CN205341610U - Work piece premolding equipment - Google Patents

Abstract

The utility model discloses a workpiece pre-pressing type equipment, which comprises an equipment frame, an operating table, a conveyor belt, a pre-pressing adjustment block, a rotating out disk assembly, a pre-pressing return plate, a pneumatic module, a front jaw, a detection sensor, a moving arm, rear jaws, defective product collection box, and linear guide rail; an operation console is arranged in the equipment frame, a conveyor belt and a preload adjustment block are arranged on the left side of the operation console, and a detection sensor is installed on the right side of the conveyor belt. The middle part of the operation table is provided with a pneumatic module and a pre-pressed homing plate, and the rear part is provided with a base, a horizontal cylinder, and a vertical cylinder. The base is provided with a moving arm through a linear guide rail, and the moving arm is provided with a Front gripper and rear gripper, the right side of the operation table is equipped with a turn-out plate and a transfer column; the new type automatically arranges and homing, takes material, transports, pre-presses forming, and the product is turned out. The pre-pressing depth and angle Accurate, large-scale production is possible, cost reduction, labor intensity reduction, labor saving, high pre-pressing efficiency, and good pre-pressed workpiece quality.

Description

A workpiece pre-pressing type equipment

technical field

The utility model relates to the field of pre-pressing processing technical equipment, in particular to a workpiece pre-pressing type equipment.

Background technique

With the advancement of modern processing technology, the performance and production cost of parts are constantly increasing. In order to reduce the defective rate, reduce costs, increase the performance of the workpiece, and prolong the service life of the workpiece, many workpieces require a pre-pressing process.

In the existing technology, the traditional manual stamping method is likely to cause unqualified pressure change, and the manual cannot accurately control the pre-pressing depth and pre-pressing angle, resulting in uneven product quality, which leads to product scrapping and economic losses to the enterprise; On the one hand, a large number of manual operations increase the labor cost of the enterprise and the production efficiency is low.

Utility model content

In order to solve the above-mentioned technical problems, the utility model provides a kind of workpiece pre-pressing equipment, aiming at the deficiencies in the prior art, it is designed to automatically arrange and return workpieces, automatically take materials, automatically transport, automatically pre-press forming, and automatically pre-press Good product transfer out processing equipment, and automatically separate and collect abnormal workpieces, accurate pre-pressing depth and angle, save labor, reduce costs, high pre-pressing efficiency, and good quality of pre-pressed workpieces.

In order to achieve the above purpose, the technical solution of this utility model is as follows: a workpiece preloading type equipment, including equipment frame, operating table, conveyor belt, workpiece, preloading adjustment block, controller, rotating out disc assembly, preloading return plate , pneumatic module, front gripper, detection sensor, moving arm, rear gripper, defective product collection box, servo motor, linear guide rail, protective door, electrical cabinet, foot, side wheel, characterized in that:

The equipment frame is a rectangular structure that is screwed and fixedly connected by aluminum alloy profiles. The front part of the equipment frame is provided with a split-type transparent protective door, and the middle part of the equipment frame is provided with a horizontal operating platform. There is a conjoined conveyor belt arranged in parallel on the side, the conveyor belt is used to transport workpieces, and a preload adjustment block is fixed on the conveyor belt, and the preload adjustment block is used to adjust the shape of the workpiece; There is a detection sensor, and the detection sensor detects the workpiece on the conveyor belt through image and video; the middle part of the operation table is provided with a pneumatic module, and the pneumatic module is controlled by a cylinder, and the pneumatic module is provided with a preset Press die and stamping head, a pre-pressing homing plate is fixed above the pneumatic module, a base is fixed at the rear of the console, a horizontal cylinder is installed on the top of the base, and a vertical cylinder is installed on the bottom , the front part of the base is slidingly connected with a moving arm through a linear guide rail, and the front jaw and the rear jaw are symmetrically arranged on the moving arm, and the moving arm drives the front jaw and the rear jaw through a horizontal cylinder Moving left and right, the vertical cylinder drives the front and rear jaws to move up and down; while the front jaw grabs the workpiece and places it on the pre-pressed homing plate, or puts the defective workpiece into the defective product collection box; then the rear jaw will The pre-pressed products are grabbed and placed on the turn-out tray. A disc-shaped turn-out tray assembly is arranged on the right side of the operating table, and a turn-out tray is arranged on the turn-out tray assembly. The turn-out tray The rotation is driven by a servo motor, and a plurality of transfer columns are arranged on the transfer tray, on which pre-pressed products are placed; a controller is fixedly installed on the top of the equipment frame.

There are at least 6 transfer columns, and the transfer columns are vertically and equally divided along the circumference of the transfer-out disk.

An electrical cabinet is arranged under the operating table, and the electrical cabinet is connected with the cylinder, the servo motor, and the controller with electrical signals, and the controller is connected with the detection sensor signal.

After the stamping of the pneumatic module is completed, it returns to the initial state immediately. The servo motor, the accelerator and the pneumatic module are used as power sources to ensure the normal operation of the whole machine; the time range for the pneumatic module to execute the action cycle is 3.5 Seconds - 4 seconds.

The working principle of the utility model is as follows: the employee first puts the workpiece to be pre-pressed on the conveyor belt line on the left side of the equipment, turns on the switch of the electric control box and starts to operate, and the workpiece enters the equipment in order through the pre-pressing adjustment block, if the detection sensor detects the workpiece Abnormally, the front gripper directly throws the workpiece into the defective product collection box; otherwise, the front gripper grabs the workpiece and puts it into the pre-pressing return plate, and pre-presses the workpiece through the pneumatic module. After the pre-press return plate is avoided, Then the product is picked up by the rear jaws and placed on the turn-out plate, and the product is manually collected after being turned out from the turn-out plate.

Through the above-mentioned technical solution, the beneficial effects of the technical solution of the utility model are as follows: design processing equipment for automatic arrangement and homing of workpieces, automatic material retrieving, automatic handling, automatic pre-pressing and forming, and automatic transfer of pre-pressed products; Automatic separation and collection, accurate pre-pressing depth and angle, converting manual pre-pressing manual operations into fully automated mode, reducing product pollution and improving work efficiency in the production process, enabling large-scale production, reducing production costs, and reducing equipment damage to people The injury and reduce the labor intensity of the operator; labor saving, high pre-pressing efficiency, good pre-pressed workpiece quality.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

Fig. 1 is a schematic diagram of an axonometric view of a workpiece preloading device disclosed in an embodiment of the present invention;

Fig. 2 is a schematic front view of a workpiece pre-pressing device disclosed in an embodiment of the present invention.

The corresponding part names indicated by numbers and letters in the figure:

1. Equipment frame 2. Operating table 3. Conveyor belt 4. Workpiece

5. Preload adjustment block 6. Controller 7. Swing out disc assembly 8. Preload return plate

9. Pneumatic module 10. Front gripper 11. Detection sensor 12. Moving arm

13. Rear gripper 14. Defective product collection box 15. Servo motor 16. Linear guide rail

17. Protective door 18. Electrical cabinet 19. Feet 20. Side wheels

detailed description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

According to Fig. 1 and Fig. 2, the utility model provides a workpiece pre-pressing type equipment, including equipment frame 1, operation table 2, conveyor belt 3, workpiece 4, pre-pressing adjustment block 5, controller 6, and rotating disc assembly 7 , preloading homing plate 8, pneumatic module 9, front gripper 10, detection sensor 11, moving arm 12, rear gripper 13, defective product collection box 14, servo motor 15, linear guide rail 16, protective door 17, electrical Cabinet 18, footing 19, side wheel 20.

The equipment frame 1 is a rectangular structure with aluminum alloy profiles screwed and fixedly connected. The front part of the equipment frame 1 is provided with a split-type transparent protective door 17, and the middle part of the equipment frame 1 is provided with a horizontal operating table 2. The left side of the console 2 is provided with a conjoined conveyor belt 3 arranged in parallel, the conveyor belt 3 is used to transport workpieces, and a preload adjustment block 5 is fixed on the conveyor belt 3, and the preload adjustment block 5 is used to adjust The shape and position of the workpiece 4; the upper right end of the conveyor belt 3 is provided with a detection sensor 11, and the detection sensor 11 detects the workpiece 4 on the conveyor belt 3 by means of video and video; the middle part of the console 2 is provided with a pneumatic module 9, The pneumatic module 9 is controlled by a cylinder, and the pneumatic module 9 is provided with a pre-pressing die and a stamping head, and a pre-pressing return plate 8 is fixedly arranged above the pneumatic module 9 . The base is fixedly provided with a base, the top of the base is provided with a horizontal cylinder, and the bottom is provided with a vertical cylinder. The front part of the base is slidably engaged with a linear guide rail 16 and is provided with a moving arm 12. On the moving arm 12 The front jaw 10 and the rear jaw 13 are arranged symmetrically. The moving arm 12 drives the front jaw 10 and the rear jaw 13 to move left and right through the horizontal cylinder, and drives the front jaw 10 and the rear jaw 13 up and down through the vertical cylinder. move; and the front jaw 10 grabs the workpiece 4 and places it on the pre-pressed return plate 8, or puts the defective workpiece 4 into the defective product collection box 14; then the rear jaw 13 grabs the pre-pressed product and places it on the On the turn-out disk, the right side of the console 2 is provided with a disc-shaped turn-out disk assembly 7, the turn-out disk assembly 7 is provided with a turn-out disk, and the turn-out disk is driven to rotate by a servo motor 15, The transfer-out tray is provided with a plurality of transfer columns, and the pre-pressed products are placed on the transfer columns; a controller 6 is fixedly installed on the top of the equipment frame 1 .

There are 12 transfer columns, and the transfer columns are vertically and equally divided along the circumference of the transfer-out disk.

An electrical cabinet 18 is arranged below the operating table 2, and the electrical cabinet 18 is connected with the cylinder, the servo motor 15, and the controller 6 for electrical signals, and the controller 6 is connected with the detection sensor 11 for signals.

After the stamping of the pneumatic module 9 is completed, it returns to the initial state immediately. The servo motor 15, the accelerator and the pneumatic module 9 are used as power sources to ensure the normal operation of the whole machine; the pneumatic module 9 executes the action cycle. The time range is from 3.5 seconds to 4 seconds.

The specific operation steps of the utility model are as follows: the employee first puts the workpiece 4 to be pre-pressed on the conveyor belt line on the left side of the equipment, opens the electric control box 6 and switches the equipment to start running, and the workpiece 4 enters the equipment in order through the pre-pressing adjustment block 5, such as detection The sensor 11 detects that the workpiece 4 is abnormal, and the front jaw 10 directly throws the workpiece 4 into the defective product collection box 14; 4 Pre-press forming, after the pre-press homing plate 8 avoids, the product is picked up by the rear jaw 13 and put on the turn-out disk, and the product is manually collected after being turned out by the turn-out disk.

Through the above-mentioned specific embodiments, the beneficial effects of the utility model are: the design of processing equipment for automatic arrangement and homing of workpieces, automatic material retrieving, automatic handling, automatic pre-pressing and forming, and automatic transfer of pre-pressed products, and automatic processing of abnormal workpieces. Separate collection, accurate pre-pressing depth and angle, convert manual pre-pressing manual operation into fully automatic mode, reduce product pollution and improve work efficiency in the production process, realize large-scale production, reduce production costs, and reduce the impact of equipment on people Injury and reduce the labor intensity of the operator; labor saving, high pre-pressing efficiency, and good pre-pressed workpiece quality.

The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (4)

1. A workpiece pre-pressing type equipment, characterized in that it includes equipment frame, operating table, conveyor belt, workpiece, pre-pressing adjustment block, controller, spin-out disc assembly, pre-pressing return plate, pneumatic module, front clamp Claws, detection sensors, moving arms, rear grippers, defective product collection boxes, servo motors, linear guide rails, protective doors, electrical cabinets, feet, and side wheels; the equipment frame is a rectangular type of aluminum alloy profiles screwed and fixedly connected structure, the front part of the equipment frame is provided with a split-type transparent protective door, the middle part of the equipment frame is provided with a horizontal operating table, and the left side of the operating table is provided with a conjoined conveyor belt arranged in parallel, and the conveyor belt is used for Conveying the workpiece, the conveyor belt is fixed with a preload adjustment block, and the preload adjustment block is used to adjust the shape of the workpiece; a detection sensor is installed above the right end of the conveyor belt, and the detection sensor detects the workpiece on the conveyor belt through image and video. The workpiece is detected; the middle part of the console is provided with a pneumatic module, the pneumatic module is controlled by a cylinder, the pneumatic module is provided with a pre-pressing die and a stamping head, and the upper part of the pneumatic module is fixed with a The pre-pressed homing plate, the base is fixed at the rear of the console, the top of the base is equipped with a horizontal cylinder, the bottom is equipped with a vertical cylinder, and the front of the base is slidingly connected by a linear guide rail. The moving arm is symmetrically provided with front jaws and rear jaws, and the moving arm drives the front jaws and rear jaws to move left and right through the horizontal cylinder, and drives the front jaws and rear jaws through the vertical cylinder Move up and down; while the front jaw grabs the workpiece and places it on the pre-pressed homing plate, or puts the defective workpiece into the defective product collection box; then the rear jaw grabs the pre-pressed product and places it on the spin-out plate, The right side of the console is provided with a disc-shaped turn-out disk assembly, the turn-out disk assembly is provided with a turn-out disk, and the turn-out disk is driven to rotate by a servo motor, and the turn-out disk is provided with multiple A transfer column, on which pre-pressed products are placed; a controller is fixedly installed on the top of the equipment frame. 2 . The workpiece pre-pressing device according to claim 1 , wherein at least 6 transfer columns are provided, and the transfer columns are vertically and equally divided along the circumference of the transfer disc. 3 . 3. A kind of workpiece pre-pressing equipment according to claim 1, characterized in that, an electrical cabinet is arranged under the operating table, and the electrical cabinet is connected with the cylinder, the servo motor, and the electrical signal of the controller, and the control The device is connected to the detection sensor signal. 4. The workpiece pre-pressing equipment according to claim 1, characterized in that, after the stamping of the pneumatic module is completed, it immediately returns to the initial state, and the servo motor, the accelerator and the pneumatic module are used as power source to ensure the normal operation of the whole machine; the time range for the pneumatic module to execute the action cycle is 3.5 seconds to 4 seconds.