Automatic adhering device of air-strainer upper end cap rubber seal and using method thereof
Technical field
The present invention relates to a kind of automatic adhering device of air-strainer upper end cap rubber seal and using method thereof.
Background technique
Air-strainer is a device of removing airborne granulometric impurity.Reciprocating machine (internal-combustion engine, reciprocating compressor etc.) just will aggravate the wearing and tearing of part if suck impurity such as containing dust in the air, so air-strainer must be housed when work.Air-strainer is made up of filter core and housing two-part.Air-strainer when mounted, for guaranteeing to be mated the sealing of part, must be at the upper end cap sticking rubber seal ring of housing.
Traditional production technology is that the cylinder that will equal the rubber ring diameter places the air-strainer upper end cap, and rubber tape is shaped around cylinder, and spray gum forming rubber ring sprays glue then on rubber ring, be bonded in the air-strainer upper end cap, the pressurization bonding.This kind production technology length consuming time, manufacturing efficiency is low, and labor intensity of operating staff is big, is not easy to realize automatic production, only suitable Multi-varieties and Small-batch Production.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of automatic adhering device of air-strainer upper end cap rubber seal and using method thereof are provided.
The automatic adhering device of air-strainer upper end cap rubber seal comprises air cylinder down, following air cylinder support, left side traveller, right sliding sleeve, guide rail, briquetting, equipment gear, driving gear, steering wheel, upper mounted plate, left side fixing column, guide pillar, guide pin bushing, bottom plate, the cutting air cylinder fixed plate, the cutting cylinder, the feeding motor, the feeding motor fixing frame, the feeding running roller, rubber tape, feeding guide, right sliding sleeve, right traveller, right fixing column, auxiliary running roller, glue-spraying spout, cutting knife, insert in a left side, insert in the right side, guide cylinder, workpiece, work supporting block, eject cylinder, the help roll wheel bearing seat, furnish roll wheel bearing seat and guide cylinder tenon; Following air cylinder is fixed on the following air cylinder support, following air cylinder support is fixed in upper mounted plate, the output shaft and the briquetting of following air cylinder fix, left side sliding sleeve and right sliding sleeve are fixed in briquetting, left sliding sleeve is passed in traveller upper end, a left side, traveller lower end, a left side is fixed in a left side and is inserted, right sliding sleeve is passed in right traveller upper end, right traveller lower end is fixed in the right side and is inserted, inserting in a left side and inserts in the right side is embedded in the guide rail, guide cylinder upper end passes that inserting in a left side and inserts in the right side, the guide cylinder lower end is embedded in the guide cylinder tenon on the work supporting block, the guide cylinder tenon is fixed on the work supporting block, workpiece is placed in the guide cylinder, four guide pillars are fixed in work supporting block, four guide pin bushings are fixed in bottom plate, the output shaft that ejects cylinder is fixed in work supporting block, eject cylinder and be fixed in bottom plate, upper mounted plate and bottom plate are connected and fixed with left fixing column and right fixing column, equipment gear is fixed in auxiliary running roller, auxiliary running roller is fixed in the help roll wheel bearing seat, the help roll wheel bearing seat is fixed in upper mounted plate, equipment gear and driving gear engagement, driving gear is fixed in auxiliary feeding motor, auxiliary feeding motor is fixed in upper mounted plate, the cutting cylinder is fixed in the cutting air cylinder fixed plate, the cutting air cylinder fixed plate is fixed in upper mounted plate, feeding guide is fixed in upper mounted plate, and rubber tape places feeding guide, and the feeding running roller is fixed in the furnish roll wheel bearing seat, the furnish roll wheel bearing seat is fixed in upper mounted plate, the feeding running roller is connected with the feeding motor, and the feeding motor is fixed in the feeding motor fixing frame, and the feeding motor fixing frame is fixed in the upper mounted plate, glue-spraying spout is fixed on the cutting knife, and glue-spraying spout Jiao Zui is affixed on the cutting knife knife face.
Described briquetting is made up of fixed tray and Duo Gen compressing tablet, and many compressing tablets are fixed on the fixed tray periphery.The cross section of described feeding guide is a concave shape.The cross section of described guide cylinder tenon is a polygonal.Described guide cylinder lower end diameter is identical with inner diameter of workpiece, and the height of lower end is identical with the height of workpiece, and the guide cylinder upper end diameter is identical with the internal diameter of rubber seal.Described cutting knife incision in-plane and rubber feeding direction degree of being~degree.
The step of the using method of the automatic adhering device of air-strainer upper end cap rubber seal is as follows:
1) workpiece that scribbles glue on the end face is placed on the work supporting block, guide cylinder is placed in the workpiece, open and to eject cylinder, eject cylinder guide cylinder is headed between inserting in a left side and inserts in the right side;
2) open the feeding motor, the running of feeding running roller is sent rubber tape in the annular space that inserting in a left side, inserts in the right side and guide cylinder forms to;
When 3) distance that detects the rubber tape that the feeding running roller sends to when control system reaches preseting length, then open the cutting cylinder, cutting knife is pressed down, the glue of glue-spraying spout spray simultaneously, glue is sprayed on the interior knife face of cutting knife, when cutting knife cuts rubber tape, glue is smeared on the cross section of rubber tape;
5) open auxiliary feeding motor, auxiliary running roller is rotated, send rubber tape to;
6) when the rubber tape front end around guide cylinder one during week, the front end of rubber tape and terminal bonding formation rubber ring;
7) open air cylinder down, following air cylinder presses down briquetting, driving left sliding sleeve and right sliding sleeve descends, thereby promote that inserting in a left side and inserts in the right side along guide rail two side shiftings to the left and right, the rubber ring that briquetting will bond is pressed on the workpiece, finishes the bonding of rubber ring, descend air cylinder to reset then, the drive briquetting rises, and drives left sliding sleeve and right sliding sleeve and rises, thereby promote that inserting in a left side and inserts in the right side along guide rail and move to the center to reset;
8) unlatching ejects cylinder, ejects cylinder work supporting block is descended, and takes off guide cylinder, takes out manufactured workpiece, and unprocessed workpiece is put on the work supporting block, processes next time.
The present invention has realized the shaping and the bonding automation of rubber seal, and all process steps is disposable to be finished, and finishes by mechanical force, the manufacturing efficiency height, and cost of production is low, and low to the requirement of operator's technical merit, labor intensity of operating staff is low.Whole apparatus structure is clear, and operation is few, and the device processing cost is low, only needs common cylinder and motor and corresponding component of machine, is applicable to large batch of large-scale production.
Description of drawings
Fig. 1 is the schematic representation of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 2 is the side schematic view of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 3 is the guide rail schematic representation of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 4 lays schematic representation for the workpiece of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 5 is the schematic representation of inserting of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 6 is the guide cylinder schematic representation of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 7 is the work supporting block schematic representation of the automatic adhering device of air-strainer upper end cap rubber seal;
Fig. 8 is the cutting knife and the glue-spraying spout schematic representation of the automatic adhering device of air-strainer upper end cap rubber seal;
Among the figure, following air cylinder 1, following air cylinder support 2, left side traveller 3, right sliding sleeve 4, guide rail 5, briquetting 6, equipment gear 7, driving gear 8, steering wheel 9, upper mounted plate 10, left side fixing column 11, guide pillar 12, guide pin bushing 13, bottom plate 14, cutting air cylinder fixed plate 15, cutting cylinder 16, feeding motor 17, feeding motor fixing frame 18, feeding running roller 19, rubber tape 20, feeding guide 21, right sliding sleeve 22, right traveller 23, right fixing column 24, auxiliary running roller 25, glue-spraying spout 26, cutting knife 27, a left side inserts 28, the right side inserts 29, guide cylinder 30, workpiece 31, work supporting block 32, eject cylinder 33, help roll wheel bearing seat 34, furnish roll wheel bearing seat 35 and guide cylinder tenon 36.
Embodiment
Shown in Fig. 1~8, the automatic adhering device of air-strainer upper end cap rubber seal comprises air cylinder 1 down, following air cylinder support 2, left side traveller 3, right sliding sleeve 4, guide rail 5, briquetting 6, equipment gear 7, driving gear 8, steering wheel 9, upper mounted plate 10, left side fixing column 11, guide pillar 12, guide pin bushing 13, bottom plate 14, cutting air cylinder fixed plate 15, cutting cylinder 16, feeding motor 17, feeding motor fixing frame 18, feeding running roller 19, rubber tape 20, feeding guide 21, right sliding sleeve 22, right traveller 23, right fixing column 24, auxiliary running roller 25, glue-spraying spout 26, cutting knife 27, a left side inserts 28, the right side inserts 29, guide cylinder 30, workpiece 31, work supporting block 32, eject cylinder 33, help roll wheel bearing seat 34, furnish roll wheel bearing seat 35 and guide cylinder tenon 36; Following air cylinder 1 is fixed on the following air cylinder support 2, following air cylinder support 2 is fixed in upper mounted plate 10, the output shaft of following air cylinder 1 and briquetting 6 fix, left side sliding sleeve 4 and right sliding sleeve 22 are fixed in briquetting 6, left sliding sleeve 4 is passed in traveller 3 upper ends, a left side, traveller 3 lower ends, a left side are fixed in a left side and are inserted 28, right sliding sleeve 22 is passed in right traveller 23 upper ends, right traveller 23 lower ends are fixed in the right side and are inserted 29, a left side insert 28 and the right side insert and 29 be embedded in the guide rail 5, guide cylinder 30 upper ends pass a left side insert 28 and the right side insert 29, guide cylinder 30 lower ends are embedded in the guide cylinder tenon 36 on the work supporting block 32, guide cylinder tenon 36 is fixed on the work supporting block 32, workpiece 31 is placed in the guide cylinder 30, four guide pillars 12 are fixed in work supporting block 32, four guide pin bushings 13 are fixed in bottom plate 14, the output shaft that ejects cylinder 33 is fixed in work supporting block 32, eject cylinder 33 and be fixed in bottom plate 14, left fixing column 11 of upper mounted plate 10 and bottom plate 14 usefulness and right fixing column 24 are connected and fixed, equipment gear 7 is fixed in auxiliary running roller 25, auxiliary running roller 25 is fixed in the help roll wheel bearing seat 34, help roll wheel bearing seat 34 is fixed in upper mounted plate 10, equipment gear 7 and driving gear 8 engagements, driving gear 8 is fixed in auxiliary feeding motor 9, auxiliary feeding motor 9 is fixed in upper mounted plate 10, cutting cylinder 16 is fixed in cutting air cylinder fixed plate 15, cutting air cylinder fixed plate 15 is fixed in upper mounted plate 10, feeding guide 21 is fixed in upper mounted plate 10, rubber tape 20 places feeding guide 21, feeding running roller 19 is fixed in furnish roll wheel bearing seat 35, furnish roll wheel bearing seat 35 is fixed in upper mounted plate 10, feeding running roller 19 is connected with feeding motor 17, feeding motor 17 is fixed in the feeding motor fixing frame 18, feeding motor fixing frame 18 is fixed in the upper mounted plate 10, glue-spraying spout 27 is fixed on the cutting knife 26, and glue-spraying spout 27 Jiao Zui are affixed on cutting knife 26 knife faces.
As shown in Figure 2, the cross section of the feeding guide 21 of the automatic adhering device of air-strainer upper end cap rubber seal is a concave shape.
As shown in Figure 3, the briquetting 6 of the automatic adhering device of air-strainer upper end cap rubber seal is made up of fixed tray and Duo Gen compressing tablet, and many compressing tablets are fixed on the fixed tray periphery.
As shown in Figure 6, the cross section of the guide cylinder tenon 36 of the automatic adhering device of air-strainer upper end cap rubber seal is a polygonal, is convenient to the location, prevents guide cylinder 30 rotation and influences the transmission of rubber tape.
As shown in Figure 7, guide cylinder 30 lower end diameter of the automatic adhering device of air-strainer upper end cap rubber seal are identical with the internal diameter of workpiece 31, the height of lower end is identical with the height of workpiece 31, guide cylinder 30 upper end diameter are identical with the internal diameter of rubber seal, guide cylinder 30 is used with workpiece 31, plays positioning action.
As shown in Figure 8, the cutting knife 27 incision in-planes of the automatic adhering device of air-strainer upper end cap rubber seal and rubber feeding direction are 120 degree~180 degree, when the front end of rubber tape 20 around guide cylinder during 30 1 weeks, the end of rubber tape 20 cooperates with front end, the angle of 120 degree~180 degree makes the rear end of rubber tape 20 can push down front end, thus the bonding lopping.
The step of the using method of the automatic adhering device of air-strainer upper end cap rubber seal is as follows:
1) workpiece 31 that scribbles glue on the end face is placed on the work supporting block 32, guide cylinder 30 is placed in the workpiece 31, open and to eject cylinder 33, eject cylinder 33 with guide cylinder 30 head into a left side insert 28 and the right side insert between 29;
2) open feeding motor 17,19 runnings of feeding running roller, with rubber tape 20 send that a left side inserts 28, insert in the right side to 29 and the annular space that forms of guide cylinder 30 in;
When 3) distance that detects the rubber tape 20 that feeding running roller 19 sends to when control system reaches preseting length, then open cutting cylinder 16, cutting knife 27 is pressed down, glue-spraying spout 26 sprays glue simultaneously, glue is sprayed on the interior knife face of cutting knife 27, when cutting knife 27 cuts rubber tape 20, glue is smeared on the cross section of rubber tape 20;
4) open auxiliary feeding motor 9, auxiliary running roller 25 is rotated, send rubber tape 20 to;
5) when rubber tape 20 front ends around guide cylinder 30 1 during week, the front end of rubber tape 20 and terminal bonding formation rubber ring;
6) open air cylinder 1 down, following air cylinder 1 presses down briquetting 6, drive left sliding sleeve 4 and 22 declines of right sliding sleeve, thereby promote a left side insert 28 and the right side insert 29 along guide rail 5 two side shiftings to the left and right, the rubber ring that briquetting 6 will bond is pressed on the workpiece 31, finishes the bonding of rubber ring, descend air cylinder 1 to reset then, drive briquetting 6 and rise, drive left sliding sleeve 4 and right sliding sleeve 22 rises, thus promote a left side insert 28 and the right side insert and 29 move to the center along guide rail 5 and to reset;
7) unlatching ejects cylinder 33, ejects cylinder 33 work supporting block 32 is descended, and takes off guide cylinder 30, takes out manufactured workpiece 31, and unprocessed workpiece 31 is put on the work supporting block 32, processes next time.