CN201175935Y - punching machine - Google Patents
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- CN201175935Y CN201175935Y CNU2008200934923U CN200820093492U CN201175935Y CN 201175935 Y CN201175935 Y CN 201175935Y CN U2008200934923 U CNU2008200934923 U CN U2008200934923U CN 200820093492 U CN200820093492 U CN 200820093492U CN 201175935 Y CN201175935 Y CN 201175935Y
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Abstract
Description
技术领域 technical field
本实用新型涉及模切装备,尤其涉及一种具有输送带的冲型机。The utility model relates to die-cutting equipment, in particular to a punching machine with a conveyor belt.
背景技术 Background technique
随着电子业的发展,电子产品的小型化和高集成化,相应的加工技术日趋精、细、微、薄,这使得生产装配的方式有了很大的变化,因此相应的一些非金属材料:如绝缘材料、防震材料、耐热隔热材料、胶贴产品、防尘材料等在电子业得到了广泛的应用。电子行业对以上各种非金属材料要求冲切成各种不同形状的产品,且精度要求非常高,尤其是平面显示行业,对薄型材料冲切的精度要求更高。模切产品中,有些产品需要直接在原材料上切全穿,这种产品在普通的模切机上是无法连续自动完成的,因为产品切断后无法从模座内自动传到模座外,目前的加工方式基本上是将先将原材料裁成单张后,再在模切机上单片进行冲切,生产效率太低。With the development of the electronics industry, the miniaturization and high integration of electronic products, the corresponding processing technology has become increasingly refined, fine, micro, and thin, which has greatly changed the way of production and assembly. Therefore, some corresponding non-metallic materials : Such as insulating materials, shockproof materials, heat-resistant insulation materials, adhesive products, dust-proof materials, etc. have been widely used in the electronics industry. The electronics industry requires the above non-metallic materials to be punched into products of various shapes, and the precision requirements are very high, especially in the flat panel display industry, which requires higher precision for punching thin materials. Among the die-cutting products, some products need to be cut and threaded directly on the raw material. This kind of product cannot be completed continuously and automatically on the ordinary die-cutting machine, because the product cannot be automatically transferred from the mold base to the outside after cutting. The current The processing method is basically to cut the raw materials into sheets first, and then punch the sheets on a die-cutting machine, and the production efficiency is too low.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的不足之处而提供一种具有输送带的冲型机,以达到可以连续冲切“切全穿”产品的生产要求,提高生产效率。The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art and provide a punching machine with a conveyor belt, so as to meet the production requirements of continuous punching and "cutting through" products and improve production efficiency.
本实用新型的目的可以通过以下技术方案实现:The purpose of this utility model can be realized through the following technical solutions:
冲型机,包括机体,机体上部设置下模座;下模座上方设置上模座;冲型机具有入料端和出料端;其特征在于:还包括输送带,所述输送带为环形带,所述机体及所述下模座设置于输送带的内部,机体设有支撑辊,以便支撑起输送带;还包括第一压料辊组和第二压料辊组;第一压料辊组设置于入料端,由分别设置于输送带内侧及外侧的一对压料辊组成;第二压料辊组设置于出料端,由分别设置于输送带内侧及外侧的一对压料辊组成;第二压料辊组位于输送带内侧的压料辊连接牵引马达;还包括收废杆,收废杆设置于出料端,收废杆设置于输送带的外侧,收废杆连接收废马达。The punching machine includes a body, the upper part of the body is provided with a lower die base; the upper die base is arranged above the lower die base; the punching machine has a feed end and a discharge end; it is characterized in that: it also includes a conveyor belt, and the conveyor belt is an annular Belt, the body and the lower mold seat are arranged inside the conveyor belt, and the body is provided with support rollers to support the conveyor belt; it also includes a first pressure roller set and a second pressure roller set; the first pressure material The roller set is set at the feeding end and consists of a pair of pressure rollers respectively set on the inside and outside of the conveyor belt; the second set of pressure rollers is set at the discharge end and consists of a pair of pressure rollers respectively set Composed of material rollers; the second pressure roller group is located on the inner side of the conveyor belt. The pressure rollers are connected to the traction motor; it also includes a waste collection rod, which is set at the discharge end, and the waste collection rod is set on the outside of the conveyor belt. Connect the waste collection motor.
冲型机,其特征在于:还包括第三压料辊组,第三压料辊组设置于第二压料辊组与下模座之间,第三压料辊组由分别设置于输送带内侧及外侧的一对压料辊组成。The stamping machine is characterized in that it also includes a third nip roller set, the third nip roller set is arranged between the second nip roller set and the lower die base, and the third nip roller set is respectively arranged on the conveyor belt It consists of a pair of pressure rollers on the inside and outside.
冲型机,其特征在于:第三压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组的牵引马达为同一马达。The punching machine is characterized in that: the nip rollers of the third nip roller group located inside the conveyor belt are also connected to the traction motor, and the traction motor is the same motor as the traction motor of the second nip roller group.
冲型机,其特征在于:第一压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组及第三压料辊组的牵引马达为同一马达。The stamping machine is characterized in that: the first nip roller set located on the inner side of the conveyor belt is also connected to the traction motor, and the traction motor and the traction motors of the second nip roller set and the third nip roller set are same motor.
冲型机,其特征在于:第三压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组的牵引马达之间设有同步控制器。The punching machine is characterized in that: the nip rollers of the third nip roller group located inside the conveyor belt are also connected to the traction motor, and a synchronous controller is provided between the traction motor and the traction motor of the second nip roller group.
冲型机,其特征在于:第一压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组及第三压料辊组的牵引马达之间设有同步控制器。The stamping machine is characterized in that: the first nip roller set and the nip rollers located on the inner side of the conveyor belt are also connected to the traction motor, and the traction motor is connected to the traction motors of the second nip roller set and the third nip roller set There is a synchronous controller between them.
冲型机,其特征在于:机体还设有张紧机构,以便调节输送带的松紧程度。The punching machine is characterized in that: the body is also equipped with a tensioning mechanism to adjust the tightness of the conveyor belt.
冲型机,其特征在于:还包括第三压料辊组,第三压料辊组设置于第二压料辊组与下模座之间,第三压料辊组由分别设置于输送带内侧及外侧的一对压料辊组成;第三压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组的牵引马达为同一马达;机体还设有张紧机构,以便调节输送带的松紧程度。The stamping machine is characterized in that it also includes a third nip roller set, the third nip roller set is arranged between the second nip roller set and the lower die base, and the third nip roller set is respectively arranged on the conveyor belt The inner and outer pair of nip rollers are composed of a pair of nip rollers; the nip rollers of the third nip roller group located on the inner side of the conveyor belt are also connected to the traction motor, and the traction motor is the same motor as the traction motor of the second nip roller group; the body There is also a tensioning mechanism to adjust the tightness of the conveyor belt.
冲型机,其特征在于:还包括第三压料辊组,第三压料辊组设置于第二压料辊组与下模座之间,第三压料辊组由分别设置于输送带内侧及外侧的一对压料辊组成;第三压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组的牵引马达为同一马达;第一压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组及第三压料辊组的牵引马达为同一马达;机体还设有张紧机构,以便调节输送带的松紧程度。The stamping machine is characterized in that it also includes a third nip roller set, the third nip roller set is arranged between the second nip roller set and the lower die base, and the third nip roller set is respectively arranged on the conveyor belt The inner and outer pair of nip rollers are composed of a pair of nip rollers; the nip rollers of the third nip roller group located on the inner side of the conveyor belt are also connected to the traction motor, and the traction motor is the same motor as the traction motor of the second nip roller group; A nip roller set located on the inner side of the conveyor belt is also connected to the traction motor, and the traction motor is the same motor as the traction motors of the second nip roller set and the third nip roller set; the body is also equipped with a tensioning mechanism to adjust the tightness of the conveyor belt.
冲型机,其特征在于:还包括第三压料辊组,第三压料辊组设置于第二压料辊组与下模座之间,第三压料辊组由分别设置于输送带内侧及外侧的一对压料辊组成;第三压料辊组位于输送带内侧的压料辊也连接牵引马达,且所述牵引马达与第二压料辊组的牵引马达之间设有同步控制器;机体还设有张紧机构,以便调节输送带的松紧程度。The stamping machine is characterized in that it also includes a third nip roller set, the third nip roller set is arranged between the second nip roller set and the lower die base, and the third nip roller set is respectively arranged on the conveyor belt The inner and outer pair of nip rollers are composed of a pair of nip rollers; the nip rollers of the third nip roller group located on the inner side of the conveyor belt are also connected to the traction motor, and there is a synchronization between the traction motor and the traction motor of the second nip roller group. Controller; the body is also equipped with a tensioning mechanism to adjust the tightness of the conveyor belt.
本实用新型涉及的冲型机,机体与下模座的外部设有输送带,入料端设置有第一压料辊组,出料端设有第二压料辊组,将被冲材料贴紧于输送带表面,输送带经过上下模座之间时,经过上模座底端的刀模的冲切,被冲材料成为独立的成品和连续的废料(也就是被冲材料上去除成品反带孔的那一部分),出料端设有收废杆,利用收废杆将废料卷走,剩下成品贴于输送带表面随输送带继续向前走,在输送带向下转折时,成品与输送带分离。与现有技术相比,本实用新型因为设有输送带,因而可以连续自动作业,具有生产效率高的特点。当然,本实用新型的出料端也可以设置二组压料辊组,且二组压料辊组均可以是有动力辊组,此时,废料可以在首先经过的压料辊组(即第三压料辊组)后即由收废杆收起,让成品向前行进一段后再与输送带分离,可以减少成品被子废料粘走的机会。The punching machine involved in the utility model has a conveyor belt outside the body and the lower die base, a first press roller set at the feed end, and a second press roll set at the discharge end to paste the punched material Tight on the surface of the conveyor belt, when the conveyor belt passes between the upper and lower mold bases, the punched material becomes independent finished products and continuous waste after being punched by the knife die at the bottom of the upper mold base (that is, the finished product is removed from the punched material The part of the hole), there is a waste collection rod at the discharge end, use the waste collection rod to sweep away the waste, and the remaining finished products are attached to the surface of the conveyor belt and continue to move forward with the conveyor belt. When the conveyor belt turns downward, the finished product and Conveyor belt separation. Compared with the prior art, because the utility model is provided with a conveyor belt, it can operate continuously and automatically, and has the characteristics of high production efficiency. Of course, the discharge end of the utility model can also be provided with two groups of nip rollers, and the two groups of nip rollers can be powered rollers. After the three nip rollers), the waste collection rod is put away, and the finished product moves forward for a while before being separated from the conveyor belt, which can reduce the chance of the finished quilt waste sticking away.
附图说明 Description of drawings
图1是本实用新型第一个实施例的外形示意图。Fig. 1 is a schematic diagram of the appearance of the first embodiment of the utility model.
图2是本实用新型第一个实施例的工作原理图。Fig. 2 is a working principle diagram of the first embodiment of the utility model.
图3是图2中A处局部放大图。Fig. 3 is a partial enlarged view of A in Fig. 2 .
图4是图2中B处局部放大图。Fig. 4 is a partial enlarged view of B in Fig. 2 .
图5是图2中C处局部放大图。Fig. 5 is a partially enlarged view at point C in Fig. 2 .
具体实施方式 Detailed ways
下面将结合附图对本实用新型作进一步详述。The utility model will be described in further detail below in conjunction with the accompanying drawings.
本实用新型第一个实施例是一种带有输送带的冲型机,参考图1、图2、图3、图4、图5,冲型机包括机体101,机体101上部设置下模座102;下模座102上方设置上模座106;冲型机具有入料端和出料端,图1中左端为入料端,右端为出料端;冲型机还包括输送带103,所述输送带103为环形带,所述机体101及所述下模座102设置于输送带103环形的内部,机体101设有支撑辊112,以便支撑起输送带103;冲型机还包括第一压料辊组105和第二压料辊组109;第一压料辊组105设置于入料端,由分别设置于输送带103内侧及外侧的一对压料辊组成;第二压料辊组109设置于出料端,由分别设置于输送带103内侧及外侧的一对压料辊组成,即上压料辊1091和下压料辊1092;第二压料辊组位于输送带内侧的压料辊(即下压料辊1092)连接牵引马达,图中未示出马达位置,可按一般设计惯用的方式设置在机体101内部;冲型机还包括收废杆107,收废杆107设置于出料端,收废杆设置于输送带103的外侧,收废杆107连接收废马达,本实施例中的收废杆107选用市购品,当然也可以采用如中国实用新型专利200820092978.5公开的收废装置。本实施例中,冲型机还包括第三压料辊组108,第三压料辊组108设置于第二压料辊组109与下模座102之间,第三压料辊组108由分别设置于输送带103内侧及外侧的一对压料辊组成,即上压料辊1081和下压料辊1082;第三压料辊组109位于输送带内侧的压料辊(即下压料辊1082)也连接牵引马达,且所述牵引马达与第二压料辊组109的牵引马达为同一马达;机体还设有张紧机构110,以便调节输送带103的松紧程度。The first embodiment of the utility model is a punching machine with a conveyor belt. Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, and Fig. 5, the punching machine includes a
本实施例中,牵引马达同时起到拉料的作用,带动输送带103及其上部贴附的被冲材料104间歇式向前运动,输送带103停顿时,上模座106及其下端设置的刀模111完成冲切运动。再次参考图2至图5,本实施例的冲型机工作时,被冲材料104经过第一压料辊组105贴附于输送带103上,被冲材料104通过上模座106与下模座102之间时,刀模111进行冲切,被切材料被冲成独立的成品1042和连续的废料1041,废料1041经过第三压料辊组108时,被收废杆107卷走,成品1042继续向前至第二压料辊组109时,在输送带103回转处经接料板113滑出冲型机。In this embodiment, the traction motor plays the role of pulling materials at the same time, driving the
本实施例中,输送带103材料采用0.25-0.4mm厚的PET,使用一段时间后如输送带有损坏,更换即可。In this embodiment, the
当然,作为本实施例的一种变形设计,第一压料辊组位于输送带内侧的压料辊也可以连接牵引马达,且所述牵引马达与第二压料辊组及第三压料辊组的牵引马达为同一马达。Of course, as a modified design of this embodiment, the first nip roller set located on the inner side of the conveyor belt can also be connected to a traction motor, and the traction motor is connected to the second nip roller set and the third nip roller The traction motors of the group are the same motor.
当然,作为本实施例的另一种变形设计,可以为输送带专门设置动力辊,动力辊可以设置在机体内部,并可以与输送带形成较大的包角,如120°至180°。Of course, as another modified design of this embodiment, a power roller can be specially provided for the conveyor belt, and the power roller can be arranged inside the machine body, and can form a larger wrap angle with the conveyor belt, such as 120° to 180°.
本实用新型第二个实施例是一种带有输送带的冲型机,与本实用新型第一个实施例的不同之处在于,第二压料辊组位于输送带内侧的压料辊连接的牵引马达,与第三压料辊组位于输送带内侧的压料辊连接牵引马达不是同一马达,但二个马达之间设有同步控制器。同步控制器可以选用市购品,也可以采用二只伺服马达,配合伺服马达控制器实现。The second embodiment of the utility model is a punching machine with a conveyor belt. The difference from the first embodiment of the utility model is that the second nip roller group is located on the inside of the conveyor belt and connected to the nip rollers. The traction motor is not the same motor as the traction motor connected to the nip rollers of the third nip roller group located on the inner side of the conveyor belt, but a synchronous controller is provided between the two motors. The synchronous controller can be purchased from the market, or two servo motors can be used to cooperate with the servo motor controller.
结合实用新型内容部分及以上二个实施例,很容易实现本实用新型的其它技术方案,不再重复叙述。本实用新型之冲型机用于加工切全穿产品时,可轻松实现自动冲型。Combining the content of the utility model and the above two embodiments, it is easy to realize other technical solutions of the utility model, which will not be described again. When the punching machine of the utility model is used for processing full-cut products, automatic punching can be easily realized.
Claims (10)
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| CNU2008200934923U CN201175935Y (en) | 2008-04-18 | 2008-04-18 | punching machine |
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| CNU2008200934923U CN201175935Y (en) | 2008-04-18 | 2008-04-18 | punching machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102142534A (en) * | 2010-12-31 | 2011-08-03 | 东莞市飞新达精密机械科技有限公司 | Battery pole piece forming machine |
| CN103753645A (en) * | 2011-12-31 | 2014-04-30 | 东莞市飞新达精密机械科技有限公司 | A processing method for full-through die-cut products |
| CN104386523A (en) * | 2014-11-11 | 2015-03-04 | 南京协凯科技有限公司 | Device for winding PVB (Polyvinyl Butyra) film |
| CN104441023A (en) * | 2014-11-28 | 2015-03-25 | 苏州米达思精密电子有限公司 | Waste discharge device for reinforcing panel carrier plate production |
| CN104640679A (en) * | 2013-05-03 | 2015-05-20 | 卡玛有限公司 | Device and method for breaking off and separating finished products |
| CN105216056A (en) * | 2015-10-27 | 2016-01-06 | 河南荣光鞋业有限公司 | Sponge punching press retracting device |
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- 2008-04-18 CN CNU2008200934923U patent/CN201175935Y/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102142534A (en) * | 2010-12-31 | 2011-08-03 | 东莞市飞新达精密机械科技有限公司 | Battery pole piece forming machine |
| CN103753645A (en) * | 2011-12-31 | 2014-04-30 | 东莞市飞新达精密机械科技有限公司 | A processing method for full-through die-cut products |
| CN104640679A (en) * | 2013-05-03 | 2015-05-20 | 卡玛有限公司 | Device and method for breaking off and separating finished products |
| CN104640679B (en) * | 2013-05-03 | 2016-08-24 | 卡玛有限公司 | Apparatus and method for unpacking and separation of finished products |
| CN104386523A (en) * | 2014-11-11 | 2015-03-04 | 南京协凯科技有限公司 | Device for winding PVB (Polyvinyl Butyra) film |
| CN104441023A (en) * | 2014-11-28 | 2015-03-25 | 苏州米达思精密电子有限公司 | Waste discharge device for reinforcing panel carrier plate production |
| CN105216056A (en) * | 2015-10-27 | 2016-01-06 | 河南荣光鞋业有限公司 | Sponge punching press retracting device |
| CN105216056B (en) * | 2015-10-27 | 2017-08-29 | 河南荣光鞋业有限公司 | Sponge punching press retracting device |
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