CN104505995B - A kind of brushless motor outer rotor assembly line device and production technology - Google Patents
A kind of brushless motor outer rotor assembly line device and production technology Download PDFInfo
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- CN104505995B CN104505995B CN201410709192.3A CN201410709192A CN104505995B CN 104505995 B CN104505995 B CN 104505995B CN 201410709192 A CN201410709192 A CN 201410709192A CN 104505995 B CN104505995 B CN 104505995B
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- last item
- steel ring
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Abstract
A kind of brushless motor outer rotor assembly line device, it is characterised in that：Including upper lid feed mechanism, rotating shaft feeding vibrating disk, last item module, steel ring feeding module, dispensing module, paste magnetic sheet module, finished product cutting module, circle glitch detection module, the upper lid feed mechanism is connected with the last item module, the rotating shaft feeding vibrating disk is connected with the last item module, the steel ring feeding module is connected with the dispensing module, the dispensing module is connected with the patch magnetic sheet module, the last item module is connected with the patch magnetic sheet module, the semi-manufactured bearing that patch magnetic sheet module conveys last item module, the steel ring semi-finished product of dispensing module conveying, combined with magnetic sheet and obtain rotor finished goods.The product line device provided using the present invention only needs that product material manually is put into upper discharge position, and defective products can realize automatic shunt, and being assembled into discharging from rotor realizes automation, has saved substantial amounts of manpower.
Description
Technical field
The present invention relates to brushless motor outer rotor production technical field, more particularly to a kind of brushless motor outer rotor assembling
Product line device and production technology.
Background technology
Majority uses production line in production and processing field, but in current industry, particularly outside brushless electric machine
The assembling automaticity of rotor is not high, it is necessary to which substantial amounts of manpower goes to complete feeding, discharging, each several part zero of rotor part
The non-defective unit of finished product is detected and shunted with defective products after the assembling of part, and assembling, so both wasting manpower and material resources, production efficiency
Not high, assembly precision is not high, and assembly defect rate is high, causes yields not high.
Accordingly, it would be desirable to which the technical problem that those skilled in the art urgently solves is：Propose that a kind of realize produces and processes neck
The automation equipment that rotor is assembled in domain, realizes high efficiency, high accuracy, and rate of good quality rate saves the effect of human resources.
The content of the invention
In order to solve the above problems, the present invention provides a kind of automaticity a kind of high brushless motor outer rotor assembling life
Producing line device and production technology.
The goal of the invention of the present invention is achieved through the following technical solutions：
A kind of brushless motor outer rotor assembly line device is provided, it is characterised in that：Including upper lid feed mechanism, rotating shaft
Feeding vibrating disk, last item module, steel ring feeding module, dispensing module pastes magnetic sheet module, finished product cutting module, circle glitch detection
Module,
The upper lid feed mechanism is connected with the last item module, is covered for being supplied to last item module,
The rotating shaft feeding vibrating disk is connected with the last item module, for supplying rotating shaft to last item module,
The steel ring feeding module is connected with the dispensing module, for supplying steel ring to dispensing module,
The dispensing module is connected with the patch magnetic sheet module, and the steel ring semi-finished product for dispensing module to be processed are delivered to
Magnetic sheet module is pasted,
The last item module is connected with the patch magnetic sheet module, for the shaft-cup semi-finished product after the processing of last item module to be transported
To patch magnetic sheet module,
Paste semi-manufactured bearing, the steel ring semi-finished product and magnetic sheet of the conveying of dispensing module that magnetic sheet module conveys last item module
Combination obtains rotor finished goods.
Wherein, the last item module includes tool and cylinder, and the tool is connected with the cylinder, is used for cylinder by institute
The lower section that tool moves to pressing element is stated, the pressing element is connected with pressing element cylinder, and driving pressing element presses the rotating shaft on tool with upper lid
Close, the rotating shaft after pressing is pasted magnetic sheet module by the tool with upper lid feeding.
Wherein, the patch magnetic sheet module includes two material roads and the push platform for being used to place magnetic sheet, and material road is arranged at institute
Push platform is stated, for the discharge end of material road to be moved into slotting magnetic sheet station or slotting magnetic sheet station is left, two material road difference
It is provided with for the material feeding pressing wheel for conveying magnetic sheet, the pinch roller motor for driving material feeding pressing wheel motion, for placing leading for steel ring
Core is used to shaft-cup semi-finished product being delivered to lead core with leading core motor, push rod and push rod cylinder for assembling magnetic sheet, last item module,
Described lead is provided with laminating mechanism above core, and the laminating mechanism includes：Cylinder, pressing element, pressing pedestal and push cylinder are pressed,
Push cylinder is used to drive pressing pedestal to leave bonding station or enter bonding station, and the pressing element is fixed on the pressing base
Seat, when pressing pedestal and being located at bonding station, pressing element is promoted by pressing cylinder, will be arranged at the semi-manufactured bearing and steel led on core
That encloses is pressed into rotor finished goods.
Wherein, patch magnetic sheet module is connected with circle glitch detection module, for rotor finished goods to be transported into round glitch detection
Module；
Wherein, circle glitch detection module is connected respectively at finished product cutting module and waste material box, for by rotor finished goods
Non-defective unit be delivered on finished product cutting module, for the waste product of rotor finished goods to be delivered into waste material box.
A kind of production technology of use brushless motor outer rotor assembly line device, comprises the following steps：
1st, upper lid feed mechanism and last item module arrive last item module by being covered in the 3rd robotic delivery；
2nd, rotating shaft feeding vibrating disk and last item module by the 3rd robotic delivery rotating shaft to last item module,
3rd, last item module pressing, obtains shaft-cup semi-finished product,
4th, steel ring feeding module by the first robotic delivery steel ring to dispensing module,
5th, dispensing module carries out dispensing work, forms steel ring semi-finished product,
6th, steel ring semi-finished product are delivered to patch magnetic sheet module by the first robot；
7th, shaft-cup semi-finished product are delivered to patch magnetic sheet module by the second robot；
8th, patch magnetic sheet module carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods；
9th, rotor finished goods is sent into circle glitch detection module by the second robot,
10th, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
Beneficial effects of the present invention：
The product line device provided using the present invention only needs that product material manually is put into upper discharge position, and defective products can be real
Existing automatic shunt, is assembled into discharging from rotor and realizes automation, saved substantial amounts of manpower.
1. production efficiency is improved, yield again it is original per hour 30 be promoted to 120 per hour.
2. assembly precision is improved, product fraction defective is reduced.
3. human resources consumption reduction, it is necessary to artificial be reduced to 2 people by 6 original people.
4. it is easy to operate, full-automatic assembling is realized, the technical merit to workman requires to reduce, and carrying out simple training can make
With.
Brief description of the drawings
Using accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not constitute any limit to the present invention
System.
Fig. 1 is a kind of structural representation of brushless motor outer rotor assembly line device of the present invention.
Fig. 2 is a kind of structural representation of the last item module of brushless motor outer rotor assembly line device of the present invention；
Fig. 3 is that a kind of structure of the circle glitch detection module of brushless motor outer rotor assembly line device of the present invention is shown
It is intended to；
Fig. 4 is a kind of structural representation of the patch magnetic sheet module of brushless motor outer rotor assembly line device of the present invention
Figure.
Embodiment
The present invention is described in further detail with the following Examples.
Embodiment 1
A kind of brushless motor outer rotor assembly line device, it is characterised in that：Including upper lid feed mechanism 1, in rotating shaft
Expect vibrating disk 2, last item module 3, steel ring feeding module 4, dispensing module 5, patch magnetic sheet module 6, finished product cutting module 7, circle bounce
Detection module 8,
Upper lid feed mechanism 1 is connected with the last item module 3, is covered for being supplied to last item module 3,
The rotating shaft feeding vibrating disk 2 is connected with the last item module 3, for supplying rotating shaft to last item module 3,
The steel ring feeding module 4 is connected with the dispensing module 5, for supplying steel ring to dispensing module 5,
The dispensing module 5 is connected with the patch magnetic sheet module 6, and the steel ring semi-finished product for dispensing module 5 to be processed are defeated
Patch magnetic sheet module 6 is delivered to,
The last item module 3 is connected with the patch magnetic sheet module 6, for last item module 3 to be processed after shaft-cup semi-finished product
Patch magnetic sheet module 6 is transported to,
Steel ring semi-finished product and magnetic that semi-manufactured bearing that patch magnetic sheet module 6 conveys last item module 3, dispensing module 5 are conveyed
Piece combination obtains rotor finished goods.
Referring to Fig. 1, workflow：Lid is transported in last item module 3 by the 3rd robot 11 from upper lid feed mechanism 1；
Rotating shaft is transported in last item module 3 by further 3rd robot 11 from rotating shaft feeding vibrating disk 2；Further last item module is entered
Row pressing action obtains shaft-cup semi-finished product；Steel ring is transported to a rubber moulding by further first robot 9 from steel ring feeding module 4
On block 5；Further steel ring module 5 carries out dispensing action and obtains steel ring semi-finished product；Further first robot 9 is from dispensing module 5
On steel ring semi-finished product are transported in patch magnetic sheet module 6；Further second robot 10 is from last item module 3 by shaft-cup semi-finished product
It is transported in patch magnetic sheet module 6；Further patch magnetic sheet module 6 carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods；
Rotor finished goods is transported to round glitch detection module 8 by further second robot 10 from patch magnetic sheet module 6；Further circle is jumped
The dynamic detection of detection module 8 rotor finished goods；Further second robot 10 is from circle glitch detection module 8 by rotor finished goods
Non-defective unit is transported on finished product cutting module 7, and defective products is transported into waste material box.
As shown in Fig. 2 the workflow of last item module 3：Upper lid and rotating shaft are transported on tool 3-1 by the 3rd robot 11；
Further tool 3-1 is advanced by cylinder 3-4 pushes to pressing element 3-3 underface；Further pressing element 3-3 is under cylinder 3-2 push
Drop completes rotating shaft and the pressing of upper lid；Further pressing element 3-3 rises；Further tool 3-1 pull back from pressing element 3-3 just under
Side；Complete.
As shown in figure 4, the workflow of patch magnetic sheet module 6：Manually magnetic sheet is placed on material road 6-1, it is then that magnetic sheet is past
Before be advanced to up to material feeding pressing wheel 6-3；Further material feeding pressing wheel 6-3 is driven by motor to be rotated, by magnetic sheet forward impelling；Further
Steel ring is transported to by one robot 9 leads on core 6-5；Further push platform 6-2 and the arrival assembling position that travels forward is promoted by cylinder
Contacted with leading core 6-5；Further push rod 6-4 is promoted to move downward release magnetic sheet and make it into by cylinder leads core 6-5；Further push away
Bar 6-4 promotes upward motion by cylinder；Further push platform 6-2 and move and lead backward core 6-5 disengagings by cylinder promotion；Enter one
Step is led core 6-5 and turned an angle (angle is relevant with product type, does not fix) by motor drive；Further repeat above-mentioned action
Certain number of times (number of repetition is relevant with product type, does not fix)；The mechanism on the left side and the right and action are just the same, no longer weigh
It is multiple；Shaft-cup semi-finished product are transported to by further second robot 10 leads on core 6-5；Further pressing pedestal 6-6 is by push cylinder
6-9 promotes the arrival that travels forward to lead directly over core 6-5；Further pressing element 6-8 is promoted to move downward by pressing cylinder 6-7 completes axle
The pressing of lid semi-finished product and steel ring；Rotor finished goods is transported to round glitch detection module 8 by further second robot 10；It is complete
Into.
As shown in figure 3, the workflow (accompanying drawing 3) of circle glitch detection module 8：Second robot 10 transports rotor finished goods
To rotating wheel 8-1；Further pinch roller 8-2 is promoted to compress rotor finished goods by cylinder；Further rotating wheel 8-1 is by motor belt motor
It is dynamic to rotate it, rotor finished goods concomitant rotation；Further laser measuring apparatus 8-3 is actuated for measurement, and as a result return system is sentenced
Disconnected rotor finished goods whether non-defective unit；Further rotating wheel 8-1 stops operating；Further pinch roller 8-2 unclamps；Further wait second
Robot 10 takes finished goods away；Complete.
A kind of production technology of use brushless motor outer rotor assembly line device, comprises the following steps：
1st, upper lid feed mechanism arrives last item module with the last item module by being covered in the 3rd robotic delivery；
2nd, rotating shaft feeding vibrating disk and last item module by the 3rd robotic delivery rotating shaft to last item module,
3rd, last item module pressing, obtains shaft-cup semi-finished product,
4th, steel ring feeding module by the first robotic delivery steel ring to dispensing module,
5th, dispensing module carries out dispensing work, forms steel ring semi-finished product,
6th, steel ring semi-finished product are delivered to patch magnetic sheet module by the first robot；
7th, shaft-cup semi-finished product are delivered to patch magnetic sheet module by the second robot；
8th, patch magnetic sheet module carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods
9th, rotor finished goods is sent into circle glitch detection module by the second robot,
10th, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention rather than the present invention is protected
The limitation of scope, although being explained in detail with reference to preferred embodiment to the present invention, one of ordinary skill in the art should manage
Solution, technical scheme can be modified or equivalent substitution, without departing from technical solution of the present invention essence and
Scope.
Claims (6)
1. a kind of brushless motor outer rotor assembly line device, it is characterised in that：Including upper lid feed mechanism, rotating shaft feeding shakes
Moving plate, last item module, steel ring feeding module, dispensing module, patch magnetic sheet module, finished product cutting module, circle glitch detection module,
The upper lid feed mechanism is connected with the last item module, is covered for being supplied to last item module,
The rotating shaft feeding vibrating disk is connected with the last item module, for supplying rotating shaft to last item module,
The steel ring feeding module is connected with the dispensing module, for supplying steel ring to dispensing module,
The dispensing module is connected with the patch magnetic sheet module, and the steel ring semi-finished product for dispensing module to be processed are delivered to patch magnetic
Piece module,
The last item module is connected with the patch magnetic sheet module, and patch is transported to for the shaft-cup semi-finished product after last item module is processed
Magnetic sheet module,
Semi-manufactured bearing that patch magnetic sheet module conveys last item module, the steel ring semi-finished product of dispensing module conveying, combine with magnetic sheet
Obtain rotor finished goods.
2. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterised in that：The last item
Module includes tool and cylinder, and the tool is connected with the cylinder, is used to move to the tool under pressing element with cylinder
Side, the pressing element is connected with pressing element cylinder, and driving pressing element presses the rotating shaft on tool with upper lid, and the tool is by after pressing
Rotating shaft and upper lid feeding patch magnetic sheet module.
3. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterised in that：The patch magnetic
Piece module includes being used for two material roads for placing magnetic sheet and pushes platform, and material road is arranged at the push platform, for by material road
Discharge end be moved to slotting magnetic sheet station or leave slotting magnetic sheet station, two material roads, which are separately provided for conveying magnetic sheet, to be sent
Material pinch roller, for driving pinch roller motor that material feeding pressing wheel moves, core and leading core motor, for assembling magnetic for placing leading for steel ring
The push rod of piece and push rod cylinder, last item module are used to shaft-cup semi-finished product being delivered to lead core, and described lead is provided with pressing above core
Mechanism, the laminating mechanism includes：Cylinder, pressing element, pressing pedestal and push cylinder are pressed, push cylinder is used to drive pressing base
Seat leaves bonding station or enters bonding station, and the pressing element is fixed on the pressing pedestal, when pressing pedestal is located at pressing
During station, pressing element is promoted by pressing cylinder, and rotor finished goods is pressed into by be arranged at the semi-manufactured bearing and steel ring led on core.
4. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterised in that：Paste magnetic sheet mould
Block is connected with circle glitch detection module, for rotor finished goods to be transported into round glitch detection module.
5. a kind of brushless motor outer rotor assembly line device according to claim 4, it is characterised in that：Circle bounce inspection
Survey module to connect respectively at finished product cutting module and waste material box, for the non-defective unit of rotor finished goods to be delivered into finished product blanking die
On block, for the waste product of rotor finished goods to be delivered into waste material box.
6. a kind of production technology of use brushless motor outer rotor assembly line device, it is characterised in that：Comprise the following steps：
1st, upper lid feed mechanism and last item module arrive last item module by being covered in the 3rd robotic delivery；
2nd, rotating shaft feeding vibrating disk and last item module by the 3rd robotic delivery rotating shaft to last item module,
3rd, last item module pressing, obtains shaft-cup semi-finished product,
4th, steel ring feeding module by the first robotic delivery steel ring to dispensing module,
5th, dispensing module carries out dispensing work, forms steel ring semi-finished product,
6th, steel ring semi-finished product are delivered to patch magnetic sheet module by the first robot；
7th, shaft-cup semi-finished product are delivered to patch magnetic sheet module by the second robot；
8th, patch magnetic sheet module carries out patch magnetic sheet and compressing steel ring action obtains rotor finished goods；
9th, rotor finished goods is sent into circle glitch detection module by the second robot,
10th, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
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| CN201410709192.3A CN104505995B (en) | 2014-11-26 | 2014-11-26 | A kind of brushless motor outer rotor assembly line device and production technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410709192.3A CN104505995B (en) | 2014-11-26 | 2014-11-26 | A kind of brushless motor outer rotor assembly line device and production technology |
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| CN104505995B true CN104505995B (en) | 2017-07-28 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104810986A (en) * | 2015-04-24 | 2015-07-29 | 吴中区木渎蒯斌模具加工厂 | Miniature geared motor assembly machine |
| CN105245063B (en) * | 2015-11-02 | 2018-04-17 | 威海市文登区全新电机厂 | Motor is turn-taked pressure rotor device |
| CN105186801B (en) * | 2015-11-02 | 2018-05-08 | 青岛海德泰克电机有限公司 | Motor is turn-taked pressure rotor equipment |
| CN105656260B (en) * | 2016-04-12 | 2019-01-08 | 河北工业大学 | A kind of rotor vision assembly line and packaging technology |
| CN108275436A (en) * | 2018-01-23 | 2018-07-13 | 东莞市李群自动化技术有限公司 | A kind of 180 degree turnover device of flexible product |
| CN109861467B (en) * | 2018-12-21 | 2020-03-27 | 浙江硕和机器人科技有限公司 | Rotor assembly assembling device |
| CN113258732B (en) * | 2021-05-12 | 2022-04-08 | 绍兴市上虞良品电机有限公司 | Automatic motor assembly production line |
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| CN104002124A (en) * | 2014-06-17 | 2014-08-27 | 雍自威 | Automatic feeding press-mounting machine |
| CN104158355A (en) * | 2014-06-05 | 2014-11-19 | 宁波银利机电有限公司 | Miniature motor rotor auto assembly equipment |
| CN204304725U (en) * | 2014-11-26 | 2015-04-29 | 东莞市李群自动化技术有限公司 | A kind of brushless motor outer rotor assembly line device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3506909B2 (en) * | 1998-06-05 | 2004-03-15 | 日本電産株式会社 | Motor and method of assembling the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104158355A (en) * | 2014-06-05 | 2014-11-19 | 宁波银利机电有限公司 | Miniature motor rotor auto assembly equipment |
| CN104002124A (en) * | 2014-06-17 | 2014-08-27 | 雍自威 | Automatic feeding press-mounting machine |
| CN204304725U (en) * | 2014-11-26 | 2015-04-29 | 东莞市李群自动化技术有限公司 | A kind of brushless motor outer rotor assembly line device |
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