CN104505995A - Assembly production line device and production technology for outer rotor of brushless motor - Google Patents
Assembly production line device and production technology for outer rotor of brushless motor Download PDFInfo
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- CN104505995A CN104505995A CN201410709192.3A CN201410709192A CN104505995A CN 104505995 A CN104505995 A CN 104505995A CN 201410709192 A CN201410709192 A CN 201410709192A CN 104505995 A CN104505995 A CN 104505995A
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Abstract
The invention discloses an assembly production line device for an outer rotor of a brushless motor, and the device is characterized in that the device comprises an upper cover feeding mechanism, a rotating shaft feeding vibrating disc, a pressure shaft module, a steel ring feeding module, a glue dispensing module, a magnetic paster module, a finished product laying-off module, a circle run-out detection module, wherein the upper cover feeding mechanism is connected with the pressure shaft module; the rotating shaft feeding vibrating disc is connected with the pressure shaft module; the steel ring feeding module is connected with the glue dispensing module; the glue dispensing module is connected with the magnetic paster module; the pressure shaft module is connected with the magnetic paster module; the magnetic paster module enables a bearing semi-finished product conveyed by the pressure shaft module and a steel ring semi-finished product conveyed by the glue dispensing module to be combined with a magnetic sheet, thereby obtaining a rotor semi-finished product. The device provided by the invention just needs a person to put a product material at a feeding position, can achieve the automatic separation of defective products, achieves automation from rotor assembly to discharging, and saves a large amount of manpower.
Description
Technical field
The present invention relates to brushless motor outer rotor production technical field, particularly relate to a kind of brushless motor outer rotor assembly line device and production technology.
Background technology
Most use production line in production and processing field, but in current industry, particularly the assembling automaticity of brushless motor outer rotor is not high, need a large amount of manpowers to go the assembling of the material loading of rotor part, discharging, each several part part, and after assembling, the non-defective unit of finished product carry out detecting with defective products and shunt, so both wasting manpower and material resources, production efficiency is not high, assembly precision is not high, and assembly defect rate is high, causes yields not high.
Therefore, the technical problem needing those skilled in the art urgently to solve is: propose a kind of automation equipment realizing rotor assembling in production and processing field, realize high efficiency, high accuracy, rate of good quality rate, save the effect of human resources.
Summary of the invention
In order to solve the problem, the invention provides the high a kind of brushless motor outer rotor assembly line device of a kind of automaticity and production technology.
Goal of the invention of the present invention is achieved through the following technical solutions:
There is provided a kind of brushless motor outer rotor assembly line device, it is characterized in that: comprise upper cover feed mechanism, rotating shaft material loading vibrating disk, last item module, steel ring feeding module, some rubber moulding block, pastes magnetic sheet module, finished product cutting module, circle glitch detection module,
Upper cover feed mechanism and described last item model calling, for supplying upper cover to last item module,
Described rotating shaft material loading vibrating disk and described last item model calling, for supplying rotating shaft to last item module,
Described steel ring feeding module and described some glue model calling, for supplying a steel ring to a rubber moulding block,
Described some rubber moulding block and described subsides magnetic sheet model calling, paste magnetic sheet module for being delivered to by a steel ring semi-finished product for rubber moulding block processing,
Described last item module and described subsides magnetic sheet model calling, be transported to subsides magnetic sheet module for the shaft-cup semi-finished product after last item module being processed,
Paste semi-manufactured bearing that last item module carry by magnetic sheet module, the conveying of some rubber moulding block steel ring semi-finished product, and magnetic sheet combine and obtain rotor finished goods.
Wherein, described last item module comprises tool, described tool is connected with described cylinder, the below described tool being moved to pressing element is used for cylinder, described pressing element is connected with pressing element cylinder, drive pressing element by the rotating shaft on tool and upper cover pressing, the rotating shaft after pressing and upper cover are sent into and are pasted magnetic sheet module by described tool.
Wherein, described subsides magnetic sheet module comprises the two billot roads for placing magnetic sheet and pushes platform, material road is arranged at described propelling movement platform, for the discharge end in material road is moved to slotting magnetic sheet station or leaves slotting magnetic sheet station, two billot roads are respectively arranged with the material feeding pressing wheel for carrying magnetic sheet, the pinch roller motor moved for driving material feeding pressing wheel, for placing leading core and leading core motor of steel ring, for assembling push rod and the push rod cylinder of magnetic sheet, last item module is used for shaft-cup semi-finished product to be delivered to lead core, described leading above core is provided with laminating mechanism, described laminating mechanism comprises: pressing cylinder, pressing element, pressing pedestal and propelling movement cylinder, push cylinder leave bonding station for driving pressing pedestal or enter bonding station, described pressing element is fixed on described pressing pedestal, when pressing pedestal is positioned at bonding station, pressing element is promoted by pressing cylinder, by be arranged at lead semi-manufactured bearing on core and steel ring be pressed into rotor finished goods.
Wherein, magnetic sheet module and circle glitch detection model calling is pasted, for rotor finished goods is transported to round glitch detection module;
Wherein, justify glitch detection module to be connected with waste material box respectively at finished product cutting module, for the non-defective unit of rotor finished goods is delivered to finished product cutting module, for the waste product of rotor finished goods is delivered to waste material box.
Use a production technology for brushless motor outer rotor assembly line device, comprise the following steps:
1, upper cover feed mechanism and described last item module pass through the 3rd robotic delivery upper cover to last item module;
2, rotating shaft material loading vibrating disk and last item module pass through the 3rd robotic delivery rotating shaft to last item module,
3, last item module pressing, obtains shaft-cup semi-finished product,
4, steel ring feeding module is by the first robotic delivery steel ring extremely some rubber moulding block,
5, put rubber moulding block and carry out a glue job, form steel ring semi-finished product,
6, steel ring semi-finished product are delivered to and paste magnetic sheet module by the first robot;
7, shaft-cup semi-finished product are delivered to and paste magnetic sheet module by the second robot;
8, paste magnetic sheet module 6 and carry out subsides magnetic sheet and compressing steel ring action obtains rotor finished goods
9, rotor finished goods is sent into circle glitch detection module by the second robot,
10, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
Beneficial effect of the present invention:
Adopt product line device provided by the invention only to need manually product material to be put into material loading position, and defective products can realize automatic shunt, from rotor assembling to discharging, all realize automation, has saved a large amount of manpowers.
1. production efficiency improves, and original again 30 per hour of output are promoted to 120 per hour.
2. assembly precision improves, and reduces product fraction defective.
3. human resources consumption reduces, and the artificial of needs is reduced to 2 people by 6 original people.
4. easy to operate, realize automatically assembling, require to reduce to the technical merit of workman, carrying out simple training can use.
Accompanying drawing explanation
The invention will be further described to utilize accompanying drawing, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of a kind of brushless motor outer rotor assembly line device of the present invention.
Fig. 2 is the structural representation of the last item module of a kind of brushless motor outer rotor assembly line device of the present invention;
Fig. 3 is the structural representation of the round glitch detection module of a kind of brushless motor outer rotor assembly line device of the present invention;
Fig. 4 is the structural representation of the subsides magnetic sheet module of a kind of brushless motor outer rotor assembly line device of the present invention.
Embodiment
With the following Examples the present invention is described in further detail.
Embodiment 1
A kind of brushless motor outer rotor assembly line device, is characterized in that: comprise upper cover feed mechanism 1, rotating shaft material loading vibrating disk 2, last item module 3, steel ring feeding module 4, and some rubber moulding block 5, pastes magnetic sheet module 6, finished product cutting module 7, circle glitch detection module 8,
Upper cover feed mechanism 1 is connected with described last item module 3, for supplying upper cover to last item module 3,
Described rotating shaft material loading vibrating disk 2 is connected with described last item module 3, for supplying rotating shaft to last item module 3,
Described steel ring feeding module 4 is connected with described some rubber moulding block 5, for supplying steel ring to a rubber moulding block 5,
Described some rubber moulding block 5 is connected with described subsides magnetic sheet module 6, and the steel ring semi-finished product for being processed by a rubber moulding block 5 are delivered to and paste magnetic sheet module 6,
Described last item module 3 is connected with described subsides magnetic sheet module 6, is transported to subsides magnetic sheet module 6 for the shaft-cup semi-finished product after last item module 3 being processed,
Paste semi-manufactured bearing that last item module 3 carries by magnetic sheet module 6, steel ring semi-finished product that some rubber moulding block 5 is carried, to combine with magnetic sheet and obtain rotor finished goods.
See Fig. 1, workflow: lid is transported in last item module 3 by the 3rd robot 11 from upper cover feed mechanism 1; Rotating shaft is transported in last item module 3 by further 3rd robot 11 from rotating shaft material loading vibrating disk 2; Further last item module is carried out pressing action and is obtained shaft-cup semi-finished product; Steel ring is transported on a rubber moulding block 5 by further first robot 9 from steel ring feeding module 4; Further steel ring module 5 is carried out a glue action and is obtained steel ring semi-finished product; Steel ring semi-finished product are transported to and paste in magnetic sheet module 6 by further first robot 9 from a rubber moulding block 5; Shaft-cup semi-finished product are transported to and paste in magnetic sheet module 6 by further second robot 10 last item module 3; Further subsides magnetic sheet module 6 carries out subsides magnetic sheet and compressing steel ring action obtains rotor finished goods; Rotor finished goods is transported to round glitch detection module 8 by further second robot 10 subsides magnetic sheet module 6; Further round glitch detection module 8 detection rotor finished goods; The non-defective unit of rotor finished goods is transported on finished product cutting module 7 by further second robot 10 circle glitch detection module 8, defective products is transported to waste material box.
As shown in Figure 2, last item module 3 workflow: upper cover and rotating shaft are transported on tool 3-1 by the 3rd robot 11; Further tool 3-1 is advanced by cylinder 3-4 and pushes to immediately below pressing element 3-3; Further pressing element 3-3 pushes the pressing of declined rotating shaft and upper cover by cylinder 3-2; Further pressing element 3-3 rises; Further tool 3-1 retreats and leaves immediately below pressing element 3-3; Complete.
As shown in Figure 4, magnetic sheet module 6 workflow is pasted: artificial being placed on by magnetic sheet expects, on road 6-1, then magnetic sheet forward impelling to be arrived material feeding pressing wheel 6-3; Further material feeding pressing wheel 6-3 is rotated by driven by motor, by magnetic sheet forward impelling; Steel ring is transported to and leads on core 6-5 by further first robot 9; Further propelling movement platform 6-2 is promoted to travel forward by cylinder and arrives assembling position and lead core 6-5 and contact; Further push rod 6-4 is promoted to move downward by cylinder and releases magnetic sheet and make it enter to lead core 6-5; Further push rod 6-4 is promoted to move upward by cylinder; Further propelling movement platform 6-2 is promoted to move backward by cylinder and leads core 6-5 and depart from; Lead core 6-5 further and turn an angle (angle is relevant with product type, does not fix) by driven by motor; Repeat the certain number of times of above-mentioned action (number of repetition is relevant with product type, does not fix) further; Mechanism and the action on the left side and the right are just the same, no longer repeat; Shaft-cup semi-finished product are transported to and lead on core 6-5 by further second robot 10; Further pressing pedestal 6-6 promotes the arrival that travels forward lead directly over core 6-5 by pushing cylinder 6-9; Further pressing element 6-8 promotes by pressing cylinder 6-7 the pressing having moved downward shaft-cup semi-finished product and steel ring; Rotor finished goods is transported to round glitch detection module 8 by further second robot 10; Complete.
As shown in Figure 3, glitch detection module 8 workflow (accompanying drawing 3) is justified: rotor finished goods is transported to moving runner 8-1 by the second robot 10; Further pinch roller 8-2 is promoted by cylinder thus compresses rotor finished goods; Further moving runner 8-1 makes it rotate by driven by motor, and rotor finished goods is rotated thereupon; Further laser measuring apparatus 8-3 starts and measures, and result retrieval system judges rotor finished goods whether non-defective unit; Further moving runner 8-1 stops operating; Further pinch roller 8-2 unclamps; Finished goods is taken away by further wait second robot 10; Complete.
Use a production technology for brushless motor outer rotor assembly line device, comprise the following steps:
1, upper cover feed mechanism and described last item module pass through the 3rd robotic delivery upper cover to last item module;
2, rotating shaft material loading vibrating disk and last item module pass through the 3rd robotic delivery rotating shaft to last item module,
3, last item module pressing, obtains shaft-cup semi-finished product,
4, steel ring feeding module is by the first robotic delivery steel ring extremely some rubber moulding block,
5, put rubber moulding block and carry out a glue job, form steel ring semi-finished product,
6, steel ring semi-finished product are delivered to and paste magnetic sheet module by the first robot;
7, shaft-cup semi-finished product are delivered to and paste magnetic sheet module by the second robot;
8, paste magnetic sheet module and carry out subsides magnetic sheet and compressing steel ring action obtains rotor finished goods
9, rotor finished goods is sent into circle glitch detection module by the second robot,
10, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention but not limiting the scope of the invention; although be explained in detail the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (6)
1. a brushless motor outer rotor assembly line device, is characterized in that: comprise upper cover feed mechanism, rotating shaft material loading vibrating disk, last item module, steel ring feeding module, and some rubber moulding block, pastes magnetic sheet module, finished product cutting module, circle glitch detection module,
Upper cover feed mechanism and described last item model calling, for supplying upper cover to last item module,
Described rotating shaft material loading vibrating disk and described last item model calling, for supplying rotating shaft to last item module,
Described steel ring feeding module and described some glue model calling, for supplying a steel ring to a rubber moulding block,
Described some rubber moulding block and described subsides magnetic sheet model calling, paste magnetic sheet module for being delivered to by a steel ring semi-finished product for rubber moulding block processing,
Described last item module and described subsides magnetic sheet model calling, be transported to subsides magnetic sheet module for the shaft-cup semi-finished product after last item module being processed,
Paste semi-manufactured bearing that last item module carry by magnetic sheet module, the conveying of some rubber moulding block steel ring semi-finished product, and magnetic sheet combine and obtain rotor finished goods.
2. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterized in that: described last item module comprises tool, described tool is connected with described cylinder, the below described tool being moved to pressing element is used for cylinder, described pressing element is connected with pressing element cylinder, drive pressing element by the rotating shaft on tool and upper cover pressing, the rotating shaft after pressing and upper cover are sent into and are pasted magnetic sheet module by described tool.
3. a kind of brushless motor outer rotor assembly line device according to claim 1, it is characterized in that: described subsides magnetic sheet module comprises the two billot roads for placing magnetic sheet and pushes platform, material road is arranged at described propelling movement platform, for the discharge end in material road is moved to slotting magnetic sheet station or leaves slotting magnetic sheet station, two billot roads are respectively arranged with the material feeding pressing wheel for carrying magnetic sheet, the pinch roller motor moved for driving material feeding pressing wheel, for placing leading core and leading core motor of steel ring, for assembling push rod and the push rod cylinder of magnetic sheet, last item module is used for shaft-cup semi-finished product to be delivered to lead core, described leading above core is provided with laminating mechanism, described laminating mechanism comprises: pressing cylinder, pressing element, pressing pedestal and propelling movement cylinder, push cylinder leave bonding station for driving pressing pedestal or enter bonding station, described pressing element is fixed on described pressing pedestal, when pressing pedestal is positioned at bonding station, pressing element is promoted by pressing cylinder, by be arranged at lead semi-manufactured bearing on core and steel ring be pressed into rotor finished goods.
4. a kind of brushless motor outer rotor assembly line device according to claim 1, is characterized in that: paste magnetic sheet module and circle glitch detection model calling, for rotor finished goods is transported to round glitch detection module.
5. a kind of brushless motor outer rotor assembly line device according to claim 4, it is characterized in that: circle glitch detection module is connected with waste material box respectively at finished product cutting module, for the non-defective unit of rotor finished goods is delivered to finished product cutting module, for the waste product of rotor finished goods is delivered to waste material box.
6. use a production technology for brushless motor outer rotor assembly line device, it is characterized in that: comprise the following steps:
1, upper cover feed mechanism and described last item module pass through the 3rd robotic delivery upper cover to last item module;
2, rotating shaft material loading vibrating disk and last item module pass through the 3rd robotic delivery rotating shaft to last item module,
3, last item module pressing, obtains shaft-cup semi-finished product,
4, steel ring feeding module is by the first robotic delivery steel ring extremely some rubber moulding block,
5, put rubber moulding block and carry out a glue job, form steel ring semi-finished product,
6, steel ring semi-finished product are delivered to and paste magnetic sheet module by the first robot;
7, shaft-cup semi-finished product are delivered to and paste magnetic sheet module by the second robot;
8, paste magnetic sheet module 6 and carry out subsides magnetic sheet and compressing steel ring action obtains rotor finished goods
9, rotor finished goods is sent into circle glitch detection module by the second robot,
10, the case by circle glitch detection module is sent into finished product cutting module by the second robot.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410709192.3A CN104505995B (en) | 2014-11-26 | 2014-11-26 | A kind of brushless motor outer rotor assembly line device and production technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410709192.3A CN104505995B (en) | 2014-11-26 | 2014-11-26 | A kind of brushless motor outer rotor assembly line device and production technology |
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| CN104505995A true CN104505995A (en) | 2015-04-08 |
| CN104505995B CN104505995B (en) | 2017-07-28 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104810986A (en) * | 2015-04-24 | 2015-07-29 | 吴中区木渎蒯斌模具加工厂 | Miniature geared motor assembly machine |
| CN105186801A (en) * | 2015-11-02 | 2015-12-23 | 来安县新元机电设备设计有限公司 | Equipment for pressing rotor shaft in rotor ring of motor |
| CN105245063A (en) * | 2015-11-02 | 2016-01-13 | 舟山市智海技术开发有限公司 | Apparatus of pressing rotor spindle during motor circling |
| CN105656260A (en) * | 2016-04-12 | 2016-06-08 | 河北工业大学 | Visual-assembly production line of motor rotor and assembly process |
| CN108275436A (en) * | 2018-01-23 | 2018-07-13 | 东莞市李群自动化技术有限公司 | A kind of 180 degree turnover device of flexible product |
| CN109861467A (en) * | 2018-12-21 | 2019-06-07 | 浙江硕和机器人科技有限公司 | A kind of rotor assembly assembling device |
| CN113258732A (en) * | 2021-05-12 | 2021-08-13 | 绍兴市上虞良品电机有限公司 | Automatic motor assembly production line |
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| CN204304725U (en) * | 2014-11-26 | 2015-04-29 | 东莞市李群自动化技术有限公司 | A kind of brushless motor outer rotor assembly line device |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104810986A (en) * | 2015-04-24 | 2015-07-29 | 吴中区木渎蒯斌模具加工厂 | Miniature geared motor assembly machine |
| CN105186801A (en) * | 2015-11-02 | 2015-12-23 | 来安县新元机电设备设计有限公司 | Equipment for pressing rotor shaft in rotor ring of motor |
| CN105245063A (en) * | 2015-11-02 | 2016-01-13 | 舟山市智海技术开发有限公司 | Apparatus of pressing rotor spindle during motor circling |
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| CN108275436A (en) * | 2018-01-23 | 2018-07-13 | 东莞市李群自动化技术有限公司 | A kind of 180 degree turnover device of flexible product |
| CN109861467A (en) * | 2018-12-21 | 2019-06-07 | 浙江硕和机器人科技有限公司 | A kind of rotor assembly assembling device |
| CN113258732A (en) * | 2021-05-12 | 2021-08-13 | 绍兴市上虞良品电机有限公司 | Automatic motor assembly production line |
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| CN104505995B (en) | 2017-07-28 |
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