: the movable wire feeding device 2 is movably arranged above the bracket and is used for conveying coils wound on a belt to the turntable device 5; the wire cutting device 3 is connected with the movable wire feeding device 2 and is used for cutting and winding the finished coils; the rotor driving device 4 is arranged below the thread trimming device 3 and is used for driving the thread stand to rotate; the turntable device 5 is arranged on the right side of the rotary electrode driving device 4 and is used for conveying a wire frame; the rubber coating device 6 is arranged at the front edge of the turntable device 5 and is used for rubber coating the wire frame after winding; the controller is used for controlling the operation of the whole equipment, and a control circuit of the controller can be realized by simple programming of a person skilled in the art and belongs to the common knowledge in the field; the moving thread feeding device 2, the thread cutting device 3, the rotary pole driving device 4, the rotary disc device 5 and the encapsulation device 6 will be described in detail below.
Referring to fig. 2, the mobile wire feeding device 2 includes: the flat cable winding device comprises a movable supporting seat 21, a left-right moving mechanism 22, a front-back moving mechanism 23, an up-down moving mechanism 24 and a flat cable supporting frame 25, wherein the movable supporting seat 21 is connected with a support 1, the left-right moving mechanism 22 is connected with the movable supporting seat 21, the front-back moving mechanism 23 is connected with the left-right moving mechanism 22, the up-down moving mechanism 24 is connected with the front-back moving mechanism 23, and the flat cable supporting frame 25; the flat cable support 25 includes: the device comprises a nozzle transverse plate 251, a polished rod 252, a flat cable side plate 253, a nozzle plate 254, a guide pin fixing block 255 and a guide pin nozzle 256, wherein the nozzle transverse plate 251 is connected with the up-down moving mechanism 24, one end of the polished rod 252 is connected with the nozzle transverse plate 251, the other end of the polished rod 252 is connected with the flat cable side plate 253, the nozzle plate 254 is connected with the flat cable side plate 253, the guide pin fixing block 255 is connected with the nozzle plate 254, and the guide pin nozzle 256 is connected with the guide pin fixing block 255; the wire nozzle 256 is a hollow rotary body.
The movable wire feeding device 2 is used for driving the wire arranging support frame 25 to move, coils are uniformly wound on the wire frame, the front-back moving mechanism 23 drives the wire guide nozzle 256 to move front and back, so that the coils are uniformly wound on the rotating wire frame, after a circle of coils are fully distributed on the outer surface of the wire frame, the left-right moving mechanism 22 and the up-down moving mechanism 24 simultaneously act to drive the wire guide nozzle 256 to move upwards, the moving distance is the diameter of the coils, the wire guide nozzle 256 is driven to move leftwards, and the moving distance is the diameter of the coils.
And (3) winding: the wire clamp assembly 49 clamps the wire end conveyed by the wire nozzle 256, the wire feeding device 2 is moved to move to drive the wire nozzle 256 to move to a wire frame, a winding head is wound on the edge of a coil, then the rotary electrode driving device 4 is moved to drive the tool seat 533 to rotate so as to drive the wire frame to rotate, the wire clamp assembly 49 loosens the wire end to perform winding movement, the front-back moving mechanism 23 drives the wire nozzle 256 to move back and forth so as to uniformly wind the coil on the rotating wire frame, after the outer surface of the wire frame is wound with a circle of coil, the left-right moving mechanism 22 and the up-down moving mechanism 24 simultaneously move to drive the wire nozzle 256 to move up and left, then the front-back moving mechanism 23 drives the wire nozzle 256 to move reversely, and then a circle of coil is wound on the surface of the wire frame so as to perform reciprocating circulation to wind; after the winding of the coil is completed, the wire clamp moving cylinder 491 drives the wire clamping cylinder 494 to be pushed out, the wire feeding device 2 is moved to move, the wire guide nozzle 256 is driven to move towards the wire clamping cylinder 494, the wire clamping cylinder 494 drives the wire clamping finger 495 to clamp the wire section conveyed by the wire guide nozzle 256, the wire feeding device 2 is moved to drive the wire guide nozzle 256 to return, then the wire shearing device 3 is moved to push the cylinder 34 to move, the air scissors 38 are driven to move downwards, and the air scissors 38 act on the coil to complete the wire shearing action; the wire clamp moving cylinder 491 drives the wire clamping cylinder 494 to retreat outwards to prepare for the next wire winding.
Referring to fig. 2, the thread trimming device 3 includes: the wire cutting device comprises a wire cutting support frame 31, a wire cutting connecting plate 32, a first wire jumper preventing device 33, a pushing cylinder 34, a wire guiding ring 35, a pneumatic wire cutter mounting plate 36, a second wire jumper preventing device 37 and a pneumatic wire cutter 38, wherein the wire cutting support frame 31 is connected with the movable wire feeding device 2, the wire cutting connecting plate 32 is connected with the wire cutting support frame 31, the first wire jumper preventing device 33 is arranged above the wire cutting connecting plate 32, the pushing cylinder 34 is connected with the wire cutting connecting plate 32, the wire guiding ring 35 is arranged beside the pushing cylinder 34, the output end of the pushing cylinder 34 is connected with the pneumatic wire cutter mounting plate 36, and the second wire jumper preventing device 37 and the pneumatic wire cutter 38 are connected with; after passing through the tension device 39, the winding wire passes through the first wire jumper preventing device 33, the wire ring 35 and the second wire jumper preventing device 37 in sequence and is then led into the wire nozzle 256; the pushing cylinder 34 pushes the air scissors 38 to move downwards, and drives the air scissors 38 to perform cutting processing.
Referring to fig. 3, the rotating electrode driving device 4 includes: a rotating pole driving bottom plate 41, a rotating pole forward and backward moving device 42, a rotating pole driving motor 43, a rotating pole driving connecting plate 44, a rotating pole supporting plate 45, a rotating pole driving rod 46, a rotating pole demoulding ejector rod 47, a rotating pole rotating motor 48 and a wire clamp assembly 49, the rotor pole driving bottom plate 41 is connected with the bracket 1, the rotor pole forward and backward moving device 42 is connected with the rotor pole driving bottom plate 41, the rotor pole driving motor 43 is connected with the rotor pole driving bottom plate 41, the output end of the rotor pole driving motor 43 is connected with the rotor pole forward and backward moving device 42, the rotor pole driving connecting plate 44 is connected with the rotor pole forward and backward moving device 42, the rotor pole supporting plate 45 is connected with the rotor pole driving connecting plate 44, the rotor pole driving rod 46 is rotatably arranged above the rotor pole supporting plate 45, the rotor pole demoulding ejector rod 47 is connected with the rotor pole supporting plate 45, the rotor pole rotating motor 48 is connected with the rotor pole supporting plate 45, and the output end of the rotor pole rotating motor 48 is connected with the rotor pole; the wire clamp assembly 49 is connected with the rotating pole support plate 45; the rotor drive rod 46 is configured identically to the encapsulated rotor drive rod 626.
The rotor driving device 4 drives the wire frame to perform a winding process: the rotating pole driving motor 43 acts to drive the rotating pole forward-backward moving device 42 to act, so as to drive the rotating pole driving rod 46 to be inserted into the rotating notch 5333, and the rotating pole demoulding push rod 47 pushes the positioning demoulding pressure rod 5342 outwards; the rotor pole rotating motor 48 acts to drive the rotor pole driving rod 46 to rotate, the wire frame sleeved outside the tool seat 533 is driven to rotate, winding is conducted, after the rotor pole rotating motor 48 rotates to set the number of turns, after the wire frame winding is completed, the rotor pole rotating motor 48 stops acting, the rotor pole driving motor 43 reversely acts to drive the rotor pole front-back moving device 42 to act, the rotor pole driving rod 46 is driven to be separated from the tool fixture 53, and the turntable device 5 drives the tool fixture 53 to turn to the rubber coating device 6 to conduct rubber coating.
The wire clamp assembly 49 includes: the clamp moving cylinder 491, the clamp bracing piece 492, the clamp mounting panel 493, the clamp cylinder 494 and press from both sides the line and indicate 495, the clamp moving cylinder 491 is connected with the commentaries on classics utmost point backup pad 45, the output of clamp moving cylinder 491 is connected with the clamp mounting panel 493, clamp bracing piece 492 one end and clamp mounting panel 493 fixed connection, the other end can move along the commentaries on classics utmost point backup pad 45, the clamp cylinder 494 symmetry sets up in the both sides of clamp mounting panel 493 top, the output of clamp cylinder 494 is connected with the clamp finger 495. The wire clamp moving cylinder 491 acts to push the wire clamp mounting plate 493 to move back and forth, and the wire clamp cylinder 494 acts to control the wire clamp fingers 495 to open or close.
Referring to fig. 4, the turntable device 5 includes: the rotary table motor 51 is connected with the support 1, the output end of the rotary table motor 51 is connected with the rotary table 52, and the tooling fixtures 53 are arranged above the rotary table 52 in an array manner; the tooling jig 53 includes: the tooling slider fixing plate 531, the winding heads 532, the tooling seat 533 and the limiting and rotation stopping mechanism 534, wherein the tooling slider fixing plate 531 is connected with the rotating disc 52, the winding heads 532 are symmetrically arranged at two sides of the tooling slider fixing plate 531, one end of each winding head 532 is rotatably connected with the tooling slider fixing plate 531, the other end of each winding head 532 is fixedly connected with the tooling seat 533, and the limiting and rotation stopping mechanism 534 is connected with the tooling slider fixing plate 531; the fixture seat 533 is used for sleeving a wire frame to be wound; the end of the thread winding head 532 is provided with a rotation stop block 5321.
The right side of the tool seat 533 is provided with a tool connecting block, the left side of the tool seat 533 is provided with a boss 5332 for sleeving a wire frame, and the outer side edge of the boss 5332 is provided with a rotary notch 5333, so that the wire frame is convenient and quick to assemble; when winding, the wire frame is inserted into the boss 5332, the rotor driving device 4 pushes the edge of the rotor driving rod 46 into the rotation notch 5333 to limit the wire frame and drive the tool seat 533 to rotate to perform winding; or when the encapsulation is carried out, the coil-coated coil rack is moved to the encapsulation device 6, the encapsulation driving mechanism 62 acts to push the encapsulation rotor driving rod 626 into the rotating notch 5333 to limit the coil rack and simultaneously drive the tool seat 533 to rotate to carry out the encapsulation work; when unloading, the wire frame after encapsulation is manually taken down from the tooling seat 533 and replaced by other wire frames to be wound; a winding rod 5334 is arranged above the tool seat 533, and according to the characteristics of a coil product to be wound, whether a coil needs to be wound on the winding rod 5334 or not is selected, so that the coil is prevented from falling off during winding; this frock seat 533 can realize that the line frame is convenient loading and unloading fast, can be applicable to the coil of different styles simultaneously and wind and establish, improves the variety that the product used.
The turntable motor 51 acts to drive the rotating disc 52 to rotate, and further drives the tooling jig 53 to turn to move the wire feeding device 2 and the rubber coating device 6 to perform winding and rubber coating operations; four groups of tooling jigs 53 are arranged above the rotating disc 52 in an array manner, and each operating station is used for taking down wire frames which are wound and encapsulated on the tooling jigs 53 and placing other wire frames to be wound on the tooling jigs 53 again; the limiting rotation stopping mechanism 534 is used for automatically limiting the wire winding head 532, so that the wire winding head 532 stops rotating, and the processing operation of the next operation station is facilitated.
Further, the rotation limiting and stopping mechanism 534 includes: the positioning ejection pressing support plate 5341, the positioning ejection pressing rod 5342, the guiding positioning column 5343 and the tension spring 5344 are sleeved in the middle of the tool slide fixing plate 531 in a sliding manner, the guiding positioning columns 5343 are symmetrically arranged on the left side and the right side of the positioning ejection pressing rod 5342, one end of each guiding positioning column 5343 is fixedly connected with the positioning ejection pressing support plate 5341, one end of each positioning ejection pressing rod 5342 is fixedly connected with the positioning ejection pressing support plate 5341, one end of each tension spring 5344 is fixedly connected with the positioning ejection pressing support plate 5341, and the other end of each tension spring 5344 is fixedly connected with the tool slide fixing plate; the left and right sides of the positioning spring support plate 5341 are symmetrically provided with rotation stopping openings 53411.
The original state is as follows: under the action of the tension spring 5344, the positioning elastic-pressing support plate 5341 is pulled to lean against the tooling slider fixing plate 531, so that the positioning demolding press rod 5342 and the guiding positioning column 5343 both extend towards the outer side wall of the tooling slider fixing plate 531, the rotation stopping block 5321 is automatically sleeved into the rotation stopping opening 53411 for positioning, the rotation notch 5333 is rotated to a proper position, the rotation driving device 4 and the rubber coating driving mechanism 62 can drive the tooling seat 533 to rotate conveniently, winding or rubber coating processing is carried out, and meanwhile manual unloading is facilitated. During winding, the rotating pole driving device 4 acts to push the rotating pole driving rod 46 into the rotating notch 5333, and the rotating pole demoulding ejector rod 47 pushes the positioning demoulding pressure rod 5342 outwards, so that the rotating pole driving rod 46 drives the tool seat 533 to rotate to perform winding; when the encapsulation is carried out, the coil-coated coil frame is moved to the encapsulation device 6, the encapsulation driving mechanism 62 acts to push the encapsulation rotating electrode driving rod 626 into the rotating notch 5333, meanwhile, the encapsulation demolding ejector rod 627 props against the positioning demolding pressing rod 5342 to be pushed out, and the encapsulation rotating electrode driving rod 626 drives the tool seat 533 to rotate to carry out the encapsulation work; the limiting rotation stopping mechanism 534 is used for assisting in production, the positioning accuracy can be improved, the pole rotating driving device 4 and the rubber coating driving mechanism 62 can conveniently perform processing actions, the production quality is improved, and the production safety is improved.
Referring to fig. 5, the encapsulating device 6 includes: the rubber coating conveying mechanism 61 and the rubber coating driving mechanism 62, the rubber coating driving mechanism 62 is connected with the support 1, and the rubber coating conveying mechanism 61 is arranged above the rubber coating driving mechanism 62; the encapsulation delivery mechanism 61 comprises: the rubber coating device comprises a rubber coating supporting plate 611, a rubber coating up-and-down moving cylinder 612, a rubber coating up-and-down moving device 613, a rubber coating left-and-right bottom plate 614, a rubber coating left-and-right moving device 615, a rubber coating assembly bottom plate 616, a rubber coating left-and-right moving cylinder 617 and a rubber tape guiding device 618, wherein the rubber coating supporting plate 611 is connected with the bracket 1, the rubber coating up-and-down moving cylinder 612 is connected with the rubber coating supporting plate 611, the rubber coating up-and-down moving; one end of the rubber coating left and right bottom plate 614 is connected with a rubber coating up-down moving device 613, the other end is connected with a rubber coating left and right moving device 615, a rubber coating assembly bottom plate 616 is connected with the rubber coating left and right moving device 615, a rubber coating left and right moving cylinder 617 is connected with the rubber coating assembly bottom plate 616, and the output end of the rubber coating left and right moving cylinder 617 is connected with the rubber coating left and right bottom plate; the tape dispenser 618 is connected to the overmold assembly base 616.
The encapsulation driving mechanism 62 is used for driving the coil frame wound with the coil to rotate, and the encapsulation conveying mechanism 61 is used for driving the adhesive tape guiding device 618 to reciprocate between the winding heads 532 on the two sides of the tooling slider fixing plate 531 so as to perform encapsulation processing; the rubber coating left and right moving cylinder drives the rubber coating left and right bottom plates 614 to move up and down, and the rubber coating left and right moving cylinder 617 drives the rubber coating assembly bottom plate 616 to move left and right, so that the rubber tape guiding device 618, the rubber coating up and down moving device 613, the rubber coating left and right bottom plates 614 and the rubber coating left and right moving device 615 move back and forth between two winding heads 532.
Referring to fig. 6, the tape guiding device 618 includes: the adhesive tape support 6181, the adhesive tape pulling assembly 6182, the adhesive tape roller assembly 6183, the adhesive tape pressing assembly 6184 and the adhesive tape cutting assembly 6185 are arranged, the adhesive tape support 6181 is arranged above the adhesive tape covering assembly base plate 616, the adhesive tape pulling assembly 6182 is movably arranged on the right lower side of the adhesive tape covering assembly base plate 616, the adhesive tape roller assembly 6183 is arranged on the left side of the adhesive tape covering assembly base plate 616, the adhesive tape cutting assembly 6185 is arranged on the right side of the adhesive tape roller assembly 6183, and the adhesive tape pressing assembly 6184 is arranged on the right side of the adhesive tape cutting assembly 6185. The adhesive tape is led out from the adhesive tape support 6181 and led into the adhesive tape roller assembly 6183, the adhesive tape pulling assembly 6182 is used for pulling the adhesive tape out of the adhesive tape roller assembly 6183, the adhesive tape pressing assembly 6184 is used for pressing the adhesive tape down and attaching the adhesive tape to the surface of the coil, and the adhesive tape cutting assembly 6185 is used for cutting the adhesive tape.
The adhesive pulling strip assembly 6182 comprises: the adhesive tape drawing device comprises an adhesive tape drawing cylinder 61821, an adhesive tape drawing moving assembly cylinder 61822, an adhesive tape drawing fixing plate 61823, an adhesive tape drawing cylinder 61824 and an adhesive tape drawing clamping jaw 61825, wherein the adhesive tape drawing cylinder 61821 is connected with the adhesive tape coating assembly base plate 616, the output end of the adhesive tape drawing cylinder 61821 is connected with the adhesive tape drawing moving assembly cylinder 61822, the adhesive tape drawing fixing plate 61823 is connected with the adhesive tape drawing moving assembly cylinder 61822, the adhesive tape drawing cylinder 61824 is connected with the adhesive tape drawing fixing plate 61823, and the output end of the adhesive tape drawing cylinder 61824 is connected with the adhesive tape drawing clamping jaw 61825.
The adhesive tape assembly 6184 comprises: the rubber belt pressing air cylinder 61841, the rubber belt pressing block 61842, the rubber belt connecting seat 61843, the second rubber belt pressing air cylinder 61844 and the pressing wheel 61845, the rubber belt pressing air cylinder 61841 is connected with the rubber coating component base plate 616, the output end of the rubber belt pressing air cylinder 61841 is connected with the rubber belt pressing block 61842, the rubber belt connecting seat 61843 is arranged below the rubber belt pressing block 61842, the second rubber belt pressing air cylinder 61844 is connected with the rubber coating component base plate 616, and the output end of the second rubber belt pressing air cylinder 61844 is connected with the pressing wheel 61845; the adhesive tape pressing cylinder 61841 acts to drive the adhesive tape pressing block 61842 to move up and down, so that the adhesive tape is pressed and fixed above the adhesive tape connecting seat 61843, or the adhesive tape passes through the adhesive tape connecting seat 61843 and is conveyed outwards; the second pressure belt cylinder 61844 acts to drive the pressing wheel 61845 to move up and down, when the rubber coating is carried out, the second pressure belt cylinder 61844 drives the pressing wheel 61845 to move downwards, and the pressing wheel 61845 acts on the surface of the rubber belt, so that the rubber belt is attached to the surface of the coil.
The cutting tape assembly 6185 comprises: the adhesive tape cutting device comprises an adhesive tape cutting cylinder 61851 and a cutter 61852, wherein the adhesive tape cutting cylinder 61851 is connected with the adhesive coating component base plate 616, and the output end of the adhesive tape cutting cylinder 61851 is connected with the cutter 61852; the cutter 61852 is arranged on the side of the adhesive tape holder 61843, and a gap of at least 5mm exists between the cutter 61852 and the adhesive tape holder 61843, so that part of the edge of the cut adhesive tape extends along the outside of the adhesive tape holder 61843, and the adhesive tape can be pulled by the adhesive tape pulling assembly 6182 conveniently.
The encapsulation process comprises the following steps: the adhesive tape is conveyed to the adhesive tape joint base 61843 along the adhesive tape rolling shaft assembly 6183, when the adhesive tape is coated, the adhesive tape drawing assembly 6182 acts first, the adhesive tape drawing cylinder 61821 acts to drive the adhesive tape drawing moving assembly cylinder 61822 to move, the adhesive tape drawing cylinder 61824 is driven to move towards the adhesive tape joint base 61843, after the adhesive tape drawing cylinder 61824 moves to the right position, the adhesive tape drawing cylinder 61824 acts to drive the adhesive tape drawing clamp claw 61825 to close, the adhesive tape extending towards the outside of the adhesive tape joint base 61843 is clamped, then the adhesive tape drawing cylinder 61821 acts in the reverse direction, the adhesive tape drawing cylinder 61824 is driven to be far away from the adhesive tape joint base 61843, the adhesive tape is drawn outwards, and then the adhesive tape pressing assembly 6184 acts; the second belt pressing cylinder 61844 acts first to drive the pressing wheel 61845 to press downwards, a rubber belt pulled out by the rubber belt pulling assembly 6182 is pressed downwards and attached to the surface of a coil, the rubber belt pulling cylinder 61824 acts to drive the rubber belt pulling clamp claw 61825 to open, the second belt pressing cylinder 61844 acts reversely to drive the pressing wheel 61845 to ascend, the rubber coating driving mechanism 62 drives the tool holder 533 to rotate for rubber coating, after the set number of turns is wound, the rubber coating driving mechanism 62 stops acting, then the rubber belt pressing cylinder 61841 acts to push the rubber belt pressing block 61842 to move downwards, the rubber belt is pressed downwards and fixed above the rubber belt holder 61843, the rubber belt cutting cylinder 61851 acts again to drive the cutter 61852 to move downwards, and the rubber belt is cut; the rubber coating up-and-down moving cylinder 612 acts to drive the rubber coating up-and-down moving device 613 to move upwards, the rubber coating left and right bottom plates 614 to move upwards, the rubber coating left and right moving cylinder 617 acts to drive the rubber coating left and right moving device 615 to move leftwards, the rubber coating assembly bottom plate 616 to move to another coil to be rubber coated, the rubber coating pulling assembly 6182 acts again, and therefore rubber coating operation is performed in a reciprocating circulation mode, and automatic rubber coating processing is achieved.
Referring to fig. 7, the encapsulation driving mechanism 62 includes: the encapsulation device comprises an encapsulation base 621, an encapsulation moving device 622, an encapsulation moving motor 623, an encapsulation connecting seat 624, an encapsulation fixing plate 625, an encapsulation rotating electrode driving rod 626, an encapsulation demoulding ejector rod 627 and an encapsulation driving motor 628, wherein the encapsulation base 621 is fixedly connected with the support 1, the encapsulation moving device 622 is arranged above the encapsulation base 621, the encapsulation moving motor 623 is connected with the encapsulation base 621, the output end of the encapsulation moving motor 623 is connected with the encapsulation moving device 622, the encapsulation connecting seat 624 is connected with the encapsulation moving device 622, the encapsulation fixing plate 625 is connected with the encapsulation connecting seat 624, the encapsulation rotating electrode driving rod 626 is rotatably arranged on the encapsulation fixing plate 625, the encapsulation rotating electrode driving rod 626 is fixedly connected with the encapsulation fixing plate 625, the encapsulation driving motor 628 is connected with the encapsulation fixing plate 625, and the output end of the encapsulation driving motor 628 is connected with; the rubber coating rotating pole driving rods 626 are provided with two groups, the output end of a rubber coating transmission motor 628 is sleeved with a transmission wheel, the transmission wheel is connected with the rubber coating rotating pole driving rods 626 through a belt, and the rubber coating transmission motor 628 acts to drive the rubber coating rotating pole driving rods 626 to rotate, so that the tool seats 533 are driven to rotate to perform corresponding processing operation; specifically, the sidewall of rubber coating commentaries on classics utmost point actuating lever 626 is equipped with rubber coating connection lug 6261, rubber coating connection lug 6261's upper surface and lower surface all are equipped with bellied arc 6262, make rubber coating connection lug 6261 when inserting rotatory breach 5333, bellied arc 6262 can guide rubber coating commentaries on classics utmost point actuating lever 626 to insert rotatory breach 5333 inside fast, rubber coating commentaries on classics utmost point actuating lever 626 rotates when driving frock seat 533, bellied arc 6262 can restrict the removal of frock seat 533 in other directions, frock seat 533 is outwards thrown away under the effect of centrifugal force during the prevention rotates, in order to improve the rotating quality, and then improve holistic processingquality.
The encapsulation driving mechanism 62 drives the tool holder 533 to rotate: the encapsulation moving motor 623 operates to drive the encapsulation moving device 622 to operate, and drive the encapsulation rotor driving rod 626 to move towards the tool 53, so that the encapsulation rotor driving rod 626 is inserted into the rotation notch 5333, meanwhile, the encapsulation demolding ejection rod 627 pushes the positioning demolding pressing rod 5342 to be pushed out, the encapsulation transmission motor 628 operates again to drive the encapsulation rotor driving rod 626 to rotate, and a coil-wound coil rack is driven to perform encapsulation rotation; after the encapsulation is completed, the encapsulation transmission motor 628 stops acting, the encapsulation moving motor 623 acts in the reverse direction, the encapsulation moving device 622 acts in the reverse direction, the encapsulation pole-turning driving rod 626 is driven to be far away from the tooling fixture 53, and the turntable device 5 drives the tooling fixture 53 to turn to the next operation station.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a winding device, includes the support, its characterized in that still includes: the movable wire feeding device is movably arranged above the bracket and is used for winding coils to a conveying belt of the turntable device; the wire cutting device is connected with the movable wire feeding device and used for cutting and winding the finished coils; the rotor driving device is arranged below the thread cutting device and is used for driving the thread frame to rotate; the rotary table device is arranged on the right side of the rotary electrode driving device and is used for conveying the wire frame; the rubber coating device is arranged in front of the turntable device and is used for rubber coating the wire frame after winding.
2. The thread winding device as claimed in claim 1, wherein said movable thread feeding means comprises: the wire arranging support frame is connected with the up-down moving mechanism; the winding displacement support frame includes: the device comprises a line nozzle transverse plate, a polished rod, a wire arranging side plate, a line nozzle plate, a guide pin fixing block and a wire nozzle, wherein the line nozzle transverse plate is connected with an up-and-down moving mechanism; the wire nozzle is a hollow rotary body.
3. A winding device according to claim 1, characterized in that said trimming means comprise: the wire cutting device comprises a wire cutting support frame, a wire cutting connecting plate, a first wire jumper preventing device, a pushing cylinder, a wire guiding ring, a gas-shear mounting plate, a second wire jumper preventing device and a gas-shear, wherein the wire cutting support frame is connected with a movable wire feeding device; the wire for winding sequentially passes through the first wire jumper preventing device, the wire ring and the second wire jumper preventing device.
4. The winding device as claimed in claim 1, wherein said rotor driving means comprises: the rotary pole demoulding device comprises a rotary pole driving bottom plate, a rotary pole forward and backward moving device, a rotary pole driving motor, a rotary pole driving connecting plate, a rotary pole supporting plate, a rotary pole driving rod, a rotary pole demoulding ejector rod, a rotary pole rotating motor and a wire clamp assembly, wherein the rotary pole driving bottom plate is connected with a support, the rotary pole forward and backward moving device is connected with the rotary pole driving bottom plate, the rotary pole driving motor is connected with the rotary pole driving bottom plate, the output end of the rotary pole driving motor is connected with the rotary pole forward and backward moving device, the rotary pole driving connecting plate is connected with the rotary pole forward and backward moving device, the rotary pole supporting plate is connected with the rotary pole driving connecting plate, the rotary pole driving rod is rotatably arranged above the rotary pole supporting plate, the rotary pole demoulding ejector rod is connected with the rotary pole supporting plate, the rotary pole rotating; the wire clamp assembly is connected with the rotating pole support plate.
5. The winding device of claim 4, wherein the clamp assembly comprises: the clamp removes cylinder, presss from both sides line bracing piece, fastener mounting panel, double-layered line cylinder and double-layered line finger, and the clamp removes the cylinder and is connected with the commentaries on classics utmost point backup pad, and the output that the clamp removed the cylinder is connected with the fastener mounting panel, and double-layered line bracing piece one end and fastener mounting panel fixed connection, the other end can remove along the commentaries on classics utmost point backup pad, and the double-layered line cylinder symmetry sets up in fastener mounting panel top both sides, and the output of double-layered line cylinder is connected.
6. A winding device according to claim 1, wherein said turntable means comprises: the rotary table motor is connected with the support, the output end of the rotary table motor is connected with the rotary table, and the tool fixtures are arranged above the rotary table in an array manner; the tool jig comprises: the tooling slider fixing plate is connected with the rotating disc, the winding heads are symmetrically arranged on two sides of the tooling slider fixing plate, one end of the winding head is rotatably connected with the tooling slider fixing plate, the other end of the winding head is fixedly connected with the tooling seat, and the limiting and rotation stopping mechanism is connected with the tooling slider fixing plate; the tool seat is used for sleeving a wire frame to be wound.
7. The winding device as claimed in claim 6, wherein said rotation limiting and stopping mechanism comprises: the location suppress backup pad, location drawing of patterns depression bar, direction reference column and extension spring, location drawing of patterns depression bar slidable cover is established in the middle of the frock slider fixed plate, and the left and right sides symmetry of location drawing of patterns depression bar is equipped with the direction reference column, and direction reference column one end suppresses backup pad fixed connection with the location, and the one end and the location of location drawing of patterns depression bar suppress backup pad fixed connection, extension spring one end and location suppress backup pad fixed connection, the other end and frock slider fixed plate fixed connection.
8. The winding device according to claim 1, wherein said encapsulation means comprises: the rubber coating conveying mechanism is arranged above the rubber coating driving mechanism; the encapsulation conveying mechanism comprises: the rubber coating device comprises a rubber coating supporting plate, a rubber coating vertical moving cylinder, a rubber coating vertical moving device, a rubber coating left and right bottom plate, a rubber coating left and right moving device, a rubber coating assembly bottom plate, a rubber coating left and right moving cylinder and a rubber belt guiding device, wherein the rubber coating supporting plate is connected with a support; one end of a rubber coating left and right bottom plate is connected with a rubber coating vertical moving device, the other end of the rubber coating left and right bottom plate is connected with a rubber coating left and right moving device, a rubber coating assembly bottom plate is connected with a rubber coating left and right moving device, a rubber coating left and right moving cylinder is connected with the rubber coating assembly bottom plate, and the output end of the rubber coating left and right moving cylinder is connected with; the adhesive tape guiding device is connected with the rubber coating component bottom plate.
9. The winding device according to claim 8, wherein the tape guide-out means comprises: the rubber belt support, draw the sticky tape subassembly, sticky tape roller bearing subassembly, pressure sticky tape subassembly and cut the sticky tape subassembly, the sticky tape support sets up in rubber coating subassembly bottom plate top, draws the mobilizable setting of sticky tape subassembly in the right side below of rubber coating subassembly bottom plate, and sticky tape roller bearing subassembly sets up the left side at rubber coating subassembly bottom plate, cuts the sticky tape subassembly and sets up the right side at sticky tape roller bearing subassembly, and pressure sticky tape subassembly sets up the right side at cutting the sticky tape subassembly.
10. The winding device of claim 8, wherein said encapsulation drive mechanism comprises: rubber coating base, rubber coating mobile device, rubber coating mobile motor, the rubber coating connecting seat, the rubber coating fixed plate, rubber coating commentaries on classics utmost point actuating lever, rubber coating drawing of patterns ejector pin and rubber coating transmission motor, rubber coating base and support fixed connection, rubber coating mobile device sets up in rubber coating base top, rubber coating mobile motor is connected with the rubber coating base, the output of rubber coating mobile motor is connected with rubber coating mobile device, the rubber coating connecting seat is connected with rubber coating mobile device, the rubber coating fixed plate is connected with the rubber coating connecting seat, the rotatable setting of rubber coating commentaries on classics utmost point actuating lever is on the rubber coating fixed plate, rubber coating commentaries on classics utmost point actuating lever and rubber coating fixed plate fixed connection, rubber coating transmission motor is.
CN202020423983.0U 2020-03-30 2020-03-30 Winding device Active CN212257175U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113131692A (en) * 2021-04-19 2021-07-16 浙江美德亨泵业股份有限公司 Stator coil winding machine and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113131692A (en) * 2021-04-19 2021-07-16 浙江美德亨泵业股份有限公司 Stator coil winding machine and using method thereof

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