CN104505995B - A kind of brushless motor outer rotor assembly line device and production technology - Google Patents

A kind of brushless motor outer rotor assembly line device and production technology Download PDF

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Publication number
CN104505995B
CN104505995B CN201410709192.3A CN201410709192A CN104505995B CN 104505995 B CN104505995 B CN 104505995B CN 201410709192 A CN201410709192 A CN 201410709192A CN 104505995 B CN104505995 B CN 104505995B
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China
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module
magnetic sheet
finished
last item
pressing
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CN201410709192.3A
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Chinese (zh)
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CN104505995A (en
Inventor
吴上伟
陈铭聪
李承�
陈佳俊
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东莞市李群自动化技术有限公司
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Publication of CN104505995A publication Critical patent/CN104505995A/en
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Publication of CN104505995B publication Critical patent/CN104505995B/en

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Abstract

A kind of brushless motor outer rotor assembly line device, it is characterised in that:Including upper lid feed mechanism, rotating shaft feeding vibrating disk, last item module, steel ring feeding module, dispensing module, paste magnetic sheet module, finished product cutting module, circle glitch detection module, the upper lid feed mechanism is connected with the last item module, the rotating shaft feeding vibrating disk is connected with the last item module, the steel ring feeding module is connected with the dispensing module, the dispensing module is connected with the patch magnetic sheet module, the last item module is connected with the patch magnetic sheet module, the semi-manufactured bearing that patch magnetic sheet module conveys last item module, the steel ring semi-finished product of dispensing module conveying, combined with magnetic sheet and obtain rotor finished goods.The product line device provided using the present invention only needs that product material manually is put into upper discharge position, and defective products can realize automatic shunt, and being assembled into discharging from rotor realizes automation, has saved substantial amounts of manpower.

Description

A kind of brushless motor outer rotor assembly line device and production technology

Technical field

The present invention relates to brushless motor outer rotor production technical field, more particularly to a kind of brushless motor outer rotor assembling Product line device and production technology.

Background technology

Majority uses production line in production and processing field, but in current industry, particularly outside brushless electric machine The assembling automaticity of rotor is not high, it is necessary to which substantial amounts of manpower goes to complete feeding, discharging, each several part zero of rotor part The non-defective unit of finished product is detected and shunted with defective products after the assembling of part, and assembling, so both wasting manpower and material resources, production efficiency Not high, assembly precision is not high, and assembly defect rate is high, causes yields not high.

Accordingly, it would be desirable to which the technical problem that those skilled in the art urgently solves is:Propose that a kind of realize produces and processes neck The automation equipment that rotor is assembled in domain, realizes high efficiency, high accuracy, and rate of good quality rate saves the effect of human resources.

The content of the invention

In order to solve the above problems, the present invention provides a kind of automaticity a kind of high brushless motor outer rotor assembling life Producing line device and production technology.

The goal of the invention of the present invention is achieved through the following technical solutions:

A kind of brushless motor outer rotor assembly line device is provided, it is characterised in that:Including upper lid feed mechanism, rotating shaft Feeding vibrating disk, last item module, steel ring feeding module, dispensing module pastes magnetic sheet module, finished product cutting module, circle glitch detection Module,

The upper lid feed mechanism is connected with the last item module, is covered for being supplied to last item module,

The rotating shaft feeding vibrating disk is connected with the last item module, for supplying rotating shaft to last item module,

The steel ring feeding module is connected with the dispensing module, for supplying steel ring to dispensing module,

The dispensing module is connected with the patch magnetic sheet module, and the steel ring semi-finished product for dispensing module to be processed are delivered to Magnetic sheet module is pasted,

The last item module is connected with the patch magnetic sheet module, for the shaft-cup semi-finished product after the processing of last item module to be transported To patch magnetic sheet module,

Paste semi-manufactured bearing, the steel ring semi-finished product and magnetic sheet of the conveying of dispensing module that magnetic sheet module conveys last item module Combination obtains rotor finished goods.

Wherein, the last item module includes tool and cylinder, and the tool is connected with the cylinder, is used for cylinder by institute The lower section that tool moves to pressing element is stated, the pressing element is connected with pressing element cylinder, and driving pressing element presses the rotating shaft on tool with upper lid Close, the rotating shaft after pressing is pasted magnetic sheet module by the tool with upper lid feeding.

Wherein, the patch magnetic sheet module includes two material roads and the push platform for being used to place magnetic sheet, and material road is arranged at institute Push platform is stated, for the discharge end of material road to be moved into slotting magnetic sheet station or slotting magnetic sheet station is left, two material road difference It is provided with for the material feeding pressing wheel for conveying magnetic sheet, the pinch roller motor for driving material feeding pressing wheel motion, for placing leading for steel ring Core is used to shaft-cup semi-finished product being delivered to lead core with leading core motor, push rod and push rod cylinder for assembling magnetic sheet, last item module, Described lead is provided with laminating mechanism above core, and the laminating mechanism includes:Cylinder, pressing element, pressing pedestal and push cylinder are pressed, Push cylinder is used to drive pressing pedestal to leave bonding station or enter bonding station, and the pressing element is fixed on the pressing base Seat, when pressing pedestal and being located at bonding station, pressing element is promoted by pressing cylinder, will be arranged at the semi-manufactured bearing and steel led on core That encloses is pressed into rotor finished goods.

Wherein, patch magnetic sheet module is connected with circle glitch detection module, for rotor finished goods to be transported into round glitch detection Module;

Wherein, circle glitch detection module is connected respectively at finished product cutting module and waste material box, for by rotor finished goods Non-defective unit be delivered on finished product cutting module, for the waste product of rotor finished goods to be delivered into waste material box.

A kind of production technology of use brushless motor outer rotor assembly line device, comprises the following steps:

1st, upper lid feed mechanism and last item module arrive last item module by being covered in the 3rd robotic delivery;

2nd, rotating shaft feeding vibrating disk and last item module by the 3rd robotic delivery rotating shaft to last item module,

3rd, last item module pressing, obtains shaft-cup semi-finished product,

4th, steel ring feeding module by the first robotic delivery steel ring to dispensing module,

5th, dispensing module carries out dispensing work, forms steel ring semi-finished product,

6th, steel ring semi-finished product are delivered to patch magnetic sheet module by the first robot;

7th, shaft-cup semi-finished product are delivered to patch magnetic sheet module by the second robot;

8th, patch magnetic sheet module carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods;

9th, rotor finished goods is sent into circle glitch detection module by the second robot,

10th, the case by circle glitch detection module is sent into finished product cutting module by the second robot.

Beneficial effects of the present invention:

The product line device provided using the present invention only needs that product material manually is put into upper discharge position, and defective products can be real Existing automatic shunt, is assembled into discharging from rotor and realizes automation, saved substantial amounts of manpower.

1. production efficiency is improved, yield again it is original per hour 30 be promoted to 120 per hour.

2. assembly precision is improved, product fraction defective is reduced.

3. human resources consumption reduction, it is necessary to artificial be reduced to 2 people by 6 original people.

4. it is easy to operate, full-automatic assembling is realized, the technical merit to workman requires to reduce, and carrying out simple training can make With.

Brief description of the drawings

Using accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not constitute any limit to the present invention System.

Fig. 1 is a kind of structural representation of brushless motor outer rotor assembly line device of the present invention.

Fig. 2 is a kind of structural representation of the last item module of brushless motor outer rotor assembly line device of the present invention;

Fig. 3 is that a kind of structure of the circle glitch detection module of brushless motor outer rotor assembly line device of the present invention is shown It is intended to;

Fig. 4 is a kind of structural representation of the patch magnetic sheet module of brushless motor outer rotor assembly line device of the present invention Figure.

Embodiment

The present invention is described in further detail with the following Examples.

Embodiment 1

A kind of brushless motor outer rotor assembly line device, it is characterised in that:Including upper lid feed mechanism 1, in rotating shaft Expect vibrating disk 2, last item module 3, steel ring feeding module 4, dispensing module 5, patch magnetic sheet module 6, finished product cutting module 7, circle bounce Detection module 8,

Upper lid feed mechanism 1 is connected with the last item module 3, is covered for being supplied to last item module 3,

The rotating shaft feeding vibrating disk 2 is connected with the last item module 3, for supplying rotating shaft to last item module 3,

The steel ring feeding module 4 is connected with the dispensing module 5, for supplying steel ring to dispensing module 5,

The dispensing module 5 is connected with the patch magnetic sheet module 6, and the steel ring semi-finished product for dispensing module 5 to be processed are defeated Patch magnetic sheet module 6 is delivered to,

The last item module 3 is connected with the patch magnetic sheet module 6, for last item module 3 to be processed after shaft-cup semi-finished product Patch magnetic sheet module 6 is transported to,

Steel ring semi-finished product and magnetic that semi-manufactured bearing that patch magnetic sheet module 6 conveys last item module 3, dispensing module 5 are conveyed Piece combination obtains rotor finished goods.

Referring to Fig. 1, workflow:Lid is transported in last item module 3 by the 3rd robot 11 from upper lid feed mechanism 1; Rotating shaft is transported in last item module 3 by further 3rd robot 11 from rotating shaft feeding vibrating disk 2;Further last item module is entered Row pressing action obtains shaft-cup semi-finished product;Steel ring is transported to a rubber moulding by further first robot 9 from steel ring feeding module 4 On block 5;Further steel ring module 5 carries out dispensing action and obtains steel ring semi-finished product;Further first robot 9 is from dispensing module 5 On steel ring semi-finished product are transported in patch magnetic sheet module 6;Further second robot 10 is from last item module 3 by shaft-cup semi-finished product It is transported in patch magnetic sheet module 6;Further patch magnetic sheet module 6 carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods; Rotor finished goods is transported to round glitch detection module 8 by further second robot 10 from patch magnetic sheet module 6;Further circle is jumped The dynamic detection of detection module 8 rotor finished goods;Further second robot 10 is from circle glitch detection module 8 by rotor finished goods Non-defective unit is transported on finished product cutting module 7, and defective products is transported into waste material box.

As shown in Fig. 2 the workflow of last item module 3:Upper lid and rotating shaft are transported on tool 3-1 by the 3rd robot 11; Further tool 3-1 is advanced by cylinder 3-4 pushes to pressing element 3-3 underface;Further pressing element 3-3 is under cylinder 3-2 push Drop completes rotating shaft and the pressing of upper lid;Further pressing element 3-3 rises;Further tool 3-1 pull back from pressing element 3-3 just under Side;Complete.

As shown in figure 4, the workflow of patch magnetic sheet module 6:Manually magnetic sheet is placed on material road 6-1, it is then that magnetic sheet is past Before be advanced to up to material feeding pressing wheel 6-3;Further material feeding pressing wheel 6-3 is driven by motor to be rotated, by magnetic sheet forward impelling;Further Steel ring is transported to by one robot 9 leads on core 6-5;Further push platform 6-2 and the arrival assembling position that travels forward is promoted by cylinder Contacted with leading core 6-5;Further push rod 6-4 is promoted to move downward release magnetic sheet and make it into by cylinder leads core 6-5;Further push away Bar 6-4 promotes upward motion by cylinder;Further push platform 6-2 and move and lead backward core 6-5 disengagings by cylinder promotion;Enter one Step is led core 6-5 and turned an angle (angle is relevant with product type, does not fix) by motor drive;Further repeat above-mentioned action Certain number of times (number of repetition is relevant with product type, does not fix);The mechanism on the left side and the right and action are just the same, no longer weigh It is multiple;Shaft-cup semi-finished product are transported to by further second robot 10 leads on core 6-5;Further pressing pedestal 6-6 is by push cylinder 6-9 promotes the arrival that travels forward to lead directly over core 6-5;Further pressing element 6-8 is promoted to move downward by pressing cylinder 6-7 completes axle The pressing of lid semi-finished product and steel ring;Rotor finished goods is transported to round glitch detection module 8 by further second robot 10;It is complete Into.

As shown in figure 3, the workflow (accompanying drawing 3) of circle glitch detection module 8:Second robot 10 transports rotor finished goods To rotating wheel 8-1;Further pinch roller 8-2 is promoted to compress rotor finished goods by cylinder;Further rotating wheel 8-1 is by motor belt motor It is dynamic to rotate it, rotor finished goods concomitant rotation;Further laser measuring apparatus 8-3 is actuated for measurement, and as a result return system is sentenced Disconnected rotor finished goods whether non-defective unit;Further rotating wheel 8-1 stops operating;Further pinch roller 8-2 unclamps;Further wait second Robot 10 takes finished goods away;Complete.

A kind of production technology of use brushless motor outer rotor assembly line device, comprises the following steps:

1st, upper lid feed mechanism arrives last item module with the last item module by being covered in the 3rd robotic delivery;

2nd, rotating shaft feeding vibrating disk and last item module by the 3rd robotic delivery rotating shaft to last item module,

3rd, last item module pressing, obtains shaft-cup semi-finished product,

4th, steel ring feeding module by the first robotic delivery steel ring to dispensing module,

5th, dispensing module carries out dispensing work, forms steel ring semi-finished product,

6th, steel ring semi-finished product are delivered to patch magnetic sheet module by the first robot;

7th, shaft-cup semi-finished product are delivered to patch magnetic sheet module by the second robot;

8th, patch magnetic sheet module carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods

9th, rotor finished goods is sent into circle glitch detection module by the second robot,

10th, the case by circle glitch detection module is sent into finished product cutting module by the second robot.

Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention rather than the present invention is protected The limitation of scope, although being explained in detail with reference to preferred embodiment to the present invention, one of ordinary skill in the art should manage Solution, technical scheme can be modified or equivalent substitution, without departing from technical solution of the present invention essence and Scope.

Claims (6)

1. a kind of brushless motor outer rotor assembly line device, it is characterised in that:Including upper lid feed mechanism, rotating shaft feeding shakes Moving plate, last item module, steel ring feeding module, dispensing module, patch magnetic sheet module, finished product cutting module, circle glitch detection module,
The upper lid feed mechanism is connected with the last item module, is covered for being supplied to last item module,
The rotating shaft feeding vibrating disk is connected with the last item module, for supplying rotating shaft to last item module,
The steel ring feeding module is connected with the dispensing module, for supplying steel ring to dispensing module,
The dispensing module is connected with the patch magnetic sheet module, and the steel ring semi-finished product for dispensing module to be processed are delivered to patch magnetic Piece module,
The last item module is connected with the patch magnetic sheet module, and patch is transported to for the shaft-cup semi-finished product after last item module is processed Magnetic sheet module,
Semi-manufactured bearing that patch magnetic sheet module conveys last item module, the steel ring semi-finished product of dispensing module conveying, combine with magnetic sheet Obtain rotor finished goods.
2. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterised in that:The last item Module includes tool and cylinder, and the tool is connected with the cylinder, is used to move to the tool under pressing element with cylinder Side, the pressing element is connected with pressing element cylinder, and driving pressing element presses the rotating shaft on tool with upper lid, and the tool is by after pressing Rotating shaft and upper lid feeding patch magnetic sheet module.
3. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterised in that:The patch magnetic Piece module includes being used for two material roads for placing magnetic sheet and pushes platform, and material road is arranged at the push platform, for by material road Discharge end be moved to slotting magnetic sheet station or leave slotting magnetic sheet station, two material roads, which are separately provided for conveying magnetic sheet, to be sent Material pinch roller, for driving pinch roller motor that material feeding pressing wheel moves, core and leading core motor, for assembling magnetic for placing leading for steel ring The push rod of piece and push rod cylinder, last item module are used to shaft-cup semi-finished product being delivered to lead core, and described lead is provided with pressing above core Mechanism, the laminating mechanism includes:Cylinder, pressing element, pressing pedestal and push cylinder are pressed, push cylinder is used to drive pressing base Seat leaves bonding station or enters bonding station, and the pressing element is fixed on the pressing pedestal, when pressing pedestal is located at pressing During station, pressing element is promoted by pressing cylinder, and rotor finished goods is pressed into by be arranged at the semi-manufactured bearing and steel ring led on core.
4. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterised in that:Paste magnetic sheet mould Block is connected with circle glitch detection module, for rotor finished goods to be transported into round glitch detection module.
5. a kind of brushless motor outer rotor assembly line device according to claim 4, it is characterised in that:Circle bounce inspection Survey module to connect respectively at finished product cutting module and waste material box, for the non-defective unit of rotor finished goods to be delivered into finished product blanking die On block, for the waste product of rotor finished goods to be delivered into waste material box.
6. a kind of production technology of use brushless motor outer rotor assembly line device, it is characterised in that:Comprise the following steps:
1st, upper lid feed mechanism and last item module arrive last item module by being covered in the 3rd robotic delivery;
2nd, rotating shaft feeding vibrating disk and last item module by the 3rd robotic delivery rotating shaft to last item module,
3rd, last item module pressing, obtains shaft-cup semi-finished product,
4th, steel ring feeding module by the first robotic delivery steel ring to dispensing module,
5th, dispensing module carries out dispensing work, forms steel ring semi-finished product,
6th, steel ring semi-finished product are delivered to patch magnetic sheet module by the first robot;
7th, shaft-cup semi-finished product are delivered to patch magnetic sheet module by the second robot;
8th, patch magnetic sheet module carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods;
9th, rotor finished goods is sent into circle glitch detection module by the second robot,
10th, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
CN201410709192.3A 2014-11-26 2014-11-26 A kind of brushless motor outer rotor assembly line device and production technology CN104505995B (en)

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CN201410709192.3A CN104505995B (en) 2014-11-26 2014-11-26 A kind of brushless motor outer rotor assembly line device and production technology

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CN104505995B true CN104505995B (en) 2017-07-28

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104810986A (en) * 2015-04-24 2015-07-29 吴中区木渎蒯斌模具加工厂 Miniature geared motor assembly machine
CN105245063B (en) * 2015-11-02 2018-04-17 威海市文登区全新电机厂 Motor is turn-taked pressure rotor device
CN105186801B (en) * 2015-11-02 2018-05-08 青岛海德泰克电机有限公司 Motor is turn-taked pressure rotor equipment
CN105656260B (en) * 2016-04-12 2019-01-08 河北工业大学 A kind of rotor vision assembly line and packaging technology
CN109861467B (en) * 2018-12-21 2020-03-27 浙江硕和机器人科技有限公司 Rotor assembly assembling device

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CN104002124A (en) * 2014-06-17 2014-08-27 雍自威 Automatic feeding press-mounting machine
CN104158355A (en) * 2014-06-05 2014-11-19 宁波银利机电有限公司 Miniature motor rotor auto assembly equipment
CN204304725U (en) * 2014-11-26 2015-04-29 东莞市李群自动化技术有限公司 A kind of brushless motor outer rotor assembly line device

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CN104002124A (en) * 2014-06-17 2014-08-27 雍自威 Automatic feeding press-mounting machine
CN204304725U (en) * 2014-11-26 2015-04-29 东莞市李群自动化技术有限公司 A kind of brushless motor outer rotor assembly line device

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