CN115321111A - Feeding and discharging integrated equipment for automatic stator mounting terminal - Google Patents
Feeding and discharging integrated equipment for automatic stator mounting terminal Download PDFInfo
- Publication number
- CN115321111A CN115321111A CN202210985209.2A CN202210985209A CN115321111A CN 115321111 A CN115321111 A CN 115321111A CN 202210985209 A CN202210985209 A CN 202210985209A CN 115321111 A CN115321111 A CN 115321111A
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- module
- terminal
- stator
- frame
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1601—Constructional details related to the housing of computer displays, e.g. of CRT monitors, of flat displays
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B5/00—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied
- G08B5/22—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission
- G08B5/36—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission using visible light sources
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Abstract
The invention discloses a stator automatic installation terminal feeding and discharging integrated device which comprises a vibration disc module and a frame, wherein the frame is composed of a control system box and a protective cover, a three-color warning lamp is arranged at the top of the protective cover, a display and an operation module are arranged on the outer surface of the protective cover, and a stator feeding assembly, a terminal material disc module, a stator material distribution module, a terminal blanking module, a terminal assembling module, a terminal pressing-in module, a turntable module, a production line module, a stator direction distinguishing module, a terminal cutting module and a terminal pre-pressing-in module are arranged in the frame. Has the beneficial effects that: according to the invention, the full-automatic equipment replaces manual operation, full-automatic production is realized, intelligent production replaces traditional manual operation production, the aging problem of human at present is effectively solved, and humanized management of production is realized. And the production efficiency and the yield are improved, and the aim of reducing the production cost is fulfilled.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to feeding and discharging integrated equipment for an automatic stator mounting terminal.
Background
With the rapid development of economic technology, the current population is aging, and the labor cost is higher and higher;
the manufacturing cost is increased along with the continuous increase of the price of raw materials;
the stator mounting terminal is mounted by using a simple tool, so that the mounting efficiency is low, the mounting is not in place or the terminal is deformed, and the rejection rate is too high;
the stator mounting terminal has more manufacturing processes, and the manufacturing standards of single processes are inconsistent, so that the manufacturing period and the rejection rate are overhigh.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention provides a feeding and discharging integrated device for a stator automatic mounting terminal, aiming at the problems in the related art and aiming at overcoming the technical problems in the prior related art.
Therefore, the invention adopts the following specific technical scheme:
the utility model provides a stator automatic installation unloading integrated equipment on terminal, includes vibrations dish module and frame, the frame comprises control system case and safety cover, the top of safety cover is equipped with the three-colour warning light, the surface of safety cover is equipped with display and operation module, be equipped with stator material loading subassembly, terminal charging tray module, stator branch material module, terminal blanking module, terminal equipment module, terminal module of impressing, carousel module, assembly line module, stator distinguish to the module, terminal cuts the module, terminal pre-impressing module in the frame, the side of carousel module is equipped with stator equipment terminal back visual inspection module, vibrations dish module includes vibrations dish mount, vibrations disc, vibrations dish assembly line body, be equipped with vibrations dish controller in the vibrations dish mount, the vibrations disc is located the top center department of vibrations dish mount, vibrations dish mount top one side be equipped with vibrations disc matched with vibrations dish assembly line body, the top both sides of vibrations dish assembly line body are equipped with infrared inductor one and infrared inductor two respectively, the stator has been placed on the vibrations dish assembly line body, the tip of vibrations dish assembly line body run through to in the safety cover.
Preferably, the stator distribution module comprises a support frame positioned on the side edge of the top of the control system box, a slide rail and a stator distribution cylinder are arranged on the support frame, the output end of the stator distribution cylinder penetrates into the slide rail and is connected with a first sliding block module, a stator carrier is arranged on the first sliding block module, and the stator carrier is matched with the vibration disc assembly line body.
Preferably, the stator direction-distinguishing module and the stator feeding assembly are arranged on the side edge of the stator distribution module, the stator direction-distinguishing module comprises a fixed support positioned on the control system box, a second slider module is arranged on the fixed support, a stator direction-distinguishing visual system is arranged on the second slider module, the stator direction-distinguishing visual system comprises a shell sleeved on the second slider module, and a high-definition camera, a high-definition lens and a light source are sequentially arranged in the shell from top to bottom;
the stator direction-identifying visual system further comprises a supporting platform located on the side edge of the fixed support, a fourth servo motor is arranged inside the supporting platform, the output end of the fourth servo motor penetrates through the upper portion of the supporting platform, a stator direction-identifying carrying platform is arranged on the other side of the top of the supporting platform, the stator direction-identifying carrying platform and the light source are located on the same axis, and the stator direction-identifying carrying platform and the output end of the fourth servo motor are connected through a belt.
Preferably, the stator feeding assembly comprises a first mechanical support located on the control system box, one end of the first mechanical support is provided with a first servo motor, the output end of the first servo motor is provided with a lead screw, a first lifting cylinder is sleeved on the lead screw, and two stator grabbing modules are symmetrically arranged on the first lifting cylinder.
Preferably, the top opposite side of control system case is equipped with in proper order terminal charging tray module terminal blanking module the terminal equipment module, terminal charging tray module is including being located bracing piece on the control system case, be equipped with terminal runner and terminal charging tray on the bracing piece, the terminal runner is located under the terminal charging tray, the terminal runner with both one ends of terminal charging tray all run through extremely the outside of safety cover.
As preferred, the terminal blanking module is including being located the frame plate of bracing piece one side, the bottom intercommunication of frame plate has material area dump bin and terminal dump bin, the top of frame plate is equipped with the terminal material area and cuts the die carrier, the terminal material area is cut and is equipped with the material area runner board on the die carrier, be equipped with the terminal material area in the material area runner board, the material area runner board is close to terminal runner one side be equipped with terminal material area matched with terminal presses the material piece, the top center department that the terminal material area cut the die carrier is equipped with the terminal material area and cuts the cylinder, the terminal material area cut the bottom output of cylinder run through to be connected with the terminal material area cutting die in the terminal material area cutting die carrier, the terminal material area cutting die be located directly over the material area dump bin, the top of frame plate is kept away from terminal presses material piece one side to be equipped with the terminal and cuts the module, the terminal cuts and is equipped with the punching press the cylinder on the module, the bottom output of punching press the cylinder to be equipped with the drift, the terminal cuts the module and is located directly over the terminal dump bin.
Preferably, the terminal equipment module includes terminal equipment subassembly and terminal module of impressing in advance, the terminal equipment subassembly is including being located mechanical support two of terminal waste bin one side, two one ends of mechanical support are equipped with servo motor two, the side output of servo motor two is equipped with lead screw one, the terminal module of impressing in advance is including setting up rotatory clamping jaw cylinder on the lead screw one, the centre gripping has the terminal on the rotatory clamping jaw cylinder, be equipped with the location cylinder on the rotatory clamping jaw cylinder, the terminal module of impressing in advance is still including setting up lift cylinder two on the carousel module.
Preferably, the terminal press-in module is arranged on one side of the terminal assembly module and comprises a support frame positioned on the control system box, a press-in cylinder is arranged at the top of the support frame, and the bottom output end of the press-in cylinder penetrates into the support frame and is connected with a pressure head.
Preferably, the turntable module is arranged on one side of the terminal press-in module and comprises an eight-station divider module and an induction motor which are arranged on the control system box, a rotating platform is arranged at the top of the induction motor, and a plurality of stator turntable carrying platforms are arranged on the rotating platform at equal intervals.
Preferably, one side of the turntable module is provided with the assembly line module, the assembly line module comprises a transmission belt located on the control system box, one end of the transmission belt is provided with a storage box, the outer side of the transmission belt is provided with a mechanical support III, one side of the mechanical support III is provided with a servo motor III, the servo motor III is provided with a screw rod II, the screw rod II is sleeved with a lifting module, and the bottom of the lifting module is provided with a grabbing module.
The invention has the beneficial effects that:
the full-automatic production equipment replaces manual operation, so that full-automatic production is realized; the intelligent production replaces the traditional manual operation production; effectively solves the aging problem of the human at present and realizes the humanized management of production. The production efficiency and the yield are improved, and the aim of reducing the production cost is fulfilled;
the equipment effectively replaces the manual installation of the terminal by workers, reduces the labor intensity of the workers and realizes humanized management; the production cycle of the finished product is effectively improved; deformation and size abnormity of a terminal manually assembled by workers are effectively avoided, manual inspection for 2 times is cancelled, and production efficiency and product yield are improved;
the equipment is provided with the three-color warning lamp, so that the abnormity of production is fed back and alarmed in time, and the abnormity can be handled by workers in time; the equipment is provided with a display, so that operation information and abnormal code information can be realized; the equipment is provided with an operation module so that a worker can conveniently input an operation instruction.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a general structural schematic diagram of a stator automatic mounting terminal feeding and discharging integrated device according to an embodiment of the invention;
fig. 2 is a first partial structural diagram of a feeding and discharging integrated device for a stator automatic mounting terminal according to an embodiment of the present invention;
fig. 3 is a schematic partial structural view of a second feeding and discharging integrated device for a stator automatic mounting terminal according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a vibration plate module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a vibration coil assembly line of an automatic stator mounting terminal feeding and discharging integrated device according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a stator feeding assembly of the stator automatic mounting terminal feeding and discharging integrated device according to the embodiment of the invention;
fig. 7 is a first structural diagram of a stator direction-finding module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a stator direction-finding module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 9 is a first schematic structural view of a terminal tray module of the terminal feeding and discharging integrated equipment for automatically mounting a stator terminal according to the embodiment of the invention;
fig. 10 is a schematic structural view of a terminal tray module of the terminal automatic mounting and discharging integrated equipment for the stator according to the embodiment of the invention;
fig. 11 is a first schematic structural view of a terminal blanking module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 12 is a schematic structural view of a terminal blanking module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a terminal assembling module of an automatic terminal mounting and feeding integrated apparatus for a stator according to an embodiment of the present invention;
fig. 14 is a schematic structural view of a terminal press-in module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 15 is a schematic structural view of a turntable module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
fig. 16 is a schematic structural view of a flow line module of an automatic stator mounting terminal feeding and discharging integrated apparatus according to an embodiment of the present invention;
FIG. 17 is a schematic view of a stator assembly terminal of the feeding and discharging integrated apparatus for the automatic stator mounting terminal according to the embodiment of the present invention;
fig. 18 is a manufacturing flowchart of an apparatus for feeding and discharging integrated equipment for a stator automatic mounting terminal according to an embodiment of the invention.
In the figure: 1. a stator; 2. a terminal; 3. a protective cover; 4. a vibration disc module; 5. a stator feeding assembly; 6. a three-color warning light; 7. a display; 8. an operation module; 9. a control system box; 10. a third servo motor; 11. a terminal tray module; 12. a stator distribution module; 13. a terminal blanking module; 14. a terminal assembly module; 15. the terminal is pressed into the module; 16. a turntable module; 17. the stator is assembled with the terminal and then visually checked by the module; 18. a pipeline module; 19. vibrating the disc; 20. a vibration plate fixing frame; 21. a vibration disk controller; 22. vibrating a coil assembly line body; 23. a first infrared inductor; 24. a second infrared sensor; 25. a stator stage; 26. a first sliding block module; 27. a stator distributing cylinder; 28. a stator grabbing module; 29. a stator direction-identifying module; 30. a stator direction-sensing vision system; 31. a first servo motor; 32. a screw rod; 33. a first lifting cylinder; 34. a high definition camera; 35. a high-definition lens; 36. a light source; 37. a stator direction-distinguishing carrying platform; 38. a servo motor IV; 39. a belt; 40. a second sliding block module; 41. fixing a bracket; 42. a terminal tray; 43. a terminal flow channel; 44. a terminal material belt; 45. a terminal pressing block; 46. a terminal material belt cutting die frame; 47. a terminal material belt cutting die; 48. a material belt waste box; 49. a terminal waste bin; 50. a terminal material belt cutting cylinder; 51. a terminal cutting module; 52. a terminal assembly component; 53. the terminal is pre-pressed into the module; 54. a stator turntable carrying platform; 55. a second servo motor; 56. a second lifting cylinder; 57. a rotating clamping jaw cylinder; 58. positioning the air cylinder; 59. pressing into a cylinder; 60. a pressure head; 61. an eight-station divider module; 62. rotating the platform; 63. an induction motor; 64. a grabbing module; 65. a transmission belt; 66. a lifting module; 67. a storage box.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable one skilled in the art to understand the embodiments and advantages of the disclosure for reference and without scale, wherein elements are not shown in the drawings and like reference numerals are used to refer to like elements generally.
According to the embodiment of the invention, the feeding and discharging integrated equipment for the automatic stator mounting terminal is provided.
In a first embodiment, as shown in fig. 1 to 5, an integrated apparatus for feeding and discharging a stator automatic mounting terminal according to an embodiment of the present invention includes a vibration plate module 4 and a frame, the frame is composed of a control system box 9 and a protection cover 3, a three-color warning light 6 is disposed at the top of the protection cover 3, a display 7 and an operation module 8 are disposed on the outer surface of the protection cover 3, a stator feeding assembly 5, a terminal tray module 11, a stator dividing module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing-in module 15, a turntable module 16, a pipeline module 18, a stator direction-distinguishing module 29, a terminal cutting module 51, and a terminal pre-pressing-in module 53 are disposed in the frame, a stator assembled terminal vision inspection module 17 is disposed at a side of the turntable module 16, the vibration plate module 4 includes a vibration plate fixing frame 20, a vibration plate 19, and a vibration plate line body 22, the vibration plate fixing frame 20 is provided with a vibration plate controller 21, the vibration plate 19 is disposed in the center of the top of the vibration plate 20, the vibration plate fixing frame 20 is provided with a vibration plate 22, two vibration plate lines 22 and two infrared induction stator lines 22 are disposed on the vibration plate 3, and the vibration plate line body 22 respectively;
the process flow of the invention is as follows: the step 1 is that stator vibration disc feeding and terminal material disc feeding are carried out; step 2, stator material distribution (stator feeding and material taking) and terminal cutting; step 3, stator grabbing and positioning and terminal grabbing and positioning; step 4, assembling a stator for the terminal; step 5, visual inspection is carried out after the stator is assembled on the terminal; step 6, product blanking; and 7, manual packaging, and fully automatically finishing the feeding and discharging of the stator through the processes.
In the second embodiment, as shown in fig. 6-8, the stator automatic mounting terminal feeding and discharging integrated apparatus according to the embodiment of the present invention includes a vibration plate module 4 and a frame, the frame is composed of a control system box 9 and a protection cover 3, a three-color warning light 6 is disposed on the top of the protection cover 3, a display 7 and an operation module 8 are disposed on the outer surface of the protection cover 3, a stator feeding assembly 5, a terminal tray module 11, a stator dividing module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing module 15, a turntable module 16, a pipeline module 18, a stator direction-identifying module 29, a terminal cutting module 51, and a terminal pre-pressing module 53 are disposed in the frame, a stator assembled terminal post-visual inspection module 17 is disposed on the side of the turntable module 16, the vibration plate module 4 includes a vibration plate fixing frame 20, a vibration plate 19, and a vibration plate pipeline 22, a vibration disc controller 21 is arranged in the vibration disc fixing frame 20, the vibration disc 19 is positioned at the center of the top of the vibration disc fixing frame 20, one side of the top of the vibration disc fixing frame 20 is provided with a vibration disc assembly line body 22 matched with the vibration disc 19, two sides of the top of the vibration disc assembly line body 22 are respectively provided with an infrared inductor I23 and an infrared inductor II 24, a stator 1 is placed on the vibration disc assembly line body 22, the end part of the vibration disc assembly line body 22 penetrates into the protective cover 3, the stator distribution module 12 comprises a support frame positioned on the side edge of the top of the control system box 9, the support frame is provided with a slide rail and a stator distribution cylinder 27, the output end of the stator distribution cylinder 27 penetrates into the slide rail and is connected with a slider module I26, and the slider module I26 is provided with a stator carrying platform 25, the stator carrying platform 25 is fit with the vibration disc pipeline body 22, the stator direction-distinguishing module 29 and the stator feeding assembly 5 are arranged on the side edge of the stator distributing module 12, the stator direction-distinguishing module 29 comprises a fixed support 41 positioned on the control system box 9, a second slider module 40 is arranged on the fixed support 41, a stator direction-distinguishing visual system 30 is arranged on the second slider module 40, the stator direction-distinguishing visual system 30 comprises a shell sleeved on the second slider module 40, and a high-definition camera 34, a high-definition lens 35 and a light source 36 are sequentially arranged in the shell from top to bottom; the stator direction-identifying visual system 30 further comprises a supporting table located on the side edge of the fixed support 41, a fourth servo motor 38 is arranged inside the supporting table, the output end of the fourth servo motor 38 penetrates through the upper portion of the supporting table, a stator direction-identifying carrying table 37 is arranged on the other side of the top of the supporting table, the stator direction-identifying carrying table 37 and the light source 36 are located on the same axis, the stator direction-identifying carrying table 37 is connected with the output end of the fourth servo motor 38 through a belt 39, the stator feeding assembly 5 comprises a first mechanical support located on the control system box 9, a first servo motor 31 is arranged at one end of the first mechanical support, a lead screw 32 is arranged at the output end of the first servo motor 31, a first lifting cylinder 33 is sleeved on the lead screw 32, and two stator grabbing modules 28 are symmetrically arranged on the first lifting cylinder 33. It can be seen from the above design that the stator is conveyed to the turntable module 16 through the cooperation of the stator distribution module 12, the stator direction-identifying module 29 and the stator feeding assembly 5, and then the stator is assembled, and the stator 1 can be photographed and photographed at the same time in the process and fed back to the control system for comparison.
In the third embodiment, as shown in fig. 9-13, an integrated apparatus for feeding and discharging a stator automatic mounting terminal according to an embodiment of the present invention includes a vibration plate module 4 and a frame, the frame is composed of a control system box 9 and a protection cover 3, a three-color warning light 6 is disposed on the top of the protection cover 3, a display 7 and an operation module 8 are disposed on the outer surface of the protection cover 3, a stator feeding assembly 5, a terminal tray module 11, a stator dividing module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing module 15, a turntable module 16, a pipeline module 18, a stator direction-identifying module 29, a terminal cutting module 51, and a terminal pre-pressing module 53 are disposed in the frame, a stator post-assembling terminal visual inspection module 17 is disposed on the side of the turntable module 16, the vibration plate module 4 includes a vibration plate fixing frame 20, a vibration plate 19, and a vibration plate pipeline body 22, a vibration disc controller 21 is arranged in the vibration disc fixing frame 20, the vibration disc 19 is positioned at the center of the top of the vibration disc fixing frame 20, one side of the top of the vibration disc fixing frame 20 is provided with a vibration disc assembly line body 22 matched with the vibration disc 19, two sides of the top of the vibration disc assembly line body 22 are respectively provided with an infrared inductor I23 and an infrared inductor II 24, a stator 1 is placed on the vibration disc assembly line body 22, the end part of the vibration disc assembly line body 22 penetrates into the protective cover 3, the other side of the top of the control system box 9 is sequentially provided with the terminal material disc module 11, the terminal blanking module 13 and the terminal assembly module 14, the terminal material disc module 11 comprises a support rod positioned on the control system box 9, and a terminal flow channel 43 and a terminal material disc 42 are arranged on the support rod, the terminal runner 43 is located under the terminal material tray 42, one end of both the terminal runner 43 and the terminal material tray 42 are all penetrated to the outer side of the protective cover 3, the terminal blanking module 13 comprises a frame plate located on one side of the support rod, the bottom of the frame plate is communicated with a material belt waste box 48 and a terminal waste box 49, the top of the frame plate is provided with a terminal material belt cutting die frame 46, the terminal material belt cutting die frame 46 is provided with a material belt runner plate, the material belt runner plate is internally provided with a terminal material belt 44, one side of the material belt runner plate close to the terminal runner 43 is provided with a terminal material pressing block 45 matched with the terminal material belt 44, the center of the top of the terminal material belt cutting die frame 46 is provided with a terminal material belt cutting cylinder 50, the bottom output end of the terminal material belt cutting cylinder 50 is penetrated to the terminal material belt cutting die frame 46 and is connected with the terminal material belt cutting die 47, the terminal material belt cutting die 47 is located right above the material belt waste box 48, one side of the top of the frame plate, which is far away from the terminal pressing block 45, is provided with a terminal cutting module 51, the terminal cutting module 51 is provided with a stamping cylinder, the bottom output end of the stamping cylinder is provided with a punch, the terminal cutting module 51 is located right above the terminal waste box 49, the terminal assembling module 14 comprises a terminal assembling component 52 and a terminal pre-pressing module 53, the terminal assembling component 52 comprises a mechanical support II located on one side of the terminal waste box 49, one end of the mechanical support II is provided with a servo motor II 55, the side output end of the servo motor II 55 is provided with a lead screw I, the terminal pre-pressing module 53 comprises a rotary clamping jaw cylinder 57 arranged on the lead screw I, and a terminal 2 is clamped on the rotary clamping jaw cylinder 57, and a positioning air cylinder 58 is arranged on the rotary clamping jaw air cylinder 57, and the terminal pre-pressing module 53 further comprises a second lifting air cylinder 56 arranged on the turntable module 16. As can be seen from the above design, the terminal material tape 44 can be fed and cut simultaneously to form the terminals 2 by the design of the terminal tray module 11, the terminal blanking module 13, and the terminal assembling module 14.
In a fourth embodiment, as shown in fig. 14-17, an integrated apparatus for feeding and discharging a stator automatic mounting terminal according to an embodiment of the present invention includes a vibration plate module 4 and a frame, the frame is composed of a control system box 9 and a protection cover 3, a three-color warning light 6 is disposed on the top of the protection cover 3, a display 7 and an operation module 8 are disposed on the outer surface of the protection cover 3, a stator feeding assembly 5, a terminal tray module 11, a stator dividing module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing module 15, a turntable module 16, a line module 18, a stator direction distinguishing module 29, a terminal cutting module 51, and a terminal pre-pressing module 53 are disposed in the frame, a stator assembled terminal post-visual inspection module 17 is disposed on the side of the turntable module 16, the vibration plate module 4 includes a vibration plate fixing frame 20, a vibration plate 19, and a vibration plate line body 22, a vibration disc controller 21 is arranged in the vibration disc fixing frame 20, the vibration disc 19 is located at the center of the top of the vibration disc fixing frame 20, one side of the top of the vibration disc fixing frame 20 is provided with a vibration disc assembly line body 22 matched with the vibration disc 19, two sides of the top of the vibration disc assembly line body 22 are respectively provided with an infrared inductor I23 and an infrared inductor II 24, a stator 1 is placed on the vibration disc assembly line body 22, the end part of the vibration disc assembly line body 22 penetrates into the protective cover 3, one side of the terminal assembling module 14 is provided with the terminal press-in module 15, the terminal press-in module 15 comprises a supporting frame located on the control system box 9, a press-in cylinder 59 is arranged at the top of the supporting frame, and the bottom output end of the press-in cylinder 59 penetrates into the supporting frame to be connected with a press head 60, the terminal pressing-in module 15 is provided with the turntable module 16 on one side, the turntable module 16 comprises an eight-station divider module 61 and an induction motor 63 which are located on the control system box 9, a rotating platform 62 is arranged at the top of the induction motor 63, a plurality of stator turntable carrying platforms 54 are arranged on the rotating platform 62 at equal intervals, the assembly line module 18 is arranged on one side of the turntable module 16, the assembly line module 18 comprises a transmission belt 65 located on the control system box 9, a storage box 67 is arranged at one end of the transmission belt 65, a mechanical support III is arranged on the outer side of the transmission belt 65, a servo motor III 10 is arranged on one side of the mechanical support III, a lead screw II is arranged on the servo motor III 10, a lifting module 66 is sleeved on the lead screw II, and a grabbing module 64 is arranged at the bottom of the lifting module 66. As can be seen from the above design, through the interaction of the terminal press-in module 15, the turntable module 16, and the pipeline module 18, the terminal can be further pressed into the stator turntable stage 54 on the turntable module 16, so that the stator 1 and the terminal 2 are assembled together, and at the same time, the pipeline module 18 moves the stator 1 and the terminal 2 assembled together on the stator turntable stage 54 onto the transmission belt 65 and conveys the stator and the terminal into the storage box 67.
In practical application, the stators 1 are placed into the vibration disc 19 according to a certain frequency and quantity, the stators 1 are arranged according to a certain sequence through electromagnetic resonance, the stators 1 flow into the vibration disc pipeline body 22 through a flow channel, when the stators 1 flow into the vibration disc pipeline body 22 and are filled, the stators are fed back to the vibration disc controller 21 through the first infrared inductor 23 and the second infrared inductor 24, the vibration disc controller 21 sends out a vibration stopping instruction, and the vibration disc 19 stops vibrating; when the vibrating plate assembly line 22 lacks the stator 1, the first infrared sensor 23 and the second infrared sensor 24 feed back to the vibrating plate controller 21, the vibrating plate controller 21 sends a vibration instruction, the stator 1 in the vibrating plate 19 is continuously transmitted into the vibrating plate assembly line 22, then the stator 1 is conveyed to the stator carrying table 25 in the protective cover 3, then the stator splitting cylinder 27 is started, the stator splitting cylinder 27 pushes the first slider module 26 and the stator carrying table 25 to move to the stator grabbing module 28, then the stator grabbing module 28 grabs the stator, then under the action of the first servo motor 31 and the lead screw 32, the stator grabbing module 28 places the stator on the stator sensing carrying table 37, the stator sensing module 29 judges whether the direction and the position of the stator mounting groove are correct through the stator sensing visual system 30 (the high-definition camera 34 takes a picture of the stator 1 at the correct position, the focal length of the camera 34 is adjusted according to the heights of different stators 1, and the contrastive analysis is performed in the memorized visual control system), and then the stator 1 is moved into the stator carrying table 54 on the rotating platform 62 again through the stator grabbing module 28;
the method comprises the following steps that a terminal material disc 42 punches a brass material with a certain specification out of a terminal material belt 44 through a punching progressive die, the terminal material belt 44 is coiled into the terminal material disc 42 through a coil machine, the terminal material belt 44 is connected with a terminal blanking module 13 through a terminal runner 43, the terminal material belt 44 enters a terminal material belt cutting die 47 in a certain direction under the guidance of a terminal material pressing block 45, in the process, a terminal material belt cutting cylinder 50 drives the terminal material belt cutting die 47 to cut waste materials of the terminal material belt 44, the waste materials flow into a material belt waste box 48, the terminal cutting module 51 drives a punch to cut residual waste materials of the terminal material belt 44 through the cylinder to form a terminal 2, and the waste materials flow into a terminal waste box 49;
a second servo motor 55 on the terminal assembly component 52 is driven by a lead screw to enable the terminal to reach a program designated position, a second lifting cylinder 56, a second rotating clamping jaw cylinder 57 and a second positioning cylinder 58 on the terminal assembly component 52 complete pressing of the terminal 2 into a stator mounting groove of a stator turntable carrier 54, a pressing cylinder 59 drives a pressing head 60 to move, so that the terminal 2 is pressed into the stator 1, a visual inspection module 17 after the terminal is assembled on the stator is used for capturing pictures of qualified finished products through a high-definition camera 34 and comparing the pictures with the pictures of the qualified finished products, the pictures are fed back to a control system, unqualified finished products are removed, and a rotating platform 62 is driven by program control and an induction motor 63 to rotate, so that the stator turntable carrier 54 is rotated to a designated position;
the grabbing module 64 on the assembly line module 18 moves the grabbed qualified products in the vertical direction through the lifting module 66, moves the grabbed qualified products in the left-right direction through the three servo motors 10, grabs the qualified finished products on the transmission belt 65, and transmits the qualified finished products into the storage box 67 through the transmission belt 65.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A stator automatic installation terminal feeding and discharging integrated equipment comprises a vibration disc module (4) and a frame, and is characterized in that the frame is composed of a control system box (9) and a protective cover (3), a three-color warning lamp (6) is arranged at the top of the protective cover (3), a display (7) and an operation module (8) are arranged on the outer surface of the protective cover (3), a stator feeding assembly (5), a terminal tray module (11), a stator distribution module (12), a terminal blanking module (13), a terminal assembling module (14), a terminal pressing module (15), a turntable module (16), a production line module (18), a stator direction distinguishing module (29), a terminal cutting module (51) and a terminal pre-pressing module (53) are arranged in the frame, a stator assembling terminal rear visual inspection module (17) is arranged on the side edge of the turntable module (16), the vibration disc module (4) comprises a vibration disc fixing frame (20), a vibration disc (19) and a vibration disc flow line body (22), a vibration disc fixing frame (21) is arranged in the vibration disc (20), the vibration disc (19) is positioned at the center of the vibration disc fixing frame (20), and the top of the vibration disc (22) is matched with the vibration disc fixing frame, the two sides of the top of the vibration coil pipeline body (22) are respectively provided with a first infrared inductor (23) and a second infrared inductor (24), the stator (1) is placed on the vibration coil pipeline body (22), and the end part of the vibration coil pipeline body (22) penetrates into the protective cover (3).
2. The integrated equipment for feeding and discharging the automatic mounting terminal of the stator as claimed in claim 1, wherein the stator distribution module (12) comprises a support frame located at the top side of the control system box (9), a slide rail and a stator distribution cylinder (27) are arranged on the support frame, the output end of the stator distribution cylinder (27) penetrates into the slide rail and is connected with a first slider module (26), a stator carrying platform (25) is arranged on the first slider module (26), and the stator carrying platform (25) is fitted with the vibration disc pipeline body (22).
3. The integrated equipment for feeding and discharging the stator automatic mounting terminal according to claim 2, wherein the stator direction-identifying module (29) and the stator feeding assembly (5) are arranged on the side of the stator distribution module (12), the stator direction-identifying module (29) comprises a fixed support (41) located on the control system box (9), a second slider module (40) is arranged on the fixed support (41), a stator direction-identifying visual system (30) is arranged on the second slider module (40), the stator direction-identifying visual system (30) comprises a shell body sleeved on the second slider module (40), and a high-definition camera (34), a high-definition lens (35) and a light source (36) are sequentially arranged in the shell body from top to bottom;
the stator direction-identifying visual system (30) further comprises a supporting table located on the side edge of the fixing support (41), a servo motor four (38) is arranged inside the supporting table, the output end of the servo motor four (38) penetrates through the upper portion of the supporting table, a stator direction-identifying carrying table (37) is arranged on the other side of the top of the supporting table, the stator direction-identifying carrying table (37) and the light source (36) are located on the same axis, and the stator direction-identifying carrying table (37) is connected with the output end of the servo motor four (38) through a belt (39).
4. The integrated equipment for feeding and discharging the automatic stator mounting terminals as claimed in claim 3, wherein the stator feeding assembly (5) comprises a first mechanical support located on the control system box (9), a first servo motor (31) is arranged at one end of the first mechanical support, a lead screw (32) is arranged at an output end of the first servo motor (31), a first lifting cylinder (33) is sleeved on the lead screw (32), and two stator grabbing modules (28) are symmetrically arranged on the first lifting cylinder (33).
5. The integrated equipment for feeding and discharging the stator automatic installation terminal according to claim 4, wherein the terminal tray module (11), the terminal blanking module (13) and the terminal assembly module (14) are sequentially arranged on the other side of the top of the control system box (9), the terminal tray module (11) comprises a support rod positioned on the control system box (9), a terminal flow channel (43) and a terminal tray (42) are arranged on the support rod, the terminal flow channel (43) is positioned under the terminal tray (42), and one end of each of the terminal flow channel (43) and the terminal tray (42) penetrates through the outer side of the protection cover (3).
6. The integrated equipment as claimed in claim 5, wherein the terminal blanking module (13) comprises a frame plate located on one side of the support rod, the bottom of the frame plate is communicated with a material belt waste box (48) and a terminal waste box (49), the top of the frame plate is provided with a terminal material belt cutting die frame (46), the terminal material belt cutting die frame (46) is provided with a material belt runner plate, the material belt runner plate is internally provided with a terminal material belt (44), the material belt runner plate is close to one side of the terminal material belt runner (43) and is provided with a terminal material belt (44) matched with a terminal blanking die block (45), the top center of the terminal material belt cutting die frame (46) is provided with a terminal material belt cutting cylinder (50), the bottom output end of the terminal material belt cutting cylinder (50) penetrates through the terminal material belt cutting die frame (46) and is connected with a terminal cutting die (47), the terminal cutting die block (47) is located right above the terminal material belt cutting die frame (48), the top of the terminal blanking die block (45) is provided with a terminal cutting die block (51), and the terminal cutting die block (51) is located above a stamping punch head (49).
7. The integrated equipment for feeding and discharging the automatic mounting terminals of the stators as claimed in claim 6, wherein the terminal assembling module (14) comprises a terminal assembling component (52) and a terminal pre-pressing module (53), the terminal assembling component (52) comprises a mechanical support II located on one side of the terminal waste box (49), a servo motor II (55) is arranged at one end of the mechanical support II, a screw I is arranged at the side output end of the servo motor II (55), the terminal pre-pressing module (53) comprises a rotating clamping jaw air cylinder (57) arranged on the screw I, the terminal (2) is clamped on the rotating clamping jaw air cylinder (57), a positioning air cylinder (58) is arranged on the rotating clamping jaw air cylinder (57), and the terminal pre-pressing module (53) further comprises a lifting air cylinder II (56) arranged on the turntable module (16).
8. The integrated equipment for feeding and discharging the stator automatic installation terminal as claimed in claim 7, wherein the terminal press-in module (15) is arranged on one side of the terminal assembly module (14), the terminal press-in module (15) comprises a support frame positioned on the control system box (9), a press-in cylinder (59) is arranged at the top of the support frame, and a bottom output end of the press-in cylinder (59) penetrates into the support frame to be connected with a pressure head (60).
9. The feeding and discharging integrated equipment for the automatic stator mounting terminals as claimed in claim 8, wherein the turntable module (16) is arranged on one side of the terminal press-in module (15), the turntable module (16) comprises an eight-station divider module (61) and an induction motor (63) which are arranged on the control system box (9), a rotating platform (62) is arranged on the top of the induction motor (63), and a plurality of stator turntable carrying platforms (54) are arranged on the rotating platform (62) at equal intervals.
10. The integrated equipment for feeding and discharging the stator automatic mounting terminal as claimed in claim 9, wherein the assembly line module (18) is arranged on one side of the turntable module (16), the assembly line module (18) comprises a transmission belt (65) located on the control system box (9), a storage box (67) is arranged at one end of the transmission belt (65), a third mechanical support is arranged on the outer side of the transmission belt (65), a third servo motor (10) is arranged on one side of the third mechanical support, a second lead screw is arranged on the third servo motor (10), a lifting module (66) is sleeved on the second lead screw, and a grabbing module (64) is arranged at the bottom of the lifting module (66).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210985209.2A CN115321111B (en) | 2022-08-15 | 2022-08-15 | Automatic stator mounting terminal feeding and discharging integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210985209.2A CN115321111B (en) | 2022-08-15 | 2022-08-15 | Automatic stator mounting terminal feeding and discharging integrated equipment |
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| CN115321111A true CN115321111A (en) | 2022-11-11 |
| CN115321111B CN115321111B (en) | 2023-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210985209.2A Active CN115321111B (en) | 2022-08-15 | 2022-08-15 | Automatic stator mounting terminal feeding and discharging integrated equipment |
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| CN (1) | CN115321111B (en) |
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| CN114770101A (en) * | 2022-05-11 | 2022-07-22 | 太仓博宏机械有限公司 | Double-seal-ring assembly line for internally and externally nested parts and working method of double-seal-ring assembly line |
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| CN108526839A (en) * | 2018-04-23 | 2018-09-14 | 惠州市普安电子有限公司 | A kind of attaching plug built-in part automatic assembling |
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| CN210093075U (en) * | 2019-08-30 | 2020-02-18 | 苏州诚智精密机械有限公司 | Full-automatic partition plate inserting equipment for motor stator |
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| CN213094023U (en) * | 2020-08-18 | 2021-04-30 | 浙江巨力电机成套设备有限公司 | Automatic water plug machine device of inserting of stator |
| CN112186988A (en) * | 2020-09-14 | 2021-01-05 | 江苏本格自动化科技有限公司 | High-speed production line of new energy automobile driving motor stator |
| CN213692624U (en) * | 2020-10-09 | 2021-07-13 | 昆山智策智能装备有限公司 | Connector assembling equipment |
| CN112916430A (en) * | 2021-03-30 | 2021-06-08 | 常州宝捷冲片有限公司 | Stator and rotor press-fitting detection equipment and machining process thereof |
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| CN114770101A (en) * | 2022-05-11 | 2022-07-22 | 太仓博宏机械有限公司 | Double-seal-ring assembly line for internally and externally nested parts and working method of double-seal-ring assembly line |
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|---|---|
| CN115321111B (en) | 2023-05-02 |
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