Automatic bonding device for rubber sealing ring of upper end cover of air filter and using method thereof
Technical field
The present invention relates to a kind of automatic bonding device for rubber sealing ring of upper end cover of air filter and using method thereof.
Background technology
Air filter is the device of removing airborne granulometric impurity.Reciprocating machine (internal combustion engine, reciprocating compressor etc.) is in when work, just will aggravate the wearing and tearing of part if contain the impurity such as dust in the air amount, so air filter must be housed.Air filter is comprised of filter core and housing two parts.Air filter when mounted, for guaranteeing to be mated the sealing of part, must be at the upper end cover sticking rubber sealing ring of housing.
Traditional production technology is that the cylinder that will equal the rubber ring diameter places upper end cap of air filter upper, rubber strip is shaped around cylinder, and glue spraying moulding rubber ring, then glue spraying on rubber ring is bonded in upper end cap of air filter upper, pressurizing binding.This kind production technology length consuming time, production efficiency is low, and labor intensity of operating staff is large, is not easy to realize automated production, is only suitable for Multi-varieties and Small-batch Production.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of automatic bonding device for rubber sealing ring of upper end cover of air filter and using method thereof are provided.
Automatic bonding device for rubber sealing ring of upper end cover of air filter comprises lower air cylinder, press down air cylinder support, left traveller, right sliding sleeve, guide rail, briquetting, equipment gear, driving gear, steering wheel, upper mounted plate, left fixed leg, guide pillar, guide pin bushing, bottom plate, the cutting air cylinder fixed plate, the cutting cylinder, the feeding motor, the feeding motor fixing frame, the feeding running roller, rubber strip, feeding guide, right sliding sleeve, right traveller, right fixed leg, auxiliary running roller, glue-spraying spout, cutting knife, insert in a left side, insert in the right side, guide cylinder, workpiece, work supporting block, eject cylinder, the help roll wheel bearing seat, feeding roller wheel bearing seat and guide cylinder tenon; Lower air cylinder is fixed in and presses down on the air cylinder support, press down air cylinder support and be fixed in upper mounted plate, output shaft and the briquetting of lower air cylinder fix, left sliding sleeve and right sliding sleeve are fixed in briquetting, left sliding sleeve is passed in left traveller upper end, left traveller lower end is fixed in a left side and is inserted, right sliding sleeve is passed in right traveller upper end, right traveller lower end is fixed in the right side and is inserted, inserting in a left side and inserts in the right side is embedded in the guide rail, guide cylinder upper end passes that inserting in a left side and inserts in the right side, the guide cylinder lower end is embedded in the guide cylinder tenon on the work supporting block, the guide cylinder tenon is fixed on the work supporting block, workpiece is placed in the guide cylinder, four guide pillars are fixed in work supporting block, four guide pin bushings are fixed in bottom plate, the output shaft that ejects cylinder is fixed in work supporting block, eject cylinder and be fixed in bottom plate, upper mounted plate and bottom plate are connected and fixed with left fixed leg and right fixed leg, equipment gear is fixed in auxiliary running roller, auxiliary running roller is fixed in the help roll wheel bearing seat, the help roll wheel bearing seat is fixed in upper mounted plate, equipment gear and driving gear engagement, driving gear is fixed in the auxiliary feeding motor, the auxiliary feeding motor is fixed in upper mounted plate, the cutting cylinder is fixed in the cutting air cylinder fixed plate, the cutting air cylinder fixed plate is fixed in upper mounted plate, feeding guide is fixed in upper mounted plate, and rubber strip places feeding guide, and the feeding running roller is fixed in the feeding roller wheel bearing seat, the feeding roller wheel bearing seat is fixed in upper mounted plate, the feeding running roller is connected with the feeding motor, and the feeding motor is fixed in the feeding motor fixing frame, and the feeding motor fixing frame is fixed in the upper mounted plate, glue-spraying spout is fixed on the cutting knife, and glue-spraying spout Jiao Zui is affixed on the cutting knife knife face.
Described briquetting is comprised of fixed disk and Duo Gen compressing tablet, and many compressing tablets are fixed on the fixed disk periphery.The cross section of described feeding guide is concave shape.The cross section of described guide cylinder tenon is polygon.Described guide cylinder lower end diameter is identical with the internal diameter of workpiece, and the height of lower end is identical with the height of workpiece, and the guide cylinder upper end diameter is identical with the internal diameter of rubber seal.Described cutting knife incision in-plane and rubber feeding direction degree of being~degree.
The step of the using method of automatic bonding device for rubber sealing ring of upper end cover of air filter is as follows:
1) workpiece that scribbles glue on the end face is placed on the work supporting block, guide cylinder is placed in the workpiece, open and to eject cylinder, eject cylinder guide cylinder is headed between inserting in a left side and inserts in the right side;
2) open the feeding motor, the running of feeding running roller is sent rubber strip in the annular space that inserting in a left side, inserts in the right side and guide cylinder forms to;
When the distance that 3) detects the rubber strip that the feeding running roller sends to when control system reaches preseting length, then open the cutting cylinder, cutting knife is pressed down, while glue-spraying spout glue spraying, glue is sprayed on the interior knife face of cutting knife, when cutting knife cuts rubber strip, glue is smeared on the cross section of rubber strip;
5) open the auxiliary feeding motor, auxiliary running roller is rotated, send rubber strip to;
6) when the rubber strip front end around guide cylinder one during week, the front end of rubber strip and terminal bonding formation rubber ring;
7) open lower air cylinder, lower air cylinder presses down briquetting, driving left sliding sleeve and right sliding sleeve descends, thereby promote that inserting in a left side and inserts in the right side along guide rail two side shiftings to the left and right, the rubber ring that briquetting will bond is pressed on the workpiece, finishes the bonding of rubber ring, then descend air cylinder to reset, the drive briquetting rises, and drives left sliding sleeve and right sliding sleeve and rises, thereby promote that inserting in a left side and inserts in the right side along guide rail and move to the center to reset;
8) unlatching ejects cylinder, ejects cylinder work supporting block is descended, and takes off guide cylinder, takes out manufactured workpiece, and unprocessed workpiece is put on the work supporting block, processes next time.
The present invention has realized shaping and the bonding automation of rubber seal, and all process steps is disposable to be finished, and finishes by mechanical force, and production efficiency is high, and production cost is low, and low to the requirement of operating personnel's technical merit, labor intensity of operating staff is low.Whole apparatus structure is clear, and operation is few, and the device processing cost is low, only needs common cylinder and motor and corresponding component of machine, is applicable to large batch of large-scale production.
Description of drawings
Fig. 1 is the schematic diagram of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Fig. 2 is the side schematic view of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Fig. 3 is the guide rail schematic diagram of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Fig. 4 is that the workpiece of automatic bonding device for rubber sealing ring of upper end cover of air filter is laid schematic diagram;
Fig. 5 is the schematic diagram of inserting of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Fig. 6 is the guide cylinder schematic diagram of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Fig. 7 is the work supporting block schematic diagram of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Fig. 8 is cutting knife and the glue-spraying spout schematic diagram of automatic bonding device for rubber sealing ring of upper end cover of air filter;
Among the figure, lower air cylinder 1, press down air cylinder support 2, left traveller 3, right sliding sleeve 4, guide rail 5, briquetting 6, equipment gear 7, driving gear 8, steering wheel 9, upper mounted plate 10, left fixed leg 11, guide pillar 12, guide pin bushing 13, bottom plate 14, cutting air cylinder fixed plate 15, cutting cylinder 16, feeding motor 17, feeding motor fixing frame 18, feeding running roller 19, rubber strip 20, feeding guide 21, right sliding sleeve 22, right traveller 23, right fixed leg 24, auxiliary running roller 25, glue-spraying spout 26, cutting knife 27, a left side inserts 28, the right side inserts 29, guide cylinder 30, workpiece 31, work supporting block 32, eject cylinder 33, help roll wheel bearing seat 34, feeding roller wheel bearing seat 35 and guide cylinder tenon 36.
The specific embodiment
Shown in Fig. 1~8, automatic bonding device for rubber sealing ring of upper end cover of air filter comprises lower air cylinder 1, press down air cylinder support 2, left traveller 3, right sliding sleeve 4, guide rail 5, briquetting 6, equipment gear 7, driving gear 8, steering wheel 9, upper mounted plate 10, left fixed leg 11, guide pillar 12, guide pin bushing 13, bottom plate 14, cutting air cylinder fixed plate 15, cutting cylinder 16, feeding motor 17, feeding motor fixing frame 18, feeding running roller 19, rubber strip 20, feeding guide 21, right sliding sleeve 22, right traveller 23, right fixed leg 24, auxiliary running roller 25, glue-spraying spout 26, cutting knife 27, a left side inserts 28, the right side inserts 29, guide cylinder 30, workpiece 31, work supporting block 32, eject cylinder 33, help roll wheel bearing seat 34, feeding roller wheel bearing seat 35 and guide cylinder tenon 36; Lower air cylinder 1 is fixed in and presses down on the air cylinder support 2, press down air cylinder support 2 and be fixed in upper mounted plate 10, the output shaft of lower air cylinder 1 and briquetting 6 fix, left sliding sleeve 4 and right sliding sleeve 22 are fixed in briquetting 6, left sliding sleeve 4 is passed in left traveller 3 upper ends, left traveller 3 lower ends are fixed in a left side and are inserted 28, right sliding sleeve 22 is passed in right traveller 23 upper ends, right traveller 23 lower ends are fixed in the right side and are inserted 29, a left side insert 28 and the right side insert and 29 be embedded in the guide rail 5, guide cylinder 30 upper ends pass a left side insert 28 and the right side insert 29, guide cylinder 30 lower ends are embedded in the guide cylinder tenon 36 on the work supporting block 32, guide cylinder tenon 36 is fixed on the work supporting block 32, workpiece 31 is placed in the guide cylinder 30, four guide pillars 12 are fixed in work supporting block 32, four guide pin bushings 13 are fixed in bottom plate 14, the output shaft that ejects cylinder 33 is fixed in work supporting block 32, eject cylinder 33 and be fixed in bottom plate 14, the left fixed leg 11 of upper mounted plate 10 and bottom plate 14 usefulness and right fixed leg 24 are connected and fixed, equipment gear 7 is fixed in auxiliary running roller 25, auxiliary running roller 25 is fixed in the help roll wheel bearing seat 34, help roll wheel bearing seat 34 is fixed in upper mounted plate 10, equipment gear 7 and driving gear 8 engagements, driving gear 8 is fixed in auxiliary feeding motor 9, auxiliary feeding motor 9 is fixed in upper mounted plate 10, cutting cylinder 16 is fixed in cutting air cylinder fixed plate 15, cutting air cylinder fixed plate 15 is fixed in upper mounted plate 10, feeding guide 21 is fixed in upper mounted plate 10, rubber strip 20 places feeding guide 21, feeding running roller 19 is fixed in feeding roller wheel bearing seat 35, feeding roller wheel bearing seat 35 is fixed in upper mounted plate 10, feeding running roller 19 is connected with feeding motor 17, feeding motor 17 is fixed in the feeding motor fixing frame 18, feeding motor fixing frame 18 is fixed in the upper mounted plate 10, glue-spraying spout 27 is fixed on the cutting knife 26, and glue-spraying spout 27 Jiao Zui are affixed on cutting knife 26 knife faces.
As shown in Figure 2, the cross section of the feeding guide 21 of automatic bonding device for rubber sealing ring of upper end cover of air filter is concave shape.
As shown in Figure 3, the briquetting 6 of automatic bonding device for rubber sealing ring of upper end cover of air filter is comprised of fixed disk and Duo Gen compressing tablet, and many compressing tablets are fixed on the fixed disk periphery.
As shown in Figure 6, the cross section of the guide cylinder tenon 36 of automatic bonding device for rubber sealing ring of upper end cover of air filter is polygon, is convenient to the location, prevents guide cylinder 30 rotation and affects the transmission of rubber strip.
As shown in Figure 7, guide cylinder 30 lower end diameter of automatic bonding device for rubber sealing ring of upper end cover of air filter are identical with the internal diameter of workpiece 31, the height of lower end is identical with the height of workpiece 31, guide cylinder 30 upper end diameter are identical with the internal diameter of rubber seal, guide cylinder 30 is used with workpiece 31, plays positioning action.
As shown in Figure 8, the cutting knife 27 incision in-planes of automatic bonding device for rubber sealing ring of upper end cover of air filter and rubber feeding direction are 120 degree~180 degree, when the front end of rubber strip 20 around guide cylinder during 30 1 week, the end of rubber strip 20 cooperates with front end, the angle of 120 degree~180 degree makes the rear end of rubber strip 20 can push down front end, thus the bonding lopping.
The step of the using method of automatic bonding device for rubber sealing ring of upper end cover of air filter is as follows:
1) workpiece 31 that scribbles glue on the end face is placed on the work supporting block 32, guide cylinder 30 is placed in the workpiece 31, open and to eject cylinder 33, eject cylinder 33 with guide cylinder 30 head into a left side insert 28 and the right side insert between 29;
2) open feeding motor 17,19 runnings of feeding running roller, with rubber strip 20 send that a left side inserts 28, insert in the right side to 29 and the annular space that forms of guide cylinder 30 in;
When the distance that 3) detects the rubber strip 20 that feeding running roller 19 sends to when control system reaches preseting length, then open cutting cylinder 16, cutting knife 27 is pressed down, while glue-spraying spout 26 glue sprayings, glue is sprayed on the interior knife face of cutting knife 27, when cutting knife 27 cuts rubber strip 20, glue is smeared on the cross section of rubber strip 20;
4) open auxiliary feeding motor 9, auxiliary running roller 25 is rotated, send rubber strip 20 to;
5) when rubber strip 20 front ends around guide cylinder 30 1 during week, the front end of rubber strip 20 and terminal bonding formation rubber ring;
6) open lower air cylinder 1, lower air cylinder 1 presses down briquetting 6, drive left sliding sleeve 4 and 22 declines of right sliding sleeve, thereby promote a left side insert 28 and the right side insert 29 along guide rail 5 two side shiftings to the left and right, the rubber ring that briquetting 6 will bond is pressed on the workpiece 31, finishes the bonding of rubber ring, then descend air cylinder 1 to reset, drive briquetting 6 and rise, drive left sliding sleeve 4 and right sliding sleeve 22 rises, thus promote a left side insert 28 and the right side insert and 29 move to the center along guide rail 5 and to reset;
7) unlatching ejects cylinder 33, ejects cylinder 33 work supporting block 32 is descended, and takes off guide cylinder 30, takes out manufactured workpiece 31, and unprocessed workpiece 31 is put on the work supporting block 32, processes next time.