CN201618853U

CN201618853U - Automatic feeding machine

Info

Publication number: CN201618853U
Application number: CN2009202890784U
Authority: CN
Inventors: 余登峰
Original assignee: WUHAN KYOWA SYNCHRONIZER RING CO Ltd
Current assignee: WUHAN KYOWA SYNCHRONIZER RING CO Ltd
Priority date: 2009-12-15
Filing date: 2009-12-15
Publication date: 2010-11-03
Anticipated expiration: 2019-12-15

Abstract

The utility model relates to an automatic feeding machine which comprises a manipulator (4) arranged on a main lathe (1) and a feeding tray machine (2) arranged on the main lathe (1), and has the advantages that after the full-automatic production of the whole machine, the product quality can be controlled, the reliability is very high, and the electric control fault interval is less than 20000h/time; during the processing, the machine has the advantages of no dust, no waste gas/waste water, no consumption of raw materials, low noise, no environment pollution, long service life of main parts, maintenance-free, simple structure and convenient repairing; and the production is fully automatic and the working efficiency is improved by 200 percent.

Description

Automatic charging machine

Technical field

The utility model relates to machinery manufacturing technology field, and a kind of specifically Precision Machining lathe TC200 goes up the automatic charging machine of secondary development.

Background technology

Precision Machining lathe TC200 has a wide range of applications in a lot of field of machining at present, the secondary development of doing at this advanced person's fine turning lathe, can both well solve on-the-spot practical application, mechanical manufacturing field at synchro converter ring, because present still comparatively traditional manual material-uploading style, solve the loading and unloading problem by automatic control, can save time on the very big degree, raise the efficiency.

The utility model content

The purpose of this utility model is the automatic feeder equipment of a kind of lathe TC200 of design special use, realizes automatic loading/unloading, and process is effectively controlled, and enhances productivity, and guarantees product quality.

The utility model automatic charging machine comprises: be contained in manipulator 4 and the feed pallet machine 2 that is placed on main lathe 1 side on the main lathe 1.

Main lathe 1 is a TC200 type lathe.

Feed pallet machine 2 comprises: body 19, be provided with swing pinion 21 and liftout carriage 22 in the body 19, and swing pinion 21 links to each other with motor, and the axle of swing pinion 21 links to each other with chassis 20.

Be evenly equipped with 8 adjustable chucks 23 on the

chassis

20,20 bottoms, chassis are provided with the 3rd cylinder 24, and three columns of adjustable chuck 23 link to each other with the 3rd cylinder 24.

Manipulator 4 comprises: horizontal movement device and vertical movement device, platform 6 lower ends that move both vertically of vertical movement device are provided with clip claw assembly 11.

Horizontal movement device comprises: AC servo motor 12 links to each other with first helical gear 9, and first helical gear 9 and horizontal rack 7 are meshed, and horizontal rack 7 is arranged on the horizontal movement platform 5.

Vertical movement device comprises: AC servo motor 12 links to each other with second helical gear 10, and second helical gear 10 and vertical tooth rack 8 are meshed, and vertical tooth rack 8 is arranged on the platform 6 that moves both vertically, and platform 6 lower ends that move both vertically are provided with clip claw assembly 11.

Clip claw assembly 11, comprise: first cylinder, 13, the first cylinders, 13 1 ends that are contained on the platform 6 that moves both vertically link to each other with rotating shaft 15, and rotating shaft 15 belows are provided with two second cylinders 14, second cylinder 14 links to each other with movable briquetting 16, and movable briquetting 16 is provided with sensor 17.

The electric-control system of main lathe 1 comprises: the automatically controlled PLC by Mitsubishi of main frame adds GOT and forms electric-control system system, can adjust parameter flexibly by man-machine interface, and setting completed, but the equipment fully automatic operation.

The automatically controlled of feed pallet machine 2 is made up of Mitsubishi PLC, relay, the HIM of Mitsubishi, A.C. contactor etc., but setting completed equipment fully automatic operation.Whole electric-control system equipment dependability height, the automatically controlled between-failures phase is lower than 20000 hours/time.

The utility model automatic charging machine is achieved in that

Feed pallet machine 2 realizes continuing feed (ring gear to be processed) by the liftout carriage 22 and the rotatable chassis 20 of air cylinder driven; what Fig. 5 showed is the basic motion process of the manipulator 4 of automatic charging machine of the present invention; it is as follows to press Fig. 5 detailed process; the ring gear completion of processing; lathe sends signal; manipulator 4 moves to assigned address; send a signal to lathe; the air cylinder driven shutter is opened; manipulator 4 moves downward to assigned address, changes horizontal movement, and sensor 17 is to assigned address; send signal; manipulator 4 stops, and the movable briquetting 16 on the jaw clamps the ring gear of completion of processing under the effect of second cylinder 14; back transmission signal finishes; manipulator 4 horizontal movements will be the completion of processing ring gear take off, changeing then moves both vertically rises to assigned address and in like manner loads onto ring gear to be processed, continues to rise to assigned address then; send signal, first cylinder, 13 driving jaws turn over and turn 90 degrees to level.Manipulator 4 commentaries on classics horizontal movements to assigned address, send signal, and manipulator 4 puts down the ring gear of completion of processing, sends signal, and manipulator 4 continues motion, load onto ring gear to be processed to assigned address by specific mode, after the wait machined into finishes, can continue circulation.

The advantage of the utility model automatic charging machine is: the control of clip claw assembly movement velocity accurately can reach 0.01mm/s, and the adjustable speed scope is up to 0-2000mm/s, and repetitive positioning accuracy can reach 0.02mm, and peak acceleration reaches 25g; Clamping positioning accuracy height, motion are fast, full electricity drives, simple in structure, reliability is high, non-maintaining; After the complete machine fully-automatic production, product quality is controlled, and reliability is very high, and the automatically controlled between-failures phase is lower than 20000 hours/time; The utility model does not have dust, no waste gas/waste water, no raw material loss, noise in process low, non-environmental-pollution; Main parts size long service life, non-maintaining, simple in structure, be convenient to the maintenance; Produce full-automation, operating efficiency improves 200%.

Description of drawings

Fig. 1 a, b are the structural representation of automatic charging machine.

Fig. 2 is the vertical view on the chassis of feed pallet machine.

Fig. 3 is the structural representation of manipulator.

Fig. 4 a is the structural representation of clip claw assembly;

Fig. 4 b is that the A of jaw is to view.

Fig. 5 No.1-No.6 is the motion process analysis diagram of clip claw assembly.

The specific embodiment

Shown in Fig. 1-5, a kind of automatic charging machine comprises: be contained in manipulator 4 and the feed pallet machine 2 that is placed on main lathe 1 side on the main lathe 1.

Main lathe 1 is a TC200 type lathe.

Be evenly equipped with 8 adjustable chucks 23 on the

chassis

Claims

1. an automatic charging machine is characterized in that: comprising: be contained in the manipulator (4) on the main lathe (1) and be placed on the other feed pallet machine (2) of main lathe (1).

2. automatic charging machine according to claim 1 is characterized in that: manipulator (4) comprising: horizontal movement device and vertical movement device, the platform that moves both vertically (6) lower end of vertical movement device is provided with clip claw assembly (11).

3. automatic charging machine according to claim 1, it is characterized in that: feed pallet machine (2) comprising: body (19) is provided with swing pinion (21) and liftout carriage (22) in the body (19), swing pinion (21) links to each other with motor, and the axle of swing pinion (21) links to each other with chassis (20).

4. automatic charging machine according to claim 2, it is characterized in that: horizontal movement device, comprise: AC servo motor (12) links to each other with first helical gear (9), and first helical gear (9) and horizontal rack (7) are meshed, and horizontal rack (7) is arranged on the horizontal movement platform (5).

5. automatic charging machine according to claim 2, it is characterized in that: vertical movement device, comprise: AC servo motor (12) links to each other with second helical gear (10), second helical gear (10) and vertical tooth rack (8) are meshed, vertical tooth rack (8) is arranged on the platform that moves both vertically (6), and the platform that moves both vertically (6) lower end is provided with clip claw assembly (11).

6. automatic charging machine according to claim 2, it is characterized in that: clip claw assembly (11), comprise: be contained in first cylinder (13) on the platform that moves both vertically (6), first cylinder (13) one ends link to each other with rotating shaft (15), rotating shaft (15) below is provided with two second cylinders (14), second cylinder (14) links to each other with movable briquetting (16), and movable briquetting (16) is provided with sensor (17).

7. automatic charging machine according to claim 3 is characterized in that: be evenly equipped with 8 adjustable chucks (23) on chassis (20), chassis (20) bottom is provided with the 3rd cylinder (24), and three columns of adjustable chuck (23) link to each other with the 3rd cylinder (24).