CN204304725U - A brushless motor outer rotor assembly production line device - Google Patents

Abstract

The utility model provides a brushless motor outer rotor equipment production line device which characterized in that: including upper cover feed mechanism, pivot material loading vibration dish, last axle module, steel ring material loading module, the module is glued to point, pastes the magnetic sheet module, finished product unloading module, circle detection module that beats, upper cover feed mechanism with it connects to press the axle module, pivot material loading vibration dish with it connects to press the axle module, steel ring material loading module with it connects to glue the module, glue the module with it connects to paste the magnetic sheet module, press the axle module with it connects to paste the magnetic sheet module, the bearing semi-manufactured goods that the magnetic sheet module will press the axle module to carry, the steel ring semi-manufactured goods that the module was carried is glued to point, obtain the finished product with the magnetic sheet combination with the rotor. Adopt the utility model provides a production line device only needs the manual work to put into material loading position with the product material, and the defective products can realize automatic reposition of redundant personnel, assembles the ejection of compact from the rotor and all realizes automaticly, has practiced thrift a large amount of manpowers.

Description

A brushless motor outer rotor assembly production line device

technical field

The utility model relates to the technical field of brushless motor outer rotor production, in particular to a brushless motor outer rotor assembly production line device.

Background technique

In the field of production and processing, most of the production lines are used, but in the current industry, especially the assembly of the outer rotor of the brushless motor is not highly automated, and a large amount of manpower is required to complete the loading and unloading of the motor rotor parts, and the assembly of various parts. Assembling, and detecting and sorting the good and bad products of the finished product after assembly, it is a waste of manpower and material resources, the production efficiency is not high, the assembly accuracy is not high, the assembly error rate is high, and the good product rate is not high.

Therefore, the urgent technical problem to be solved by those skilled in the art is to propose an automatic device for motor rotor assembly in the field of production and processing to achieve high efficiency, high precision, high yield and save human resources.

Contents of the invention

In order to solve the above problems, the utility model provides a brushless motor outer rotor assembly production line device with a high degree of automation.

The purpose of the invention of the utility model is realized through the following technical solutions:

A brushless motor outer rotor assembly production line device is provided, which is characterized in that it includes an upper cover feeding mechanism, a rotating shaft feeding vibration plate, a finale module, a steel ring feeding module, a glue dispensing module, a magnetic sheet module, and finished product discharging module, circular runout detection module,

The upper cover feeding mechanism is connected to the finale module for supplying the upper cover to the finale module,

The rotating shaft feeding vibrating plate is connected to the finale module, and is used to supply the rotating shaft to the finale module,

The steel ring feeding module is connected to the dispensing module for supplying steel rings to the dispensing module,

The glue dispensing module is connected to the magnetic sheet module, and is used to transport the steel ring semi-finished product processed by the glue dispensing module to the magnetic sheet module,

The finale module is connected to the magnetic sheet module, and is used to transport the semi-finished shaft cover processed by the finale module to the magnetic sheet module,

The magnetic sheet module combines the bearing semi-finished product delivered by the final shaft module, the steel ring semi-finished product delivered by the glue dispensing module, and the magnetic sheet to obtain the finished rotor.

Wherein, the finale module includes a jig, the jig is connected to the cylinder, and the cylinder is used to move the jig to the bottom of the presser, and the presser is connected to a presser cylinder, which is driven to move the presser to the bottom of the presser. The rotating shaft on the jig is pressed together with the upper cover, and the jig sends the pressed rotating shaft and the upper cover into the magnetic patch module.

Wherein, the magnetic sheet module includes two material paths and a push platform for placing magnetic sheets, and the material path is set on the push platform for moving the discharge end of the material path to the magnetic sheet insertion station or leaving Inserting the magnetic sheet station, the two material paths are respectively equipped with a feeding pinch wheel for conveying the magnetic sheet, a pinch wheel motor for driving the feeding pinch wheel, a guide core and a guide core motor for placing the steel ring, and a guide core motor for assembly. The push rod of the magnetic sheet and the push rod cylinder, the pressing module is used to transport the semi-finished shaft cover to the guide core, and a pressing mechanism is arranged above the guide core, and the pressing mechanism includes: pressing cylinder, pressing tool, pressing The base and the pushing cylinder, the pushing cylinder is used to drive the pressing base to leave the pressing station or enter the pressing station, the pressing tool is fixed on the pressing base, when the pressing base is located at the pressing station At the same time, the pressing tool is driven by the pressing cylinder to press the semi-finished bearing set on the guide core and the steel ring to form a finished rotor.

Among them, the magnetic patch module is connected with the circular runout detection module, and is used to transport the finished rotor to the circular runout detection module;

Among them, the circular runout detection module is respectively connected to the finished product unloading module and the waste box, and is used to transport the good products of the finished rotor to the finished product unloading module, and is used to transport the waste of the finished rotor to the waste box.

The beneficial effects of the utility model:

With the production line device provided by the utility model, it is only necessary to manually put the product materials into the feeding position, and the defective products can be automatically shunted, and automation is realized from rotor assembly to material discharge, saving a lot of manpower.

1. The production efficiency is improved, and the output is increased from 30 per hour to 120 per hour.

2. The assembly precision is improved and the defective rate of the product is reduced.

3. The consumption of human resources is reduced, and the required labor is reduced from the original 6 to 2.

4. It is easy to operate, realizes automatic assembly, reduces the technical level requirements of workers, and can be used after simple training.

Description of drawings

The utility model is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present utility model.

Fig. 1 is a structural schematic diagram of a brushless motor outer rotor assembly production line device of the present invention.

Fig. 2 is a structural schematic diagram of the finale module of a brushless motor outer rotor assembly production line device of the present invention;

Fig. 3 is a structural schematic diagram of a circular runout detection module of a brushless motor outer rotor assembly production line device of the present invention;

Fig. 4 is a structural schematic diagram of a magnetic sheet module of a brushless motor outer rotor assembly production line device of the present invention.

Detailed ways

The utility model is further described in detail in conjunction with the following examples.

Example 1

A brushless motor outer rotor assembly production line device, characterized in that it includes an upper cover feeding mechanism 1, a rotating shaft feeding vibrating plate 2, a finale module 3, a steel ring feeding module 4, a glue dispensing module 5, and a magnetic sheet module 6. Finished product blanking module 7, circular runout detection module 8,

The upper cover feeding mechanism 1 is connected to the finale module 3 for supplying the upper cover to the finale module 3,

The rotating shaft feeding vibrating plate 2 is connected to the finale module 3, and is used to supply the rotating shaft to the finale module 3,

The steel ring feeding module 4 is connected to the dispensing module 5 for supplying steel rings to the dispensing module 5,

The glue dispensing module 5 is connected with the magnetic sheet module 6, and is used to transport the steel ring semi-finished product processed by the glue dispensing module 5 to the magnetic sheet module 6,

The finale module 3 is connected to the magnetic sheet module 6, and is used to transport the semi-finished shaft cover processed by the finale module 3 to the magnetic sheet module 6,

The magnetic sheet module 6 combines the bearing semi-finished product delivered by the finale module 3, the steel ring semi-finished product delivered by the glue dispensing module 5, and the magnetic sheet to obtain a finished rotor product.

Referring to Fig. 1, the working process: the third robot 11 transports the cover from the upper cover feeding mechanism 1 to the finale module 3; further, the third robot 11 transports the rotary shaft from the rotary shaft feeding vibrating plate 2 to the finale module 3; Further, the finale module performs a pressing action to obtain a semi-finished shaft cover; further, the first robot 9 transports the steel ring from the steel ring feeding module 4 to the glue dispensing module 5; further, the steel ring module 5 performs a glue dispensing action to obtain a steel ring semi-finished product; Further, the first robot 9 transports the steel ring semi-finished product to the magnetic sheet module 6 from the dispensing module 5; further the second robot 10 transports the shaft cover semi-finished product from the finale module 3 to the magnetic sheet module 6; further applies the magnetic The chip module 6 performs the action of attaching the magnetic sheet and pressing the steel ring to obtain the finished rotor; further, the second robot 10 transports the finished rotor from the magnetic sheet module 6 to the circular runout detection module 8; further, the circular runout detection module 8 detects the rotor Finished product; further, the second robot 10 transports the good product of the finished rotor product from the circular runout detection module 8 to the finished product unloading module 7, and transports the defective product to the waste box.

As shown in Figure 2, the working process of the finale module 3: the upper cover and the rotating shaft are transported to the jig 3-1 by the third robot 11; Directly below; further pressing tool 3-3 is pushed down by the cylinder 3-2 to complete the pressing of the rotating shaft and the upper cover; further pressing tool 3-3 rises; further jig 3-1 retreats away from the directly below the pressing tool 3-3; Finish.

As shown in Figure 4, the working process of the magnetic sheet module 6: manually place the magnetic sheet on the material channel 6-1, and then push the magnetic sheet forward to reach the feeding pinch roller 6-3; The motor drives the rotation to push the magnetic sheet forward; further, the first robot 9 transports the steel ring to the guide core 6-5; the further push platform 6-2 is pushed forward by the cylinder to reach the assembly position and contact the guide core 6-5 ; Further push rod 6-4 is promoted by the cylinder and moves downward to push out the magnetic sheet to make it enter the guide core 6-5; Guide core 6-5 disengages; Further guide core 6-5 is driven by motor to rotate certain angle (angle is related to product type, not fixed); Further repeat above-mentioned action certain number of times (number of repetitions is related to product type, not fixed); Left side and The mechanism and action on the right are exactly the same and will not be repeated; further, the second robot 10 transports the semi-finished shaft cover to the guide core 6-5; further the pressing base 6-6 is pushed forward by the push cylinder 6-9 to reach the guide core. The core 6-5 is directly above; further, the pressing tool 6-8 is pushed downward by the pressing cylinder 6-7 to complete the pressing of the semi-finished shaft cover and the steel ring; further, the second robot 10 transports the finished rotor to the circular runout detection module 8; Done.

As shown in Figure 3, the working process of the circular runout detection module 8 (accompanying drawing 3): the second robot 10 transports the finished rotor to the rotating wheel 8-1; further, the pressure wheel 8-2 is pushed by the cylinder to compress the finished rotor The further rotating wheel 8-1 is driven by the motor to rotate, and the finished rotor product rotates thereupon; further, the laser measuring instrument 8-3 starts to measure, and the result returns to the system to judge whether the finished rotor product is good; further rotating wheel 8-1 stops rotating ; Further release of the pressing wheel 8-2; Further wait for the second robot 10 to take away the finished product; Complete.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should It is understood that the technical solution of the utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the utility model.

Claims (5)

1. A brushless motor outer rotor assembly production line device, characterized in that it includes a top cover feeding mechanism, a rotating shaft feeding vibration plate, a finale module, a steel ring feeding module, a glue dispensing module, a magnetic sheet module, and a finished product. Material module, circular runout detection module, The upper cover feeding mechanism is connected to the finale module for supplying the upper cover to the finale module, The rotating shaft feeding vibrating plate is connected to the finale module, and is used to supply the rotating shaft to the finale module, The steel ring feeding module is connected to the dispensing module for supplying steel rings to the dispensing module, The glue dispensing module is connected to the magnetic sheet module, and is used to transport the steel ring semi-finished product processed by the glue dispensing module to the magnetic sheet module, The finale module is connected to the magnetic sheet module, and is used to transport the semi-finished shaft cover processed by the finale module to the magnetic sheet module, The magnetic sheet module combines the bearing semi-finished product delivered by the final shaft module, the steel ring semi-finished product delivered by the glue dispensing module, and the magnetic sheet to obtain the finished rotor. 2. A brushless motor outer rotor assembly production line device according to claim 1, characterized in that: the finale module includes a jig, the jig is connected to the cylinder, and the cylinder is used to move the jig The tool moves to the bottom of the press tool, the press tool is connected with a press tool cylinder, and the press tool is driven to press the rotating shaft on the jig and the upper cover, and the jig sends the pressed rotating shaft and the upper cover into the magnet slice module. 3. A brushless motor outer rotor assembly production line device according to claim 1, characterized in that: the magnetic sheet module includes two material paths and a push platform for placing magnetic sheets, and the material path is set on the The above-mentioned push platform is used to move the discharge end of the material channel to the magnetic sheet insertion station or leave the magnetic sheet insertion station. The moving press wheel motor, the guide core and guide core motor for placing the steel ring, the push rod and push rod cylinder for assembling the magnetic sheet, the press shaft module is used to transport the semi-finished shaft cover to the guide core, and the above guide core A pressing mechanism is provided, and the pressing mechanism includes: a pressing cylinder, a pressing tool, a pressing base and a pushing cylinder, and the pushing cylinder is used to drive the pressing base to leave the pressing station or enter the pressing station, so The pressing tool is fixed on the pressing base. When the pressing base is at the pressing station, the pressing tool is pushed by the pressing cylinder to press the semi-finished bearing set on the guide core and the steel ring into a finished rotor product. . 4. A brushless motor outer rotor assembly production line device according to claim 1, characterized in that: the magnetic sheet module is connected to the circular runout detection module, and is used to transport the finished rotor to the circular runout detection module; 5. A brushless motor outer rotor assembly production line device according to claim 4, characterized in that: the circular runout detection module is respectively connected to the finished product unloading module and the waste box, and is used to transport the good product of the finished rotor to the finished product On the unloading module, it is used to transport the waste of the finished rotor to the waste box.