CN109048268B - Full-automatic assembling production method for gear needle roller - Google Patents

Full-automatic assembling production method for gear needle roller Download PDF

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Publication number
CN109048268B
CN109048268B CN201811171770.7A CN201811171770A CN109048268B CN 109048268 B CN109048268 B CN 109048268B CN 201811171770 A CN201811171770 A CN 201811171770A CN 109048268 B CN109048268 B CN 109048268B
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gear
gasket
feeding
fixed
assembly
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CN109048268A (en
Inventor
曾春燕
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Shenzhen Pengying Trading Co ltd
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Shenzhen Pengying Trading Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a full-automatic assembly production method of a gear roller pin, which comprises an indexing rotation process, a T-shaped rod feeding process, a lower gasket feeding process, a gear feeding process, an upper gasket feeding process and a blanking process; the rotary table is orderly rotated anticlockwise by the indexing rotary device; placing the T-shaped rod on a jig fixed on the turntable through a T-shaped rod feeding device; placing a lower gasket on the jig through a lower gasket feeding device so that the lower gasket is sleeved on the T-shaped rod; the gear is placed on the jig through the gear feeding device, so that the gear is sleeved on the T-shaped rod and positioned above the lower gasket; placing an upper gasket on the jig through an upper gasket feeding device so that the upper gasket is sleeved on the T-shaped rod; conveying the assembled assembly to a later process by a blanking device; the automatic feeding device has the beneficial effects that the automatic feeding device adopts the matching of the indexing rotation procedure and other procedures to automatically assemble, thereby saving manpower, shortening the assembly and assembly process, saving time and improving the assembly efficiency.

Description

Full-automatic assembling production method for gear needle roller
Technical Field
The invention relates to the field of machining assembly equipment, in particular to a full-automatic assembly production method for gear needle rollers.
Background
At present, most gear rolling pins are assembled by means of a manual method or a semi-automatic equipment method, and the assembly method is high in assembly strength, long in time consumption and unstable in product quality, cannot meet the requirements of mass processing and assembly, and influences the economic benefits of enterprises. Thus, the prior art methods have drawbacks and require improvement.
Accordingly, the prior art has drawbacks and needs improvement.
Disclosure of Invention
The invention provides a full-automatic assembly production method of gear needle rollers, which solves the problems.
The full-automatic assembling production method of the gear needle roller comprises an indexing rotation process, a T-shaped rod feeding process, a lower gasket feeding process, a gear feeding process, an upper gasket feeding process and a blanking process;
the indexing rotation procedure: the indexing rotating device is used for enabling the turntable to sequentially rotate anticlockwise, six jigs for placing the T-shaped rods, the gaskets and the gears are uniformly fixed on the turntable, the turntable is fixed on the indexing disc, the indexing disc is driven by a speed reducer, the speed reducer is driven by a motor, and the motor is controlled by the control device;
the T-shaped rod feeding procedure comprises the following steps: the T-shaped rod is placed on a jig fixed on the turntable through a T-shaped rod feeding device, the vibrating plate is fixed on a vibrating plate support, the T-shaped rods are orderly conveyed through the vibrating plate, the T-shaped rods are conveyed to a designated position below a T-shaped rod conveying mechanism through the cooperation of a direct vibrator and a dislocation mechanism, and the T-shaped rods are placed on the jig through the T-shaped rod conveying mechanism;
The lower gasket feeding procedure comprises the following steps: placing a lower gasket on the jig through a lower gasket feeding device, sleeving the lower gasket on the T-shaped rod, conveying the gasket through a gasket feeding mechanism, and conveying the gasket from the gasket conveying mechanism to the jig through a gasket conveying mechanism;
the gear feeding procedure comprises the following steps: the gear feeding device is used for placing the gear on the jig, so that the gear is sleeved on the T-shaped rod and positioned above the lower gasket, the gear to be assembled is conveyed through the gear feeding mechanism, and the gear is conveyed to the jig from the conveying mechanism through the gear conveying mechanism;
the upper gasket feeding procedure comprises the following steps: the upper gasket is placed on the jig through the upper gasket feeding device, so that the upper gasket is sleeved on the T-shaped rod and positioned above the gear, and the upper gasket feeding device is consistent with the lower gasket feeding device in structure;
the following steps: and conveying the assembled T-shaped rod, gear and gasket assembly to a later process by a blanking device.
The preferred technical scheme, T type pole pay-off process is placed the tool through T type pole transport mechanism on, gets through T type pole transport mechanism on with T type pole appearance assorted T type pole and gets and put the clamping jaw and get and put T type pole, gets the gassing jar through T type pole and gets and put clamping jaw open and shut, gets the lift of putting the clamping jaw through perpendicular slip table cylinder control T type pole, gets the horizontal migration of putting the clamping jaw through horizontal slip table cylinder control T type pole.
According to the preferable technical scheme, the gasket feeding process is used for conveying gaskets through the gasket feeding mechanism, the gasket feeding mechanism provides driving force through the gasket feeding assembly, gaskets for assembly are placed through the gasket placement sleeve, the gaskets are prevented from overturning when falling down in the gasket placement sleeve through the gasket guide rod, the gaskets in the gasket placement sleeve are clamped through the gasket clamping assembly, the lowermost gaskets are prevented from being pushed out simultaneously when being pushed out, only one point of each pushed-out gasket is ensured through the gasket stop block, and the gasket stop block is controlled to move through the material blocking sliding table cylinder.
The preferable technical scheme, lower gasket feeding process carries the gasket from gasket conveying mechanism to the tool through gasket transport mechanism, gets through the gasket absorption subassembly and puts the gasket, and through gasket transport slip table cylinder control gasket absorption subassembly lift, through gasket transport motor drive gasket transport lead screw rotation, drive gasket transport slide and then drive gasket absorption subassembly horizontal migration.
The gear feeding procedure realizes the feeding of gears through the cooperation of feeding lifting assembly and feeding rotating assembly, places the gear to be assembled through many feeding gear guide posts, fixes many guide post feeding gear guide posts through feeding rotating mounting plate, makes the orderly rotation of feeding rotating mounting plate through feeding servo motor, pushes up the gear of overcoat on feeding gear guide post to gear handling mechanism below through feeding push up the piece, makes the feeding push up the piece move in the horizontal direction through feeding slip table cylinder, drives feeding push up the piece through feeding lifting slide and goes up and down, and feeding lifting slide is fixed on feeding lifting slide, and feeding lifting slide is fixed on lifting screw nut, lifting screw nut and feeding lifting screw threaded connection, drives feeding lifting screw through feeding lifting motor and rotates and drive lifting screw nut and reciprocate.
The gear feeding procedure is carried on the gear detection rejection mechanism from the gear feeding mechanism to the gear to be assembled through the gear carrying mechanism, the gear is taken and put through the gear taking and putting component, the gear taking and putting component is controlled to move in the vertical direction through the gear carrying sliding table cylinder, and the gear taking and putting component is controlled to move in the horizontal direction through the gear carrying motor.
According to the technical scheme, the gear feeding procedure detects gears to be assembled through the gear detection and elimination mechanism and eliminates unqualified gears, the gears are overturned from the horizontal direction to the vertical direction through the gear overturning assembly, the gears are detected through the gear detection camera, the unqualified gears are conveyed to the upper portion of a feeding port of the gear elimination trough through the gear conveying mechanism, fall into the gear elimination bin through the gear elimination trough, and the qualified gears are conveyed to the jig through the gear conveying mechanism to be assembled with the T-shaped rod.
The preferred technical scheme, gear upset subassembly provides the drive power through gear upset cylinder, and gear upset cylinder drives rack push rod and does the removal on the horizontal direction to the drive with the rotatory gear of rack push rod tooth joint is rotatory, fixes the rotatory gear is followed to the gear on the rotatory gear place the piece and is rotated 90 degrees, makes the gear of fixing on the gear place the piece just in front of gear detection camera, and the gear detection camera of being convenient for detects the gear.
According to the preferable technical scheme, the T-shaped rod, the gear and the gasket assembly are conveyed onto the straight chain plate conveyor from the jig through the blanking manipulator in the blanking process, and then the assembly is conveyed out through the straight chain plate conveyor.
The full-automatic assembly equipment for the gear needle roller comprises a base, and an indexing rotating device, a T-shaped rod feeding device, a lower gasket feeding device, a gear feeding device, an upper gasket feeding device and a discharging device which are fixed on the base, wherein the T-shaped rod feeding device, the lower gasket feeding device, the gear feeding device, the upper gasket feeding device and the discharging device are anticlockwise arranged around the indexing rotating device. The base is provided with a frame, a workbench, foot pads and a control device, sealing plates are fixed on the periphery of the frame, the workbench is fixed on the frame, the four foot pads are fixed at the bottom of the frame, the control device is fixed in the frame, the control device is provided with an electrical cabinet and a control panel, the electrical cabinet is placed in the frame, and the control panel is fixed on the frame.
The preferable technical scheme, the indexing rotary device is provided with a mounting bracket, a speed reducer, a motor, a driven gear, a synchronous belt, an index plate, a rotary table and a jig, wherein the mounting bracket is fixed on the workbench, the speed reducer is fixed on the mounting bracket, the motor is fixed at the bottom of the speed reducer through a flange, the motor is connected with a shaft of the speed reducer, the driven gear is sleeved with a driving gear on a rotary shaft of the speed reducer through the synchronous belt, the driven gear is sleeved on the index plate, the index plate is fixed on the workbench, the rotary table is fixed on the index plate, the six jigs are uniformly fixed on the rotary table, and one lifting adjusting assembly is respectively fixed below the T-shaped rod feeding device and the discharging device.
The optimized technical scheme, T type pole material feeding unit is equipped with vibration dish support, vibration dish, straight vibrator, dislocation subassembly and T type pole handling mechanism, the vibration dish support is established in front of the base, the vibration dish is established on the vibration dish support, straight vibrator is established the track end of vibration dish, straight vibrator is fixed on the workstation, dislocation subassembly is established the track end of straight vibrator, dislocation subassembly is fixed on the workstation, T type pole handling mechanism is established dislocation subassembly top. The preferable technical scheme, lower gasket material feeding unit is equipped with gasket feeding mechanism, gasket transport mechanism and gasket detection and reject the mechanism, gasket feeding mechanism fixes on the workstation, gasket transport mechanism establishes gasket feeding mechanism rear top, gasket transport mechanism fixes on the workstation, gasket detection and reject the mechanism and establish gasket feeding mechanism left side, gasket detection and reject the mechanism and fix on the workstation. The gear feeding device is provided with a gear feeding mechanism, a gear carrying mechanism and a gear detection and rejection mechanism, wherein the gear feeding mechanism is fixed on the workbench through a mounting bracket, and the gear carrying mechanism is fixed on the workbench through a removal mechanism; the gear conveying mechanism is arranged above the gear feeding mechanism, the gear detecting and removing mechanism is fixed on the workbench, the gear detecting and removing mechanism is arranged on the right side of the gear feeding mechanism, and the gear detecting and removing mechanism is arranged below the gear conveying mechanism. According to the preferable technical scheme, the blanking device is provided with a blanking manipulator and a linear board conveyor, the blanking manipulator is fixed on the workbench, the linear board conveyor is fixed on the workbench, and the linear board conveyor is arranged below the blanking manipulator. The gasket feeding mechanism is provided with a gasket feeding assembly, a material blocking sliding table cylinder, a gasket stop block, a gasket placing sleeve, a gasket guide rod and a gasket clamping assembly, wherein the gasket feeding assembly is fixed on the workbench, the material blocking sliding table cylinder is fixed on the gasket feeding assembly through a mounting plate, the gasket stop block is fixed on a sliding block of the material blocking sliding table cylinder, two gaskets are stored in the gasket feeding mechanism, the gasket placing sleeve is arranged on the gasket feeding assembly side by side, the gasket guide rod penetrates through the gasket placed in the gasket placing sleeve, and the gasket clamping assembly is fixed on the gasket feeding assembly. The gear feeding mechanism is provided with a gear feeding support, a feeding lifting assembly and a feeding rotating assembly, wherein the gear feeding support is fixed on the workbench, the feeding lifting assembly is fixed on the gear feeding support, the feeding rotating assembly is fixed on the gear feeding support, and the feeding rotating assembly cooperates with the feeding lifting assembly to take out gears orderly. Compared with the prior art, the automatic feeding device has the beneficial effects that by adopting the scheme, the automatic feeding device is automatically assembled by adopting the matching of the indexing rotation process and other processes, so that the labor is saved, the assembling process is shortened, the time is saved, and the assembling efficiency is improved.
Drawings
For a clearer description of an embodiment or of a technical solution in the prior art, the drawings used in the description of the embodiment or of the prior art will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a full-automatic assembling device for gear needle rollers;
FIG. 2 is a schematic view of a base structure according to the present invention;
FIG. 3 is a schematic view of an indexing rotary device according to the present invention;
FIG. 4 is a schematic cross-sectional view of the fixture of the present invention;
FIG. 5 is a schematic view of the T-bar feeding apparatus of the present invention;
FIG. 6 is a schematic view of a dislocation module and T-bar handling mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the lower gasket feeding device of the present invention;
FIG. 8 is a schematic view of a gasket feed mechanism of the present invention;
FIG. 9 is a schematic view of the gasket clamping assembly of the present invention;
FIG. 10 is a schematic view of a gasket handling mechanism according to the present invention;
FIG. 11 is a schematic view of a gear feeding unit according to the present invention;
FIG. 12 is a schematic view of a feed rotation assembly according to the present invention;
FIG. 13 is a schematic view of a feed lift assembly according to the present invention;
FIG. 14 is a schematic view of a gear handling mechanism, gear detection rejection mechanism of the present invention;
FIG. 15 is a schematic view of a gear pick-and-place assembly according to the present invention;
FIG. 16 is a schematic view of a gear flip assembly of the present invention;
FIG. 17 is a schematic structural view of the blanking device of the present invention;
fig. 18 is a schematic structural view of the linear plate conveyor of the present invention.
The legend above shows: 1. a base; 11. a frame; 12. a work table; 13. foot pads; 14. a control device; 2. an indexing rotation device; 21. a mounting bracket; 22. a speed reducer; 23. a motor; 24. a driven gear; 25. a synchronous belt; 26. an index plate; 27. a turntable; 28. a jig; 281. a jig bottom plate; 282. a jig backing plate; 283. a jig stop block; 284. a jig slider; 285. a jig spring; 29. a lifting adjusting component; 291. a lifting cylinder; 292. lifting the push plate; 293. lifting the push rod; 3. t-shaped rod feeding device; 31. a vibration plate bracket; 32. a vibration plate; 33. a direct vibrator; 34. a dislocation assembly; 341. a dislocation bracket; 342. a dislocation cylinder; 343. a dislocated joint; 344. a staggered slide rail; 345. a dislocation slide block; 346. a dislocation slide plate; 347. a dislocation plate; 35. t-shaped rod carrying mechanism; 351. t-shaped rod carrying support; 352. a horizontal slipway cylinder; 353. a vertical sliding table cylinder; 354. a T-shaped rod taking and placing cylinder; 355. t-shaped rod taking and placing clamping jaw; 4. a lower gasket feeding device; 41. a gasket feeding mechanism; 411. a gasket feeding assembly; 4111. a gasket feeding bracket; 4112. a gasket feeding cylinder; 4113. gasket feeding chute; 4114. a gasket feeding slide block; 412. a material blocking sliding table cylinder; 413. a gasket stop; 414. a gasket placement sleeve; 415. a gasket guide bar; 416. a gasket clamping assembly; 4161. a first gasket clamping cylinder; 4162. a second gasket clamping cylinder; 4163. a first gasket push rod; 4164. a second gasket push rod; 4165. a first pad pusher; 4166. a second gasket push block; 42. a gasket handling mechanism; 421. a gasket carrying bracket; 422. a gasket carrying motor; 423. carrying a screw rod by a gasket; 424. carrying a screw rod nut by a gasket; 425. carrying a slide rail by a gasket; 426. a gasket carrying slide block; 427. a gasket carrying slide plate; 428. a gasket carrying slipway cylinder; 429. a pad adsorption assembly; 4291. the gasket adsorbs the mounting plate; 4292. a first pad adsorption head; 4293. a second pad adsorption head; 43. a gasket detection and rejection mechanism; 431. a gasket detection bracket; 432. a pad detection sensor; 433. removing gaskets from the material groove; 434. removing a gasket from a storage bin; 5. a gear feeding device; 51. a gear feeding mechanism; 511. a gear feeding bracket; 512. a feeding lifting assembly; 5121. a feeding lifting motor; 5122. a feeding lifting coupler; 5123. feeding a lifting screw rod; 5124. lifting the screw rod nut; 5125. a feeding lifting slide block; 5126. a feeding lifting slide rail; 5127. a feeding lifting slide plate; 5128. a feeding slipway cylinder; 5129. feeding an upward pushing block; 513. a feed rotation assembly; 5131. a feeding servo motor; 5132. feeding a rotary mounting block; 5133. a feeding rotary mounting plate; 5134. feeding a positioning pin; 5135. a feeding gear guide post; 52. a gear handling mechanism; 521. a gear handling rack; 522. a gear handling motor; 523. a gear carrying screw rod; 524. carrying a screw nut by a gear; 525. a gear carrying slide rail; 526. a gear carrying slide block; 527. a gear carrying slide plate; 528. a gear carrying slipway cylinder; 529. a gear taking and placing assembly; 5291. taking and placing a mounting plate; 5292. a gear taking and placing cylinder; 5293. a gear taking and placing clamping jaw; 5294. taking out the lower pressure cylinder; 5295. taking the lower pressure lever; 5296. a positioning cylinder at the taking and placing side; 5297. a positioning chute at the taking and placing side; 5298. a positioning slide block at the taking and placing side; 53. a gear detection and rejection mechanism; 531. a gear detection bracket; 532. a gear detection camera; 533. a gear overturning assembly; 5331. a gear overturning bracket; 5332. a gear overturning cylinder; 5333. rotating the gear seat; 5334. a rotary gear; 5335. a rack push rod; 5336. a gear placement block; 5337. a gear side positioning block; 5338. a gear side movable block; 534. a gear removing trough; 535. a gear removing bin; 6. an upper gasket feeding device; 7. a blanking device; 71. a blanking manipulator; 711. a blanking carrying bracket; 712. a horizontal sliding table cylinder for blanking; 713. a blanking vertical sliding table cylinder; 714. discharging, taking and placing air cylinders; 715. discharging, taking and placing clamping jaws; 72. a linear board conveyor; 721. a frame assembly; 722. a front end assembly; 723. a tail end assembly; 724. a sprocket link plate assembly; 725. a motor flange; 726. a driving motor; 727. positioning the cylinder assembly.
Detailed Description
In order that the invention may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "fixed," "integrally formed," "left," "right," and the like are used herein for descriptive purposes only and in the drawings like elements are identified by the same reference numerals.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, one embodiment of the present invention is:
the full-automatic assembling production method for the gear needle roller comprises an indexing rotation process, a T-shaped rod feeding process, a lower gasket feeding process, a gear feeding process, an upper gasket feeding process and a blanking process.
The equipment adopted by the full-automatic assembly production method of the gear needle roller comprises a base 1, and an indexing rotary device 2, a T-shaped rod feeding device 3, a lower gasket feeding device 4, a gear feeding device 5, an upper gasket feeding device 6 and a blanking device 7 which are fixed on the base, wherein the T-shaped rod feeding device 3, the lower gasket feeding device 4, the gear feeding device 5, the upper gasket feeding device 6 and the blanking device 7 are arranged around the indexing rotary device 2. The base 1 is provided with a frame 11, a workbench 12, foot pads 13 and a control device 14, a sealing plate is fixed on the periphery of the frame 11, the workbench 12 is fixed on the frame 11, four foot pads 13 are fixed at the bottom of the frame 11, the control device 14 is fixed on the frame 11, the control device 14 is electrically connected with the indexing rotary device 2, the T-shaped rod feeding device 3, the lower gasket feeding device 4, the gear feeding device 5, the upper gasket feeding device 6 and the blanking device 7, the control device 14 is provided with an electrical cabinet and a control panel, the electrical cabinet is placed in the frame, and the control panel is fixed on the frame 11. The indexing rotating device 2 is provided with a mounting bracket 21, a speed reducer 22, a motor 23, a driven gear 24, a synchronous belt 25, an indexing disc 26, a rotary disc 27 and a jig 28, wherein the mounting bracket 21 is fixed on the workbench 12, the speed reducer 22 is fixed on the mounting bracket 21, the motor 23 is fixed at the bottom of the speed reducer 22 through a flange, the motor 23 is connected with the speed reducer 22 through a shaft, the driven gear 24 is connected with a driving gear sleeved on a rotating shaft of the speed reducer 22 through the synchronous belt 25, the driven gear 24 is sleeved on the indexing disc 26, the indexing disc 26 is fixed on the workbench 12, the rotary disc 27 is fixed on the indexing disc 26, six jigs 28 are uniformly fixed on the rotary disc 27, and one lifting adjusting assembly 29 is respectively fixed below the T-shaped rod feeding device 3 and the blanking device 7.
The jig 28 is provided with a jig bottom plate 281, a jig base plate 282, a jig stop block 283, a jig sliding block 284 and a jig spring 285, the jig bottom plate 281 is fixed on the workbench 12, the jig base plate 282 is fixed on the jig bottom plate 281, a base plate sliding groove is arranged on the jig base plate 282, two jig stop blocks 283 are fixed on two sides of the base plate sliding groove, the jig sliding block 284 is arranged between the two jig stop blocks 283, one end of the jig sliding block 284 and the jig stop block 283 form a jig groove, a jig sliding block hole is formed in the middle of the jig sliding block 284, the jig sliding block hole is perpendicular to the hole formed in the jig base plate 282 and the hole formed in the turntable 27, and two jig springs 285 are arranged between the other end of the jig sliding block 284 and the jig base plate 282. The lifting adjusting assembly 29 is provided with a lifting cylinder 291, a lifting push plate 292 and a lifting push rod 293, the lifting cylinder 291 is fixed on the workbench 12 through a cylinder mounting plate, the lifting push plate 292 is fixed at the tail end of a telescopic rod of the lifting cylinder 291, the lifting push rod 293 is fixed on the lifting push plate 292, the shape of the small top and the large bottom of the lifting push rod 293 is matched with a jig slide block hole of the jig slide block 284, and when the lifting push rod 293 moves upwards, the jig slide block slides in the horizontal direction. The indexing rotation procedure: the rotating disc is enabled to rotate anticlockwise orderly through the indexing rotating device, six jigs for placing the T-shaped rods, the gaskets and the gears are evenly fixed on the rotating disc, the rotating disc is fixed on the indexing disc, the indexing disc is driven by a speed reducer, the speed reducer is driven by a motor, and the motor is controlled by the control device.
The T-shaped rod feeding device 3 is provided with a vibrating disc support 31, a vibrating disc 32, a straight vibrator 33, a dislocation component 34 and a T-shaped rod carrying mechanism 35, wherein the vibrating disc support 31 is arranged in front of the base 1, the vibrating disc 32 is arranged on the vibrating disc support 31, the straight vibrator 33 is arranged at the tail end of a track of the vibrating disc 32, the straight vibrator 33 is fixed on the workbench 12, the dislocation component 34 is arranged at the tail end of the track of the straight vibrator 33, the dislocation component 34 is fixed on the workbench 12, the T-shaped rod carrying mechanism 35 is fixed on the workbench 12, and the T-shaped rod carrying mechanism 35 is arranged above the dislocation component 34.
The dislocation assembly 34 is provided with a dislocation bracket 341, a dislocation cylinder 342, a dislocation joint 343, a dislocation slide rail 344, a dislocation slide block 345, a dislocation slide plate 346 and a dislocation plate 347, the dislocation bracket 341 is fixed on the workbench 12, the dislocation cylinder 342 is fixed on the dislocation bracket 341, the dislocation joint 343 is fixedly connected with a telescopic rod of the dislocation cylinder 342, the dislocation slide rail 344 is fixed on the dislocation bracket 341, the dislocation slide block 345 is in sliding connection with the dislocation slide rail 344, the dislocation slide plate 346 is fixed on the dislocation slide block 345, the dislocation slide plate 346 is fixedly connected with the dislocation joint 343, the dislocation plate 347 is fixed on the dislocation slide plate 346, and a T-shaped rod placing groove is arranged on the dislocation plate 347. T type pole transport mechanism 35 is equipped with T type pole transport support 351, horizontal slip table cylinder 352, perpendicular slip table cylinder 353, T type pole is got and is put cylinder 354 and T type pole is got and put clamping jaw 355, T type pole transport support 351 is fixed on the workstation 12, horizontal slip table cylinder 352 is fixed on the T type pole transport support 351, perpendicular slip table cylinder 353 is fixed on the horizontal slip table cylinder 352, T type pole is got and is put cylinder 354 and is fixed on perpendicular slip table cylinder 353 through the mounting panel, two T type pole is got and is put clamping jaw 355 is established T type pole is got on the gassing jar 354. The T-shaped rod feeding procedure comprises the following steps: the T-shaped rod is placed on the jig fixed on the turntable through the T-shaped rod feeding device, the vibrating plate is fixed on the vibrating plate support, the T-shaped rods are orderly conveyed through the vibrating plate, the T-shaped rods are conveyed to the designated position below the T-shaped rod conveying mechanism through the cooperation of the direct vibrator and the dislocation mechanism, and the T-shaped rods are placed on the jig through the T-shaped rod conveying mechanism.
T type pole pay-off process is got through T type pole transport mechanism with T type pole and is put the clamping jaw through T type pole transport mechanism on with T type pole appearance assorted T type pole and get and put T type pole, gets the pneumatic cylinder through T type pole and gets and put clamping jaw open and shut, gets the lift of putting the clamping jaw through perpendicular slip table cylinder control T type pole, gets the horizontal migration of putting the clamping jaw through horizontal slip table cylinder control T type pole.
The lower gasket feeding device 4 is provided with a gasket feeding mechanism 41, a gasket carrying mechanism 42 and a gasket detection and elimination mechanism 43, wherein the gasket feeding mechanism 41 is fixed on the workbench 12, the gasket carrying mechanism 42 is arranged above and behind the gasket feeding mechanism 41, the gasket carrying mechanism 42 is fixed on the workbench 12, the gasket detection and elimination mechanism 43 is arranged on the left side of the gasket feeding mechanism 41, and the gasket detection and elimination mechanism 43 is fixed on the workbench 12.
The gasket feeding mechanism 41 is provided with a gasket feeding assembly 411, a gasket sliding table cylinder 412, a gasket stop block 413, a gasket placing sleeve 414, a gasket guide rod 415 and a gasket clamping assembly 416, wherein the gasket feeding assembly 411 is fixed on the workbench 12, the gasket stop block 413 is fixed on a sliding block of the gasket sliding table cylinder 412, two gasket placing sleeves 414 storing gaskets inside are arranged on the gasket feeding assembly 411 side by side, the gasket guide rod 415 penetrates through the gaskets placed in the gasket placing sleeves 414, and the gasket clamping assembly 416 is fixed on the gasket feeding assembly 411. The gasket handling mechanism 42 is provided with a gasket handling support 421, a gasket handling motor 422, a gasket handling screw rod 423, a gasket handling screw rod nut 424, gasket handling sliding rails 425, gasket handling sliding blocks 426, gasket handling sliding blocks 427 and gasket handling sliding block cylinders 428, the gasket handling support 421 is fixed on the workbench 12, the gasket handling motor 422 is fixed on the gasket handling support 421 through a mounting plate, the gasket handling screw rod 423 is connected with the gasket handling motor 422 through a coupling, the gasket handling screw rod nut 424 and the gasket handling screw rod 423 are in threaded connection with two gasket handling sliding rails 425 to be fixed on the gasket handling support 421 in parallel, two gasket handling sliding blocks 426 are respectively in sliding connection with two gasket handling sliding rails 425, the gasket handling sliding blocks 427 are fixed on the two gasket handling sliding blocks 426, the gasket handling sliding block cylinders 428 are fixed on the gasket handling sliding blocks 427, and the gasket adsorbing assembly 429 is fixed on the gasket handling sliding blocks 428 through a mounting sliding block. The gasket detection and elimination mechanism 43 is provided with a gasket detection bracket 431, a gasket detection sensor 432, a gasket elimination trough 433 and a gasket elimination bin 434, the gasket detection bracket 431 is fixed on the workbench 12, the gasket detection sensor 432 is fixed on the gasket detection bracket 431, the gasket elimination trough 433 is fixed on the workbench 12, an upper inlet of the gasket elimination trough 433 is arranged below the gasket adsorption component 429, a lower outlet of the gasket elimination trough 433 is arranged above the gasket elimination bin 434, and the gasket elimination bin 434 is arranged below the gasket elimination trough 433.
The gasket feeding assembly 411 is provided with a gasket feeding bracket 4111, a gasket feeding cylinder 4112, a gasket feeding chute 4113 and a gasket feeding slide block 4114, wherein the gasket feeding bracket 4111 is fixed on the workbench 12, the gasket feeding cylinder 4112 is fixed on the gasket feeding bracket 4111, the gasket feeding chute 4113 is fixed on the gasket feeding bracket 4111, the gasket feeding slide block 4114 is in sliding connection with the gasket feeding chute 4113, and the gasket feeding slide block 4114 is fixedly connected with the tail end of a telescopic rod of the gasket feeding cylinder 4112. The gasket clamping assembly 416 is provided with a first gasket clamping cylinder 4161, a second gasket clamping cylinder 4162, a first gasket push rod 4163, a second gasket push rod 4164, a first gasket push rod 4165 and a second gasket push rod 4166, wherein the first gasket clamping cylinder 4161 is fixed on the gasket feeding assembly 411 through a mounting plate, the second gasket clamping cylinder 4162 is fixed on the gasket feeding assembly 411 through a mounting plate, the first gasket push rod 4163 is fixedly connected with a telescopic rod of the first gasket clamping cylinder 4161, the second gasket push rod 4164 is fixedly connected with a telescopic rod of the second gasket clamping cylinder 4162, the first gasket push rod 4165 is arranged on the same level with the first gasket push rod 4163, the first gasket push rod 4165 is arranged in the gasket placing sleeve 414, when the gasket placing sleeve is pressed by the pressure from the first gasket push rod 4163, the gasket in the gasket placing sleeve 414 is pressed, the gasket placing sleeve cannot easily fall down, the second gasket push rod 4166 is arranged on the same level with the second gasket placing sleeve 414, and the other gasket placing sleeve is arranged on the same level with the second gasket push rod 4164. The pad adsorption assembly 429 is provided with a pad adsorption mounting plate 4291, a first pad adsorption head 4292 and a second pad adsorption head 4293, the pad adsorption mounting plate 4291 is fixed on the pad carrying sliding table cylinder 428, and the first pad adsorption head 4292 and the second pad adsorption head 4293 are fixed on the pad adsorption mounting plate 4291 side by side.
The lower gasket feeding procedure comprises the following steps: the lower gasket is placed on the jig through the lower gasket feeding device, so that the lower gasket is sleeved on the T-shaped rod, the gasket is conveyed through the gasket feeding mechanism, and the gasket is conveyed to the jig from the gasket conveying mechanism through the gasket conveying mechanism.
The lower gasket feeding procedure conveys gaskets through the gasket feeding mechanism, the gasket feeding mechanism provides driving force through the gasket feeding assembly, gaskets for assembly are placed through the gasket placement sleeve, the gaskets are not turned over when falling in the gasket placement sleeve through the gasket guide rods, the gaskets in the gasket placement sleeve are clamped through the gasket clamping assembly, the lowermost gaskets cannot be pushed out simultaneously when being pushed out, only one point of each pushed-out gasket is guaranteed through the gasket stop, and the gasket stop is controlled to move through the material blocking sliding table cylinder.
The lower gasket feeding procedure carries the gasket from the gasket conveying mechanism to the jig through the gasket conveying mechanism, the gasket is taken and put through the gasket adsorption component, the gasket adsorption component is controlled to lift through the gasket conveying sliding table cylinder, the gasket conveying screw rod is driven to rotate through the gasket conveying motor, and the gasket conveying sliding plate is driven to further drive the gasket adsorption component to horizontally move.
The gear feeding device 5 is provided with a gear feeding mechanism 51, a gear carrying mechanism 52 and a gear detecting and removing mechanism 53, wherein the gear feeding mechanism 51 is fixed on the workbench 12 through a mounting bracket, and the gear carrying mechanism 52 is fixed on the removing mechanism 43 and is fixed on the workbench 12. The gear conveying mechanism 52 is arranged above the gear feeding mechanism 51, the gear detecting and removing mechanism 53 is fixed on the workbench 12, the gear detecting and removing mechanism 53 is arranged on the right side of the gear feeding mechanism 51, and the gear detecting and removing mechanism 53 is arranged below the gear conveying mechanism 52.
The gear feeding mechanism 51 is provided with a gear feeding bracket 511, a feeding lifting assembly 512 and a feeding rotating assembly 513, the gear feeding bracket 511 is fixed on the workbench 12, the feeding lifting assembly 512 is fixed on the gear feeding bracket 511, the feeding rotating assembly 513 is fixed on the gear feeding bracket 511, and the feeding rotating assembly 513 cooperates with the feeding lifting assembly 512 to take out gears orderly. The gear handling mechanism 52 is provided with a gear handling support 521, a gear handling motor 522, a gear handling screw rod 523, a gear handling screw rod nut 524, a gear handling slide rail 525, a gear handling slide block 526, a gear handling slide plate 527 and a gear handling slide table cylinder 528, wherein the gear handling support 521 is fixed on the workbench 12, the gear handling motor 522 is fixed on the gear handling support 521 through a mounting plate, the gear handling screw rod 523 is connected with the gear handling motor 522 through a coupling, the gear handling screw rod nut 524 is in threaded connection with the gear handling screw rod 523, two gear handling slide rails 525 are fixed on the gear handling support 521, two gear handling slide blocks 526 are respectively in sliding connection with the gear handling slide rails 525, the gear handling slide table cylinder 528 is fixed on the gear handling slide plate 527, and the gear taking and placing component 529 is fixed on the gear handling slide table cylinder 528. The gear detection rejection mechanism 53 is provided with a gear detection support 531, a gear detection camera 532, a gear overturning assembly 533, a gear rejection trough 534 and a gear rejection bin 535, wherein the gear detection support 531 is fixed on the workbench 12, the gear detection support 531 is arranged behind the gear overturning assembly 533, the gear detection camera 532 is fixed on the gear detection support 531, the gear overturning assembly 533 is fixed on the workbench 12, the gear overturning assembly 533 is arranged below the gear carrying mechanism 52, the gear rejection trough 534 is fixed on the workbench 12, the upper inlet of the gear rejection trough 534 is arranged below the gear carrying mechanism 52, and the gear rejection bin 535 is arranged below the lower outlet of the gear rejection trough 534.
The feeding lifting assembly 512 is provided with a feeding lifting motor 5121, a feeding lifting coupling 5122, a feeding lifting screw 5123, a lifting screw nut 5124, a feeding lifting slide 5125, a feeding lifting slide 5126, a feeding lifting slide 5127 and a feeding sliding table cylinder 5128, wherein the feeding lifting motor 5121 is fixed on the gear feeding bracket 511 through a mounting plate, the lower end of the feeding lifting coupling 5122 is fixedly connected with a rotating shaft of the feeding lifting motor 5121, the upper end of the feeding lifting coupling 5122 is fixedly connected with the feeding lifting screw 5123, the lifting screw nut 5124 is in threaded connection with the feeding lifting screw 5123, the two feeding lifting slide 5125 are fixed on the gear feeding bracket 511 through the mounting plate, the feeding lifting slide 5126 is in sliding connection with the feeding lifting slide 5125, the feeding lifting slide 5127 is fixed on the lifting screw nut 5124 and the feeding lifting slide 5126, the feeding sliding cylinder 5128 is fixed on the feeding lifting slide 5127, and the feeding lifting block 5129 is arranged on the feeding sliding table cylinder 5128. The feeding rotary assembly 513 is provided with a feeding servo motor 5131, a feeding rotary mounting block 5132, a feeding rotary mounting plate 5133, feeding positioning pins 5134 and feeding gear guide columns 5135, the feeding servo motor 5131 is fixed at the bottom of the gear feeding bracket 511 through a mounting plate, the feeding rotary mounting block 5132 is sleeved and fixed on the rotary shaft of the feeding servo motor 5131, the feeding rotary mounting plate 5133 is fixed on the feeding rotary mounting block 5132 through two feeding positioning pins 5134, and a plurality of feeding gear guide columns 5135 sleeved and provided with gears are uniformly fixed on the periphery of the feeding rotary mounting plate 5133. The gear is got and is put subassembly 529 and is equipped with get and put mounting panel 5291, gear are got and are put the air cylinder 5292, gear are got and put clamping jaw 5293, are got and put the air cylinder 5294, are got and put the depression bar 5295, are got and put side positioning cylinder 5296, are got and put side positioning slide way 5297 and are got and put side positioning slide block 5298, it fixes to get and put mounting panel 5291, two gears are got and are put clamping jaw 5293 and are established the gear is got and is got air cylinder 5292 bottom, get and put the air cylinder 5294 and fix get and put on mounting panel 5291, get and put the depression bar 5295 with get and put the lower extreme fixed link of the telescopic link of air cylinder 5294, it is fixed through the mounting panel on the gear transport slide 527 to get and put side positioning slide way 5297 and be established get and put side positioning cylinder 5296 below, get and put side positioning slide way 5290 sliding connection, get and put side positioning slide way 5297 sliding connection, it links to get and put side positioning slide way 5296 and take and put side positioning slide way 5290. The gear overturning assembly 533 is provided with a gear overturning bracket 5331, a gear overturning cylinder 5332, a rotary gear seat 5333, a rotary gear 5334, a rack push rod 5335, a gear placing block 5336, a gear side positioning block 5337 and a gear side movable block 5338, wherein the gear overturning bracket 5331 is fixed on the workbench 12, the gear overturning cylinder 5332 is fixed on the gear overturning bracket 5331, the rotary gear seat 5333 is fixed on the gear overturning bracket 5331, the rotary gear 5334 is fixed on the rotary gear seat 5333 through two bearings, the rack push rod 5335 is in toothed connection with the rotary gear 5334, one end of the rack push rod 5335 is fixedly connected with the tail end of a telescopic rod of the gear overturning cylinder 5332, the gear placing block 5336 is fixedly connected with the rotary gear 5334, a gear placing groove for placing gears is formed in the gear placing block 5336, the gear side positioning block 5338 is fixedly arranged on the gear placing block 5336, the gear side movable block 5338 is fixedly connected with the gear placing block 5336 through two sliding blocks 5338, and a sliding block 5338 is arranged on the side of the gear positioning block 5338, and the sliding block is movably arranged on the sliding block 5338. The gear feeding procedure comprises the following steps: the gear feeding device is used for placing the gear on the jig, the gear is sleeved on the T-shaped rod and is located above the lower gasket, the gear to be assembled is conveyed through the gear feeding mechanism, and the gear is conveyed onto the jig from the conveying mechanism through the gear conveying mechanism.
The gear feeding procedure realizes the feeding of gears through the cooperation of a feeding lifting assembly and a feeding rotating assembly, a gear to be assembled is placed through a plurality of feeding gear guide posts, a plurality of guide post feeding gear guide posts are fixed through a feeding rotating mounting plate, the feeding rotating mounting plate is sequentially rotated through a feeding servo motor, a gear sleeved on the feeding gear guide post is pushed up to the lower part of a gear carrying mechanism through a feeding push-up block, the feeding push-up block moves in the horizontal direction through a feeding sliding table cylinder, a feeding lifting slide plate drives the feeding push-up block to lift, the feeding lifting slide plate is fixed on a feeding lifting slide block, the feeding lifting slide block is fixed on a lifting screw nut, the lifting screw nut is in threaded connection with a feeding lifting screw, and the feeding lifting screw nut is driven to rotate through a feeding lifting motor so as to drive the lifting screw nut to move up and down.
The gear feeding procedure is characterized in that the gear to be assembled is conveyed onto the gear detection and rejection mechanism from the gear feeding mechanism through the gear carrying mechanism, the gear is taken and placed through the gear taking and placing component, the gear taking and placing component is controlled to move in the vertical direction through the gear carrying sliding table cylinder, and the gear taking and placing component is controlled to move in the horizontal direction through the gear carrying motor.
The gear feeding process comprises the steps of detecting gears to be assembled through a gear detection and elimination mechanism, eliminating unqualified gears, overturning the gears from a horizontal direction to a vertical direction through a gear overturning assembly, detecting the gears through a gear detection camera, conveying the unqualified gears to the upper part of a feed inlet of a gear elimination trough through a gear conveying mechanism, falling into a gear elimination bin through the gear elimination trough, and conveying the qualified gears to a jig through the gear conveying mechanism to assemble the qualified gears with a T-shaped rod.
The gear overturning assembly provides driving force through the gear overturning cylinder, the gear overturning cylinder drives the rack push rod to move in the horizontal direction, so that the rack push rod is driven to rotate in a toothed manner, the gear placing block fixed on the rotating gear rotates 90 degrees along with the rotating gear, the gear fixed on the gear placing block is located right in front of the gear detection camera, and the gear detection camera is convenient to detect the gear.
The upper gasket feeding procedure comprises the following steps: the upper gasket is placed on the jig through the upper gasket feeding device, so that the upper gasket is sleeved on the T-shaped rod and is positioned above the gear, and the upper gasket feeding device is consistent with the lower gasket feeding device in structure.
The blanking device 7 is provided with a blanking manipulator 71 and a linear plate conveyor 72, the blanking manipulator 71 is fixed on the workbench 12, the linear plate conveyor 72 is fixed on the workbench 12, and the linear plate conveyor 72 is arranged below the blanking manipulator 71.
The blanking manipulator 71 is provided with a blanking carrying support 711, a blanking horizontal sliding table cylinder 712, a blanking vertical sliding table cylinder 713, a blanking taking and placing cylinder 714 and a blanking taking and placing clamping jaw 715, the blanking carrying support 711 is fixed on the workbench 12, the blanking horizontal sliding table cylinder 712 is fixed on the blanking carrying support 711, the blanking vertical sliding table cylinder 713 is fixed on the blanking horizontal sliding table cylinder 712 through a mounting plate, the blanking taking and placing cylinder 714 is fixed on the blanking vertical sliding table cylinder 713, and the two blanking taking and placing clamping jaws 715 are fixed on the blanking taking and placing cylinder 714. The linear plate conveyor 72 is provided with a frame component 721, a front end component 722, a tail end component 723, a sprocket link plate component 724, a motor flange 725, a driving motor 726 and a positioning cylinder component 727, wherein the frame component 721 is fixed on the workbench 12 through bolts, the front end component 722 is fixed at the front end of the frame component 721, the tail end component 723 is fixed at the tail end of the frame component 721, the front end of the sprocket link plate component 724 is connected with the front end component 722, the tail end of the sprocket link plate component 724 is connected with the tail end component 723, the driving motor 726 is fixed on the frame component 721 through the motor flange 725, a rotating shaft of the driving motor 726 is fixedly connected with a driving shaft of the sprocket link plate component 724 through a coupler, the positioning cylinder component 727 is fixed on the frame component 721 through a mounting plate, and the positioning cylinder component 727 is arranged above the front end component 722. The following steps: and conveying the assembled T-shaped rod, gear and gasket assembly to a later process by a blanking device.
And the blanking procedure carries the T-shaped rod, the gear and the gasket assembly from the jig to the straight chain plate conveyor through the blanking manipulator, and then the assembly is conveyed out by the straight chain plate conveyor.
Compared with the prior art, the automatic feeding device has the beneficial effects that by adopting the scheme, the automatic feeding device is automatically assembled by adopting the matching of the indexing rotation process and other processes, so that the labor is saved, the assembling process is shortened, the time is saved, and the assembling efficiency is improved.
The above-described features are continuously combined with each other to form various embodiments not listed above, and are regarded as the scope of the present invention described in the specification; and, it will be apparent to those skilled in the art from this disclosure that modifications and variations can be made without departing from the scope of the invention defined in the appended claims.

Claims (5)

1. A full-automatic assembly production method of gear needle rollers is characterized by comprising the following steps: the method comprises an indexing rotation process, a T-shaped rod feeding process, a lower gasket feeding process, a gear feeding process, an upper gasket feeding process and a blanking process;
the indexing rotation procedure: the indexing rotating device is used for enabling the turntable to sequentially rotate anticlockwise, six jigs for placing the T-shaped rods, the gaskets and the gears are uniformly fixed on the turntable, the turntable is fixed on the indexing disc, the indexing disc is driven by a speed reducer, the speed reducer is driven by a motor, and the motor is controlled by the control device;
The T-shaped rod feeding procedure comprises the following steps: the T-shaped rod is placed on a jig fixed on the turntable through a T-shaped rod feeding device, the vibrating plate is fixed on a vibrating plate support, the T-shaped rods are orderly conveyed through the vibrating plate, the T-shaped rods are conveyed to a designated position below a T-shaped rod conveying mechanism through the cooperation of a direct vibrator and a dislocation mechanism, and the T-shaped rods are placed on the jig through the T-shaped rod conveying mechanism;
the lower gasket feeding procedure comprises the following steps: placing a lower gasket on the jig through a lower gasket feeding device, sleeving the lower gasket on the T-shaped rod, conveying the gasket through a gasket feeding mechanism, and conveying the gasket from the gasket conveying mechanism to the jig through a gasket conveying mechanism;
the gear feeding procedure comprises the following steps: the gear feeding device is used for placing the gear on the jig, so that the gear is sleeved on the T-shaped rod and positioned above the lower gasket, the gear to be assembled is conveyed through the gear feeding mechanism, and the gear is conveyed to the jig from the conveying mechanism through the gear conveying mechanism;
the upper gasket feeding procedure comprises the following steps: the upper gasket is placed on the jig through the upper gasket feeding device, so that the upper gasket is sleeved on the T-shaped rod and positioned above the gear, and the upper gasket feeding device is consistent with the lower gasket feeding device in structure;
the following steps: conveying the assembled T-shaped rod, gear and gasket assembly to a later process by a blanking device;
The gear feeding process realizes the feeding of gears through the cooperation of a feeding lifting assembly and a feeding rotating assembly, a gear to be assembled is placed by a plurality of feeding gear guide posts, a plurality of guide post feeding gear guide posts are fixed by a feeding rotating mounting plate, the feeding rotating mounting plate is sequentially rotated by a feeding servo motor, the gear sleeved on the feeding gear guide post is pushed up to the lower part of a gear carrying mechanism by a feeding push-up block, the feeding push-up block moves in the horizontal direction by a feeding sliding table cylinder, the feeding push-up block is driven to lift by a feeding lifting sliding plate, the feeding lifting sliding plate is fixed on a feeding lifting sliding block, the feeding lifting sliding block is fixed on a lifting screw nut, the lifting screw nut is in threaded connection with a feeding lifting screw, and the feeding lifting screw nut is driven to rotate by a feeding lifting motor so as to drive the lifting screw nut to move up and down;
the gear feeding procedure is characterized in that gears to be assembled are fed onto the gear detection and rejection mechanism from the gear feeding mechanism through the gear carrying mechanism, the gears are taken and placed through the gear taking and placing component, the gear taking and placing component is controlled to move in the vertical direction through a gear carrying sliding table cylinder, and the gear taking and placing component is controlled to move in the horizontal direction through a gear carrying motor;
The gear feeding process comprises the steps of detecting gears to be assembled through a gear detection and elimination mechanism, eliminating unqualified gears, overturning the gears from a horizontal direction to a vertical direction through a gear overturning assembly, detecting the gears through a gear detection camera, conveying the unqualified gears to the position above a feed inlet of a gear elimination trough through a gear conveying mechanism, falling into a gear elimination bin through the gear elimination trough, conveying the qualified gears to a jig through the gear conveying mechanism, and assembling the qualified gears with a T-shaped rod;
the gear overturning assembly provides driving force through the gear overturning cylinder, the gear overturning cylinder drives the rack push rod to move in the horizontal direction, so that the rack push rod is driven to rotate in a toothed manner, the gear placing block fixed on the rotating gear rotates 90 degrees along with the rotating gear, the gear fixed on the gear placing block is located right in front of the gear detection camera, and the gear detection camera is convenient to detect the gear.
2. The full-automatic assembly production method of the gear needle roller according to claim 1, wherein the method comprises the following steps: t type pole pay-off process is got through T type pole transport mechanism with T type pole and is put the clamping jaw through T type pole transport mechanism on with T type pole appearance assorted T type pole and get and put T type pole, gets the pneumatic cylinder through T type pole and gets and put clamping jaw open and shut, gets the lift of putting the clamping jaw through perpendicular slip table cylinder control T type pole, gets the horizontal migration of putting the clamping jaw through horizontal slip table cylinder control T type pole.
3. The full-automatic assembly production method of the gear needle roller according to claim 2, wherein the method comprises the following steps: the lower gasket feeding procedure conveys gaskets through the gasket feeding mechanism, the gasket feeding mechanism provides driving force through the gasket feeding assembly, gaskets for assembly are placed through the gasket placement sleeve, the gaskets are not turned over when falling in the gasket placement sleeve through the gasket guide rods, the gaskets in the gasket placement sleeve are clamped through the gasket clamping assembly, the lowermost gaskets cannot be pushed out simultaneously when being pushed out, only one point of each pushed-out gasket is guaranteed through the gasket stop, and the gasket stop is controlled to move through the material blocking sliding table cylinder.
4. The full-automatic assembly production method of the gear needle roller according to claim 3, wherein the method comprises the following steps: the lower gasket feeding procedure carries the gasket from the gasket conveying mechanism to the jig through the gasket conveying mechanism, the gasket is taken and put through the gasket adsorption component, the gasket adsorption component is controlled to lift through the gasket conveying sliding table cylinder, the gasket conveying screw rod is driven to rotate through the gasket conveying motor, and the gasket conveying sliding plate is driven to further drive the gasket adsorption component to horizontally move.
5. The full-automatic assembly production method of the gear needle roller according to claim 4, wherein the method comprises the following steps: and the blanking procedure carries the T-shaped rod, the gear and the gasket assembly from the jig to the straight chain plate conveyor through the blanking manipulator, and then the assembly is conveyed out by the straight chain plate conveyor.
CN201811171770.7A 2018-10-09 2018-10-09 Full-automatic assembling production method for gear needle roller Active CN109048268B (en)

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CN112025284A (en) * 2020-09-08 2020-12-04 张学伟 Automatic assembly equipment of coupler for agricultural machinery
CN112475837B (en) * 2020-11-18 2022-03-15 博众精工科技股份有限公司 Fastening structure of jig
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CN112589433B (en) * 2020-12-02 2022-03-18 杭州徐睿机械有限公司 Automatic gear and rack assembling mechanism and operation method thereof
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