CN115321111A - Feeding and discharging integrated equipment for automatic stator mounting terminal - Google Patents

Abstract

The invention discloses a stator automatic installation terminal feeding and discharging integrated device which comprises a vibration disc module and a frame, wherein the frame is composed of a control system box and a protective cover, a three-color warning lamp is arranged at the top of the protective cover, a display and an operation module are arranged on the outer surface of the protective cover, and a stator feeding assembly, a terminal material disc module, a stator material distribution module, a terminal blanking module, a terminal assembling module, a terminal pressing-in module, a turntable module, a production line module, a stator direction distinguishing module, a terminal cutting module and a terminal pre-pressing-in module are arranged in the frame. Has the beneficial effects that: according to the invention, the full-automatic equipment replaces manual operation, full-automatic production is realized, intelligent production replaces traditional manual operation production, the aging problem of human at present is effectively solved, and humanized management of production is realized. And the production efficiency and the yield are improved, and the aim of reducing the production cost is fulfilled.

Description

An integrated equipment for stator automatic installation and terminal loading and unloading

technical field

The invention relates to the technical field of automation equipment, in particular to an integrated equipment for loading and unloading of stator automatic mounting terminals.

Background technique

With the rapid development of economy and technology, the current population is aging and labor costs are getting higher and higher;

As raw material prices continue to rise, resulting in increased manufacturing costs;

The stator installation terminals are installed with simple tooling, the installation efficiency is low, the installation is not in place or the terminals are deformed, and the scrap rate is too high;

There are many manufacturing processes of the stator mounting terminals, and the manufacturing standards of a single process are inconsistent, resulting in an excessively high manufacturing cycle and reject rate.

Aiming at the problems in the related technologies, no effective solution has been proposed yet.

Contents of the invention

Aiming at the problems in the related art, the present invention proposes an integrated equipment for loading and unloading of the stator automatic mounting terminal, so as to overcome the above-mentioned technical problems existing in the existing related art.

For this reason, the concrete technical scheme that the present invention adopts is as follows:

An integrated equipment for automatic loading and unloading of stator terminals, including a vibrating plate module and a frame. The frame is composed of a control system box and a protective cover. The top of the protective cover is provided with a three-color warning light. The outer surface of the protective cover is It is equipped with a display and an operation module, and the frame is equipped with a stator feeding module, a terminal material tray module, a stator material distribution module, a terminal blanking module, a terminal assembly module, a terminal pressing module, and a turntable module. Group, assembly line module, stator direction identification module, terminal cutting module, terminal pre-pressing module, the side of the turntable module is equipped with a visual inspection module after the stator is assembled with terminals, and the vibrating disk module It includes a vibrating disc fixing frame, a vibrating disc, and a vibrating disc assembly line body. The vibrating disc fixing frame is provided with a vibrating disc controller. The vibrating disc is located at the top center of the vibrating disc fixing frame. The vibrating disc One side of the top of the fixing frame is provided with the vibrating disc line body matched with the vibrating disc, and the two sides of the top of the vibrating disc line body are respectively provided with an infrared sensor one and an infrared sensor two, and the vibrating disc A stator is placed on the assembly line body, and the end of the vibration plate assembly line body penetrates into the protective cover.

As a preference, the stator material distribution module includes a support frame located on the top side of the control system box, the support frame is provided with a slide rail and a stator material distribution cylinder, and the output end of the stator material distribution cylinder passes through to The inside of the slide rail is connected with the first slider module, and the first slider module is provided with a stator carrier, and the stator carrier fits with the assembly line body of the vibrating plate.

As a preference, the stator orientation identification module and the stator feeding assembly are provided on the side of the stator material distribution module, and the stator orientation identification module includes a fixed bracket located on the control system box. The fixed bracket is provided with a slider module 2, and the slider module 2 is provided with a stator direction identification vision system, and the stator direction identification vision system includes a housing sleeved on the slider module 2 , a high-definition camera, a high-definition lens, and a light source are sequentially arranged in the housing from top to bottom;

The stator direction identification vision system also includes a support platform located on the side of the fixed bracket, the interior of the support platform is provided with a servo motor 4, and the output end of the servo motor 4 penetrates to the top of the support platform, so The other side of the top of the support platform is provided with a stator orientation identification platform, the stator orientation identification platform and the light source are located on the same axis, and the stator identification platform is connected to the output end of the servo motor 4. Belt connection.

As a preference, the stator feeding assembly includes a mechanical support one located on the control system box, one end of the mechanical support one is provided with a servo motor one, the output end of the servo motor one is provided with a screw rod, and the A lift cylinder 1 is sheathed on the screw rod, and two stator grasping modules are arranged symmetrically on the lift cylinder 1.

Preferably, the other side of the top of the control system box is provided with the terminal tray module, the terminal blanking module, and the terminal assembly module in sequence, and the terminal tray module includes The support rod on the control system box, the support rod is provided with a terminal flow channel and a terminal material tray, the terminal flow channel is located directly below the terminal material tray, and the terminal flow channel and the terminal material tray are two One end of each penetrates to the outside of the protective cover.

Preferably, the terminal blanking module includes a frame plate located on one side of the support rod, the bottom of the frame plate is connected with a strip waste box and a terminal waste box, and the top of the frame plate is provided with a terminal strip cutting box. Die-cutting frame, the terminal strip cutting mold frame is provided with a strip flow channel plate, the strip flow channel plate is provided with a terminal strip, and the strip flow channel plate is close to the side of the terminal flow channel There is a terminal pressing block matched with the terminal material strip, a terminal material strip cutting cylinder is provided at the top center of the terminal material strip cutting mold base, and the bottom output end of the terminal material strip cutting cylinder is Penetrate into the terminal material strip cutting mold frame and connect with the terminal material strip cutting mold, the terminal material strip cutting mold is located directly above the material strip waste box, and the top of the frame plate is far away from the terminal A terminal cutting module is provided on one side of the pressing block, and a stamping cylinder is arranged on the terminal cutting module, and a punch is provided at the bottom output end of the stamping cylinder, and the terminal cutting module is located at the terminal Right above the waste bin.

Preferably, the terminal assembly module includes a terminal assembly assembly and a terminal pre-pressing module, the terminal assembly assembly includes a mechanical support 2 located on one side of the terminal waste box, and a servo is provided at one end of the mechanical support 2 Motor 2, the side output end of the servo motor 2 is provided with a lead screw 1, and the terminal pre-pressing module includes a rotating jaw cylinder arranged on the lead screw 1, and the rotating jaw cylinder is clamped There are terminals, the rotary jaw cylinder is provided with a positioning cylinder, and the terminal pre-pressing module also includes a lifting cylinder 2 arranged on the turntable module.

Preferably, one side of the terminal assembly module is provided with the terminal press-in module, the terminal press-in module includes a support frame located on the control system box, and the top of the support frame is provided with a press-in module. The cylinder, the bottom output end of the press-in cylinder penetrates into the support frame and is connected with the pressure head.

As a preference, the turntable module is provided on one side of the terminal press-in module, and the turntable module includes an eight-station divider module and an induction motor located on the control system box. A rotating platform is arranged on the top, and several stator turntable platforms are arranged at equal intervals on the rotating platform.

As a preference, one side of the turntable module is provided with the assembly line module, the assembly line module includes a transmission belt located on the control system box, one end of the transmission belt is provided with a storage box, and the outer side of the transmission belt A mechanical support 3 is provided, a servo motor 3 is provided on one side of the mechanical support 3, a lead screw 2 is provided on the servo motor 3, a lift module is set on the lead screw 2, and the lift module There is a grabbing module at the bottom.

The beneficial effects of the present invention are:

The present invention replaces manual operation with fully automatic equipment to realize fully automated production; realizes intelligent production instead of traditional manual operation; effectively solves the current problem of human aging and realizes humanized management of production. As well as production efficiency and improved yield, to achieve the goal of reducing production costs;

The invention effectively replaces the manual installation of terminals by the staff through the equipment of the present invention, reduces the labor intensity of the staff, and realizes humanized management; effectively improves the production cycle of finished products; effectively avoids the deformation and abnormal size of the manual assembly terminals of the staff , cancel the manual inspection twice, improve production efficiency and product yield;

The equipment of the present invention is provided with a three-color warning light, which timely feeds back and alarms the abnormality of production, so that the staff can deal with the abnormality in time; the equipment of the present invention is provided with a display, which can realize operation information and abnormal code information; the equipment of the present invention is provided with an operation module , so that the staff can input the operation instructions.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

Fig. 1 is a schematic diagram of the overall structure of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 2 is a partial structural schematic diagram 1 of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 3 is a partial structural schematic diagram 2 of an integrated equipment for loading and unloading of terminals with stator automatic installation according to an embodiment of the present invention;

Fig. 4 is a schematic structural diagram of a vibrating plate module of a stator automatic mounting terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 5 is a schematic diagram of the structure of a vibrating plate assembly line of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 6 is a schematic structural diagram of a stator feeding assembly of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 7 is a structural schematic diagram of a stator orientation identification module of a stator automatic mounting terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 8 is a structural schematic diagram 2 of the stator direction identification module of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 9 is a schematic diagram of a terminal material tray module structure of a stator automatic installation terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 10 is a schematic diagram 2 of the structure of a terminal tray module of an integrated equipment for automatically installing stators and terminals for loading and unloading according to an embodiment of the present invention;

Fig. 11 is a structural schematic diagram of a terminal punching module of a stator automatic mounting terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 12 is a schematic diagram 2 of the terminal punching module structure of a stator automatic mounting terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 13 is a schematic structural diagram of a terminal assembly module of a stator automatic mounting terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 14 is a schematic structural diagram of a terminal pressing module of a stator automatic mounting terminal loading and unloading integrated equipment according to an embodiment of the present invention;

Fig. 15 is a schematic structural diagram of a turntable module of an integrated loading and unloading equipment for stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 16 is a schematic structural diagram of an assembly line module of an integrated loading and unloading equipment for stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 17 is a schematic diagram of stator assembly terminals of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention;

Fig. 18 is a flow chart of equipment production of an integrated equipment for loading and unloading of stator automatic mounting terminals according to an embodiment of the present invention.

In the figure: 1. Stator; 2. Terminal; 3. Protective cover; 4. Vibration plate module; 5. Stator feeding assembly; 6. Three-color warning light; 7. Display; 8. Operation module; 9. Control System box; 10. Servo motor three; 11. Terminal material tray module; 12. Stator splitting module; 13. Terminal punching module; 14. Terminal assembly module; 15. Terminal pressing module; 16. Turntable module; 17. Visual inspection module after stator assembly terminals; 18. Assembly line module; 19. Vibrating disc; 20. Vibrating disc fixing frame; 21. Vibrating disc controller; 22. Vibrating disc assembly line body; 23. Infrared sensor one; 24. Infrared sensor two; 25. Stator carrier; 26. Slider module one; 27. Stator distribution cylinder; 28. Stator grabbing module; 29. Stator orientation identification module; 30 . Stator direction identification vision system; 31. Servo motor 1; 32. Screw rod; 33. Lifting cylinder 1; 34. HD camera; 35. HD lens; 36. Light source; 37. Stator direction identification carrier; 38. Servo motor Four; 39. Belt; 40. Slider module two; 41. Fixed bracket; 42. Terminal tray; 43. Terminal runner; 44. Terminal strip; 45. Terminal pressing block; 46. Terminal strip cutting Die cutting frame; 47. Terminal strip cutting die; 48. Strip waste box; 49. Terminal waste box; 50. Terminal strip cutting cylinder; 51. Terminal cutting module; 52. Terminal assembly component; 53 , terminal pre-pressing module; 54, stator turntable carrier; 55, servo motor two; 56, lifting cylinder two; 57, rotating jaw cylinder; 58, positioning cylinder; 59, pressing into the cylinder; 60, pressure head; 61. Eight-station divider module; 62. Rotary platform; 63. Induction motor; 64. Grabbing module; 65. Transmission belt; 66. Lifting module; 67. Storage box.

Detailed ways

In order to further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention, and are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments, for reference Those of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

According to an embodiment of the present invention, an integrated equipment for loading and unloading of stator automatic mounting terminals is provided.

Embodiment 1, as shown in Figures 1-5, an integrated equipment for loading and unloading of stators with automatic mounting terminals according to an embodiment of the present invention includes a vibrating plate module 4 and a frame, the frame consists of a control system box 9 and a protective cover 3 Composition, the top of the protective cover 3 is provided with a three-color warning light 6, the outer surface of the protective cover 3 is provided with a display 7 and an operating module 8, and the frame is provided with a stator feeding assembly 5, a terminal tray mold Group 11, stator material distribution module 12, terminal blanking module 13, terminal assembly module 14, terminal pressing module 15, turntable module 16, assembly line module 18, stator orientation identification module 29, terminal cutting Module 51, terminal pre-pressing module 53, the side of the turntable module 16 is provided with a visual inspection module 17 after the stator is assembled with terminals, and the vibration disk module 4 includes a vibration disk fixing frame 20, a vibration disk 19. The vibrating plate assembly line body 22, the vibrating plate fixing frame 20 is provided with a vibrating plate controller 21, the vibrating disc 19 is located at the top center of the vibrating plate fixing frame 20, the vibrating plate fixing frame 20 One side of the top is provided with the vibration disc line body 22 matched with the vibration disc 19, and the top two sides of the vibration plate line body 22 are respectively provided with an infrared sensor one 23 and an infrared sensor two 24, so The stator 1 is placed on the vibrating plate line body 22, and the end of the vibrating plate line body 22 penetrates into the protective cover 3;

The technological process of the present invention is as follows: the first process is stator vibrating plate loading and terminal material plate loading; the second process is stator material distribution (stator material loading and retrieving) and terminal cutting; the third process is stator grasping and positioning and terminal grasping and positioning; the fourth process is terminal assembly stator; the fifth process is visual inspection after terminal assembly stator; the sixth process is product blanking; the seventh process is manual packaging, and the stator loading and cutting.

Embodiment 2, as shown in Figures 6-8, an integrated equipment for loading and unloading of stators with automatic mounting terminals according to an embodiment of the present invention includes a vibrating plate module 4 and a frame, and the frame is composed of a control system box 9 and a protective cover 3 Composition, the top of the protective cover 3 is provided with a three-color warning light 6, the outer surface of the protective cover 3 is provided with a display 7 and an operating module 8, and the frame is provided with a stator feeding assembly 5, a terminal tray mold Group 11, stator material distribution module 12, terminal blanking module 13, terminal assembly module 14, terminal pressing module 15, turntable module 16, assembly line module 18, stator orientation identification module 29, terminal cutting Module 51, terminal pre-pressing module 53, the side of the turntable module 16 is provided with a visual inspection module 17 after the stator is assembled with terminals, and the vibration disk module 4 includes a vibration disk fixing frame 20, a vibration disk 19. The vibrating plate assembly line body 22, the vibrating plate fixing frame 20 is provided with a vibrating plate controller 21, the vibrating disc 19 is located at the top center of the vibrating plate fixing frame 20, the vibrating plate fixing frame 20 One side of the top is provided with the vibration disc line body 22 matched with the vibration disc 19, and the top two sides of the vibration plate line body 22 are respectively provided with an infrared sensor one 23 and an infrared sensor two 24, so The stator 1 is placed on the vibrating plate assembly line body 22, the end of the vibrating plate assembly line body 22 penetrates into the protective cover 3, and the stator distributing module 12 includes a The support frame is provided with a slide rail and a stator distribution cylinder 27, and the output end of the stator distribution cylinder 27 penetrates into the slide rail and is connected with the slider module one 26, and the slider The module one 26 is provided with a stator carrier 25, the stator carrier 25 fits with the vibrating plate assembly line body 22, and the stator discriminating module 29 is arranged on the side of the stator material distribution module 12 With the stator feeding assembly 5, the stator orientation identification module 29 includes a fixed bracket 41 positioned on the control system box 9, and the fixed bracket 41 is provided with a slider module 2 40, the slider The stator direction identification visual system 30 is provided on the module two 40, and the stator orientation identification vision system 30 includes a housing sleeved on the slider module two 40, and the housing is sequentially arranged from top to bottom. High-definition camera 34, high-definition lens 35 and light source 36; Described stator distinguishes to the vision system 30 and also comprises the support platform that is positioned at described fixed support 41 side, the inside of described support platform is provided with servomotor 4 38, and described servomotor The output end of 438 penetrates to the top of the support platform, and the other side of the top of the support platform is provided with a stator identification platform 37, and the stator identification platform 37 is located on the same axis as the light source 36, so The stator discriminating stage 37 is connected with the output end of the servo motor 38 through a belt 39, and the stator feeding assembly 5 includes a mechanical support one located on the control system box 9, and the mechanical support one One end is provided with servo motor one 31, and the output end of described servo motor one 31 is provided with screw mandrel 32, and described screw mandrel 32 is sleeved with lift cylinder one 33, and described lift cylinder Two stator grabbing modules 28 are arranged symmetrically on the top of the one 33 . It is not difficult to see from the above design that through the cooperation of the stator distributing module 12, the stator orientation module 29 and the stator feeding assembly 5, the stator is then transported to the turntable module 16 for assembly. At the same time, the stator 1 can be photographed and videotaped, and fed back to the control system for comparison.

Embodiment 3, as shown in Figures 9-13, an integrated equipment for loading and unloading of stators for automatic installation of terminals according to an embodiment of the present invention includes a vibrating plate module 4 and a frame, and the frame is composed of a control system box 9 and a protective cover 3 Composition, the top of the protective cover 3 is provided with a three-color warning light 6, the outer surface of the protective cover 3 is provided with a display 7 and an operating module 8, and the frame is provided with a stator feeding assembly 5, a terminal tray mold Group 11, stator material distribution module 12, terminal blanking module 13, terminal assembly module 14, terminal pressing module 15, turntable module 16, assembly line module 18, stator orientation identification module 29, terminal cutting Module 51, terminal pre-pressing module 53, the side of the turntable module 16 is provided with a visual inspection module 17 after the stator is assembled with terminals, and the vibration disk module 4 includes a vibration disk fixing frame 20, a vibration disk 19. The vibrating plate assembly line body 22, the vibrating plate fixing frame 20 is provided with a vibrating plate controller 21, the vibrating disc 19 is located at the top center of the vibrating plate fixing frame 20, the vibrating plate fixing frame 20 One side of the top is provided with the vibration disc line body 22 matched with the vibration disc 19, and the top two sides of the vibration plate line body 22 are respectively provided with an infrared sensor one 23 and an infrared sensor two 24, so The stator 1 is placed on the vibrating plate assembly line body 22, the end of the vibrating plate assembly line body 22 penetrates into the protective cover 3, the other side of the top of the control system box 9 is sequentially provided with the terminal material tray Module 11, the terminal punching module 13, the terminal assembly module 14, the terminal tray module 11 includes a support rod located on the control system box 9, and the support rod is provided with a terminal The flow channel 43 and the terminal tray 42, the terminal flow channel 43 is located directly below the terminal tray 42, and one end of the terminal flow channel 43 and the terminal tray 42 both penetrate to the protective cover 3, the terminal blanking module 13 includes a frame plate located on one side of the support bar, the bottom of the frame plate is connected with a strip waste box 48 and a terminal waste box 49, and the top of the frame plate is provided with Terminal strip cutting mold frame 46, the strip flow channel plate is arranged on the terminal strip cutting mold frame 46, the terminal strip 44 is arranged in the strip flow channel plate, and the strip flow channel plate is close to One side of the terminal runner 43 is provided with a terminal pressing block 45 matched with the terminal strip 44 , and a terminal strip cutting cylinder 50 is provided at the center of the top of the terminal strip cutting mold frame 46 , The bottom output end of the terminal strip cutting cylinder 50 penetrates into the terminal strip cutting mold frame 46 and connects with the terminal strip cutting mold 47, and the terminal strip cutting mold 47 is located on the strip Directly above the waste bin 48, the top of the frame plate is provided with a terminal cutting module 51 on the side away from the terminal pressing block 45, and the terminal cutting module 51 is provided with a stamping cylinder, and the stamping cylinder The output end of the bottom of the terminal is provided with a punch, the terminal cutting module 51 is located directly above the terminal waste box 49, and the terminal assembly module 14 includes a terminal assembly assembly 52 and a terminal pre-pressing module 53. described The terminal assembly assembly 52 includes a mechanical support 2 located on one side of the terminal waste box 49, a servo motor 2 55 is provided at one end of the mechanical support 2, and a lead screw 1 is provided at the side output end of the servo motor 2 55, so The terminal pre-pressing module 53 includes a rotary jaw cylinder 57 arranged on the lead screw 1, the terminal 2 is clamped on the rotary jaw cylinder 57, and a positioning cylinder is arranged on the rotary jaw cylinder 57 58 , the terminal pre-pressing module 53 also includes a lifting cylinder 2 56 arranged on the turntable module 16 . It is not difficult to see from the above design that through the design of the terminal material tray module 11, the terminal punching module 13, and the terminal assembly module 14, the terminal strip 44 can be loaded and cut at the same time to form a terminal strip. 2.

Embodiment 4, as shown in Figures 14-17, an integrated equipment for loading and unloading of stators with automatic mounting terminals according to an embodiment of the present invention includes a vibrating plate module 4 and a frame, and the frame is composed of a control system box 9 and a protective cover 3 Composition, the top of the protective cover 3 is provided with a three-color warning light 6, the outer surface of the protective cover 3 is provided with a display 7 and an operating module 8, and the frame is provided with a stator feeding assembly 5, a terminal tray mold Group 11, stator material distribution module 12, terminal blanking module 13, terminal assembly module 14, terminal pressing module 15, turntable module 16, assembly line module 18, stator orientation identification module 29, terminal cutting Module 51, terminal pre-pressing module 53, the side of the turntable module 16 is provided with a visual inspection module 17 after the stator is assembled with terminals, and the vibration disk module 4 includes a vibration disk fixing frame 20, a vibration disk 19. The vibrating plate assembly line body 22, the vibrating plate fixing frame 20 is provided with a vibrating plate controller 21, the vibrating disc 19 is located at the top center of the vibrating plate fixing frame 20, the vibrating plate fixing frame 20 One side of the top is provided with the vibration disc line body 22 matched with the vibration disc 19, and the top two sides of the vibration plate line body 22 are respectively provided with an infrared sensor one 23 and an infrared sensor two 24, so The stator 1 is placed on the vibrating plate line body 22, the end of the vibrating plate line body 22 penetrates into the protective cover 3, and the terminal assembly module 14 is provided with the terminal pressing module 15 , the terminal press-in module 15 includes a support frame located on the control system box 9, the top of the support frame is provided with a press-in cylinder 59, and the bottom output end of the press-in cylinder 59 penetrates to the support The frame is connected with the indenter 60, the side of the terminal pressing module 15 is provided with the turntable module 16, and the turntable module 16 includes an eight-station divider module located on the control system box 9 61 and an induction motor 63, the top of the induction motor 63 is provided with a rotating platform 62, and several stator turntable platforms 54 are arranged at equal intervals on the rotating platform 62, and one side of the turntable module 16 is provided with the The assembly line module 18, the assembly line module 18 includes a transmission belt 65 positioned on the control system box 9, one end of the transmission belt 65 is provided with a storage box 67, and the outside of the transmission belt 65 is provided with a mechanical support 3, the One side of the mechanical support three is provided with a servo motor three 10, the servo motor three 10 is provided with a lead screw two, the lead screw two is provided with a lifting module 66, and the bottom of the lifting module 66 is provided with Grab mod64. It is not difficult to see from the above design that through the interaction of the terminal pressing module 15, the turntable module 16 and the assembly line module 18, the terminals can be pressed into the stator turntable platform 54 on the turntable module 16, so that the stator 1 Assembled together with the terminal 2 , at the same time the assembly line module 18 moves the assembled stator 1 and terminal 2 on the stator turntable platform 54 to the transmission belt 65 and transports them into the storage box 67 .

In practical application, the stators 1 are put into the vibrating disc 19 according to a certain frequency and quantity, the stators 1 are arranged in a certain order through electromagnetic resonance, and the stators 1 are flowed into the vibrating disc assembly line body 22 through the flow channel. After the stator 1 flows into the vibrating disc assembly line body 22 and fills it up, it feeds back to the vibrating disc controller 21 through the infrared sensor 1 23 and the infrared sensor 2 24, and the vibrating disc controller 21 sends a vibration stop command, and the vibrating disc 19 stops vibrating; When the vibrating disc assembly line body 22 lacks the stator 1, the infrared sensor 1 23 and the infrared sensor 2 24 feed back to the vibrating disc controller 21, and the vibrating disc controller 21 sends a vibration command to continue to transmit the stator 1 in the vibrating disc 19 to Vibrating disc assembly line body 22, then the stator 1 is transported to the stator carrier 25 in the protective cover 3, and then the stator distribution cylinder 27 is started, and the stator distribution cylinder 27 pushes the slider module 1 26 and the stator carrier 25 Move to the stator grabbing module 28, then the stator grabbing module 28 grabs the stator, and then under the action of the servo motor one 31 and the screw mandrel 32, the stator grabbing module 28 places the stator on the stator to identify the load. On the platform 37, the stator orientation identification module 29 will determine whether the orientation and position of the stator installation slot are correct by the stator orientation identification system 30 (the high-definition camera 34 captures the photo of the stator 1 in the correct position, and adjusts the high-definition camera according to the height of different stators 1 34 focal length, and compared and analyzed in the visual control system of memory), then, the stator 1 is moved to the stator turntable stage 54 on the rotating platform 62 by the stator grasping module 28 again;

The terminal material tray 42 punches a certain specification of brass material out of the terminal material strip 44 through the stamping continuous die, and the terminal material strip 44 is rolled into the terminal material tray 42 through the coiling machine, and the terminal material strip 44 is connected to the terminal punch through the terminal flow channel 43 The cutting module 13, under the guidance of the terminal pressing block 45, the terminal strip 44 enters the terminal strip cutting die 47 in a certain direction. During this process, the terminal strip cutting cylinder 50 drives the terminal strip cutting The cutting die 47 cuts off the waste of the terminal strip 44, and the waste flows into the strip waste box 48, the terminal cutting module 51 drives the punch to cut off the residual waste of the terminal strip 44 to form the terminal 2, and the waste flows into the terminal waste box 49 Inside;

The servo motor 2 55 on the terminal assembly assembly 52 is driven by the lead screw to make the terminal reach the position specified by the program. The lifting cylinder 2 56, the rotating jaw cylinder 57, and the positioning cylinder 58 on the terminal assembly assembly 52 complete the pressing of the terminal 2 into the stator. In the stator mounting slot 54 on the turntable platform, press the cylinder 59 to drive the indenter 60 to move, thereby pressing the terminal 2 into the stator 1. After the stator is assembled with the terminal, the visual inspection module 17 is captured by the high-definition camera 34. Capture and compare the pictures of qualified finished products, and feed back to the control system to eliminate unqualified finished products, drive the rotating platform 62 to rotate through program control and induction motor 63, and then rotate the stator turntable carrier 54 to the designated position;

The grasping module 64 on the assembly line module 18 moves the grasped qualified products up and down through the lifting module 66, and moves the grasped qualified products left and right through the servo motor 310, and grasps the qualified finished products. On the transmission belt 65, the transmission belt 65 transmits the qualified finished product in the storage box 67.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (10)

1. A stator automatic installation terminal feeding and discharging integrated equipment comprises a vibration disc module (4) and a frame, and is characterized in that the frame is composed of a control system box (9) and a protective cover (3), a three-color warning lamp (6) is arranged at the top of the protective cover (3), a display (7) and an operation module (8) are arranged on the outer surface of the protective cover (3), a stator feeding assembly (5), a terminal tray module (11), a stator distribution module (12), a terminal blanking module (13), a terminal assembling module (14), a terminal pressing module (15), a turntable module (16), a production line module (18), a stator direction distinguishing module (29), a terminal cutting module (51) and a terminal pre-pressing module (53) are arranged in the frame, a stator assembling terminal rear visual inspection module (17) is arranged on the side edge of the turntable module (16), the vibration disc module (4) comprises a vibration disc fixing frame (20), a vibration disc (19) and a vibration disc flow line body (22), a vibration disc fixing frame (21) is arranged in the vibration disc (20), the vibration disc (19) is positioned at the center of the vibration disc fixing frame (20), and the top of the vibration disc (22) is matched with the vibration disc fixing frame, the two sides of the top of the vibration coil pipeline body (22) are respectively provided with a first infrared inductor (23) and a second infrared inductor (24), the stator (1) is placed on the vibration coil pipeline body (22), and the end part of the vibration coil pipeline body (22) penetrates into the protective cover (3).

2. The integrated equipment for feeding and discharging the automatic mounting terminal of the stator as claimed in claim 1, wherein the stator distribution module (12) comprises a support frame located at the top side of the control system box (9), a slide rail and a stator distribution cylinder (27) are arranged on the support frame, the output end of the stator distribution cylinder (27) penetrates into the slide rail and is connected with a first slider module (26), a stator carrying platform (25) is arranged on the first slider module (26), and the stator carrying platform (25) is fitted with the vibration disc pipeline body (22).

3. The integrated equipment for feeding and discharging the stator automatic mounting terminal according to claim 2, wherein the stator direction-identifying module (29) and the stator feeding assembly (5) are arranged on the side of the stator distribution module (12), the stator direction-identifying module (29) comprises a fixed support (41) located on the control system box (9), a second slider module (40) is arranged on the fixed support (41), a stator direction-identifying visual system (30) is arranged on the second slider module (40), the stator direction-identifying visual system (30) comprises a shell body sleeved on the second slider module (40), and a high-definition camera (34), a high-definition lens (35) and a light source (36) are sequentially arranged in the shell body from top to bottom;

the stator direction-identifying visual system (30) further comprises a supporting table located on the side edge of the fixing support (41), a servo motor four (38) is arranged inside the supporting table, the output end of the servo motor four (38) penetrates through the upper portion of the supporting table, a stator direction-identifying carrying table (37) is arranged on the other side of the top of the supporting table, the stator direction-identifying carrying table (37) and the light source (36) are located on the same axis, and the stator direction-identifying carrying table (37) is connected with the output end of the servo motor four (38) through a belt (39).

4. The integrated equipment for feeding and discharging the automatic stator mounting terminals as claimed in claim 3, wherein the stator feeding assembly (5) comprises a first mechanical support located on the control system box (9), a first servo motor (31) is arranged at one end of the first mechanical support, a lead screw (32) is arranged at an output end of the first servo motor (31), a first lifting cylinder (33) is sleeved on the lead screw (32), and two stator grabbing modules (28) are symmetrically arranged on the first lifting cylinder (33).

5. The integrated equipment for feeding and discharging the stator automatic installation terminal according to claim 4, wherein the terminal tray module (11), the terminal blanking module (13) and the terminal assembly module (14) are sequentially arranged on the other side of the top of the control system box (9), the terminal tray module (11) comprises a support rod positioned on the control system box (9), a terminal flow channel (43) and a terminal tray (42) are arranged on the support rod, the terminal flow channel (43) is positioned under the terminal tray (42), and one end of each of the terminal flow channel (43) and the terminal tray (42) penetrates through the outer side of the protection cover (3).

6. The integrated equipment as claimed in claim 5, wherein the terminal blanking module (13) comprises a frame plate located on one side of the support rod, the bottom of the frame plate is communicated with a material belt waste box (48) and a terminal waste box (49), the top of the frame plate is provided with a terminal material belt cutting die frame (46), the terminal material belt cutting die frame (46) is provided with a material belt runner plate, the material belt runner plate is internally provided with a terminal material belt (44), the material belt runner plate is close to one side of the terminal material belt runner (43) and is provided with a terminal material belt (44) matched with a terminal blanking die block (45), the top center of the terminal material belt cutting die frame (46) is provided with a terminal material belt cutting cylinder (50), the bottom output end of the terminal material belt cutting cylinder (50) penetrates through the terminal material belt cutting die frame (46) and is connected with a terminal cutting die (47), the terminal cutting die block (47) is located right above the terminal material belt cutting die frame (48), the top of the terminal blanking die block (45) is provided with a terminal cutting die block (51), and the terminal cutting die block (51) is located above a stamping punch head (49).

7. The integrated equipment for feeding and discharging the automatic mounting terminals of the stators as claimed in claim 6, wherein the terminal assembling module (14) comprises a terminal assembling component (52) and a terminal pre-pressing module (53), the terminal assembling component (52) comprises a mechanical support II located on one side of the terminal waste box (49), a servo motor II (55) is arranged at one end of the mechanical support II, a screw I is arranged at the side output end of the servo motor II (55), the terminal pre-pressing module (53) comprises a rotating clamping jaw air cylinder (57) arranged on the screw I, the terminal (2) is clamped on the rotating clamping jaw air cylinder (57), a positioning air cylinder (58) is arranged on the rotating clamping jaw air cylinder (57), and the terminal pre-pressing module (53) further comprises a lifting air cylinder II (56) arranged on the turntable module (16).

8. The integrated equipment for feeding and discharging the stator automatic installation terminal as claimed in claim 7, wherein the terminal press-in module (15) is arranged on one side of the terminal assembly module (14), the terminal press-in module (15) comprises a support frame positioned on the control system box (9), a press-in cylinder (59) is arranged at the top of the support frame, and a bottom output end of the press-in cylinder (59) penetrates into the support frame to be connected with a pressure head (60).

9. The feeding and discharging integrated equipment for the automatic stator mounting terminals as claimed in claim 8, wherein the turntable module (16) is arranged on one side of the terminal press-in module (15), the turntable module (16) comprises an eight-station divider module (61) and an induction motor (63) which are arranged on the control system box (9), a rotating platform (62) is arranged on the top of the induction motor (63), and a plurality of stator turntable carrying platforms (54) are arranged on the rotating platform (62) at equal intervals.

10. The integrated equipment for feeding and discharging the stator automatic mounting terminal as claimed in claim 9, wherein the assembly line module (18) is arranged on one side of the turntable module (16), the assembly line module (18) comprises a transmission belt (65) located on the control system box (9), a storage box (67) is arranged at one end of the transmission belt (65), a third mechanical support is arranged on the outer side of the transmission belt (65), a third servo motor (10) is arranged on one side of the third mechanical support, a second lead screw is arranged on the third servo motor (10), a lifting module (66) is sleeved on the second lead screw, and a grabbing module (64) is arranged at the bottom of the lifting module (66).

Images