CN102354893B - Hooking-polishing primary shaping method for commutator and shaping machine thereof - Google Patents
Hooking-polishing primary shaping method for commutator and shaping machine thereof Download PDFInfo
- Publication number
- CN102354893B CN102354893B CN 201110345539 CN201110345539A CN102354893B CN 102354893 B CN102354893 B CN 102354893B CN 201110345539 CN201110345539 CN 201110345539 CN 201110345539 A CN201110345539 A CN 201110345539A CN 102354893 B CN102354893 B CN 102354893B
- Authority
- CN
- China
- Prior art keywords
- crotch
- commutator
- polishing
- bearing
- housed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 36
- 238000007493 shaping process Methods 0.000 title abstract description 11
- 239000000047 product Substances 0.000 abstract description 12
- 239000011265 semifinished product Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 10
- 238000004080 punching Methods 0.000 description 7
- 238000007517 polishing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000875 corresponding Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000630 rising Effects 0.000 description 2
- 208000008425 Protein Deficiency Diseases 0.000 description 1
- 238000011030 bottleneck Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000000304 warm extrusion Methods 0.000 description 1
Abstract
The invention discloses a hooking-polishing primary shaping method for a commutator. In the method, multistation and batch-type primary shaping is carried out on a commutator semifinished product to obtain a commutator finished product by using a working platform and an intermittent rotary mode and a hooking-polishing primary positioning mode in a hooking-polishing procedure. The invention also discloses a shaping machine comprising a working platform (11), and an intermittent rotary type turnplate (12), wherein the working platform is successively provided with a hook upper mould and an upper mould base (21), and a polishing mechanism; and the intermittent rotary type turnplate is provided with a plurality of lifting hook lower moulds (13) and a lower mould base (14), and self-rotation locating rods (15) are arranged in the lifting hook lower moulds. According to the invention, hooking-polishing shaping can be finished at the same working platform once in a multistation mode so as toobtain a commutator finished product. The shaping method and shaping machine provided by the invention have the advantages of reducing the middle manual turnover links during processing, only needingprimary positioning process, having stabile product quality and high work efficiency, reducing the power consumption and work quantity of a product, and being capable of meeting the high requirementsof the commutator manufacturing enterprises.
Description
Technical field
The semi-finished product that the present invention relates to a kind of commutator that motor is used (hook) carry out crotch, polishing processing molding method and make-up machine thereof.
Background technology
At present, the common manufacture method of engine commutator comprises successively: warm extrusion pressure, drawing, punching out reach a plurality of operations such as screening, compacting, curing, groove milling, car endoporus, turning, crotch, polishing.Wherein, crotch, be finished to the finishing operation of commutator processing, finished by different crotch machine, polishing machine, the centre need manually plug into transfer (turnover), need repeatedly location processing, exist that the amount of labour used is big, labour intensity is big, the problem of inefficiency, unstable product quality, be the production bottleneck of numerous commutator enterprise, can't satisfy the high request of commutator enterprise.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, and provide a kind of the commutator semi-finished product are carried out crotch, the disposable processing molding method of finishing of polishing and make-up machine thereof.
Objects of the present invention are achieved through the following technical solutions: a kind of commutator crotch polishing time processing forming method is: its crotch, polishing process be by a workbench, intermittent-rotation mode, and crotch polishing one-time positioning mode is carried out multistation, batch (-type), disposable machine-shaping and obtained the commutator finished product the commutator semi-finished product.Described crotch operation is by mode from bottom to top the crotch bed die to be pressed to the crotch mold, finishes the crotch location punch process of commutator, and adopted the self-locking mode in the crotch punching course.
The commutator crotch that adopts according to described commutator crotch polishing time processing forming method polishes the time processing make-up machine, comprise workbench, intermittent-rotation formula rotating disk, crotch mold and mold seat, polishing mechanism are housed on described workbench successively, at described intermittent-rotation formula rotating disk several elevation type crotch bed dies and bed die seat are housed, and in this elevation type crotch bed die, the rotation type backstay are housed.
After adopting the present invention, commutator semi-finished product workpiece is contained on the rotation type backstay, its intermittent-rotation formula through rotating disk is carried, on the crotch station, press to the crotch mold by elevation type crotch bed die and finish crotch operation (not rotation of backstay), on the polishing station, finish polishing process by polishing mechanism, and multistation, the disposable crotch of finishing polish machine-shaping and obtain the commutator finished product on same workbench.Manually have enough to meet the need link thereby reduced the centre that adds man-hour, only need one-time positioning processing, constant product quality, high efficiency have reduced product power consumption and the amount of labour used, can satisfy the high request of commutator manufacturing enterprise, have significant technological progress.
Description of drawings
Fig. 1 is the structural representation of commutator crotch polishing time processing make-up machine of the present invention.
Fig. 2 is the part end view (increase base plate, lift cylinder etc., remove polishing mechanism) of Fig. 1.
Fig. 3 is the scheme of installation of elevation type crotch bed die, bed die seat and self-locking among Fig. 1.
Fig. 4 is the structural representation of the tool slope dead bolt among Fig. 3.
Fig. 5 is the structural representation of the tool slope release piece among Fig. 3.
Embodiment
Below the present invention is described in further detail by accompanying drawing and execution mode.
With reference to Fig. 1, Fig. 2 as can be known, commutator crotch of the present invention polishing time processing forming method is: its crotch, polishing process be by a workbench, intermittent-rotation mode, and crotch polishing one-time positioning mode is carried out multistation (can be divided into horizontal polishing, vertically polishing, crotch precompressed for the first time, a plurality of stations such as crotch precompressed, crotch moulding for the third time and oblique polishing) for the second time, batch (-type) (not processing when station processing, the station conversion), disposable machine-shaping (processing simultaneously on a plurality of stations) and obtained the commutator finished product the commutator semi-finished product.
Described crotch operation is by mode from bottom to top crotch bed die (motion) to be pressed to crotch mold (motionless), finish the crotch location punch process of commutator, and in the crotch punching course, adopted the self-locking mode (namely behind first time crotch pre-molding with commutator semi-finished product automatic locking in the crotch bed die, carry out the crotch precompressed second time, crotch moulding for the third time again, then in turning to the polishing process process, discharge automatically), to improve product quality stability.
With reference to Fig. 1, Fig. 2 as can be known, the commutator crotch that adopts according to described commutator crotch polishing time processing forming method polishes the time processing make-up machine, comprise workbench 11, intermittent-rotation formula rotating disk 12 (is divided into the box and Worm-gear type of calibration, it is box to be illustrated as calibration), crotch mold and mold seat 21 are housed on described workbench 11 successively (are divided into crotch precompressed mold 5 for the first time, for the second time crotch precompressed mold 6 and the mold of crotch moulding for the third time 7), polishing mechanism (is divided into horizontal polishing mechanism 2, longitudinal polishing machine structure 3,4 and oblique polishing mechanism 8,9), at described intermittent-rotation formula rotating disk 12 several elevation type crotch bed die 13 (its structures are housed, the position is corresponding with the crotch mold, its quantity is more than the crotch mold) and bed die seat 14, and rotation type backstay 15 (itself and the above-mentioned corresponding charging 1 that divides successively are housed in this elevation type crotch bed die 13, laterally polishing, vertically polishing is two, crotch precompressed for the first time, crotch precompressed for the second time, crotch moulding for the third time, two of oblique polishings, ten stations such as discharging 10 grades, crotch three stations are between transverse and longitudinal polishing and the oblique polishing station).Commutator semi-finished product 36 are contained in earlier on the rotation type backstay 15 of feed station 1, after handling through horizontal throwing, vertical throwing, the first secondary crotch precompressed, crotch moulding for the third time, oblique throwing successively, obtain the commutator finished product and taken out by discharging station 10, a plurality of stations are processed processing simultaneously.
Wherein, described elevation type crotch bed die 13 and bed die seat 14 are driven by the connected mode of lift cylinder 16 (it is contained on the base plate 35) and connected tool slope slide block 17; Described rotation type backstay 15 is driven by the connected mode of motor 18, sprocket wheel 19, chain 20; Described crotch mold and mold seat 21, polishing mechanism, described elevation type crotch bed die 13, bed die seat 14, rotation type backstay 15 all are the circle distribution formula and carry out the correspondence arrangement.
In order further to improve the quality stability of commutator processing, as Fig. 3, Fig. 4, shown in Figure 5, described bed die seat is equipped with the guide rod 22 that passes intermittent-rotation formula rotating disk for 14 times, guide rod is equipped with guide rod seat 23 22 times, this guide rod seat is equipped with bearing pedestal 24 (being two) for 23 times, by bearing shaft 25 bearing 26 is housed between the bearing pedestal 24, this bearing 26 times and tool slope slide block 17 join; Be connected to tool slope dead bolt 27 at described bearing 26, bearing pedestal 24 with the side edge of guide rod seat 23, this tool slope dead bolt 27 is contained in the dead bolt support 28, release piece axle 29 and spring base 30 are equipped with in the end of this tool slope dead bolt 27, release piece bearing 31 is housed on the release piece axle 29, this release piece bearing 31 joins with tool slope release piece 32, locates to be equipped with spring 33 on this tool slope dead bolt 27 and between spring base 30 and dead bolt support 28.
Wherein, dead bolt support 28 can be contained in intermittent-rotation formula rotating disk 12 times, and tool slope release piece 32 can be contained on the intermittent-rotation indexing case, and tool slope slide block 17 is connected with the piston rod of lift cylinder 16, the guide rod 22 outer linear bearings 34 that are with; Lift cylinder 16 is contained on the cylinder block 37, and tool slope slide block 17 is contained on the slide rail 38.Described bearing pedestal 24, bearing shaft 25, bearing 26, tool slope dead bolt 27, dead bolt support 28, release piece axle 29, spring base 30, release piece bearing 31, tool slope release piece 32, spring 33 consist of the punching press self-locking device.
When commutator semi-finished product on the rotation type backstay 15 during in polishing, elevation type crotch bed die 13 (and bed die seat 14) is in low level, and tool slope dead bolt 27 is between guide rod seat and intermittent-rotation formula rotating disk.Above-mentioned punching press self-locking operation principle is: when needs were pressed to the crotch mold with elevation type crotch bed die 13 (and bed die seat 14) rising, tool slope dead bolt 27 was owing to the effect of release piece bearing 31 and tool slope release piece 32 is withdrawed from earlier between guide rod seat and the intermittent-rotation formula rotating disk.At this moment, the piston rod of lift cylinder stretches out and drives tool slope slide block 17 and advance, thereby promotes bearing 26 and bearing pedestal 24, bearing shaft 25 rises, and is driven by guide rod elevation type crotch bed die 13 and bed die seat 14 are risen.When rising to certain altitude, because release piece bearing 31 makes tool slope dead bolt 27 extend into inside between bearing 26, bearing pedestal 24 and the guide rod seat 23 in the slope motion effect on the tool slope release piece 32, play the punching press self-locking action.When tool slope slide block 17 move on until elevation type crotch bed die 13 is pressed to and with crotch mold closure, finish crotch precompressed for the first time.Because the effect of punching press self-locking, behind first time crotch pre-molding with commutator semi-finished product automatic locking in elevation type crotch bed die, when being transformed into for the second time the crotch station, carry out the crotch precompressed second time again, when being transformed into for the third time the crotch station, carry out crotch moulding for the third time again, then in turning to the polishing process process because the piston rod of lift cylinder shrinks, the effect of release piece bearing and tool slope release piece, realize automatic release between bearing, bearing pedestal and the guide rod seat and tool slope release piece is withdrawed from.
The above embodiment, the present invention embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solution of the present invention scope and replacing all should be included in protection scope of the present invention.
Claims (1)
1. a commutator crotch polishes the time processing make-up machine, comprise workbench (11), intermittent-rotation formula rotating disk (12), crotch mold and mold seat (21) are housed on described workbench (11) successively, polishing mechanism, at described intermittent-rotation formula rotating disk (12) several elevation type crotch bed dies (13) and bed die seat (14) are housed, and in this elevation type crotch bed die (13), rotation type backstay (15) is housed, it is characterized in that: the guide rod (22) that passes intermittent-rotation formula rotating disk is housed under the described bed die seat (14), guide rod seat (23) is housed under the guide rod (22), under this guide rod seat (23) bearing pedestal (24) is housed, by bearing shaft (25) bearing (26) is housed between the bearing pedestal (24), this bearing (26) descends and tool slope slide block (17) joins; Be connected to tool slope dead bolt (27) at described bearing (26), bearing pedestal (24) with the side edge of guide rod seat (23), this tool slope dead bolt (27) is contained in the dead bolt support (28), release piece axle (29) and spring base (30) are equipped with in the end of this tool slope dead bolt (27), release piece bearing (31) is housed on the release piece axle (29), this release piece bearing (31) and tool slope release piece (32) join, and go up and locate to be equipped with spring (33) between spring base (30) and dead bolt support (28) at this tool slope dead bolt (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110345539 CN102354893B (en) | 2011-10-27 | 2011-10-27 | Hooking-polishing primary shaping method for commutator and shaping machine thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110345539 CN102354893B (en) | 2011-10-27 | 2011-10-27 | Hooking-polishing primary shaping method for commutator and shaping machine thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102354893A CN102354893A (en) | 2012-02-15 |
| CN102354893B true CN102354893B (en) | 2013-09-04 |
Family
ID=45578417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110345539 Expired - Fee Related CN102354893B (en) | 2011-10-27 | 2011-10-27 | Hooking-polishing primary shaping method for commutator and shaping machine thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102354893B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639709B (en) * | 2013-12-16 | 2016-05-18 | 上海昭程整流子科技有限公司 | Commutator automatic production line |
| CN104362489B (en) * | 2014-10-09 | 2017-04-26 | 深圳市凯瑞源科技有限公司 | Three-linkage commutator manufacturing equipment and method |
| CN104638493A (en) * | 2015-01-26 | 2015-05-20 | 浙江长城换向器有限公司 | Tensioning outer hook and plough-chopping inner hook mechanism of cylindrical commutator bar group |
| CN104638492A (en) * | 2015-01-26 | 2015-05-20 | 浙江长城换向器有限公司 | Plough-chopping inner hook mechanism of cylindrical commutator bar group |
| CN104668955A (en) * | 2015-03-12 | 2015-06-03 | 苏州博众精工科技有限公司 | Multi-station rotary mechanism |
| CN104972376A (en) * | 2015-07-03 | 2015-10-14 | 黄其清 | Even material-saving type commutator abrasive band polishing mechanism |
| CN113351776B (en) * | 2021-04-22 | 2022-08-05 | 瑞安市恒丰机电有限公司 | Stamping device for hook-type commutator preparation |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5379511A (en) * | 1993-03-16 | 1995-01-10 | Globe Products, Inc. | Armature winding method and apparatus |
| CN201975674U (en) * | 2010-12-28 | 2011-09-14 | 安固集团有限公司 | Automatic forming machine of hook of commutator |
| CN102074870B (en) * | 2010-12-30 | 2012-11-28 | 浙江长城换向器有限公司 | Manufacturing method for slot forming type commutator and products thereof |
-
2011
- 2011-10-27 CN CN 201110345539 patent/CN102354893B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN102354893A (en) | 2012-02-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102354893B (en) | Hooking-polishing primary shaping method for commutator and shaping machine thereof | |
| CN202290828U (en) | One-step forming die for gear shaft | |
| CN203853457U (en) | Material ejection type material falling punching composite mold | |
| CN110881495A (en) | Moon cake forming machine | |
| CN205763337U (en) | A kind of diel of automobile glass lifter | |
| CN209006599U (en) | A kind of half-shaft blank pendulum stone roller molding machine | |
| CN102861802A (en) | Automatic rib pressing device for shaft workpieces | |
| CN105537375B (en) | The station floating cavity die punching system of pintle chain carrier bar four | |
| CN205147106U (en) | Punching a hole - side cut mould of automobile drive axle oil baffle disc | |
| CN202285301U (en) | Once processing molding machine for hook-forming and polishing of commutator | |
| CN111872811B (en) | Method for manufacturing and processing precast concrete building blocks | |
| CN203209461U (en) | Multi-stage cold extrusion former | |
| CN210231303U (en) | Track forming die with guiding mechanism | |
| CN202137304U (en) | Rolling and chambering machine tool | |
| CN203764768U (en) | Flanging die for automobile hinge | |
| CN208288765U (en) | Waist-shaped hole stamping device | |
| CN202070674U (en) | Reverse cutting and punching composite die for rail chain link | |
| CN201108937Y (en) | Device for belt wheel spinning | |
| CN201659481U (en) | Automatic die feeding mechanism for angle grinding machine | |
| CN204249382U (en) | A kind of punch press auto feed, pay-off | |
| CN103894475A (en) | Side hole punching die of U-shaped guide rod base of automobile driving axle | |
| CN207271893U (en) | Motorcycle brake pad steel disc edge-neatening apparatus | |
| CN211105855U (en) | Can change press molding machine of suppression shape | |
| CN202803942U (en) | Shaping and burnishing mold for clutch mounting plate of washing machine | |
| CN204018546U (en) | A kind of S shape rim axle bearing flanging die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130904 Termination date: 20151027 |
|
| EXPY | Termination of patent right or utility model |