CN112916430A - Stator and rotor press-fitting detection equipment and machining process thereof - Google Patents
Stator and rotor press-fitting detection equipment and machining process thereof Download PDFInfo
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- CN112916430A CN112916430A CN202110338819.9A CN202110338819A CN112916430A CN 112916430 A CN112916430 A CN 112916430A CN 202110338819 A CN202110338819 A CN 202110338819A CN 112916430 A CN112916430 A CN 112916430A
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- 238000001514 detection method Methods 0.000 title claims abstract description 320
- 238000003754 machining Methods 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims abstract description 219
- 238000009826 distribution Methods 0.000 claims abstract description 152
- 230000000007 visual effect Effects 0.000 claims abstract description 109
- 238000005303 weighing Methods 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 16
- 239000002699 waste material Substances 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 5
- 238000011179 visual inspection Methods 0.000 description 5
- 238000007667 floating Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002633 protecting effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/08—Sorting according to size measured electrically or electronically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
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Abstract
The invention discloses a stator and rotor press-fitting detection device which comprises a detection device body, wherein the detection device body comprises a supporting seat, a visual detection mechanism, a material distribution and carrying mechanism, a stator pressurizing mechanism, a stator thickness detection mechanism and a weighing and grading mechanism are arranged on the supporting seat, a stator conveying belt and a rotor conveying belt are arranged on one side of the supporting seat, and a stator qualified product storage area, a rotor weight exceeding area and a qualified rotor grading area are arranged on the other side of the supporting seat. The invention also discloses a processing technology of the stator and rotor press-fitting detection equipment, which comprises a stator detection technology and a rotor detection technology which are synchronously carried out. By arranging two parallel detection lines, the invention can realize multi-station simultaneous detection on the stator and the rotor, greatly improves the detection efficiency, reduces the labor intensity of detection, reduces the labor cost, and avoids missed detection and false detection.
Description
Technical Field
The invention relates to the technical field of motor production, in particular to stator and rotor press-fitting detection equipment and a processing technology thereof.
Background
The motor is widely applied to life and industrial production as a driving power source, and the stator and the rotor are important parts of the motor. The stator is a static part of the motor or the generator and consists of a stator iron core, a stator winding and a machine base. The main function of the stator is to generate a rotating magnetic field, and the main function of the rotor is to be cut by magnetic lines of force in the rotating magnetic field to generate (output) current.
In the production process of the stator and the rotor, the appearance, the thickness, the weight and the like of the stator and the rotor need to be detected so as to detect whether the stator and the rotor are qualified or not. At present, the stator and the rotor need to be manually detected by a detection tool or visually detected, the labor intensity of detection is high, the labor cost is high, the efficiency is low, and the risks of missed detection and false detection are high.
Disclosure of Invention
The invention aims to provide stator and rotor press-fitting detection equipment and a processing technology thereof, wherein two parallel detection lines are arranged, so that multi-station simultaneous detection can be realized on a stator and a rotor, the detection efficiency is greatly improved, the labor intensity of detection is reduced, the labor cost is reduced, and the problems of missed detection and false detection are avoided, so that the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
a stator and rotor press-fitting detection device comprises a detection device body, wherein the detection device body comprises a supporting seat, and a visual detection mechanism, a material distribution and carrying mechanism, a stator pressurization mechanism, a stator thickness detection mechanism and a weighing and grading mechanism are arranged on the supporting seat;
the visual detection mechanism is provided with two groups which are respectively used for carrying out visual detection on the stator and the rotor, the material distribution and carrying mechanism is provided with two groups which are respectively used for carrying out material distribution and carrying on the stator and the rotor, the stator pressurization mechanism is used for pressurizing the stator, the stator thickness detection mechanism is used for carrying out thickness detection on the stator, and the weighing and grading mechanism is used for weighing and grading the rotor;
one side of the supporting seat is provided with a stator conveying belt and a rotor conveying belt, and the other side of the supporting seat is provided with a stator qualified product storage area, a rotor weight exceeding area and a qualified rotor grading area.
Preferably, the visual detection mechanism includes the visual detection mount pad, can dismantle on the visual detection mount pad and be connected with the visual detection stand, can dismantle on the visual detection stand and be connected with the visual detection connecting seat, can dismantle on the visual detection connecting seat and be connected with L type visual detection fixed plate, can dismantle on the L type visual detection fixed plate and be connected with the visual detection mounting panel, can dismantle on the visual detection mounting panel and be connected with the camera of shooing, seted up the hole of shooing on the L type visual detection fixed plate, the camera of shooing is located directly over the hole of shooing, can dismantle on the L type visual detection fixed plate and be connected with the light source.
Preferably, the material distributing and carrying mechanism comprises two material distributing and carrying upright posts, two material distributing and carrying installation seats can be detachably connected to the two material distributing and carrying upright posts, a material distributing and carrying connection seat can be detachably connected to the two material distributing and carrying upright posts, and a first material distributing and carrying fixing plate is jointly installed on the two material distributing and carrying connection seats;
a first distributing and carrying cylinder is fixed on the first distributing and carrying fixed plate, a first distributing and carrying movable plate is connected to the first distributing and carrying fixed plate in a sliding mode through two groups of first distributing and carrying sliding parts, the end of a piston rod of the first distributing and carrying cylinder is fixed on the first distributing and carrying movable plate, a second distributing and carrying movable plate is connected to the first distributing and carrying movable plate in a sliding mode through two groups of second distributing and carrying sliding parts, and the end of a piston rod of the second distributing and carrying cylinder is fixed on the second distributing and carrying movable plate;
the second divides and is fixed with first branch material transport mounting panel on the transport movable plate, be fixed with two installation poles on the first branch material transport mounting panel, two install the second on the installation pole jointly and divide the material transport mounting panel, install two electro-magnets on the second branch material transport mounting panel.
Preferably, the stator supercharging mechanism comprises a first supercharging fixed plate and a supercharging cylinder, a second supercharging fixed plate is arranged below the first supercharging fixed plate, a connecting rod is fixed between the first supercharging fixed plate and the second supercharging fixed plate, a supercharging cylinder is fixed on the first supercharging fixed plate, a piston rod of the supercharging cylinder penetrates through the first supercharging fixed plate, and a first supercharging moving plate is fixed on the end of the piston rod of the supercharging cylinder;
the improved structure of the mould comprises a first pressurizing movable plate, a second pressurizing movable plate, an upper mould and a guide column, wherein the first pressurizing movable plate is fixed on the first pressurizing movable plate, a piston rod of the pressurizing cylinder penetrates through the first pressurizing movable plate, the second pressurizing movable plate is fixed on the end of the piston rod of the pressurizing cylinder, the upper mould and the guide column are fixed on the second pressurizing movable plate, a lower mould is fixed on the second pressurizing movable plate, and the lower mould is arranged under the.
Preferably, the stator thickness detection mechanism comprises two thickness detection stand columns, a thickness detection fixing plate is fixed on the two thickness detection stand columns, a threaded rod is rotatably connected onto the thickness detection fixing plate, sliding sleeves are slidably connected onto the two thickness detection stand columns, a threaded sleeve is in threaded connection onto the threaded rod, and a first thickness detection moving plate is fixed on the two sliding sleeves and the threaded sleeve;
a thickness detection connecting plate is fixed on the first thickness detection moving plate, a thickness detection cylinder is fixed on the thickness detection connecting plate, a second thickness detection moving plate is connected to the thickness detection connecting plate in a sliding mode through two groups of thickness detection sliding parts, and the end of a piston rod of the thickness detection cylinder is fixed on the second thickness detection moving plate;
the thickness detection device is characterized in that a thickness detection mounting plate is fixed on the second thickness detection moving plate, a plurality of mounting blocks are fixed on the thickness detection mounting plate, and thickness detection inductors are fixed on the mounting blocks.
Preferably, the supporting seat is further provided with a straightening mechanism, the straightening mechanism comprises two straightening cylinders and two straightening plates, the straightening cylinders are fixed on the supporting seat, the straightening plates are fixed on the ends of the piston rods of the straightening cylinders, and the two straightening plates are arranged oppositely.
Preferably, the supporting seat is further provided with a waste removing mechanism, the waste removing mechanism comprises a removing cylinder, a removing plate and a removing groove, the removing cylinder and the removing groove are fixed on the supporting seat, the removing plate is fixed on the end of the piston rod of the removing cylinder, and the removing plate is right opposite to the removing groove.
Preferably, the supporting seat is further provided with a first material pushing mechanism and a second material pushing mechanism, the first material pushing mechanism comprises a first material pushing cylinder and a first material pushing plate, the first material pushing cylinder is fixed in the qualified stator product storage area, and the first material pushing plate is fixed on the end of the piston rod of the first material pushing cylinder; the second material pushing mechanism comprises a plurality of second material pushing cylinders and a plurality of second material pushing plates, the second material pushing cylinders are fixed in the rotor weight exceeding area and the qualified rotor grading area, and the second material pushing plates are fixed on the ends of the piston rods of the second material pushing cylinders respectively.
Preferably, the supporting seat is further provided with a rotary positioning mechanism, the rotary positioning mechanism comprises a positioning fixing plate, a rotary motor is fixed on the positioning fixing plate, a rotary plate is fixed on an output shaft of the rotary motor, and a positioning photoelectric sensor support is fixed on the positioning fixing plate.
A processing technology of stator and rotor press-fitting detection equipment comprises a stator detection technology and a rotor detection technology which are synchronously carried out, wherein:
the stator detection process comprises the following steps:
s1, conveying a stator by a stator conveying belt;
s2, a straightening mechanism straightens the stator on the stator conveying belt;
s3, carrying out visual detection on the stator by a visual detection mechanism, entering the next step when the stator is qualified in appearance, and rejecting the stator which is unqualified in appearance by a waste product rejection mechanism;
s4, after the stator is rotationally positioned by the rotary positioning mechanism, the stator is conveyed to a stator pressurization mechanism by the material distribution conveying mechanism to be pressurized;
s5, the stator is conveyed to a stator thickness detection mechanism by a material distribution conveying mechanism for thickness detection, finished stators with qualified thickness enter a stator qualified product storage area, and the stators with unqualified thickness are rejected by a waste rejection mechanism;
the rotor detection process comprises the following steps:
s1, conveying a rotor by a rotor conveying belt;
s2, a rotor on the rotor conveying belt is straightened by the straightening mechanism;
s3, carrying out visual detection on the rotor by a visual detection mechanism, entering the next step when the rotor is qualified in appearance, and rejecting the rotor which is unqualified in appearance by a waste product rejection mechanism;
and S4, the rotor is conveyed to a weighing and grading mechanism by the material distributing and conveying mechanism to be weighed and graded, the finished product rotor with qualified weight enters a qualified rotor grading area, and the rotor with unqualified weight enters a rotor weight exceeding area.
Compared with the prior art, the invention has the beneficial effects that:
through setting up the detection line of two parallels, can realize the multistation and detect simultaneously to stator and rotor, greatly improve detection efficiency, reduce the work intensity of labour who detects, reduce the cost of labor, can not miss detection and false retrieval.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the present invention with the transparent glass cover removed;
FIG. 3 is a schematic view of the visual inspection mechanism of the present invention;
FIG. 4 is a schematic view of another visual inspection mechanism according to the present invention;
FIG. 5 is a schematic view of a visual inspection mechanism according to another embodiment of the present invention;
FIG. 6 is an exploded view of the visual inspection mechanism of the present invention;
FIG. 7 is an exploded view of another perspective of the visual inspection mechanism of the present invention;
FIG. 8 is a first schematic structural view of a material separating and carrying mechanism according to the present invention;
FIG. 9 is a second schematic structural view of the material separating and conveying mechanism of the present invention;
FIG. 10 is a third schematic structural view of the present invention;
FIG. 11 is a fourth schematic structural view of the material separating and carrying mechanism of the present invention;
FIG. 12 is a schematic structural view of the stator pressurization mechanism of the present invention;
FIG. 13 is a schematic view of another aspect of the stator booster mechanism of the present invention;
FIG. 14 is a schematic structural view of a further perspective of the stator booster mechanism of the present invention;
FIG. 15 is a schematic view of the stator pressurization mechanism of the present invention after placement in a motor stator;
FIG. 16 is a schematic structural diagram of a stator thickness detection mechanism of the present invention;
FIG. 17 is a schematic structural view of another perspective of the stator thickness detection mechanism of the present invention;
FIG. 18 is a schematic structural view of a stator thickness detection mechanism according to another aspect of the present invention;
FIG. 19 is an enlarged schematic view at A of FIG. 2 of the present invention;
FIG. 20 is an enlarged view at B of FIG. 2 in accordance with the present invention;
FIG. 21 is an enlarged schematic view at C of FIG. 2 of the present invention;
FIG. 22 is an enlarged schematic view at D of FIG. 2 of the present invention;
FIG. 23 is a schematic view of the rotary positioning mechanism of the present invention;
FIG. 24 is a schematic flow chart of a stator inspection process of the present invention;
FIG. 25 is a schematic flow chart of a rotor testing process of the present invention.
In the figure:
100. detecting an equipment body; 200. a transparent glass guard plate;
1. a supporting seat;
2. a visual detection mechanism; 2-1, visually inspecting the mounting seat; 2-2, visually detecting the upright post; 2-3, visually detecting the connecting seat; 2-4, fixing plate for L-shaped visual detection; 2-5, visually detecting the mounting plate; 2-6, a photographing camera; 2-7, taking a picture hole; 2-8, a light source; 2-9, a first through hole; 2-10, a first threaded hole; 2-11, a first screw; 2-12, a second through hole; 2-13, a second threaded hole; 2-14, a second screw; 2-15, a third through hole; 2-16, a third threaded hole; 2-17, a third screw; 2-18, a fourth via; 2-19, fourth threaded hole; 2-20, fourth screw; 2-21, a fifth through hole; 2-22, a fifth threaded hole; 2-23, fifth screw; 2-24, a sixth via; 2-25, sixth threaded hole; 2-26, sixth screw;
3. a material distributing and carrying mechanism; 3-1, distributing and carrying upright columns; 3-2, distributing and carrying a mounting seat; 3-3, distributing and carrying the connecting seat; 3-4, a first material distribution and transportation fixing plate; 3-5, a first material separating and carrying cylinder; 3-6, a first material-separating and conveying sliding part; 3-601, a first material distribution and conveying slide rail; 3-602, a first material distribution and handling slide block; 3-7, a first material distribution and transportation moving plate; 3-8, a second material distribution and carrying cylinder; 3-9, a second material distribution and conveying sliding part; 3-901, a second material distribution and conveying slide rail; 3-902, a second material distribution and conveying sliding block; 3-10, and moving a second material distribution and conveying plate; 3-11, a first material distribution and transportation mounting plate; 3-12, mounting a rod; 3-13, second material distribution and transportation mounting plate; 3-14, an electromagnet; 3-15, second material distribution and transportation fixing plate; 3-16, terminal block; 3-17, a third material distributing and conveying fixing plate; 3-18, a drag chain; 3-19, a first material-separating and conveying buffer limiter; 3-20, a second material distribution and transportation buffer limiter;
4. a stator pressurization mechanism; 4-1, a first pressurizing fixing plate; 4-2, a second pressurizing fixing plate; 4-3, connecting rod; 4-4, pressurizing a cylinder; 4-5, a first pressurizing moving plate; 4-6, a pressurized cylinder; 4-7, a second pressurizing moving plate; 4-8, a top die; 4-9, a pilot column; 4-10, lower die; 4-11, a first guide sleeve; 4-12, a first guide bar; 4-13, a second guide sleeve; 4-14, a second guide bar; 4-15, photoelectric sensor support; 4-16, a pressurizing connecting plate; 4-17, a first cross holding column; 4-18, a slide bar; 4-19, a second cross-shaped embracing column; 4-20 and a floating joint.
5. A stator thickness detection mechanism; 5-1, a thickness detection upright post; 5-2, a thickness detection fixing plate; 5-3, a threaded rod; 5-4, a hand wheel; 5-5, sliding sleeves; 5-6, thread bush; 5-7, a first thickness detection moving plate; 5-8, a thickness detection connecting plate; 5-9, a thickness detection cylinder; 5-10, thickness detection sliding part; 5-1001, a thickness detection slide rail; 5-1002, a thickness detection slide block; 5-11, a second thickness detection moving plate; 5-12, a thickness detection mounting plate; 5-13, mounting blocks; 5-14, a thickness detection sensor; 5-15, a locking block; 5-16, handle screw; 5-17, reinforcing rib plates; 5-18, a thickness detection buffer limiter;
6. a weighing and grading mechanism; 7. a stator conveyor belt; 8. a rotor conveyor belt; 9. a stator qualified product storage area; 10. a rotor weight exceeding area; 11. qualified rotor stepping areas;
12. a straightening mechanism; 12-1, straightening a cylinder; 12-2, straightening a plate;
13. a waste product rejecting mechanism; 13-1, removing a plate; 13-2, removing a groove;
14. a first pushing mechanism; 14-1, a first material pushing cylinder; 14-2, a first material pushing plate;
15. a second pushing mechanism; 15-1, a second material pushing cylinder; 15-2, a second material pushing plate;
16. a rotary positioning mechanism; 16-1, positioning and fixing a plate; 16-2, a rotating electrical machine; 16-3, rotating plate; 16-4, positioning the photoelectric sensor bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Examples
Referring to fig. 1-23, the present invention provides a stator and rotor press-fitting detection apparatus, including a detection apparatus body 100, a transparent glass protection plate 200 is fixed on the detection apparatus body 100, the detection apparatus body 100 includes a support base 1, and a visual detection mechanism 2, a material distribution carrying mechanism 3, a stator pressurization mechanism 4, a stator thickness detection mechanism 5 and a weighing and grading mechanism 6 are arranged on the support base 1;
the visual detection mechanism 2 is provided with two groups which are respectively used for carrying out visual detection on the stator and the rotor, the material distribution and carrying mechanism 3 is provided with two groups which are respectively used for carrying out material distribution and carrying on the stator and the rotor, the stator supercharging mechanism 4 is used for supercharging the stator, the stator thickness detection mechanism 5 is used for carrying out thickness detection on the stator, and the weighing and grading mechanism 6 is used for weighing and grading the rotor;
one side of the supporting seat 1 is provided with a stator conveying belt 7 and a rotor conveying belt 8, and the other side is provided with a qualified stator product storage area 9, a rotor weight standard exceeding area 10 and a qualified rotor grading area 11.
Preferably, the visual detection mechanism 2 comprises a visual detection mounting seat 2-1, the visual detection mounting seat 2-1 is detachably connected with a visual detection upright post 2-2, the visual detection upright post 2-2 is detachably connected with a visual detection connecting seat 2-3, the visual detection connecting seat 2-3 is detachably connected with an L-shaped visual detection fixing plate 2-4, the L-shaped visual detection fixing plate 2-4 is detachably connected with a visual detection mounting plate 2-5, the visual detection mounting plate 2-5 is detachably connected with a photographing camera 2-6, the L-shaped visual detection fixing plate 2-4 is provided with a photographing hole 2-7, the photographing camera 2-6 is positioned right above the photographing hole 2-7, the L-shaped visual detection fixing plate 2-4 is detachably connected with a light source 2-8;
the visual detection mechanism is convenient to mount and dismount by arranging the visual detection mounting seat 2-1, the visual detection upright post 2-2, the visual detection connecting seat 2-3, the L-shaped visual detection fixing plate 2-4, the visual detection mounting plate 2-5, the photographing camera 2-6 and the light source 2-8 in detachable connection, and the visual detection upright post 2-2 is mounted by utilizing the visual detection mounting seat 2-1 and the visual detection connecting seat 2-3, so that the height and the angle of the photographing camera 2-6 can be adjusted according to actual use requirements, and the photographing camera 2-6 is used for detection, so that the detection efficiency is improved, and the omission detection is avoided.
The visual detection mounting seat 2-1 is provided with a first through hole 2-9 and a first threaded hole 2-10, and the visual detection mounting seat 2-1 is mounted on the visual detection upright post 2-2 through a first screw 2-11, the first through hole 2-9 and the first threaded hole 2-10, so that the visual detection mounting seat 2-1 and the visual detection upright post 2-2 can be conveniently dismounted.
The visual detection connecting seat 2-3 is provided with a second through hole 2-12 and a second threaded hole 2-13, and the visual detection connecting seat 2-3 is mounted on the visual detection upright post 2-2 through a second screw 2-14, the second through hole 2-12 and the second threaded hole 2-13, so that the visual detection upright post 2-2 and the visual detection connecting seat 2-3 can be conveniently dismounted.
The visual detection connecting seat 2-3 is provided with a third through hole 2-15, the L-shaped visual detection fixing plate 2-4 is provided with a third threaded hole 2-16, and the L-shaped visual detection fixing plate 2-4 is installed on the visual detection connecting seat 2-3 through a third screw 2-17, the third through hole 2-15 and the third threaded hole 2-16, so that the visual detection connecting seat 2-3 and the L-shaped visual detection fixing plate 2-4 can be conveniently disassembled and assembled.
The L-shaped visual detection fixing plate 2-4 is provided with fourth through holes 2-18, the visual detection mounting plate 2-5 is provided with fourth threaded holes 2-19, and the visual detection mounting plate 2-5 is mounted on the L-shaped visual detection fixing plate 2-4 through fourth screws 2-20, the fourth through holes 2-18 and the fourth threaded holes 2-19, so that the L-shaped visual detection fixing plate 2-4 and the visual detection mounting plate 2-5 can be conveniently dismounted.
The visual detection mounting plate 2-5 is provided with fifth through holes 2-21, the photographing camera 2-6 is provided with fifth threaded holes 2-22, and the photographing camera 2-6 is mounted on the visual detection mounting plate 2-5 through fifth screws 2-23, the fifth through holes 2-21 and the fifth threaded holes 2-22, so that the visual detection mounting plate 2-5 and the photographing camera 2-6 can be conveniently dismounted.
The fifth through holes 2-21 are waist-shaped holes, so that the mounting can be conveniently carried out according to the positions of the fifth threaded holes 2-22 on the photographing cameras 2-6, and the mounting applicability of the visual detection mounting plate 2-5 is improved.
The L-shaped visual detection fixing plate 2-4 is provided with sixth through holes 2-24, the light source 2-8 is provided with sixth threaded holes 2-25, and the light source 2-8 is installed on the L-shaped visual detection fixing plate 2-4 through sixth screws 2-26, the sixth through holes 2-24 and the sixth threaded holes 2-25, so that the L-shaped visual detection fixing plate 2-4 and the light source 2-8 can be conveniently disassembled and assembled.
When the visual detection device is used, the visual detection mounting seat 2-1, the visual detection upright post 2-2, the visual detection connecting seat 2-3, the L-shaped visual detection fixing plate 2-4, the visual detection mounting plate 2-5, the photographing camera 2-6 and the light source 2-8 are sequentially mounted, the photographing camera 2-6 is adjusted to be at a proper height and at a proper angle by adjusting the mounting position and the mounting angle of the visual detection connecting seat 2-3 on the visual detection upright post 2-2 according to actual use requirements, and photographing can be started after the photographing camera 2-6 and the light source 2-8 are connected with electricity, so that detection of the stator and the rotor is completed.
Preferably, the material distributing and carrying mechanism 3 comprises two material distributing and carrying upright columns 3-1, two material distributing and carrying installation seats 3-2 are detachably connected to the two material distributing and carrying upright columns 3-1, a material distributing and carrying connection seat 3-3 is detachably connected to the two material distributing and carrying upright columns 3-1, and a first material distributing and carrying fixing plate 3-4 is jointly installed on the two material distributing and carrying connection seats 3-3;
the material distribution and carrying upright post 3-1 is mounted by the material distribution and carrying mounting seat 3-2 and the material distribution and carrying connecting seat 3-3, so that the height of the main body structure of the material distribution and carrying mechanism can be adjusted according to actual use requirements.
A first material distribution and transportation cylinder 3-5 is fixed on the first material distribution and transportation fixed plate 3-4, a first material distribution and transportation moving plate 3-7 is connected to the first material distribution and transportation fixed plate 3-4 through two groups of first material distribution and transportation sliding parts 3-6 in a sliding manner, the end of a piston rod of the first material distribution and transportation cylinder 3-5 is fixed on the first material distribution and transportation moving plate 3-7, a second material distribution and transportation cylinder 3-8 is fixed on the first material distribution and transportation moving plate 3-7, a second material distribution and transportation moving plate 3-10 is connected to the first material distribution and transportation moving plate 3-7 through two groups of second material distribution and transportation sliding parts 3-9 in a sliding manner, the end of a piston rod of the second material distribution and transportation cylinder 3-8 is fixed on the second material distribution and transportation moving plate 3-10, a first material distribution and transportation mounting plate 3-11 is fixed on the second material distribution and transportation moving plate 3-10, two mounting rods 3-12 are fixed on the first material distribution and transportation mounting plate 3-11, a second material distribution and transportation mounting plate 3-13 is jointly mounted on the two mounting rods 3-12, and two electromagnets 3-14 are mounted on the second material distribution and transportation mounting plate 3-13;
the second material distribution carrying moving plate 3-10 is pushed to slide on the first material distribution carrying moving plate 3-7 by the second material distribution carrying cylinder 3-8, so that the electromagnets 3-14 adsorb the rotor, and the first material distribution carrying moving plate 3-7 is pushed to slide on the first material distribution carrying fixing plate 3-4 by the first material distribution carrying cylinder 3-5, so that the stator and the rotor can be rapidly loaded and carried, and the material distribution carrying efficiency of the stator and the rotor is improved.
The second material distribution carrying fixed plate 3-15 is mounted at the top of the first material distribution carrying movable plate 3-7, the terminal block 3-16 is mounted on the second material distribution carrying fixed plate 3-15, and wiring is conveniently carried out through the terminal block 3-16 on the second material distribution carrying fixed plate 3-15, so that construction and maintenance are facilitated.
The third material distribution and carrying fixed plate 3-17 is mounted at the bottom of the first material distribution and carrying fixed plate 3-4, the material distribution and carrying upright column 3-1 penetrates through the third material distribution and carrying fixed plate 3-17, a drag chain 3-18 is fixed between the second material distribution and carrying fixed plate 3-15 and the third material distribution and carrying fixed plate 3-17, a cable and an air pipe can penetrate through the drag chain 3-18, the drag chain can move back and forth, and the cable and air circuit fixing and protecting effects are achieved.
The first material distribution carrying sliding part 3-6 comprises a first material distribution carrying sliding rail 3-601 and a first material distribution carrying sliding block 3-602, the first material distribution carrying sliding rail 3-601 is fixed on a first material distribution carrying fixing plate 3-4, the first material distribution carrying sliding block 3-602 is fixed on a first material distribution carrying moving plate 3-7, the first material distribution carrying sliding block 3-602 is connected to the first material distribution carrying sliding rail 3-601 in a sliding mode, and the first material distribution carrying sliding block 3-602 can slide on the first material distribution carrying sliding rail 3-601 when the first material distribution carrying moving plate 3-7 is pushed to slide on the first material distribution carrying fixing plate 3-4 by means of a first material distribution carrying cylinder 3-5, so that the first material distribution carrying moving plate 3-7 can slide more stably.
The second material distribution carrying sliding part 3-9 comprises a second material distribution carrying sliding rail 3-901 and a second material distribution carrying sliding block 3-902, the second material distribution carrying sliding rail 3-901 is fixed on the first material distribution carrying moving plate 3-7, the second material distribution carrying sliding block 3-902 is fixed on the second material distribution carrying moving plate 3-10, the second material distribution carrying sliding block 3-902 is connected to the second material distribution carrying sliding rail 3-901 in a sliding mode, and the second material distribution carrying sliding block 3-902 can slide on the second material distribution carrying sliding rail 3-901 when the second material distribution carrying moving plate 3-10 is pushed to slide on the first material distribution carrying moving plate 3-7 by the second material distribution carrying cylinder 3-8, so that the second material distribution carrying moving plate 3-10 can slide more stably.
The first material distribution and transportation buffer limiting devices 3-19 are fixed on two sides of the first material distribution and transportation fixing plate 3-4, the two first material distribution and transportation buffer limiting devices 3-19 are right opposite to the first material distribution and transportation moving plate 3-7, and the positions of the first material distribution and transportation moving plate 3-7 can be limited and buffered through the first material distribution and transportation buffer limiting devices 3-19, so that a protection effect is achieved.
The second material distribution carrying buffer limiting stopper 3-20 is fixed on one side, far away from the second material distribution carrying cylinder 3-8, of the first material distribution carrying moving plate 3-7, the second material distribution carrying buffer limiting stopper 3-20 is right opposite to the second material distribution carrying moving plate 3-10, and the position of the second material distribution carrying moving plate 3-10 can be limited and buffered through the second material distribution carrying buffer limiting stopper 3-20, so that the protection effect is achieved.
When the device is used, the main structure of the material distribution and carrying mechanism is adjusted to a proper height by adjusting the installation position and the angle of the material distribution and carrying connecting seat 3-3 on the material distribution and carrying upright post 3-1 according to actual use requirements, the first material distribution and carrying moving plate 3-7 is pushed to slide on the first material distribution and carrying fixed plate 3-4 by the first material distribution and carrying cylinder 3-5, the electromagnet 3-14 is positioned right above the stator and the rotor, the second material distribution and carrying moving plate 3-10 is pushed to slide on the first material distribution and carrying moving plate 3-7 by the second material distribution and carrying cylinder 3-8, the electromagnet 3-14 is electrified to adsorb the stator and the rotor, and finally the first material distribution and carrying moving plate 3-7 is pushed to slide on the first material distribution and carrying fixed plate 3-4 by the first material distribution and carrying cylinder 3-5 again, and the stator and the rotor are moved right above the next station, the second material distribution carrying moving plate 3-10 is pushed to slide on the first material distribution carrying moving plate 3-7 by the second material distribution carrying cylinder 3-8 again, so that the stator and the rotor are positioned on the next station, the electromagnet 3-14 is powered off to release the adsorption of the stator and the rotor, and the first material distribution carrying cylinder 3-5 and the second material distribution carrying cylinder 3-8 are reset to repeatedly carry out the next material distribution carrying of the stator and the rotor.
Preferably, the stator supercharging mechanism 4 comprises a first supercharging fixing plate 4-1 and a supercharging cylinder 4-6, a second supercharging fixing plate 4-2 is arranged below the first supercharging fixing plate 4-1, a connecting rod 4-3 is fixed between the first supercharging fixing plate 4-1 and the second supercharging fixing plate 4-2, a supercharging cylinder 4-4 is fixed on the first supercharging fixing plate 4-1, a piston rod of the supercharging cylinder 4-4 penetrates through the first supercharging fixing plate 4-1, and a first supercharging moving plate 4-5 is fixed on the end of the piston rod of the supercharging cylinder 4-4;
the pressurizing cylinder 4-6 is fixed on the first pressurizing moving plate 4-5, a piston rod of the pressurizing cylinder 4-6 penetrates through the first pressurizing moving plate 4-5, a second pressurizing moving plate 4-7 is fixed on the end of the piston rod of the pressurizing cylinder 4-6, an upper die 4-8 and a guide column 4-9 are fixed on the second pressurizing moving plate 4-7, a lower die 4-10 is fixed on the second pressurizing fixing plate 4-2, and the lower die 4-10 is arranged right below the upper die 4-8;
the first pressurizing moving plate 4-5 is driven to press downwards by the pressurizing cylinder 4-4, the second pressurizing moving plate 4-7 is driven to press downwards by the pressurizing cylinder 4-6 on the first pressurizing moving plate 4-5, and then the motor stator is pressurized by the upper die 4-8 and the lower die 4-10, so that the pressurizing effect is good, the speed is high and stable, the upper die 4-8 and the lower die 4-10 can be quickly aligned by the aligning column 4-9, dislocation is avoided, and the good pressurizing effect on the silicon steel sheet is further ensured.
The first pressurizing fixed plate 4-1 is fixedly provided with a first guide sleeve 4-11 penetrating through the first pressurizing fixed plate 4-1, the first pressurizing movable plate 4-5 is fixedly provided with a first guide rod 4-12, the first guide rod 4-12 is connected in the first guide sleeve 4-11 in a sliding mode, and in the process that the pressurizing cylinder 4-4 is used for driving the first pressurizing movable plate 4-5 to move upwards and downwards, the first guide rod 4-12 slides upwards and downwards in the first guide sleeve 4-11, so that the first pressurizing movable plate 4-5 is more stable in moving.
The first supercharging moving plate 4-5 is fixedly provided with a second guide sleeve 4-13 penetrating through the first supercharging moving plate 4-5, the second supercharging moving plate 4-7 is fixedly provided with a second guide rod 4-14, the second guide rod 4-14 is connected in the second guide sleeve 4-13 in a sliding mode, and the second guide rod 4-14 slides up and down in the second guide sleeve 4-13 in the process that the supercharging cylinder 4-6 on the first supercharging moving plate 4-5 is used for driving the second supercharging moving plate 4-7 to press down, so that the second supercharging moving plate 4-7 is more stable in moving.
Wherein, a photoelectric sensor bracket 4-15 is fixed on the first supercharging moving plate 4-5, which is convenient for installing the photoelectric sensor.
The first supercharging fixing plate 4-1 is fixedly provided with a supercharging connecting plate 4-16, the supercharging connecting plate 4-16 is fixedly provided with a first cross-shaped embracing post 4-17, the first cross-shaped embracing post 4-17 is connected with a slide rod 4-18, the slide rod 4-18 is connected with a second cross-shaped embracing post 4-19, a stop block corresponding to a photoelectric sensor is conveniently installed on the second cross-shaped embracing post 4-19, the photoelectric sensor and the stop block form a limiting structure, photoelectric limiting is further carried out, accuracy is improved, and meanwhile, the position of the stop block can be adjusted at any time by adjusting the up-down position of the slide rod 4-18 through the second cross-shaped embracing post 4-19, and the limiting position is further adjusted.
The floating joint 4-20 is fixed on the second supercharging moving plate 4-7, the end of the piston rod of the supercharging cylinder 4-6 is connected on the floating joint 4-20, the connection error between shafts can be eliminated through the floating joint 4-20, and the machining precision can be properly amplified.
When the motor stator is used, the motor stator is placed on the lower die 4-10, the first pressurizing moving plate 4-5 is driven to press downwards by the pressurizing cylinder 4-4, the second pressurizing moving plate 4-7 is driven to press downwards by the pressurizing cylinder 4-6 on the first pressurizing moving plate 4-5, the upper die 4-8 is further driven to press downwards, the motor stator can be pressurized by the upper die 4-8 and the lower die 4-10, after pressurization is completed, the first pressurizing moving plate 4-5 is driven to move by the pressurizing cylinder 4-4, and the second pressurizing moving plate 4-7 is driven to move upwards by the pressurizing cylinder 4-6 on the first pressurizing moving plate 4-5, so that the upper die 4-8 is reset.
Preferably, the stator thickness detection mechanism 5 comprises two thickness detection columns 5-1, a thickness detection fixing plate 5-2 is fixed on the two thickness detection columns 5-1, a threaded rod 5-3 is rotatably connected to the thickness detection fixing plate 5-2, sliding sleeves 5-5 are slidably connected to the two thickness detection columns 5-1, a threaded sleeve 5-6 is in threaded connection to the threaded rod 5-3, and a first thickness detection moving plate 5-7 is jointly fixed on the two sliding sleeves 5-5 and the threaded sleeve 5-6;
the threaded rod 5-3 is rotated to drive the threaded sleeve 5-6 to move up and down, and then the first thickness detection moving plate 5-7 is driven to move up and down under the matching of the two sliding sleeves 5-5, so that the height of the main body structure of the stator thickness detection mechanism can be adjusted according to actual use requirements, and the applicability of the stator thickness detection mechanism is improved.
A thickness detection connecting plate 5-8 is fixed on the first thickness detection moving plate 5-7, a thickness detection cylinder 5-9 is fixed on the thickness detection connecting plate 5-8, a second thickness detection moving plate 5-11 is connected to the thickness detection connecting plate 5-8 in a sliding mode through two sets of thickness detection sliding parts 5-10, the end of a piston rod of the thickness detection cylinder 5-9 is fixed on the second thickness detection moving plate 5-11, a thickness detection mounting plate 5-12 is fixed on the second thickness detection moving plate 5-11, a plurality of mounting blocks 5-13 are fixed on the thickness detection mounting plate 5-12, and thickness detection inductors 5-14 are fixed on the mounting blocks 5-13;
the second thickness detection moving plate 5-11 is driven to move up and down by the cooperation of the thickness detection air cylinders 5-9 and the thickness detection sliding parts 5-10, so that the heights of the thickness detection inductors 5-14 can be adjusted according to actual use requirements, and the use convenience and the thickness detection accuracy are improved.
The first thickness detection moving plate 5-7 is fixedly provided with two locking blocks 5-15, the two locking blocks 5-15 are respectively sleeved on the two thickness detection upright columns 5-1, the locking blocks 5-15 are in threaded connection with handle screws 5-16, and after the first thickness detection moving plate 5-7 is fixed, the locking blocks 5-15 are tightened by rotating the handle screws 5-16, so that the first thickness detection moving plate 5-7 can be fixed more stably.
The thickness detection sliding part 5-10 comprises a thickness detection sliding rail 5-1001 and a thickness detection sliding block 5-1002, the thickness detection sliding rail 5-1001 is fixed on the thickness detection connecting plate 5-8, the thickness detection sliding block 5-1002 is fixed on the second thickness detection moving plate 5-11, the thickness detection sliding block 5-1002 is connected on the thickness detection sliding rail 5-1001 in a sliding mode, and in the process that the thickness detection air cylinder 5-9 and the thickness detection sliding part 5-10 are matched to drive the second thickness detection moving plate 5-11 to move up and down, the thickness detection sliding block 5-1002 can slide on the thickness detection sliding rail 5-1001, so that the second thickness detection moving plate 5-11 can move more stably.
A plurality of reinforcing ribs 5-17 are fixed between the second thickness detection moving plate 5-11 and the thickness detection mounting plate 5-12, and the connecting strength between the second thickness detection moving plate 5-11 and the thickness detection mounting plate 5-12 can be enhanced through the reinforcing ribs 5-17.
Two thickness detection buffer limiters 5-18 are fixed on one side, far away from the thickness detection cylinder 5-9, of the first thickness detection moving plate 5-7, the thickness detection buffer limiters 5-18 are right opposite to the second thickness detection moving plate 5-11, and the positions of the first thickness detection moving plate 5-7 can be limited and buffered through the thickness detection buffer limiters 5-18, so that a good protection effect is achieved.
Wherein, the top of the threaded rod 5-3 is fixed with a hand wheel 5-4, and the threaded rod 5-3 is conveniently rotated by the hand wheel 5-4.
When the thickness detection mechanism is used, the threaded sleeves 5-6 on the threaded rods 5-3 are driven to move up and down by means of rotation of the threaded rods 5-3 according to actual use requirements, the first thickness detection moving plate 5-7 is driven to move up and down by means of matching of the two sliding sleeves 5-5, the main body structure of the stator thickness detection mechanism is adjusted to be at a proper height, then the second thickness detection moving plate 5-11 is driven to move up and down by means of matching of the thickness detection cylinders 5-9 and the thickness detection sliding portions 5-10 according to the position of the stator, and thickness detection can be performed on the stator after the thickness detection sensors 5-14 are adjusted to be at a proper height.
Preferably, the supporting seat 1 is further provided with a centering mechanism 12, the centering mechanism 12 includes two centering cylinders 12-1 and two centering plates 12-2, the centering cylinder 12-1 is fixed on the supporting seat 1, the centering plates 12-2 are fixed on the ends of the piston rods of the centering cylinder 12-1, the two centering plates 12-2 are oppositely arranged, and the two centering cylinders 12-1 drive the two centering plates 12-2 to move oppositely to clamp the stator and the rotor, so that the stator and the rotor are centered on the stator conveying belt 7 and the rotor conveying belt 8.
Preferably, the supporting seat 1 is further provided with a waste product eliminating mechanism 13, the waste product eliminating mechanism 13 comprises an eliminating cylinder 13-1, an eliminating plate 13-2 and an eliminating groove 13-3, the eliminating cylinder 13-1 and the eliminating groove 13-3 are both fixed on the supporting seat 1, the eliminating plate 13-2 is fixed on the end of the piston rod of the eliminating cylinder 13-1, the eliminating plate 13-2 is right opposite to the eliminating groove 13-3, and the eliminating cylinder 13-1 drives the eliminating plate 13-2 to move, so that unqualified stators and rotors are discharged along the eliminating groove 13-3.
Preferably, the support seat 1 is further provided with a first pushing mechanism 14 and a second pushing mechanism 15, the first pushing mechanism 14 includes a first pushing cylinder 14-1 and a first pushing plate 14-2, the first pushing cylinder 14-1 is fixed in the qualified stator product storage area 9, and the first pushing plate 14-2 is fixed on a piston rod end of the first pushing cylinder 14-1; the second pushing mechanism 15 comprises a plurality of second pushing cylinders 15-1 and a plurality of second pushing plates 15-2, the plurality of second pushing cylinders 15-1 are fixed on the rotor weight exceeding area 10 and the qualified rotor grading area 11, the plurality of second pushing plates 15-2 are respectively fixed on the end heads of the piston rods of the plurality of second pushing cylinders 15-1, the first pushing plates 14-2 are driven by the first pushing cylinders 14-1 to move, the stator is pushed in the qualified stator product storage area 9, the second pushing plates 15-2 are driven by the second pushing cylinders 15-1 to move, and the rotor is pushed in the rotor weight exceeding area 10 and the qualified rotor grading area 11.
Preferably, the supporting seat 1 is further provided with a rotary positioning mechanism 16, the rotary positioning mechanism 16 includes a positioning fixing plate 16-1, a rotary motor 16-2 is fixed on the positioning fixing plate 16-1, a rotary plate 16-3 is fixed on an output shaft of the rotary motor 16-2, a positioning photoelectric sensor support 16-4 is fixed on the positioning fixing plate 16-1, and the rotary motor 16-2 drives the rotary plate 16-3 to rotate to perform rotary positioning on the stator.
Referring to fig. 24 and 25, the present invention further provides a processing process of the stator and rotor press-fitting detection apparatus, including a stator detection process and a rotor detection process performed synchronously, wherein:
the stator detection process comprises the following steps:
s1, conveying a stator by a stator conveying belt;
s2, a straightening mechanism straightens the stator on the stator conveying belt;
s3, carrying out visual detection on the stator by a visual detection mechanism, entering the next step when the stator is qualified in appearance, and rejecting the stator which is unqualified in appearance by a waste product rejection mechanism;
s4, after the stator is rotationally positioned by the rotary positioning mechanism, the stator is conveyed to a stator pressurization mechanism by the material distribution conveying mechanism to be pressurized;
s5, the stator is conveyed to a stator thickness detection mechanism by a material distribution conveying mechanism for thickness detection, finished stators with qualified thickness enter a stator qualified product storage area, and the stators with unqualified thickness are rejected by a waste rejection mechanism;
the rotor detection process comprises the following steps:
s1, conveying a rotor by a rotor conveying belt;
s2, a rotor on the rotor conveying belt is straightened by the straightening mechanism;
s3, carrying out visual detection on the rotor by a visual detection mechanism, entering the next step when the rotor is qualified in appearance, and rejecting the rotor which is unqualified in appearance by a waste product rejection mechanism;
s4, the rotor is conveyed to the weighing and grading mechanism by the material distributing and conveying mechanism to be weighed and graded, the finished product rotor with qualified weight enters a qualified rotor grading area, and the finished product rotor with unqualified weight enters a rotor weight exceeding area
In conclusion, by arranging two parallel detection lines, multi-station simultaneous detection can be realized on the stator and the rotor, the detection efficiency is greatly improved, the labor intensity of detection is reduced, the labor cost is reduced, and missing detection and false detection are avoided.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a decide rotor pressure equipment check out test set which characterized in that: the device comprises a detection device body (100), wherein the detection device body (100) comprises a supporting seat (1), and a visual detection mechanism (2), a material distribution carrying mechanism (3), a stator pressurization mechanism (4), a stator thickness detection mechanism (5) and a weighing and grading mechanism (6) are arranged on the supporting seat (1);
the visual detection mechanism (2) is provided with two groups which are respectively used for carrying out visual detection on the stator and the rotor, the material distribution and carrying mechanism (3) is provided with two groups which are respectively used for carrying out material distribution and carrying on the stator and the rotor, the stator pressurizing mechanism (4) is used for pressurizing the stator, the stator thickness detection mechanism (5) is used for carrying out thickness detection on the stator, and the weighing and grading mechanism (6) is used for weighing and grading the rotor;
one side of the supporting seat (1) is provided with a stator conveying belt (7) and a rotor conveying belt (8), and the other side is provided with a stator qualified product storage area (9), a rotor weight standard exceeding area (10) and a qualified rotor grading area (11).
2. The stator and rotor press fitting detection device according to claim 1, wherein: the visual detection mechanism (2) comprises a visual detection mounting seat (2-1), a visual detection upright post (2-2) is detachably connected to the visual detection mounting seat (2-1), a visual detection connecting seat (2-3) is detachably connected to the visual detection upright post (2-2), an L-shaped visual detection fixing plate (2-4) is detachably connected to the visual detection connecting seat (2-3), a visual detection mounting plate (2-5) is detachably connected to the L-shaped visual detection fixing plate (2-4), a photographing camera (2-6) is detachably connected to the visual detection mounting plate (2-5), a photographing hole (2-7) is formed in the L-shaped visual detection fixing plate (2-4), and the photographing camera (2-6) is located right above the photographing hole (2-7), the L-shaped visual detection fixing plate (2-4) is detachably connected with a light source (2-8).
3. The stator and rotor press fitting detection device according to claim 1, wherein: the material distribution and carrying mechanism (3) comprises two material distribution and carrying upright columns (3-1), two material distribution and carrying installation seats (3-2) can be detachably connected to the two material distribution and carrying upright columns (3-1), two material distribution and carrying connection seats (3-3) can be detachably connected to the two material distribution and carrying upright columns (3-1), and a first material distribution and carrying fixing plate (3-4) is jointly installed on the two material distribution and carrying connection seats (3-3);
a first material distribution carrying cylinder (3-5) is fixed on the first material distribution carrying fixed plate (3-4), a first material distribution carrying movable plate (3-7) is connected to the first material distribution carrying fixed plate (3-4) in a sliding mode through two groups of first material distribution carrying sliding parts (3-6), a piston rod end of the first material distribution carrying cylinder (3-5) is fixed on the first material distribution carrying movable plate (3-7), a second material distribution carrying cylinder (3-8) is fixed on the first material distribution carrying movable plate (3-7), a second material distribution carrying movable plate (3-10) is connected to the first material distribution carrying movable plate (3-7) in a sliding mode through two groups of second material distribution carrying sliding parts (3-9), and a piston rod end of the second material distribution carrying cylinder (3-8) is fixed to the second material distribution carrying movable plate (3-10) (ii) a
The material separating and carrying device is characterized in that a first material separating and carrying mounting plate (3-11) is fixed on the second material separating and carrying moving plate (3-10), two mounting rods (3-12) are fixed on the first material separating and carrying mounting plate (3-11), a second material separating and carrying mounting plate (3-13) is mounted on the two mounting rods (3-12) together, and two electromagnets (3-14) are mounted on the second material separating and carrying mounting plate (3-13).
4. The stator and rotor press fitting detection device according to claim 1, wherein: the stator supercharging mechanism (4) comprises a first supercharging fixing plate (4-1) and a supercharging cylinder (4-6), a second supercharging fixing plate (4-2) is arranged below the first supercharging fixing plate (4-1), a connecting rod (4-3) is fixed between the first supercharging fixing plate (4-1) and the second supercharging fixing plate (4-2), the first supercharging fixing plate (4-1) is fixed with the supercharging cylinder (4-4), a piston rod of the supercharging cylinder (4-4) penetrates through the first supercharging fixing plate (4-1), and a first supercharging moving plate (4-5) is fixed on the end of the piston rod of the supercharging cylinder (4-4);
the improved structure of the mold is characterized in that the pressurizing cylinder (4-6) is fixed on the first pressurizing moving plate (4-5), a piston rod of the pressurizing cylinder (4-6) penetrates through the first pressurizing moving plate (4-5), a second pressurizing moving plate (4-7) is fixed on the end of the piston rod of the pressurizing cylinder (4-6), an upper mold (4-8) and a guide column (4-9) are fixed on the second pressurizing moving plate (4-7), a lower mold (4-10) is fixed on the second pressurizing fixing plate (4-2), and the lower mold (4-10) is arranged under the upper mold (4-8).
5. The stator and rotor press fitting detection device according to claim 1, wherein: the stator thickness detection mechanism (5) comprises two thickness detection upright columns (5-1), a thickness detection fixing plate (5-2) is fixed on the two thickness detection upright columns (5-1), a threaded rod (5-3) is rotatably connected onto the thickness detection fixing plate (5-2), sliding sleeves (5-5) are slidably connected onto the two thickness detection upright columns (5-1), threaded sleeves (5-6) are connected onto the threaded rod (5-3), and a first thickness detection moving plate (5-7) is jointly fixed onto the two sliding sleeves (5-5) and the threaded sleeves (5-6);
a thickness detection connecting plate (5-8) is fixed on the first thickness detection moving plate (5-7), a thickness detection cylinder (5-9) is fixed on the thickness detection connecting plate (5-8), a second thickness detection moving plate (5-11) is connected to the thickness detection connecting plate (5-8) in a sliding mode through two groups of thickness detection sliding parts (5-10), and the end of a piston rod of the thickness detection cylinder (5-9) is fixed on the second thickness detection moving plate (5-11);
the thickness detection device is characterized in that a thickness detection mounting plate (5-12) is fixed on the second thickness detection moving plate (5-11), a plurality of mounting blocks (5-13) are fixed on the thickness detection mounting plate (5-12), and thickness detection inductors (5-14) are fixed on the mounting blocks (5-13).
6. The stator and rotor press fitting detection device according to claim 1, wherein: the correcting device is characterized in that a correcting mechanism (12) is further arranged on the supporting seat (1), the correcting mechanism (12) comprises two correcting cylinders (12-1) and two correcting plates (12-2), the correcting cylinders (12-1) are fixed on the supporting seat (1), the correcting plates (12-2) are fixed on the end of a piston rod of the correcting cylinders (12-1), and the two correcting plates (12-2) are arranged oppositely.
7. The stator and rotor press fitting detection device according to claim 1, wherein: the waste product removing mechanism (13) is further arranged on the supporting seat (1), the waste product removing mechanism (13) comprises a removing cylinder (13-1), a removing plate (13-2) and a removing groove (13-3), the removing cylinder (13-1) and the removing groove (13-3) are fixed on the supporting seat (1), the removing plate (13-2) is fixed on the end of a piston rod of the removing cylinder (13-1), and the removing plate (13-2) is right opposite to the removing groove (13-3).
8. The stator and rotor press fitting detection device according to claim 1, wherein: the supporting seat (1) is further provided with a first material pushing mechanism (14) and a second material pushing mechanism (15), the first material pushing mechanism (14) comprises a first material pushing cylinder (14-1) and a first material pushing plate (14-2), the first material pushing cylinder (14-1) is fixed in the stator qualified product storage area (9), and the first material pushing plate (14-2) is fixed on the end of a piston rod of the first material pushing cylinder (14-1); the second material pushing mechanism (15) comprises a plurality of second material pushing cylinders (15-1) and a plurality of second material pushing plates (15-2), the plurality of second material pushing cylinders (15-1) are fixed on the rotor weight exceeding area (10) and the qualified rotor grading area (11), and the plurality of second material pushing plates (15-2) are respectively fixed on the end heads of the piston rods of the plurality of second material pushing cylinders (15-1).
9. The stator and rotor press fitting detection device according to claim 1, wherein: the photoelectric sensor support is characterized in that a rotary positioning mechanism (16) is further arranged on the supporting seat (1), the rotary positioning mechanism (16) comprises a positioning fixing plate (16-1), a rotary motor (16-2) is fixed on the positioning fixing plate (16-1), a rotary plate (16-3) is fixed on an output shaft of the rotary motor (16-2), and a positioning photoelectric sensor support (16-4) is fixed on the positioning fixing plate (16-1).
10. The machining process of the stator and rotor press-fitting detection equipment is characterized by comprising a stator detection process and a rotor detection process which are synchronously carried out, wherein:
the stator detection process comprises the following steps:
s1, conveying a stator by a stator conveying belt;
s2, a straightening mechanism straightens the stator on the stator conveying belt;
s3, carrying out visual detection on the stator by a visual detection mechanism, entering the next step when the stator is qualified in appearance, and rejecting the stator which is unqualified in appearance by a waste product rejection mechanism;
s4, after the stator is rotationally positioned by the rotary positioning mechanism, the stator is conveyed to a stator pressurization mechanism by the material distribution conveying mechanism to be pressurized;
s5, the stator is conveyed to a stator thickness detection mechanism by a material distribution conveying mechanism for thickness detection, finished stators with qualified thickness enter a stator qualified product storage area, and the stators with unqualified thickness are rejected by a waste rejection mechanism;
the rotor detection process comprises the following steps:
s1, conveying a rotor by a rotor conveying belt;
s2, a rotor on the rotor conveying belt is straightened by the straightening mechanism;
s3, carrying out visual detection on the rotor by a visual detection mechanism, entering the next step when the rotor is qualified in appearance, and rejecting the rotor which is unqualified in appearance by a waste product rejection mechanism;
and S4, the rotor is conveyed to a weighing and grading mechanism by the material distributing and conveying mechanism to be weighed and graded, the finished product rotor with qualified weight enters a qualified rotor grading area, and the rotor with unqualified weight enters a rotor weight exceeding area.
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Cited By (3)
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CN114453272A (en) * | 2021-12-30 | 2022-05-10 | 江阴市高拓精密模具有限公司 | Automatic press riveting detection line and detection process for rotor core |
CN115321111A (en) * | 2022-08-15 | 2022-11-11 | 金舜驰(天津)科技有限公司 | Feeding and discharging integrated equipment for automatic stator mounting terminal |
CN117483270A (en) * | 2023-09-21 | 2024-02-02 | 合肥旭弘塑胶制品有限公司 | Finished stator detection positioning blanking device and method |
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