CN210026355U - Nut installation mechanism on atmosphere lamp shell body - Google Patents
Nut installation mechanism on atmosphere lamp shell body Download PDFInfo
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- CN210026355U CN210026355U CN201920778250.6U CN201920778250U CN210026355U CN 210026355 U CN210026355 U CN 210026355U CN 201920778250 U CN201920778250 U CN 201920778250U CN 210026355 U CN210026355 U CN 210026355U
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Abstract
The utility model relates to a nut installation mechanism on atmosphere lamp shell body, nut installation mechanism includes the equipment frame, locate punching unit on the equipment frame, hot melt unit, the shell body that will receive drives respectively to punching unit and hot melt unit department and accepts the positioning mechanism that punches a hole and accept hot melt behind the nut, locate the control module on the equipment frame, positioning mechanism has the first station that is located punching unit below and the second station that is located hot melt unit below at least, when positioning mechanism is in the first station, punching unit can punch a hole to the shell body on the positioning mechanism, when positioning mechanism is in the second station, hot melt unit can heat the nut and rivet to the shell body on; after the positioning mechanism receives the outer shell, the positioning mechanism can automatically move to the lower part of the punching unit and the hot melting unit to be processed, repeated feeding and discharging are not needed, the operation accuracy is improved, the labor intensity of operators is reduced, the processing period is shortened, and the hot melting riveting efficiency of products is improved.
Description
Technical Field
The utility model relates to a nut installation mechanism on atmosphere lamp shell body.
Background
The LED atmosphere lamp is a perfect choice for theme parks, hotels, homes, exhibitions, businesses and artistic lighting in LED lamps, people can set the favorite scene lighting effect according to the lighting needs (such as color, temperature, brightness, direction and the like), and the brightness, gray scale and color of light can be selected and controlled in different spaces and time according to the respective requirements and scene conditions to create the required atmosphere for the life of people; at present, atmosphere lamps are widely and generally used. The existing atmosphere lamp has large market demand, a shell of the atmosphere lamp is formed by injection molding of an injection molding machine, a nut is arranged on the shell and is usually riveted and mounted on a plastic shell body in a hot melting mode, a punching mechanism is required to punch a hole on the plastic shell body before hot melting, and then the nut is placed in the plastic shell body for hot melting riveting; in the prior art, a nut is installed on a plastic shell, the shell needs to be manually placed into a die cavity of a punching mechanism, then the punching mechanism is operated to punch a hole, the plastic shell is taken out of the die cavity and transferred to a hot melting mechanism after the hole is punched, the plastic shell is placed in a positioning cavity of the punching mechanism by an operator at the hot melting mechanism, and after the nut is aligned with the punched hole, the hot melting mechanism is operated to heat and continuously press the nut until the nut is pressed and riveted in place; the prior art process is loaded down with trivial details, and operating personnel intensity of labour is big, needs longer processing cycle through twice process processing moreover for the machining efficiency of product is very low, and gets to put many times of processing product, makes the defective rate of product also very high.
Disclosure of Invention
The utility model aims to solve the technical problem that overcome prior art not enough, provide a nut installation mechanism on atmosphere lamp shell body.
In order to solve the technical problem, the utility model discloses the technical scheme who takes as follows:
the utility model provides a nut installation mechanism on atmosphere lamp shell body, nut installation mechanism includes the equipment frame, locate the punching unit on the equipment frame, the hot melt unit, the shell body that will receive drives respectively to punching unit and hot melt unit department and accepts the positioning mechanism who punches a hole and accept hot melt behind the nut, locate the control module on the equipment frame, positioning mechanism has the first station that is located punching unit below and the second station that is located hot melt unit below at least, when positioning mechanism is in first station, the unit that punches a hole can punch a hole the shell body on the positioning mechanism, when positioning mechanism is in the second station, the hot melt unit can heat the nut after the riveting to the shell body on.
Preferably, the positioning mechanism comprises a positioning die unit for fixing the outer shell and a driving unit for driving the positioning die unit to drive the outer shell to move to the first station or the second station.
Preferably, the driving unit comprises a sliding rail arranged on the equipment frame, a sliding block arranged at the bottom of the positioning die unit and matched with the sliding rail, a first driver for providing power for the sliding of the positioning die unit, and a screw transmission mechanism in transmission connection between the first driver and the positioning die unit, wherein the first driver is in signal connection with the control module.
Preferably, the driving unit further comprises an induction mechanism in signal connection with the control module, the induction mechanism comprises a first limiting part and a second limiting part which are arranged on the equipment frame, and an inductor arranged on the positioning die unit, when the positioning die unit moves to the position where the inductor induces the first limiting part, the control module receives induction information of the inductor and controls the first driver to stop driving, and the positioning die unit is located at the first station; when the positioning die unit moves to the sensor to sense the second limiting part, the control module receives sensing information of the sensor and controls the first driver to stop driving, and the positioning die unit is located at the second station.
Preferably, the positioning die unit comprises a bottom plate and a positioning seat arranged on the upper surface of the bottom plate, a positioning cavity for accommodating the outer shell is formed on the positioning seat, and the positioning die unit further comprises a pressing mechanism for stabilizing the outer shell in the positioning cavity.
Preferably, swager constructs including fixing the fixed block on the bottom plate, the pivoted setting at the turning block of fixed block upper end, locate the briquetting on the turning block, the briquetting has the connecting portion of being connected with the turning block and is used for supporting the pressure portion of pressing the shell body, offers on the pressure portion to be used for providing the first guiding hole and the second guiding hole of location direction for the nut when the nut is placed.
Preferably, the punching unit comprises a punch, a fixing plate for fixing the punch, and a second driver for providing power for the fixing plate to move up and down, wherein the second driver is in signal connection with the control module.
Preferably, the hot melting unit comprises two hot melting copper rods, a heating plate for fixing the hot melting copper rods and heating the hot melting copper rods, a supporting plate assembly for mounting and supporting the heating plate, and a third driver for driving the supporting plate assembly to move up and down and further driving the hot melting copper rods to move up and down, wherein the third driver is in signal connection with the control module.
Preferably, the equipment rack includes the supporting cabinet, locate the supporting plate on the supporting cabinet, locate the support riser of supporting plate upper surface both sides, locate the cross bracing board that supports the riser both sides.
Preferably, the equipment rack further comprises a shielding frame body which is arranged on the supporting flat plate and positioned on the outer sides of the supporting vertical plate and the cross plate.
Due to the implementation of the above technical scheme, compared with the prior art, the utility model have the following advantage:
the utility model discloses a nut installation mechanism on atmosphere lamp shell body integrates die-cut unit and hot melt unit to an equipment rack, and positioning mechanism can automatic movement to first station and second station, and after the die-cut unit die-cuts the shell body on the positioning mechanism, positioning mechanism automatic movement to the second station to accept the hot melt unit and carry out nut hot melt riveting; the utility model discloses nut installation mechanism, its positioning mechanism can remove by oneself and accept processing to die-cut unit and hot melt unit below after having received the shell body, need not to go up unloading many times, provides the operation rate of accuracy, has also reduced operation personnel intensity of labour, reduces processing cycle, has improved product hot melt riveting efficiency.
Drawings
Fig. 1 is a schematic perspective view of the nut mounting mechanism of the present invention;
fig. 2 is a schematic three-dimensional structure diagram of the nut mounting mechanism of the present invention (omitting the shielding frame);
FIG. 3 is a schematic view of the three-dimensional structure of the nut mounting mechanism of the present invention (omitting the shielding frame and the supporting vertical plate on one side)
Wherein: 10. a support cabinet; 11. supporting the flat plate; 12. supporting a vertical plate; 13. a cross bracing plate; 14. a shielding frame body; 20. a punch; 21. a fixing plate; 30. hot melting the copper rod; 31. heating plates; 32. a support plate assembly; 40. positioning seats; 400. a positioning cavity; 401. a base plate; 41. a fixed block; 42. rotating the block; 43. briquetting; 431. a first guide hole; 432. a second guide hole; q1, a first driver; q2, a second driver; q3, third driver; g1, a first stopper; g2, a first stopper; g10, inductor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3, a nut installation mechanism on atmosphere lamp shell body, nut installation mechanism includes the equipment frame, locate the punching unit on the equipment frame, hot melt unit, the shell body that will receive drives respectively to punching unit and hot melt unit department and accepts the positioning mechanism who punches a hole and accept hot melt behind the nut, locate the control module on the equipment frame, positioning mechanism has the first station that is located punching unit below and the second station that is located hot melt unit below at least, when positioning mechanism is in first station, the unit that punches a hole can punch a hole the shell body on the positioning mechanism, when positioning mechanism is in the second station, the hot melt unit can heat the back riveting to the shell body on with the nut.
The utility model discloses a nut installation mechanism on atmosphere lamp shell body integrates die-cut unit and hot melt unit to an equipment rack, and positioning mechanism can automatic movement to first station and second station, and after the die-cut unit die-cuts the shell body on the positioning mechanism, positioning mechanism automatic movement to the second station to accept the hot melt unit and carry out nut hot melt riveting;
in this case, two nuts are hot-melt riveted to the outer shell, one of the holes is prefabricated before punching, and the other hole is punched and formed by the mechanism.
Specifically, the punching unit comprises a punch 20, a fixing plate 21 for fixing the punch 20, and a second driver q2 for providing power for the fixing plate 21 to move up and down, wherein the second driver q2 is in signal connection with the control module. The second driver q2 drives the fixing plate 21 to move up and down and further drives the punch 20 to move up and down, and the second driver q2 adopts a linear bearing cylinder to ensure rapidness and accuracy.
The hot melting unit comprises two hot melting copper rods 30 (two hot melting copper rods), a heating plate 31 for fixing the hot melting copper rods 30 and heating the hot melting copper rods 30, a supporting plate assembly 32 for mounting and supporting the heating plate 31, and a third driver q3 for driving the supporting plate assembly 32 to move up and down and further driving the hot melting copper rods 30 to move up and down, wherein the third driver q3 is in signal connection with the control module. The hot plate 31 is the heating of hot melt copper bar 30, and then is the nut heating when the copper bar contradicts the nut, and when the nut was heated, then melted the pore wall periphery that the hole was punched with the shell body to the nut is impressed in the shell body, realizes the hot melt riveting.
The equipment rack comprises a supporting cabinet 10, a supporting flat plate 11 arranged on the supporting cabinet 10, supporting vertical plates 12 arranged on two sides of the upper surface of the supporting flat plate 11, cross support plates 13 arranged on two sides of the supporting vertical plates 12, and a shielding frame 14 arranged on the supporting flat plate 11 and positioned on the outer sides of the supporting vertical plates 12 and the cross support plates 13. The second driver q2 and the third driver q3 are both fixed on the cross plate 13. The control module is arranged in the supporting cabinet 10.
Furthermore, the positioning mechanism comprises a positioning die unit for fixing the outer shell and a driving unit for driving the positioning die unit to drive the outer shell to move to the first station or the second station. The driving unit comprises a sliding rail arranged on the equipment frame, a sliding block arranged at the bottom of the positioning die unit and matched with the sliding rail, a first driver q1 for providing power for the sliding of the positioning die unit, and a lead screw transmission mechanism in transmission connection between the first driver q1 and the positioning die unit, wherein the first driver q1 is in signal connection with the control module. The screw transmission mechanism realizes the accurate movement and positioning of the positioning die unit through the matching of a ball screw (which is arranged in a rotating way relative to the equipment frame and is fixedly connected with a rotating force output shaft of the first driver q 1) and a ball nut (which is fixedly connected to the positioning die unit).
The driving unit also comprises an induction mechanism in signal connection with the control module, the induction mechanism comprises a first limit piece g1 and a second limit piece g2 which are arranged on the equipment frame, an inductor g10 which is arranged on the positioning module unit,
in this example, the positioning module unit further has a material receiving station for receiving material, a worker at the material receiving station feeds the outer shell to the positioning module unit, and then the system is started, the positioning module unit moves, when the sensor g10 senses the first limiting member g1, the control module receives the sensing information of the sensor g10 and controls the first driver q1 to stop driving, at this time, the positioning module unit is at the first station, and at the same time, the control module controls the punching unit to punch holes, and then the control module controls the first driver q1 to work, so that the positioning module unit moves toward the second station, when the sensor g10 senses the second limiting member g2, the control module receives the sensing information of the sensor g10 and controls the first driver q1 to stop driving, and at this time, the positioning module is at the second station, and at the same time, the control module controls the hot melting unit to perform processing, and after the hot melting work is completed, the first driver q1 drives the positioning die unit back to the original position.
In this example, the positioning module unit includes a bottom plate 401, a positioning seat 40 disposed on the upper surface of the bottom plate 401, a positioning cavity 400 for accommodating the outer shell is formed on the positioning seat 40, the positioning module unit further includes a pressing mechanism for stabilizing the outer shell in the positioning cavity 400, the pressing mechanism includes a fixed block 41 fixed on the bottom plate 401, a rotating block 42 rotatably disposed on the upper end of the fixed block 41, and a pressing block 43 disposed on the rotating block 42, the pressing block 43 has a connecting portion connected with the rotating block 42 and a pressing portion for pressing against the outer shell, and the pressing portion is provided with a first guiding hole 431 and a second guiding hole 432 (not shown) for providing positioning and guiding for the nut when the nut is placed. When the pressing portion presses the shell in a pressing mode, the first guide hole 431 and the second guide hole 432 are just located above the two holes in the shell body respectively and correspond to each other, when the nut is subjected to hot melting, the nut is placed in the first guide hole 431 and the second guide hole 432 (the hole diameters of the two guide holes are larger than those of the two holes in the shell body), and after the nut is heated, the shell body starts to be melted, so that the nut is pressed into the shell body.
To sum up, the utility model discloses nut installation mechanism, its positioning mechanism can remove by oneself and accept processing to die-cut unit and hot melt unit below after having received the shell body, need not to go up unloading many times, provides the operation rate of accuracy, has also reduced operation personnel intensity of labour, reduces processing cycle, has improved product hot melt riveting efficiency.
The present invention has been described in detail, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the same, and the protection scope of the present invention should not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (10)
1. The utility model provides a nut installation mechanism on atmosphere lamp shell body which characterized in that: nut installation mechanism includes the apparatus frame, locates punching unit, hot melt unit on the apparatus frame, will receive the shell body drive respectively extremely punching unit and hot melt unit department accept punch a hole and accept behind the nut hot melt positioning mechanism, locate control module on the apparatus frame, positioning mechanism has at least and is located the first station of punching unit below and the second station that is located hot melt unit below, when positioning mechanism is in first station, the unit that punches a hole can punch a hole to the shell body on the positioning mechanism, when positioning mechanism is in the second station, the hot melt unit can heat the nut after the riveting extremely on the shell body.
2. The nut mounting mechanism on an ambience lamp outer housing according to claim 1, wherein: the positioning mechanism comprises a positioning die unit for fixing the outer shell and a driving unit for driving the positioning die unit to drive the outer shell to move to a first station or a second station.
3. The nut mounting mechanism on an ambience lamp outer housing according to claim 2, wherein: the driving unit comprises a sliding rail arranged on the equipment frame, a sliding block arranged at the bottom of the positioning die unit and matched with the sliding rail, a first driver for providing power for the sliding of the positioning die unit, and a screw transmission mechanism in transmission connection between the first driver and the positioning die unit, wherein the first driver is in signal connection with the control module.
4. The nut mounting mechanism on an ambience lamp outer housing according to claim 3, wherein: the driving unit further comprises an induction mechanism in signal connection with the control module, the induction mechanism comprises a first limiting part and a second limiting part which are arranged on the equipment frame, and an inductor arranged on the positioning die unit, when the positioning die unit moves to the position where the inductor induces the first limiting part, the control module receives induction information of the inductor and controls a first driver to stop driving, and the positioning die unit is located at a first station; when the positioning die unit moves to the inductor to induce the second limiting part, the control module receives induction information of the inductor and controls the first driver to stop driving, and the positioning die unit is located at a second station.
5. The nut mounting mechanism on an ambience lamp outer housing according to claim 2, wherein: the positioning die unit comprises a bottom plate and a positioning seat arranged on the upper surface of the bottom plate, a positioning cavity for accommodating the shell is formed in the positioning seat, and the positioning die unit further comprises a pressing mechanism for stabilizing the shell in the positioning cavity.
6. The nut mounting mechanism on an ambience lamp outer housing according to claim 5, wherein: the pressing mechanism comprises a fixed block fixed on the bottom plate, a rotating block arranged at the upper end of the fixed block in a rotating mode, and a pressing block arranged on the rotating block, the pressing block is provided with a connecting portion connected with the rotating block and a pressing portion used for pressing the outer shell in a pressing mode, and a first guide hole and a second guide hole used for providing positioning and guiding for the nut when the nut is placed are formed in the pressing portion.
7. The nut mounting mechanism on an ambience lamp outer housing according to claim 1, wherein: the punching unit comprises a punch, a fixing plate for fixing the punch and a second driver for providing power for the fixing plate to move up and down, and the second driver is in signal connection with the control module.
8. The nut mounting mechanism on an ambience lamp outer housing according to claim 1, wherein: the hot melting unit comprises two hot melting copper rods, a heating plate for fixing the hot melting copper rods and heating the hot melting copper rods, a mounting plate for mounting and supporting the heating plate, and a third driver for driving the heating plate to move up and down and further driving the hot melting copper rods to move up and down, wherein the third driver is in signal connection with the control module.
9. The nut mounting mechanism on an ambience lamp outer housing according to claim 1, wherein: the equipment frame comprises a supporting cabinet, a supporting flat plate arranged on the supporting cabinet, supporting vertical plates arranged on two sides of the upper surface of the supporting flat plate, and cross supporting plates arranged on two sides of the supporting vertical plates.
10. The nut mounting mechanism on an ambience lamp outer housing according to claim 9, wherein: the equipment frame further comprises a shielding frame body which is arranged on the supporting flat plate and positioned outside the supporting vertical plate and the cross supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920778250.6U CN210026355U (en) | 2019-05-28 | 2019-05-28 | Nut installation mechanism on atmosphere lamp shell body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920778250.6U CN210026355U (en) | 2019-05-28 | 2019-05-28 | Nut installation mechanism on atmosphere lamp shell body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210026355U true CN210026355U (en) | 2020-02-07 |
Family
ID=69344643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920778250.6U Active CN210026355U (en) | 2019-05-28 | 2019-05-28 | Nut installation mechanism on atmosphere lamp shell body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210026355U (en) |
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2019
- 2019-05-28 CN CN201920778250.6U patent/CN210026355U/en active Active
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