CN115321111B - Automatic stator mounting terminal feeding and discharging integrated equipment - Google Patents
Automatic stator mounting terminal feeding and discharging integrated equipment Download PDFInfo
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- CN115321111B CN115321111B CN202210985209.2A CN202210985209A CN115321111B CN 115321111 B CN115321111 B CN 115321111B CN 202210985209 A CN202210985209 A CN 202210985209A CN 115321111 B CN115321111 B CN 115321111B
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- frame
- pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1601—Constructional details related to the housing of computer displays, e.g. of CRT monitors, of flat displays
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B5/00—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied
- G08B5/22—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission
- G08B5/36—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission using visible light sources
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Abstract
The invention discloses a stator automatic mounting terminal feeding and discharging integrated device which comprises a vibration disc module and a frame, wherein the frame consists of a control system box and a protective cover, a three-color warning lamp is arranged at the top of the protective cover, a display and an operation module are arranged on the outer surface of the protective cover, and a stator feeding assembly, a terminal material disc module, a stator material distributing module, a terminal blanking module, a terminal assembling module, a terminal pressing-in module, a turntable module, a production line module, a stator direction distinguishing module, a terminal cutting module and a terminal pre-pressing-in module are arranged in the frame. The beneficial effects are that: according to the invention, manual operation is replaced by full-automatic equipment, so that full-automatic production is realized, intelligent production is realized to replace traditional manual operation production, the current human aging problem is effectively solved, and humanized management of production is realized. And the production efficiency and the improved yield can achieve the aim of reducing the production cost.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to loading and unloading integrated equipment for an automatic stator mounting terminal.
Background
With the rapid development of economic technology, the population is aged at present, and the labor cost is higher and higher;
as the price of raw materials increases continuously, the manufacturing cost increases;
the stator mounting terminal is mounted by a simple tool, the mounting efficiency is low, the mounting is not in place or the terminal is deformed, and the rejection rate is too high;
the stator mounting terminal has more manufacturing procedures, and the manufacturing reference of a single procedure is inconsistent, so that the manufacturing period and the rejection rate are too high.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides a stator automatic mounting terminal feeding and discharging integrated device, which aims to overcome the technical problems in the prior related art.
For this purpose, the invention adopts the following specific technical scheme:
the utility model provides a unloading integrated equipment on stator automatic installation terminal, includes vibrations dish module and frame, the frame comprises control system case and safety cover, the top of safety cover is equipped with the three-color warning light, the surface of safety cover is equipped with display and operation module, be equipped with stator material loading subassembly, terminal charging tray module, stator branch material module, terminal blanking module, terminal equipment module, terminal press in module, carousel module, assembly line module, stator differentiation module, terminal cutting module, terminal pre-compaction income module in the frame, the side of carousel module is equipped with vision inspection module behind the stator equipment terminal, vibrations dish module includes vibrations dish mount, vibrations disc, vibrations dish assembly line body, be equipped with vibrations dish controller in the vibrations dish mount, vibrations disc is located the top center department of vibrations dish mount, vibrations dish mount top one side be equipped with respectively with infrared inductor two in vibrations dish assembly line body, the stator has been placed on the vibrations dish assembly line body, the tip of the safety cover runs through in the vibrations assembly line body.
Preferably, the stator material distribution module comprises a support frame positioned on the side edge of the top of the control system box, a sliding rail and a stator material distribution cylinder are arranged on the support frame, the output end of the stator material distribution cylinder penetrates through the sliding rail to be connected with a first sliding block module, a stator carrying platform is arranged on the first sliding block module, and the stator carrying platform is matched with the vibration disc assembly line.
Preferably, the side edge of the stator material distribution module is provided with the stator direction-finding module and the stator material loading assembly, the stator direction-finding module comprises a fixed support arranged on the control system box, a sliding block module II is arranged on the fixed support, a stator direction-finding vision system is arranged on the sliding block module II, the stator direction-finding vision system comprises a shell sleeved on the sliding block module II, and a high-definition camera, a high-definition lens and a light source are sequentially arranged in the shell from top to bottom;
the stator is distinguished to vision system still including being located the brace table of fixed bolster side, the inside of brace table is equipped with servo motor IV, servo motor IV's output runs through to the top of brace table, the top opposite side of brace table is equipped with the stator and distinguished to the microscope carrier, the stator is distinguished to the microscope carrier with the light source is located the same axis, the stator is distinguished to the microscope carrier with lead to the belt to be connected between servo motor IV's the output.
Preferably, the stator feeding assembly comprises a first mechanical support located on the control system box, a first servo motor is arranged at one end of the first mechanical support, a screw rod is arranged at the output end of the first servo motor, a first lifting cylinder is sleeved on the screw rod, and two stator grabbing modules are symmetrically arranged on the first lifting cylinder.
Preferably, the other side of the top of the control system box is sequentially provided with a terminal tray module, a terminal blanking module and a terminal assembling module, the terminal tray module comprises a supporting rod positioned on the control system box, a terminal runner and a terminal tray are arranged on the supporting rod, the terminal runner is positioned under the terminal tray, and one ends of the terminal runner and the terminal tray penetrate through the outer side of the protective cover.
Preferably, the terminal blanking module comprises a frame plate positioned on one side of the supporting rod, a material belt waste box and a terminal waste box are communicated with the bottom of the frame plate, a terminal material belt cutting die frame is arranged at the top of the frame plate, a material belt runner plate is arranged on the terminal material belt cutting die frame, a terminal material belt is arranged in the material belt runner plate, the material belt runner plate is close to one side of the terminal runner and is provided with a terminal pressing block matched with the terminal material belt, a terminal material belt cutting cylinder is arranged at the center of the top of the terminal material belt cutting die frame, the bottom output end of the terminal material belt cutting cylinder penetrates through the terminal material belt cutting die frame and is connected with the terminal material belt cutting die, the terminal material belt cutting die is positioned right above the material belt waste box, the top of the frame plate is away from the terminal cutting die set, a punching cylinder is arranged on one side of the terminal pressing block, and the bottom output end of the punching cylinder is provided with a terminal cutting die set is positioned right above the terminal waste box.
Preferably, the terminal assembly module comprises a terminal assembly component and a terminal pre-pressing module, the terminal assembly component comprises a mechanical support II positioned at one side of the terminal waste box, a servo motor II is arranged at one end of the mechanical support II, a screw rod I is arranged at the side output end of the servo motor II, the terminal pre-pressing module comprises a rotary clamping jaw cylinder arranged on the screw rod I, a terminal is clamped on the rotary clamping jaw cylinder, a positioning cylinder is arranged on the rotary clamping jaw cylinder, and the terminal pre-pressing module further comprises a lifting cylinder II arranged on the turntable module.
Preferably, one side of the terminal assembly module is provided with the terminal pressing-in module, the terminal pressing-in module comprises a support frame positioned on the control system box, the top of the support frame is provided with a pressing-in cylinder, and the bottom output end of the pressing-in cylinder penetrates into the support frame to be connected with a pressing head.
Preferably, one side of the terminal pressing-in module is provided with the turntable module, the turntable module comprises an eight-station divider module and an induction motor, the eight-station divider module and the induction motor are located on the control system box, a rotary platform is arranged at the top of the induction motor, and a plurality of stator turntable carriers are arranged on the rotary platform at equal intervals.
Preferably, one side of the turntable module is provided with the assembly line module, the assembly line module comprises a transmission belt positioned on the control system box, one end of the transmission belt is provided with a storage box, the outer side of the transmission belt is provided with a mechanical support III, one side of the mechanical support III is provided with a servo motor III, the servo motor III is provided with a screw rod II, the screw rod II is sleeved with a lifting module, and the bottom of the lifting module is provided with a grabbing module.
The beneficial effects of the invention are as follows:
according to the invention, manual operation is replaced by full-automatic equipment, so that full-automatic production is realized; realizing intelligent production to replace traditional manual operation production; effectively solves the existing human aging problem and realizes humanized management of production. The production efficiency and the improved yield are improved, and the aim of reducing the production cost is fulfilled;
the terminal is effectively replaced by the device provided by the invention by manually installing the terminal by a worker, so that the labor intensity of the worker is reduced, and humanized management is realized; the production period of the finished product is effectively improved; the deformation and the abnormal size of the manual terminal assembly by workers are effectively avoided, the manual 2-time inspection is canceled, and the production efficiency and the product yield are improved;
the three-color warning lamp is arranged on the equipment, and the abnormal production is fed back and alarmed in time, so that the staff can process the abnormality in time; the display is arranged on the equipment, so that the operation information and the abnormal code information can be realized; the equipment is provided with the operation module so as to facilitate the input of operation instructions by staff.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the overall structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a partial structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 3 is a schematic diagram of a partial structure of a stator automatic mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a vibration disc module of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a vibrating tray assembly line structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a stator feeding assembly of an automatic stator mounting terminal feeding and discharging integrated device according to an embodiment of the present invention;
fig. 7 is a schematic diagram of a stator orientation module structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the invention;
fig. 8 is a schematic diagram of a stator orientation module structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the invention;
fig. 9 is a schematic diagram of a terminal tray module of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 10 is a schematic diagram of a terminal tray module of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 11 is a schematic diagram of a structure of a terminal blanking module of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 12 is a schematic diagram of a terminal blanking module of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 13 is a schematic view of a terminal assembly module of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 14 is a schematic view of a terminal press-in module structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 15 is a schematic diagram of a turntable module structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
FIG. 16 is a schematic view of a pipeline module structure of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the invention;
fig. 17 is a schematic view of a stator assembly terminal of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention;
fig. 18 is a device manufacturing flow chart of an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the invention.
In the figure: 1. a stator; 2. a terminal; 3. a protective cover; 4. a vibration plate module; 5. a stator feeding assembly; 6. three-color warning lamps; 7. a display; 8. an operation module; 9. a control system box; 10. a servo motor III; 11. a terminal tray module; 12. a stator material distribution module; 13. a terminal blanking module; 14. a terminal assembly module; 15. a terminal press-in module; 16. a turntable module; 17. a visual inspection module after the stator is assembled with the terminal; 18. a pipeline module; 19. vibrating the disc; 20. a vibration disk fixing frame; 21. a vibration plate controller; 22. a vibrating tray assembly line body; 23. an infrared sensor I; 24. an infrared sensor II; 25. a stator stage; 26. a first slider module; 27. a stator material distributing cylinder; 28. a stator grabbing module; 29. a stator orientation recognition module; 30. the stator is distinguished to a vision system; 31. a servo motor I; 32. a screw rod; 33. a lifting cylinder I; 34. a high definition camera; 35. high definition lens; 36. a light source; 37. the stator is distinguished to the carrying platform; 38. a servo motor IV; 39. a belt; 40. a second slider module; 41. a fixed bracket; 42. a terminal tray; 43. a terminal flow passage; 44. a terminal material belt; 45. a terminal pressing block; 46. cutting a terminal material belt into a die carrier; 47. cutting a terminal material belt; 48. a material belt waste bin; 49. a terminal scrap box; 50. a terminal material belt cutting cylinder; 51. a terminal cutting module; 52. a terminal assembly; 53. pre-pressing the terminals into the module; 54. a stator turntable carrier; 55. a servo motor II; 56. a lifting cylinder II; 57. a rotary jaw cylinder; 58. positioning a cylinder; 59. pressing in a cylinder; 60. a pressure head; 61. an eight-station divider module; 62. rotating the platform; 63. an induction motor; 64. a grabbing module; 65. a transmission belt; 66. a lifting module; 67. and a storage box.
Detailed Description
For the purpose of further illustrating the various embodiments, the present invention provides the accompanying drawings, which are a part of the disclosure of the present invention, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present invention, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to the embodiment of the invention, the feeding and discharging integrated equipment for the automatic stator mounting terminal is provided.
1-5, a stator automatic mounting terminal loading and unloading integrated device according to the embodiment of the invention comprises a vibration disc module 4 and a frame, wherein the frame is composed of a control system box 9 and a protection cover 3, a three-color warning lamp 6 is arranged at the top of the protection cover 3, a display 7 and an operation module 8 are arranged on the outer surface of the protection cover 3, a stator loading assembly 5, a terminal material disc module 11, a stator material dividing module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing-in module 15, a turntable module 16, a pipeline module 18, a stator direction-identifying module 29, a terminal cutting module 51 and a terminal pre-pressing-in module 53 are arranged in the frame, a stator post-assembly visual inspection module 17 is arranged at the side edge of the turntable module 16, the vibration disc module 4 comprises a vibration disc fixing frame 20, a vibration disc 19 and a vibration disc pipeline body 22, a vibration disc controller 21 is arranged in the vibration disc fixing frame 20, one side of the vibration disc fixing frame 20 is provided with an infrared sensor 22 matched with the protection cover 19, and the vibration disc 22 penetrates through the two vibration disc bodies 1 and the two vibration disc bodies are respectively arranged at the two sides of the vibration disc fixing frame;
the process flow of the invention is as follows: step 1, stator vibration disc feeding and terminal material disc feeding; step 2, stator material distribution (stator feeding and taking) and terminal cutting; step 3, stator grabbing and positioning and terminal grabbing and positioning; step 4, assembling a stator by a terminal; step 5, visual inspection is performed after the stator is assembled by the terminal; the 6 th working procedure is product blanking; and 7, manually packaging, and fully automatically completing stator feeding and discharging through the steps.
6-8, the automatic stator mounting terminal loading and unloading integrated device according to the embodiment of the invention comprises a vibration disc module 4 and a frame, wherein the frame consists of a control system box 9 and a protective cover 3, a three-color warning lamp 6 is arranged at the top of the protective cover 3, a display 7 and an operation module 8 are arranged on the outer surface of the protective cover 3, a stator loading assembly 5, a terminal material disc module 11, a stator material distribution module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing-in module 15, a turntable module 16, a pipeline module 18, a stator direction-distinguishing module 29, a terminal cutting module 51 and a terminal pre-pressing-in module 53 are arranged in the frame, a stator post-assembly terminal visual inspection module 17 is arranged at the side edge of the turntable module 16, the vibration disc module 4 comprises a vibration disc fixing frame 20, a vibration disc 19 and a vibration disc pipeline body 22, the vibration disk fixing frame 20 is internally provided with a vibration disk controller 21, the vibration disk 19 is positioned at the center of the top of the vibration disk fixing frame 20, one side of the top of the vibration disk fixing frame 20 is provided with a vibration disk assembly line body 22 matched with the vibration disk 19, two sides of the top of the vibration disk assembly line body 22 are respectively provided with an infrared sensor I23 and an infrared sensor II 24, a stator 1 is placed on the vibration disk assembly line body 22, the end part of the vibration disk assembly line body 22 penetrates into the protective cover 3, the stator material distributing module 12 comprises a supporting frame positioned at the side edge of the top of the control system box 9, the supporting frame is provided with a sliding rail and a stator material distributing cylinder 27, the output end of the stator material distributing cylinder 27 penetrates into the sliding rail and is connected with a sliding block module I26, the sliding block module I26 is provided with a stator carrier 25, the stator carrying platform 25 is matched with the vibration disc assembly line body 22, the side edge of the stator material distribution module 12 is provided with the stator direction-distinguishing module 29 and the stator material loading module 5, the stator direction-distinguishing module 29 comprises a fixed bracket 41 positioned on the control system box 9, the fixed bracket 41 is provided with a sliding block module II 40, the sliding block module II 40 is provided with a stator direction-distinguishing vision system 30, the stator direction-distinguishing vision system 30 comprises a shell sleeved on the sliding block module II 40, and the shell is internally provided with a high-definition camera 34, a high-definition lens 35 and a light source 36 from top to bottom in sequence; the stator orientation vision system 30 further comprises a supporting table positioned on the side edge of the fixing support 41, a servo motor IV 38 is arranged in the supporting table, the output end of the servo motor IV 38 penetrates through the supporting table, a stator orientation carrier 37 is arranged on the other side of the top of the supporting table, the stator orientation carrier 37 and the light source 36 are positioned on the same axis, the stator orientation carrier 37 is connected with the output end of the servo motor IV 38 through a belt 39, the stator feeding assembly 5 comprises a mechanical support I positioned on the control system box 9, a servo motor IV 31 is arranged at one end of the mechanical support I, a screw rod 32 is arranged at the output end of the servo motor IV 31, a lifting cylinder I33 is sleeved on the screw rod 32, and two stator grabbing modules 28 are symmetrically arranged on the lifting cylinder I33. From the above design, it is easy to see that the stator is conveyed to the turntable module 16 for assembly through the matching of the stator material distribution module 12, the stator direction identification module 29 and the stator feeding module 5, and the stator 1 can be photographed and imaged at the same time in the process and fed back to the control system for comparison.
In a third embodiment, as shown in fig. 9-13, an automatic stator mounting terminal loading and unloading integrated device according to the embodiment of the invention comprises a vibration disc module 4 and a frame, wherein the frame is composed of a control system box 9 and a protection cover 3, a three-color warning lamp 6 is arranged at the top of the protection cover 3, a display 7 and an operation module 8 are arranged on the outer surface of the protection cover 3, a stator loading assembly 5, a terminal material disc module 11, a stator material distribution module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing-in module 15, a turntable module 16, a pipeline module 18, a stator orientation module 29, a terminal cutting module 51 and a terminal pre-pressing-in module 53 are arranged in the frame, a post-stator assembly terminal visual inspection module 17 is arranged at the side edge of the turntable module 16, the vibration disc module 4 comprises a vibration disc fixing frame 20, a vibration disc 19 and a vibration disc pipeline body 22, the vibration disc fixing frame 20 is internally provided with a vibration disc controller 21, the vibration disc 19 is positioned at the center of the top of the vibration disc fixing frame 20, one side of the top of the vibration disc fixing frame 20 is provided with a vibration disc assembly line body 22 matched with the vibration disc 19, two sides of the top of the vibration disc assembly line body 22 are respectively provided with an infrared sensor I23 and an infrared sensor II 24, the vibration disc assembly line body 22 is provided with a stator 1, the end part of the vibration disc assembly line body 22 penetrates into the protective cover 3, the other side of the top of the control system box 9 is sequentially provided with a terminal material disc module 11, a terminal blanking module 13 and a terminal assembly module 14, the terminal material disc module 11 comprises a supporting rod positioned on the control system box 9, the supporting rod is provided with a terminal runner 43 and a terminal material disc 42, the terminal runner 43 is positioned under the terminal tray 42, one ends of the terminal runner 43 and the terminal tray 42 penetrate through to the outer side of the protective cover 3, the terminal blanking module 13 comprises a frame plate positioned at one side of the support rod, the bottom of the frame plate is communicated with a material belt waste box 48 and a terminal waste box 49, the top of the frame plate is provided with a terminal material belt cutting die frame 46, the terminal material belt cutting die frame 46 is provided with a material belt runner plate, the material belt runner plate is internally provided with a terminal material belt 44, one side of the material belt runner plate, which is close to the terminal runner 43, is provided with a terminal pressing block 45 matched with the terminal material belt 44, the top center of the terminal material belt cutting die frame 46 is provided with a terminal material belt cutting cylinder 50, the bottom output end of the terminal material belt cutting cylinder 50 penetrates through into the terminal material belt cutting die frame 46 and is connected with the terminal material belt cutting die 47, the terminal material belt cutting die 47 is positioned right above the material belt waste material box 48, a terminal cutting die set 51 is arranged on one side, far away from the terminal material pressing block 45, of the top of the frame plate, a punching cylinder is arranged on the terminal cutting die set 51, a punch is arranged at the bottom output end of the punching cylinder, the terminal cutting die set 51 is positioned right above the terminal material belt waste material box 49, the terminal assembling die set 14 comprises a terminal assembling component 52 and a terminal pre-pressing die set 53, the terminal assembling component 52 comprises a mechanical support II positioned on one side of the terminal material belt waste material box 49, a servo motor II 55 is arranged at one end of the mechanical support II, a screw rod I is arranged at the side output end of the servo motor II 55, the terminal pre-pressing die set 53 comprises a rotary clamping jaw cylinder 57 arranged on the screw rod I, the rotary clamping jaw cylinder 57 is provided with a terminal 2, the rotary clamping jaw cylinder 57 is provided with a positioning cylinder 58, and the terminal pre-pressing module 53 further comprises a lifting cylinder II 56 arranged on the turntable module 16. As can be seen from the above design, the terminal material tape 44 can be fed and cut to form the terminal 2 by the design of the terminal tray module 11, the terminal blanking module 13 and the terminal assembling module 14.
14-17, an automatic stator mounting terminal loading and unloading integrated device according to an embodiment of the present invention comprises a vibration disc module 4 and a frame, wherein the frame is composed of a control system box 9 and a protection cover 3, a three-color warning lamp 6 is arranged at the top of the protection cover 3, a display 7 and an operation module 8 are arranged on the outer surface of the protection cover 3, a stator loading assembly 5, a terminal material disc module 11, a stator material distribution module 12, a terminal blanking module 13, a terminal assembling module 14, a terminal pressing-in module 15, a turntable module 16, a pipeline module 18, a stator orientation recognition module 29, a terminal cutting module 51 and a terminal pre-pressing-in module 53 are arranged in the frame, a post-stator assembly terminal visual inspection module 17 is arranged at the side edge of the turntable module 16, the vibration disc module 4 comprises a vibration disc fixing frame 20, a vibration disc 19 and a vibration disc pipeline body 22, the vibration disc fixing frame 20 is internally provided with a vibration disc controller 21, the vibration disc 19 is positioned at the center of the top of the vibration disc fixing frame 20, one side of the top of the vibration disc fixing frame 20 is provided with a vibration disc assembly line body 22 matched with the vibration disc 19, two sides of the top of the vibration disc assembly line body 22 are respectively provided with an infrared inductor I23 and an infrared inductor II 24, a stator 1 is placed on the vibration disc assembly line body 22, the end part of the vibration disc assembly line body 22 penetrates into the protective cover 3, one side of the terminal assembly module 14 is provided with a terminal pressing-in module 15, the terminal pressing-in module 15 comprises a supporting frame positioned on the control system box 9, the top of the supporting frame is provided with a pressing-in cylinder 59, the bottom output end of the pressing-in cylinder 59 penetrates into the supporting frame and is connected with a pressing head 60, the terminal is pressed in module 15 one side and is equipped with carousel module 16, carousel module 16 is including being located eight station decollator module 61 and the induction motor 63 on the control system case 9, the top of induction motor 63 is equipped with rotary platform 62, equidistant a plurality of stator carousel platform 54 that is equipped with on the rotary platform 62, one side of carousel module 16 is equipped with assembly line module 18, assembly line module 18 is including being located drive belt 65 on the control system case 9, the one end of drive belt 65 is equipped with receiver 67, the outside of drive belt 65 is equipped with mechanical support three, one side of mechanical support three is equipped with servo motor three 10, be equipped with lead screw two on the servo motor three 10, the cover is equipped with lift module 66 on the lead screw two, the bottom of lift module 66 is equipped with snatchs the module 64. As can be seen from the above design, through the interaction of the terminal pressing-in module 15, the turntable module 16 and the assembly line module 18, the terminal can be pressed into the stator turntable carrier 54 on the turntable module 16, so that the stator 1 and the terminal 2 are assembled together, and meanwhile, the assembly line module 18 moves the stator 1 and the terminal 2 assembled together on the stator turntable carrier 54 onto the driving belt 65 and conveys the stator and the terminal to the storage box 67.
In practical application, the stators 1 are placed in the vibration disc 19 according to a certain frequency and quantity, the stators 1 are arranged according to a certain sequence through electromagnetic resonance, the stators 1 flow into the vibration disc assembly line body 22 through a runner, after the stators 1 flow into the vibration disc assembly line body 22 to be filled, the stators are fed back to the vibration disc controller 21 through the first infrared sensor 23 and the second infrared sensor 24, the vibration disc controller 21 sends a vibration stopping instruction, and the vibration disc 19 stops vibrating; when the vibration disc assembly line body 22 lacks the stator 1, the infrared sensor I23 and the infrared sensor II 24 are fed back to the vibration disc controller 21, the vibration disc controller 21 sends a vibration instruction, the stator 1 in the vibration disc 19 is continuously transmitted into the vibration disc assembly line body 22, then the stator 1 is transmitted onto the stator carrying platform 25 in the protection cover 3, then the stator material distributing cylinder 27 is started, the stator material distributing cylinder 27 pushes the sliding block module I26 and the stator carrying platform 25 to move to the stator grabbing module 28, then the stator grabbing module 28 grabs the stator, then the stator grabbing module 28 places the stator on the stator-oriented carrying platform 37 under the action of the servo motor I31 and the lead screw 32, the stator-oriented module 29 judges whether the direction and the position of a stator mounting groove are correct or not through the stator-oriented vision system 30 (the camera 34 grabs a picture of the stator 1 in the correct position, the focal length of the high-definition camera 34 is adjusted according to the heights of different stators 1, and comparison analysis is carried out in the memorized vision control system), and then the stator 1 is moved into the turntable 54 on the rotating platform 62 through the stator grabbing module 28 again;
the terminal material disc 42 punches brass materials with certain specification into a terminal material belt 44 through a stamping progressive die, the terminal material belt 44 is rolled into the terminal material disc 42 through a material rolling machine, the terminal material belt 44 is connected with a terminal blanking module 13 through a terminal runner 43, the terminal material belt 44 enters a terminal material belt cutting die 47 in a certain direction under the guide of a terminal material pressing block 45, in the process, a terminal material belt cutting cylinder 50 drives the terminal material belt cutting die 47 to cut off waste materials of the terminal material belt 44, the waste materials flow into a material belt waste box 48, the terminal cutting module 51 drives a punch to cut off residual waste materials of the terminal material belt 44 through the cylinder to form a terminal 2, and the waste materials flow into the terminal waste box 49;
the second servo motor 55 on the terminal assembly 52 is driven by a screw rod to enable the terminal to reach a program appointed position, the second lifting cylinder 56, the rotary clamping jaw cylinder 57 and the positioning cylinder 58 on the terminal assembly 52 are used for completing the pressing of the terminal 2 into a stator mounting groove of the stator turntable carrier 54, the pressing cylinder 59 is used for driving the pressing head 60 to move, so that the terminal 2 is pressed into the stator 1, the visual inspection module 17 after the terminal assembly is subjected to terminal assembly, the high-definition camera 34 is used for capturing pictures which are compared with the captured qualified finished products and feeding the pictures back to a control system, the unqualified finished products are removed, and the rotary platform 62 is driven to rotate by the program control and the induction motor 63, so that the stator turntable carrier 54 is rotated to the appointed position;
the grabbing module 64 on the assembly line module 18 moves the grabbed qualified products up and down through the lifting module 66, moves the grabbed qualified products left and right through the servo motor III 10, grabs the qualified products on the driving belt 65, and the driving belt 65 conveys the qualified products into the storage box 67.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (9)
1. The utility model provides an automatic terminal feeding and discharging integrated equipment of installing of stator, includes vibrations dish module (4) and frame, its characterized in that, the frame comprises control system case (9) and safety cover (3), the top of safety cover (3) is equipped with three-color warning light (6), the surface of safety cover (3) is equipped with display (7) and operation module (8), be equipped with stator material loading subassembly (5), terminal tray module (11), stator branch material module (12), terminal blanking module (13), terminal equipment module (14), terminal module (15) of impressing, carousel module (16), assembly line module (18), stator differentiation module (29), terminal cutting module (51), terminal pre-compaction income module (53), stator branch material module (12) are including being located the support frame of control system case (9) top side, be equipped with slide rail and stator branch material cylinder (27) on the support frame, the output of stator branch material cylinder (27) run through extremely with slider module one (26) are connected in the slide rail, be equipped with stator module one (25) on slider one (26), stator module (25) are equipped with stator module (25) and stator carrier (25) are equipped with stator module (25) and stator module (25), the stator is distinguished to module (29) including being located fixed bolster (41) on control system case (9), be equipped with slider module two (40) on fixed bolster (41), be equipped with stator on slider module two (40) and distinguish to vision system (30), stator is distinguished to vision system (30) including the cover and is established casing on slider module two (40), be equipped with high definition camera (34), high definition lens (35) and light source (36) from last to down in the casing in proper order, the side of carousel module (16) is equipped with behind the stator equipment terminal vision inspection module (17), vibrations dish module (4) are including vibrations dish mount (20), vibrations disc (19), vibrations dish assembly line body (22), be equipped with vibrations dish controller (21) in the vibrations dish mount (20), vibrations disc (19) are located the top center department of vibrations dish mount (20), vibrations dish body (22) top one side be equipped with vibrations dish body (22) matched with, infrared inductor (24) are placed on two sides of the stator (24) respectively, the end part of the vibration disc assembly line body (22) penetrates into the protective cover (3).
2. The automatic stator mounting terminal feeding and discharging integrated equipment according to claim 1, wherein the stator direction-finding vision system (30) further comprises a supporting table positioned at the side edge of the fixed support (41), a servo motor IV (38) is arranged in the supporting table, the output end of the servo motor IV (38) penetrates through the supporting table, a stator direction-finding carrier (37) is arranged on the other side of the top of the supporting table, the stator direction-finding carrier (37) and the light source (36) are positioned on the same axis, and the stator direction-finding carrier (37) is connected with the output end of the servo motor IV (38) through a belt (39).
3. The automatic stator mounting terminal feeding and discharging integrated equipment according to claim 2, wherein the stator feeding assembly (5) comprises a first mechanical support arranged on the control system box (9), one end of the first mechanical support is provided with a first servo motor (31), the output end of the first servo motor (31) is provided with a screw rod (32), the screw rod (32) is sleeved with a first lifting cylinder (33), and two stator grabbing modules (28) are symmetrically arranged on the first lifting cylinder (33).
4. The automatic stator mounting terminal loading and unloading integrated equipment according to claim 3, wherein the other side of the top of the control system box (9) is sequentially provided with a terminal tray module (11), a terminal blanking module (13) and a terminal assembling module (14), the terminal tray module (11) comprises a supporting rod positioned on the control system box (9), a terminal runner (43) and a terminal tray (42) are arranged on the supporting rod, the terminal runner (43) is positioned under the terminal tray (42), and one ends of the terminal runner (43) and the terminal tray (42) penetrate through the outer side of the protective cover (3).
5. The automatic stator mounting terminal feeding and discharging integrated equipment according to claim 4, wherein the terminal blanking module (13) comprises a frame plate positioned on one side of the supporting rod, a material strip waste box (48) and a terminal waste box (49) are communicated with the bottom of the frame plate, a terminal material strip cutting die frame (46) is arranged at the top of the frame plate, a material strip runner plate is arranged on the terminal material strip cutting die frame (46), a terminal material strip (44) is arranged in the material strip runner plate, a terminal pressing block (45) matched with the terminal material strip (44) is arranged on one side of the material strip runner plate close to the terminal runner (43), a terminal material strip cutting cylinder (50) is arranged at the top center of the terminal material strip cutting die frame (46), the bottom output end of the terminal material strip cutting cylinder (50) penetrates into the terminal material strip cutting die frame (46) and is connected with a terminal material strip cutting die (47), the terminal material strip cutting die (47) is positioned right above the material strip waste box (48), and a terminal cutting die block (51) is arranged on one side of the terminal material strip cutting die frame (46) far from the terminal cutting cylinder (51).
6. The automatic stator mounting terminal loading and unloading integrated equipment according to claim 5, wherein the terminal assembly module (14) comprises a terminal assembly component (52) and a terminal pre-pressing module (53), the terminal assembly component (52) comprises a mechanical support II positioned on one side of the terminal waste box (49), one end of the mechanical support II is provided with a servo motor II (55), a side output end of the servo motor II (55) is provided with a screw rod I, the terminal pre-pressing module (53) comprises a rotary clamping jaw cylinder (57) arranged on the screw rod I, a terminal (2) is clamped on the rotary clamping jaw cylinder (57), a positioning cylinder (58) is arranged on the rotary clamping jaw cylinder (57), and the terminal pre-pressing module (53) further comprises a lifting cylinder II (56) arranged on the turntable module (16).
7. The automatic stator mounting terminal loading and unloading integrated device according to claim 6, wherein the terminal pressing-in module (15) is arranged on one side of the terminal assembling module (14), the terminal pressing-in module (15) comprises a supporting frame located on the control system box (9), a pressing-in cylinder (59) is arranged at the top of the supporting frame, and the bottom output end of the pressing-in cylinder (59) penetrates into the supporting frame to be connected with a pressing head (60).
8. The automatic stator mounting terminal loading and unloading integrated equipment according to claim 7, wherein the rotary table module (16) is arranged on one side of the terminal pressing module (15), the rotary table module (16) comprises an eight-station divider module (61) and an induction motor (63) which are arranged on the control system box (9), a rotary platform (62) is arranged at the top of the induction motor (63), and a plurality of stator rotary table carriers (54) are arranged on the rotary platform (62) at equal intervals.
9. The automatic stator mounting terminal feeding and discharging integrated device according to claim 8, wherein one side of the turntable module (16) is provided with the assembly line module (18), the assembly line module (18) comprises a driving belt (65) positioned on the control system box (9), one end of the driving belt (65) is provided with a storage box (67), the outer side of the driving belt (65) is provided with a mechanical support three, one side of the mechanical support three is provided with a servo motor three (10), the servo motor three (10) is provided with a screw rod two, a lifting module (66) is sleeved on the screw rod two, and the bottom of the lifting module (66) is provided with a grabbing module (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210985209.2A CN115321111B (en) | 2022-08-15 | 2022-08-15 | Automatic stator mounting terminal feeding and discharging integrated equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210985209.2A CN115321111B (en) | 2022-08-15 | 2022-08-15 | Automatic stator mounting terminal feeding and discharging integrated equipment |
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| CN115321111A CN115321111A (en) | 2022-11-11 |
| CN115321111B true CN115321111B (en) | 2023-05-02 |
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| CN202210985209.2A Active CN115321111B (en) | 2022-08-15 | 2022-08-15 | Automatic stator mounting terminal feeding and discharging integrated equipment |
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| US3984908A (en) * | 1975-10-01 | 1976-10-12 | Amp Incorporated | Stator terminal assembly machine |
| CN104167882B (en) * | 2014-09-02 | 2016-06-08 | 浙江巨力电机成套设备有限公司 | The terminal automatic insert equipment of stator |
| CN207884459U (en) * | 2018-01-31 | 2018-09-18 | 东莞市钰海工业机器人科技有限公司 | Motor stator puncture type terminal is embedded to test machine automatically |
| CN208051309U (en) * | 2018-04-23 | 2018-11-06 | 惠州市普安电子有限公司 | A kind of attaching plug built-in part automatic assembling |
| CN108526839B (en) * | 2018-04-23 | 2024-02-06 | 惠州市普安电子有限公司 | Automatic assembling machine for power plug built-in parts |
| CN208890083U (en) * | 2018-10-08 | 2019-05-21 | 东莞市昶通通讯科技有限公司 | A kind of fully-automatic intelligent spigot machine |
| CN210093075U (en) * | 2019-08-30 | 2020-02-18 | 苏州诚智精密机械有限公司 | Full-automatic partition plate inserting equipment for motor stator |
| CN110768082A (en) * | 2019-11-15 | 2020-02-07 | 上海埃丘特科技有限公司 | Flexible connector assembling equipment |
| CN213094023U (en) * | 2020-08-18 | 2021-04-30 | 浙江巨力电机成套设备有限公司 | Automatic water plug machine device of inserting of stator |
| CN112186988B (en) * | 2020-09-14 | 2021-07-20 | 江苏本格自动化科技有限公司 | High-speed production line of new energy automobile driving motor stator |
| CN213692624U (en) * | 2020-10-09 | 2021-07-13 | 昆山智策智能装备有限公司 | Connector assembling equipment |
| CN112916430A (en) * | 2021-03-30 | 2021-06-08 | 常州宝捷冲片有限公司 | Stator and rotor press-fitting detection equipment and machining process thereof |
| CN216525947U (en) * | 2021-12-15 | 2022-05-13 | 东莞市德玛电子有限公司 | Stator spigot testing device |
| CN114770101B (en) * | 2022-05-11 | 2023-09-01 | 太仓博宏机械有限公司 | Double-sealing-ring assembly line for inner and outer nested parts and working method thereof |
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