CN103240590A - Automatic assembling machine for planet wheel rolling needles - Google Patents
Automatic assembling machine for planet wheel rolling needles Download PDFInfo
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- CN103240590A CN103240590A CN 201210028343 CN201210028343A CN103240590A CN 103240590 A CN103240590 A CN 103240590A CN 201210028343 CN201210028343 CN 201210028343 CN 201210028343 A CN201210028343 A CN 201210028343A CN 103240590 A CN103240590 A CN 103240590A
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- needle roller
- planetary gear
- feeder
- cylinder
- blanking
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Abstract
An automatic assembling machine for planet wheel rolling needles is formed by base supporting corners, a bed body, a rotary working disc and a finished product discharging groove. The automatic assembling machine is characterized in that the rotary working disc is a six-station wheel disc formed by a planet wheel feeding device, a central spindle feeding device, a rolling needle feeding device and an assembling device. The rolling needle feeding device is formed by a rolling needle storage bin, a liquid needle feeding machine, a trough, a rolling needle discharging vibrator and a rolling needle quantity sensor. The liquid needle feeding machine is arranged below the storage bin and connected with the rolling needle discharging vibrator through a material sliding trough, and the rolling needle quantity sensor for detecting the quantity of the rolling needles is arranged at the position of the discharging vibrator. The automatic assembling machine has the advantages of operating automatically, saving labor resource and improving efficiency. All working units of the automatic assembling machine are controlled through a programmable logic controller (PLC), the rolling needles are assembled according to product sizes and the quantity of the rolling needles, and neglected feeding of the rolling needles can be effectively prevented. During needle assembling, grease coating is not required, and cost is reduced. Compressed air is used as motive power, harmful gas or waste is not generated, and the assembling machine is environmentally friendly.
Description
Technical field
The present invention relates to a kind of planetary gear needle roller automatic assembling machine.
Background technology
The planetary gear transmission mechanism is used for various mechanical gear boxes, can realize reverse gear or deceleration purpose.Because planetary gear need be filled needle roller between axle and gear, present domestic most manual modes of filling that adopt at first are coated with one deck lubricating grease at the planetary gear inwall, again needle roller are adhered to inner ring gear in order.Manual mode needs a large amount of human resources, so labour intensity is big, inefficiency, and the easier neglected loading needle roller phenomenon that occurs is wasted lubricating grease simultaneously, has increased the filling cost greatly.
Summary of the invention
In order to solve the deficiencies in the prior art, alleviate labor strength, improve efficiency of assembling, avoid the neglected loading phenomenon to take place, reduce manufacturing cost, the present invention adopts following technical scheme to realize appealing purpose:
A kind of planetary gear needle roller automatic assembling machine, prop up the angle by base, lathe bed, the rotary work dish, the finished product blanking groove constitutes, it is characterized in that described rotary work dish is by the planetary gear feeding device, the mandrel feeding device, the needle roller feeding device, assembling device constitutes one or six station wheel discs, the needle roller feeding device is by the needle roller storage bin, liquid pin feeder, hopper, needle roller blanking vibrator, the needle roller amount sensor constitutes, storage bin side is provided with liquid pin feeder, liquid pin feeder links to each other with the needle roller blanking vibrator that is arranged on the below by a lubricating substance groove, and blanking vibrator place is provided with detects the needle roller amount sensor.
Each station place of described six station wheel discs is provided with a locating shaft, locating shaft is fixed on the wheel disc by a planetary gear pivot flange, flange and and locating shaft between be provided with positioning sleeve, positioning sleeve props up tube by positioning sleeve and is fixed on the wheel disc, positioning sleeve props up that tube is peripheral to be surrounded by a sheath.
Described rotary work dish lower position is provided with Working table driving device, drive unit is made of drive motors, transmission device, be provided with a backing plate between Working table driving device and the lathe bed, be provided with a cylinder with the pin-packaging device corresponding position on the backing plate, have a push rod and the locating shaft that is in this position to be in contact with one another on the cylinder.
Described planetary gear feeding device is by a holder, the planetary gear feeder, planetary gear feeding backing plate, planetary gear charging cylinder, charging cylinder backing plate, gripper shoe, postive stop baffle constitutes, holder is provided with a planetary gear feeder, planetary gear feeder exit is provided with delegation's star feed backing plate, the feeding backing plate is provided with two planetary gear charging cylinders, charging cylinder A is fixed on parallel place with charging aperture by a charging cylinder backing plate, the cylinder backing plate is arranged with a gripper shoe, separate by postive stop baffle A between charging aperture and the charging cylinder A, be provided with the direction postive stop baffle B parallel with the outlet of planetary gear feeder between charging cylinder A and the rotary work dish, rotary work dish and charging aperture one side are provided with charging cylinder B, charging cylinder B is fixed on the planetary gear feeding plate and is vertical angle with charging aperture, is separated by a postive stop baffle C between cylinder B and the rotary work dish.
Described mandrel feeding device moves down slide unit, blanking cylinder, finished product blanking groove by mandrel feeder bearing, feeder, mandrel material road, mandrel assembly system, locating shaft and constitutes, bearing is provided with a feeder, feeder is provided with mandrel material road, exit, mandrel material road is provided with the mandrel assembly system, mandrel assembly system place is provided with locating shaft and moves down slide unit, slide unit one end termination is provided with blanking cylinder A, blanking cylinder one side is provided with the groove that connects material, groove one end that connects material is provided with blanking cylinder B, and the groove other end finished product blanking groove that connects material is connected.
Described needle roller feeding device is made of needle roller storage bin, liquid pin feeder, lubricating substance groove, needle roller blanking vibrator, needle roller amount sensor, the storage bin below is provided with liquid pin feeder, liquid pin feeder links to each other with the needle roller blanking vibrator that is arranged on the below by a lubricating substance groove, and blanking vibrator place is provided with detects the needle roller amount sensor.
Described assembling device is made of spacer ring feeder, blanking groove, spacer ring assembly system, and the spacer ring feeder is fixed on body upper, is connected with the spacer ring assembly system by a spacer ring blanking groove.
Described planetary gear feeding device top is provided with an Electric Appliance Cabinet and a Pneumatic controlled box.Needle roller feeding device external engine body is provided with a control panel case, and panel bin is provided with power switch, control touch-screen and scram button.
Beneficial effect: this machine is fully automatic operation, saves human resources, raises the efficiency.Each working cell of the present invention is controlled by PLC, adorns pin according to product size and needle roller quantity difference, can effectively prevent the neglected loading needle roller.Do not need fat liquoring during the dress pin, reduce cost.The present invention is power with compressed air, does not produce pernicious gas and refuse, environmental protection.
Description of drawings
Fig. 1 is body main structure schematic diagram.
Fig. 2 is mandrel feeding device structural representation.
Fig. 3 is six station wheel disc generalized sections.
Among the figure: 1 ditch, 2 lathe beds, 3 cylinders, 4 push rods, 5 table drive systems, 6 switch base plates, 7 sheaths, 8 positioning sleeves prop up tube, 9 positioning sleeves, 10 planetary gear pivot flanges, 11 rotary work dishes, 12 movable axle center, 13 pointer assembling machine structures, 14 scram buttons, 15 power switches, 16 touch-screens, 17 control panel casees, 18 needle roller storage bins, 19 pin liquid feeders, 20 Electric Appliance Cabinets, Pneumatic controlled box, 21 cylinders, 22 planetary gear feeders, 23 blanking vibrators, 24 lubricating substance grooves, 25 mandrel feeders, 26 control cabinet rocking arms, 27 mandrel feeder bearings, 28 spacer ring feeders, 29 spacer ring assembly systems, 30 planetary gear charging cylinder A, 31 postive stop baffle A, 32 postive stop baffle C, 33 material loading cylinder backing plates, 34 postive stop baffles 3,35 planetary gear charging cylinders 2,36 geared feed backing plates, gripper shoe, 37 postive stop baffle B, 38 blanking cylinder B, 39 pinion stops, 40 blanking cylinder A, 41 locating shafts move down slide unit, 42 finished product blanking grooves, 44 mandrel assembly systems, 45 mandrel material roads.
The specific embodiment
In order to make technological means of the present invention, creation characteristic, to reach purpose and effect is easy to understand, below in conjunction with accompanying drawing and a specific embodiment the present invention is further elaborated.
A kind of planetary gear needle roller automatic assembling machine, prop up angle 1 by base, lathe bed 2, rotary work dish 11, finished product blanking groove 42 constitutes, rotary work dish 11 is by the planetary gear feeding device, the mandrel feeding device, the needle roller feeding device, assembling device constitutes a six-working position rotary runner dish 11, the needle roller feeding device is by needle roller storage bin 18, liquid pin feeder 19, lubricating substance groove 24, needle roller blanking vibrator 23, the needle roller amount sensor constitutes, storage bin 18 belows are provided with liquid pin feeder 19, liquid pin feeder 19 links to each other with the needle roller blanking vibrator 23 that is arranged on the below by a lubricating substance groove 24, and blanking vibrator 23 places are provided with detects the needle roller amount sensor.
Six station wheel discs, 11 each station place are provided with a locating shaft 12, locating shaft 12 is fixed on the wheel disc 11 by a planetary gear pivot flange 10, flange 10 and and locating shaft 12 between be provided with positioning sleeve 9, positioning sleeve 9 props up tube 8 by positioning sleeve and is fixed on the wheel disc 11, and positioning sleeve props up tube 8 peripheries and surrounded by a sheath 7.
Rotary work dish 11 lower positions are provided with Working table driving device 5, drive unit 5 is made of drive motors, transmission device, be provided with a backing plate 6 between Working table driving device 5 and the lathe bed 2, be provided with a cylinder 3 with pin-packaging device 13 corresponding positions on the backing plate 6, have a push rod 4 and the locating shaft that is in this position to be in contact with one another on the cylinder 3.
The planetary gear feeding device is by a holder, planetary gear feeder 22, planetary gear feeding backing plate and gripper shoe 36, planetary gear charging cylinder 21, charging cylinder backing plate 33, postive stop baffle 32 constitutes, holder is provided with a planetary gear feeder 22, planetary gear feeder 22 exits are provided with delegation's star feed backing plate 36, feeding backing plate 36 is provided with two planetary gear charging cylinders, charging cylinder 30 is fixed on parallel place with charging aperture by a charging cylinder backing plate 33, cylinder backing plate 33 is arranged with a gripper shoe, separate by postive stop baffle 31 between charging aperture and the charging cylinder 30, be provided with the direction postive stop baffle 37 parallel with 22 outlets of planetary gear feeder between charging cylinder 30 and the rotary work dish 11, rotary work dish 11 is provided with charging cylinder 35 with charging aperture one side, charging cylinder 35 is fixed on the planetary gear feeding backing plate 36 and is vertical angle with charging aperture, is separated by a postive stop baffle 32 between cylinder 35 and the rotary work dish 11.
The mandrel feeding device is by mandrel feeder bearing 27, feeder 25, mandrel material road 45, mandrel assembly system 44, locating shaft moves down slide unit 41, blanking cylinder 40, finished product blanking groove 42, pinion stop 39 constitutes, bearing 27 is provided with a feeder 25, feeder 25 is provided with mandrel material road 45,45 exits, mandrel material road are provided with mandrel assembly system 44, mandrel assembly system 44 places are provided with locating shaft and move down slide unit 41, slide unit 41 1 end terminations are provided with blanking cylinder 40, blanking cylinder 40 1 sides are provided with the groove that connects material, groove one end that connects material is provided with blanking cylinder 38, and the groove other end finished product blanking groove 42 that connects material is connected.Blanking groove one end links to each other with pinion stop 39.
The needle roller feeding device is made of needle roller storage bin 18, pin liquid feeder 19, lubricating substance groove 24, needle roller blanking vibrator 23, needle roller amount sensor, storage bin 18 belows are provided with pin liquid feeder 19, pin liquid feeder 19 links to each other with the needle roller blanking vibrator 23 that is arranged on the below by a lubricating substance groove 24, and blanking vibrator 23 places are provided with detects the needle roller amount sensor.
Assembling device is made of spacer ring feeder 28, blanking groove, spacer ring assembly system 29, and the spacer ring feeder is fixed on body upper, is connected with the spacer ring assembly system by a spacer ring blanking groove.
Planetary gear feeding device top is provided with an Electric Appliance Cabinet and a Pneumatic controlled box 20.Needle roller feeding device external engine body is provided with a control panel case 17, and panel bin 17 is provided with power switch 15, control touch-screen 16 and scram button 14.
The beneficial effect fruit: this machine is fully automatic operation, saves human resources, raises the efficiency.Each working cell of the present invention is controlled by PLC, adorns pin according to product size and needle roller quantity difference, can effectively prevent the neglected loading needle roller.Do not need fat liquoring during the dress pin, reduce cost.The present invention is power with compressed air, does not produce pernicious gas and refuse, environmental protection.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; the knowledge of describing in above-described embodiment and the specification illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various variations and protection, and these variations and change all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appended claim uncle and equivalent thereof.
Claims (8)
1. planetary gear needle roller automatic assembling machine, prop up the angle by base, lathe bed, the rotary work dish, the finished product blanking groove constitutes, it is characterized in that described rotary work dish is by the planetary gear feeding device, the mandrel feeding device, the needle roller feeding device, assembling device constitutes one or six station wheel discs, the needle roller feeding device is by the needle roller storage bin, liquid pin feeder, hopper, needle roller blanking vibrator, the needle roller amount sensor constitutes, the storage bin below is provided with liquid pin feeder, liquid pin feeder links to each other with the needle roller blanking vibrator that is arranged on the below by a lubricating substance groove, and blanking vibrator place is provided with detects the needle roller amount sensor.
2. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that each station place of described six station wheel discs is provided with a locating shaft, locating shaft is fixed on the wheel disc by a planetary gear pivot flange, flange and and locating shaft between be provided with positioning sleeve, positioning sleeve props up tube by positioning sleeve and is fixed on the wheel disc, and positioning sleeve props up the tube periphery and surrounded by a sheath.
3. planetary gear needle roller automatic assembling machine according to claim 2, it is characterized in that described rotary work dish lower position is provided with Working table driving device, drive unit is made of drive motors, transmission device, be provided with a backing plate between Working table driving device and the lathe bed, be provided with a cylinder with the pin-packaging device corresponding position on the backing plate, have a push rod and the locating shaft that is in this position to be in contact with one another on the cylinder.
4. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that the planetary gear feeding device is by a holder, the planetary gear feeder, planetary gear feeding backing plate, planetary gear charging cylinder, charging cylinder backing plate, gripper shoe, postive stop baffle constitutes, holder is provided with a planetary gear feeder, planetary gear feeder exit is provided with delegation's star feed backing plate, the feeding backing plate is provided with two planetary gear charging cylinders, charging cylinder A is fixed on parallel place with charging aperture by a charging cylinder backing plate, the cylinder backing plate is arranged with a gripper shoe, separate by postive stop baffle A between charging aperture and the charging cylinder A, be provided with the direction postive stop baffle B parallel with the outlet of planetary gear feeder between charging cylinder A and the rotary work dish, rotary work dish and charging aperture one side are provided with charging cylinder B, charging cylinder B is fixed on the planetary gear feeding plate and is vertical angle with charging aperture, is separated by a postive stop baffle C between cylinder B and the rotary work dish.
5. planetary gear mandrel automatic assembling machine according to claim 1, it is characterized in that described mandrel feeding device is by mandrel feeder bearing, feeder, mandrel material road, the mandrel assembly system, locating shaft moves down slide unit, the blanking cylinder, the finished product blanking groove constitutes, bearing is provided with a feeder, feeder is provided with mandrel material road, exit, mandrel material road is provided with the mandrel assembly system, mandrel assembly system place is provided with locating shaft and moves down slide unit, slide unit one end termination is provided with blanking cylinder A, blanking cylinder one side is provided with the groove that connects material, groove one end that connects material is provided with blanking cylinder B, and the groove other end finished product blanking groove that connects material is connected.
6. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that described needle roller feeding device is made of needle roller storage bin, pin liquid feeder, lubricating substance groove, needle roller blanking vibrator, needle roller amount sensor, the storage bin below is provided with pin liquid feeder, pin liquid feeder links to each other with the needle roller blanking vibrator that is arranged on the below by a lubricating substance groove, and blanking vibrator place is provided with detects the needle roller amount sensor.
7. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that assembling device is made of spacer ring feeder, blanking groove, spacer ring assembly system, the spacer ring feeder is fixed on body upper, is connected with the spacer ring assembly system by a spacer ring blanking groove.
8. planetary gear needle roller automatic assembling machine according to claim 1 is characterized in that described planetary gear feeding device top is provided with an Electric Appliance Cabinet and a Pneumatic controlled box.Needle roller feeding device external engine body is provided with a control panel case, and panel bin is provided with power switch, control touch-screen and scram button.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210028343.XA CN103240590B (en) | 2012-02-09 | 2012-02-09 | A kind of automatic assembling machine of needle roller of planet wheel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210028343.XA CN103240590B (en) | 2012-02-09 | 2012-02-09 | A kind of automatic assembling machine of needle roller of planet wheel |
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CN103240590A true CN103240590A (en) | 2013-08-14 |
CN103240590B CN103240590B (en) | 2017-01-04 |
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Application Number | Title | Priority Date | Filing Date |
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CN201210028343.XA Expired - Fee Related CN103240590B (en) | 2012-02-09 | 2012-02-09 | A kind of automatic assembling machine of needle roller of planet wheel |
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Cited By (8)
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CN104384903A (en) * | 2014-09-12 | 2015-03-04 | 昂华(上海)自动化工程股份有限公司 | Automatic assembly mechanism of rolling needles of gear for automobile differential |
CN104692087A (en) * | 2015-01-16 | 2015-06-10 | 袁宇承 | Discharging mechanism of pine needle machine |
CN105196534A (en) * | 2015-10-10 | 2015-12-30 | 江苏比微曼智能科技有限公司 | Pin locating device |
CN105945549A (en) * | 2016-06-15 | 2016-09-21 | 耐世特凌云驱动系统(芜湖)有限公司 | Mistake proofing device on CV snap ring tool machine |
CN109048268A (en) * | 2018-10-09 | 2018-12-21 | 深圳市鹏盈贸易有限公司 | A kind of gear needle roller automatically assembles production method |
CN109048339A (en) * | 2018-10-09 | 2018-12-21 | 深圳市阿尓法智慧科技有限公司 | A kind of gear needle roller automatically assembles equipment |
CN109968028A (en) * | 2019-04-30 | 2019-07-05 | 宁波共孚自动化装备有限公司 | A kind of planetary gear assembly machine |
CN115213679A (en) * | 2022-08-01 | 2022-10-21 | 浙江博恬洋机械有限公司 | Full-automatic assembling production line and process for three-ball pin |
Family Cites Families (6)
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CN201140333Y (en) * | 2008-01-18 | 2008-10-29 | 东风汽车有限公司 | Planet wheel needle roller assembling machine of wheel end speed reducer |
CN201565771U (en) * | 2009-10-21 | 2010-09-01 | 青特集团有限公司 | Device for assembling bridge wheel side planetary gear |
CN201592330U (en) * | 2009-12-24 | 2010-09-29 | 天津爱迪自动化科技有限公司 | Needle roller self-loading mechanism |
CN201946694U (en) * | 2010-11-04 | 2011-08-24 | 东莞市伟博电池科技有限公司 | Automation battery processing device |
CN202010886U (en) * | 2011-03-18 | 2011-10-19 | 荆州神电实业有限公司 | Automatic assembly machine of planet wheel needle roller |
CN202479790U (en) * | 2012-02-09 | 2012-10-10 | 无锡紫波机械设备有限公司 | Automatic assembling machine for rolling needles of planet wheel |
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2012
- 2012-02-09 CN CN201210028343.XA patent/CN103240590B/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104384903A (en) * | 2014-09-12 | 2015-03-04 | 昂华(上海)自动化工程股份有限公司 | Automatic assembly mechanism of rolling needles of gear for automobile differential |
CN104692087A (en) * | 2015-01-16 | 2015-06-10 | 袁宇承 | Discharging mechanism of pine needle machine |
CN105196534A (en) * | 2015-10-10 | 2015-12-30 | 江苏比微曼智能科技有限公司 | Pin locating device |
CN105945549A (en) * | 2016-06-15 | 2016-09-21 | 耐世特凌云驱动系统(芜湖)有限公司 | Mistake proofing device on CV snap ring tool machine |
CN109048268A (en) * | 2018-10-09 | 2018-12-21 | 深圳市鹏盈贸易有限公司 | A kind of gear needle roller automatically assembles production method |
CN109048339A (en) * | 2018-10-09 | 2018-12-21 | 深圳市阿尓法智慧科技有限公司 | A kind of gear needle roller automatically assembles equipment |
CN109048268B (en) * | 2018-10-09 | 2023-10-17 | 深圳市鹏盈贸易有限公司 | Full-automatic assembling production method for gear needle roller |
CN109968028A (en) * | 2019-04-30 | 2019-07-05 | 宁波共孚自动化装备有限公司 | A kind of planetary gear assembly machine |
CN109968028B (en) * | 2019-04-30 | 2024-01-23 | 宁波共孚自动化装备有限公司 | Planet wheel assembly machine |
CN115213679A (en) * | 2022-08-01 | 2022-10-21 | 浙江博恬洋机械有限公司 | Full-automatic assembling production line and process for three-ball pin |
CN115213679B (en) * | 2022-08-01 | 2024-02-02 | 浙江博恬洋机械有限公司 | Full-automatic assembly production line and process for three-ball pins |
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