CN114453272A - Automatic press riveting detection line and detection process for rotor core - Google Patents
Automatic press riveting detection line and detection process for rotor core Download PDFInfo
- Publication number
- CN114453272A CN114453272A CN202111640966.8A CN202111640966A CN114453272A CN 114453272 A CN114453272 A CN 114453272A CN 202111640966 A CN202111640966 A CN 202111640966A CN 114453272 A CN114453272 A CN 114453272A
- Authority
- CN
- China
- Prior art keywords
- detection
- product
- pressure riveting
- camera
- riveting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
本发明涉及转子铁芯的自动压铆检测线,包含有从前到后依次设置的自动上料装置、检测相机、压铆装置、压铆检测装置、异物检测装置、打标与扫码装置、清洁装置和下料装置;检测相机的下端固定连接有相机固定架,检测相机的下侧设置有旋转调整机构;压铆装置包含有液压缸、导向架、压力传感器和治具;压铆检测装置包含有下压气缸、多个位移传感器、顶升检测机构、支撑块和传感器;所述异物检测装置包含有支撑架、第二下压气缸、位于第二下压气缸下方的L形滑板和仿形块。本发明涉及转子铁芯的自动压铆检测线及其检测工艺,各个检测工序紧密衔接,实现自动化检测,无需人工参与,节省了人工,提高了工作效率。
The invention relates to an automatic pressure riveting detection line for a rotor iron core, which comprises an automatic feeding device, a detection camera, a pressure riveting device, a pressure riveting detection device, a foreign object detection device, a marking and scanning device, a cleaning device and a The lower end of the detection camera is fixedly connected with a camera fixing frame, and the lower side of the detection camera is provided with a rotation adjustment mechanism; the pressure riveting device includes a hydraulic cylinder, a guide frame, a pressure sensor and a fixture; the pressure riveting detection device includes There is a pressing cylinder, a plurality of displacement sensors, a lifting detection mechanism, a support block and a sensor; the foreign object detection device includes a support frame, a second pressing cylinder, an L-shaped sliding plate and a profiling located under the second pressing cylinder piece. The invention relates to an automatic pressure riveting detection line for a rotor iron core and a detection process thereof. Each detection process is closely connected to realize automatic detection without manual participation, save labor and improve work efficiency.
Description
技术领域technical field
本发明涉及压铆检测设备技术领域,尤其涉及转子铁芯的自动压铆检测线及其检测工艺。The invention relates to the technical field of pressure riveting detection equipment, in particular to an automatic pressure riveting detection line of a rotor core and a detection process thereof.
背景技术Background technique
电机是新能源汽车最核心的部件之一,电机由转子和定子两部分组成,它是用来实现电能与机械能和机械能与电能的转换装置。The motor is one of the core components of a new energy vehicle. The motor consists of a rotor and a stator. It is used to convert electrical energy to mechanical energy and mechanical energy to electrical energy.
转子铁芯有硅钢片叠加而成,加工完成的转子铁芯需要对其进行压铆检测;以往压铆检测的工序衔接不够紧密,且步骤之间需要人工进行操作,导致生产效率低下,且生产成本提高;另外由于常规检测产线为了保障检测精度,通常将传感器与产品贴的很近,当部分产器在搬运过程中偏离轨道后,产品容易撞击传感器,从而造成常规的,检测线的传感器设施安全系数比较低的问题。The rotor iron core is made of superimposed silicon steel sheets, and the processed rotor iron core needs to be subjected to pressure riveting inspection; the previous pressure riveting inspection process is not closely connected, and manual operations are required between steps, resulting in low production efficiency and production. The cost increases; in addition, in order to ensure the detection accuracy of the conventional inspection production line, the sensor is usually attached to the product very close. When part of the production device deviates from the track during the handling process, the product is easy to hit the sensor, resulting in the conventional sensor of the inspection line. Facility safety factor is relatively low.
因此,目前亟需一种节省人工,提高生产效率,保证检测质量的转子铁芯的自动压铆检测线及其检测工艺。Therefore, there is an urgent need for an automatic pressure riveting detection line and a detection process for a rotor core that saves labor, improves production efficiency, and ensures detection quality.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述不足,提供一种节省人工,提高生产效率,保证检测质量的转子铁芯的自动压铆检测线及其检测工艺。The purpose of the present invention is to overcome the above deficiencies, and to provide an automatic pressure riveting detection line and a detection process for the rotor core that saves labor, improves production efficiency, and ensures detection quality.
本发明的目的是这样实现的:The object of the present invention is achieved in this way:
转子铁芯的自动压铆检测工艺,所述工艺步骤为:The automatic pressure riveting detection process of the rotor core, the process steps are:
步骤1;上料:高速冲压机将产品冲压到掉落后推出,两条出料输送线将产品会合到会合输送线上;
步骤2;相机检测:检测相机检测产品位置,旋转调整机构开始旋转调整到需要位置,检测相机对产品进行检测;
步骤3;铆压:液压缸的活塞杆伸出施加30T压力带动压力传感器向下移动,压力传感器对产品压力进行检测;
步骤4;测量:下压气缸下压25T压力使得位移传感器向下移动,位移传感器检测产品厚度;
步骤5;异物检测:第二下压气缸的活塞杆下压25T压力,推动仿形块下压,仿形块下降检测是否有异物;
步骤6;打码:旋转气缸旋转180度并推动升降支撑治具上升,产品放入到打码机中,打码机打二维码与明码;
步骤7;读码:打码后读码器对产品进行读码;
步骤8;清洁:清洁装置中的吹气机构对产品进行吹气,吸尘机构对产品进行吸尘;Step 8: Cleaning: the blowing mechanism in the cleaning device blows air on the product, and the dust-absorbing mechanism vacuums the product;
步骤9;下料:NG时,推料机构将产品推入到NG滚轮上,合格时,搬运机构将产品推入到输送线上。
上述转子铁芯的自动压铆检测工艺所使用的检测线,它包含有从前到后依次设置的自动上料装置、检测相机、压铆装置、压铆检测装置、异物检测装置、打标与扫码装置、清洁装置和下料装置;所述检测相机、压铆装置、压铆检测装置、异物检测装置、打标与扫码装置和清洁装置均设置于工作台上;The detection line used in the automatic pressure riveting detection process of the above-mentioned rotor core includes an automatic feeding device, a detection camera, a pressure riveting device, a pressure riveting detection device, a foreign object detection device, a marking and scanning device arranged in sequence from front to back. Code device, cleaning device and blanking device; the detection camera, pressure riveting device, pressure riveting detection device, foreign object detection device, marking and scanning device and cleaning device are all arranged on the workbench;
所述检测相机的下端固定连接有相机固定架,所述相机固定架的下端固定连接在工作台上;检测相机的下侧设置有旋转调整机构,旋转调整机构的下端固定连接在工作台上;工作台上还设置有搬运机构,所述搬运机构呈长条形从前到后穿于检测相机、压铆装置、压铆检测装置、异物检测装置、打标与扫码装置和清洁装置之间;The lower end of the detection camera is fixedly connected with a camera fixing frame, and the lower end of the camera fixing frame is fixedly connected on the worktable; the lower side of the detection camera is provided with a rotation adjustment mechanism, and the lower end of the rotation adjustment mechanism is fixedly connected on the worktable; The worktable is also provided with a handling mechanism, which is elongated from front to back and passes between the detection camera, the pressure riveting device, the pressure riveting detection device, the foreign object detection device, the marking and scanning device and the cleaning device;
所述压铆装置包含有液压缸、导向架、压力传感器和治具,所述导向架的顶部和底部分别固定有上固定板和下固定板,导向架的外壁中部滑动安装有滑座,液压缸的缸座固定连接在上固定板的上端,压力传感器固定安装在滑座的上端,治具设置于下固定板上,液压缸的活塞杆穿过上固定板与滑座固定连接;The riveting device includes a hydraulic cylinder, a guide frame, a pressure sensor and a fixture. The top and bottom of the guide frame are respectively fixed with an upper fixing plate and a lower fixing plate, and a sliding seat is slidably installed in the middle of the outer wall of the guide frame. The cylinder seat of the cylinder is fixedly connected to the upper end of the upper fixing plate, the pressure sensor is fixedly installed on the upper end of the sliding seat, the fixture is arranged on the lower fixing plate, and the piston rod of the hydraulic cylinder is fixedly connected to the sliding seat through the upper fixing plate;
所述压铆检测装置包含有下压气缸、多个位移传感器、顶升检测机构和支撑块,下压气缸固定连接在顶升检测机构的上部,多个位移传感器通过安装板固定于下压气缸的侧端;支撑块位于位移传感器的正下方;The pressure riveting detection device includes a pressing cylinder, a plurality of displacement sensors, a lifting detection mechanism and a support block. The pressing cylinder is fixedly connected to the upper part of the lifting detection mechanism, and a plurality of displacement sensors are fixed to the pressing cylinder through a mounting plate. the side end; the support block is located just below the displacement sensor;
所述异物检测装置包含有支撑架、第二下压气缸、位于第二下压气缸下方的L形滑板和仿形块,所述第二下压气缸的缸座通过固定件固定于支撑架的上部,L形滑板滑动设置于支撑架的侧面,仿形块可拆卸式安装于L形滑板的底部;The foreign object detection device includes a support frame, a second pressing cylinder, an L-shaped slide plate and a profiling block located under the second pressing cylinder, and the cylinder seat of the second pressing cylinder is fixed to the support frame through a fixing piece. In the upper part, the L-shaped slide plate is slidably arranged on the side of the support frame, and the profiling block is detachably installed on the bottom of the L-shaped slide plate;
所述打标与扫码装置包含打码机、读码器和升降支撑治具,打码机、读码器和升降支撑治具的下端固定于工作台上,升降支撑治具位于打码机的正下侧,读码器位于打码机的前侧;所述升降支撑治具的底部设置有旋转气缸;The marking and scanning device includes a coding machine, a code reader and a lifting support fixture. The lower ends of the coding machine, the code reader and the lifting support fixture are fixed on the worktable, and the lifting support fixture is located on the coding machine. The code reader is located on the front side of the printer; the bottom of the lifting support fixture is provided with a rotating cylinder;
所述清洁装置包含吹气机构和吸尘机构,吸尘机构位于吹气机构的正下方。The cleaning device includes a blowing mechanism and a dust suction mechanism, and the dust suction mechanism is located just below the blowing mechanism.
优选的,所述自动上料装置包含有两条平行设置的出料输送线、以及和出料输送线长度方向垂直的会合输送线,出料输送线的出料端与会合输送线的进料端相连;所述会合输送线的出料端架设于工作台上。Preferably, the automatic feeding device includes two parallel discharging conveying lines and a converging conveying line perpendicular to the length direction of the discharging conveying line. The ends are connected; the discharge end of the convergent conveying line is erected on the workbench.
优选的,工作台上还设有夹紧定位机构,所述夹紧定位机构位于会合输送线出料端的上方。Preferably, a clamping and positioning mechanism is further provided on the worktable, and the clamping and positioning mechanism is located above the discharge end of the converging conveying line.
优选的,所述下料装置包含推料机构、NG滚轮和输送线,所述推料机构和NG固定于工作台左右两侧且相对设置,输送线的进料端架设于工作台上,且位于推料机构和NG滚轮的后侧之间。Preferably, the feeding device includes a pushing mechanism, a NG roller and a conveying line, the pushing mechanism and the NG are fixed on the left and right sides of the worktable and are arranged opposite to each other, and the feeding end of the conveying line is erected on the worktable, and Located between the pusher mechanism and the rear side of the NG roller.
优选的,所述压铆检测装置还包含有传感器,所述传感器设置于支撑块旁。Preferably, the pressure riveting detection device further includes a sensor, and the sensor is arranged beside the support block.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明转子铁芯的自动压铆检测线,包含了自动上料装置、检测相机、压铆装置、压铆检测装置、异物检测装置、打标与扫码装置、清洁装置和下料装置,各个工序对产品进行外观检测、压铆检测、异物检测,后续在进行清洁和筛料,整套检测线实现了自动化操作,各个检测工序紧密衔接,无需人工操作,提高了工作效率。1. The automatic pressure riveting detection line of the rotor core of the present invention includes an automatic feeding device, a detection camera, a pressure riveting device, a pressure riveting detection device, a foreign object detection device, a marking and scanning device, a cleaning device and a blanking device. , Each process carries out appearance inspection, riveting inspection, foreign matter inspection of the product, and subsequent cleaning and screening. The entire inspection line has realized automatic operation, and each inspection process is closely connected without manual operation, which improves work efficiency.
2、本发明转子铁芯的自动压铆检测线,采用下压气缸和顶升检测机构控制位移传感器靠近提高检测精度,通过下压气缸和顶升检测机构带动位移传感器远离产品的方式,降低了产品与位移传感器碰撞概率。2. The automatic pressure riveting detection line of the rotor core of the present invention adopts the pressing cylinder and the lifting detection mechanism to control the proximity of the displacement sensor to improve the detection accuracy, and drives the displacement sensor away from the product through the pressing cylinder and the lifting detection mechanism. The probability of product collision with the displacement sensor.
3、本发明转子铁芯的自动压铆检测线,异物检测装置中的仿形块与滑板可拆卸式连接,可根据不同产品更换仿形块,可对不同规格的产品进行异物检测,提高了利用率和工作效率。3. In the automatic pressure riveting detection line of the rotor core of the present invention, the profiling block in the foreign object detection device is detachably connected with the sliding plate, the profiling block can be replaced according to different products, and foreign matter detection can be performed on products of different specifications, which improves the performance of the machine. Utilization and work efficiency.
附图说明Description of drawings
图1为本发明转子铁芯的自动压铆检测线的俯视图。FIG. 1 is a top view of the automatic pressure riveting detection line of the rotor core of the present invention.
图2为本发明转子铁芯的自动压铆检测线的局部立体示意图。FIG. 2 is a partial perspective view of the automatic pressure riveting detection line of the rotor core of the present invention.
图3为图1中自动上料装置的结构示意图。FIG. 3 is a schematic structural diagram of the automatic feeding device in FIG. 1 .
图4为图1中压铆装置的结构示意图。FIG. 4 is a schematic structural diagram of the pressure riveting device in FIG. 1 .
图5为图1中压铆检测装置的结构示意图。FIG. 5 is a schematic structural diagram of the pressure riveting detection device in FIG. 1 .
图6为图1中异物检测装置的结构示意图。FIG. 6 is a schematic structural diagram of the foreign object detection device in FIG. 1 .
图7为图1中打标与扫码装置的结构示意图。FIG. 7 is a schematic structural diagram of the marking and scanning device in FIG. 1 .
图8为图1中清洁装置的结构示意图。FIG. 8 is a schematic structural diagram of the cleaning device in FIG. 1 .
图9为图1中下料装置的结构示意图。FIG. 9 is a schematic structural diagram of the feeding device in FIG. 1 .
其中:自动上料装置1、压铆装置2、检测相机3、压铆检测装置4、异物检测装置5、打标与扫码装置6、清洁装置7、下料装置8、相机固定架9、旋转调整机构10、搬运机构11、夹紧定位机构12、出料输送线13、会合输送线14、下压气缸15、位移传感器16、顶升检测机构17、支撑块18、传感器19、产品20、液压缸21、导向架22、压力传感器23、治具24、支撑架25、第二下压气缸26、仿形块27、打码机28、读码器29、升降支撑治具30、旋转气缸31、吹气机构32、吸尘机构33、推料机构34、NG滚轮35、输送线36。Among them:
具体实施方式Detailed ways
参见图1至图9,本发明涉及的转子铁芯的自动压铆检测线及其检测工艺,所述工艺步骤为:Referring to Figures 1 to 9, the present invention relates to an automatic pressure riveting detection line for a rotor core and a detection process thereof. The process steps are:
步骤1;上料:高速冲压机将产品冲压到掉落后推出,两条出料输送线将产品会合到会合输送线上;
步骤2;相机检测:检测相机检测产品位置,旋转调整机构开始旋转调整到需要位置,检测相机对产品进行检测;
步骤3;铆压:液压缸的活塞杆伸出施加30T压力带动压力传感器向下移动,压力传感器对产品压力进行检测;
步骤4;测量:下压气缸下压25T压力使得位移传感器向下移动,位移传感器检测产品厚度;
步骤5;异物检测:第二下压气缸的活塞杆下压25T压力,推动仿形块下压,仿形块下降检测是否有异物;
步骤6;打码:旋转气缸旋转180度并推动升降支撑治具上升,产品放入到打码机中,打码机打二维码与明码;
步骤7;读码:打码后读码器对产品进行读码;
步骤8;清洁:清洁装置中的吹气机构对产品进行吹气,吸尘机构对产品进行吸尘;Step 8: Cleaning: the blowing mechanism in the cleaning device blows air on the product, and the dust-absorbing mechanism vacuums the product;
步骤9;下料:NG时,推料机构将产品推入到NG滚轮上,合格时,搬运机构将产品推入到输送线上。
上述检测工艺基于转子铁芯的自动压铆检测线,所述压铆检测线包含有从前到后依次设置的自动上料装置1、检测相机3、压铆装置2、压铆检测装置4、异物检测装置5、打标与扫码装置6、清洁装置7和下料装置8;所述检测相机3、压铆装置2、压铆检测装置4、异物检测装置5、打标与扫码装置6和清洁装置7均设置于工作台上;The above detection process is based on the automatic pressure riveting detection line of the rotor iron core. The pressure riveting detection line includes an
所述自动上料装置1包含有两条平行设置的出料输送线13、以及和出料输送线13长度方向垂直的会合输送线14,出料输送线13的出料端与会合输送线14的进料端相连;所述会合输送线14的出料端架设于工作台上;所述检测相机3的下端固定连接有相机固定架9,所述相机固定架9的下端固定连接在工作台上;检测相机3的下侧设置有旋转调整机构10,旋转调整机构10的下端固定连接在工作台上;工作台上还设置有搬运机构11,所述搬运机构11呈长条形从前到后穿于检测相机3、压铆装置2、压铆检测装置4、异物检测装置5、打标与扫码装置6和清洁装置7之间,搬运机构11用于在相邻的装置之间搬运产品20;工作台上还设有夹紧定位机构12,所述夹紧定位机构12位于会合输送线14出料端的上方;高速冲压机将产品20冲压到掉落后推出,两条出料输送线13将产品20会合到会合输送线14上,会合输送线14将产品20输送到夹紧定位机构12上,搬运机构11将产品20搬运到检测相机3的检测位置上,检测相机3检测产品位置,旋转调整机构10开始旋转调整到需要位置,检测相机3对产品20进行检测。The
所述压铆装置2包含有液压缸21、导向架22、压力传感器23和治具24,所述导向架22的顶部和底部分别固定有上固定板和下固定板,导向架22的外壁中部滑动安装有滑座,液压缸21的缸座固定连接在上固定板的上端,压力传感器23固定安装在滑座的上端,治具24设置于下固定板上,液压缸21的活塞杆穿过上固定板与滑座固定连接;搬运机构11将产品20搬运到治具24上,压铆装置2开始压铆,通过液压缸21带动滑座从而带动压力传感器23向下移动,压力传感器23对产品20压力进行检测。The
所述压铆检测装置4包含有下压气缸15、多个位移传感器16、顶升检测机构17、支撑块18和传感器19,顶升检测机构17和传感器19的下端固定连接在工作台上;下压气缸15固定连接在顶升检测机构17的上部,多个位移传感器16通过安装板固定于下压气缸15的侧端;支撑块18位于位移传感器16的正下方,支撑块18的底部通过固定件固定于工作台上;传感器19位于支撑块18旁,用于检测产品20的位置;搬运机构11搬运产品20到支撑块18的上端,位移传感器16检测到产品20的高度,顶升检测机构17带动下压气缸15向下移动,下压气缸15下压使得位移传感器16向下移动,当位移传感器16向下靠近产品20后进行检测工作,上下位移之差为产品20的厚度,釆集数据后顶升检测机构17带动下压气缸15上升。The pressure
所述异物检测装置5包含有支撑架25、第二下压气缸26、位于第二下压气缸26下方的L形滑板和仿形块27,所述第二下压气缸26的缸座通过固定件固定于支撑架25的上部,L形滑板滑动设置于支撑架25的侧面,仿形块27可拆卸式安装于L形滑板的底部;搬运机构11将产品搬运至仿形块27的下方,第二下压气缸26的活塞杆推动L形滑板下压,L形滑板带动其下端的仿形块27下压,仿形块27下降检测是否可以下降到位,可以下降到位则说明无异物;仿形块27可以快速更换,采用过渡板、定位销形式进行快换,通过更换不同的仿形块27可对不同规格的产品20进行检测。The foreign
所述打标与扫码装置6包含打码机28、读码器29和升降支撑治具30,打码机28、读码器29和升降支撑治具30的下端固定于工作台上,升降支撑治具30位于打码机28的正下侧,读码器29位于打码机28的前侧;所述升降支撑治具30的底部设置有旋转气缸31,旋转气缸31的活塞杆伸缩控制升降支撑治具30的升降;搬运机构11将产品20搬运到打码位置,旋转气缸31旋转180度并推动升降支撑治具30上升,产品20放入到打码机28中,打码机28开始打二维码与明码,打码后读码器29对产品20进行读码。The marking and
所述清洁装置7包含吹气机构32和吸尘机构33,吸尘机构33位于吹气机构32的正下方;搬运机构11将产品20搬运到吸尘机构33上方的清洁位置,吹气机构32下降进行吹气,吸尘机构33进行吸尘。The
所述下料装置8包含推料机构34、NG滚轮35和输送线36,所述推料机构34和NG固定于工作台左右两侧且相对设置,输送线36的进料端架设于工作台上,且位于推料机构34和NG滚轮35的后侧之间;如果NG时,推料机构34将产品20推入到NG滚轮35上,如果合格时,搬运机构11将产品20推入到输送线36上,输送线36将产品20输送到位后,人工将产品20装箱。The
本发明转子铁芯的自动压铆检测线的工作原理是:首先高速冲压机将产品20冲压到掉落后推出,两条出料输送线13将产品20会合到会合输送线14上,会合输送线14将产品20输送到夹紧定位机构12上,搬运机构11将产品20搬运到检测相机3的检测位置上,检测相机3检测产品位置,旋转调整机构10开始旋转调整到需要位置,检测相机3对产品20进行检测;然后搬运机构11将产品20搬运到治具24上,压铆装置2开始压铆,通过液压缸21带动滑座从而带动压力传感器23向下移动,压力传感器23对产品20压力进行检测;然后搬运机构11搬运产品20到支撑块18的上端,位移传感器16检测到产品20的高度,顶升检测机构17带动下压气缸15向下移动,下压气缸15下压使得位移传感器16向下移动,当位移传感器16向下靠近产品20后进行检测工作,上下位移之差为产品20的厚度,釆集数据后顶升检测机构17带动下压气缸15上升;然后搬运机构11将产品搬运至仿形块27的下方,第二下压气缸26的活塞杆推动L形滑板下压,L形滑板带动其下端的仿形块27下压,仿形块27下降检测是否可以下降到位,可以下降到位则说明无异物;搬运机构11将产品20搬运到打码位置,旋转气缸31旋转180度并推动升降支撑治具30上升,产品20放入到打码机28中,打码机28开始打二维码与明码,打码后读码器29对产品20进行读码;然后搬运机构11将产品20搬运到吸尘机构33上方的清洁位置,吹气机构32下降进行吹气,吸尘机构33进行吸尘;最后,如果NG时,推料机构34将产品20推入到NG滚轮35上,如果合格时,搬运机构11将产品20推入到输送线36上,输送线36将产品20输送到位后,人工将产品20装箱。检测线实现自动化检测,无需人工参与,各个工序紧密衔接配合,工作效率高。The working principle of the automatic pressure riveting detection line for the rotor core of the present invention is as follows: firstly, the high-speed punching machine punches the
另外:需要注意的是,上述具体实施方式仅为本专利的一个优化方案,本领域的技术人员根据上述构思所做的任何改动或改进,均在本专利的保护范围之内。In addition: it should be noted that the above-mentioned specific embodiment is only an optimized solution of this patent, and any changes or improvements made by those skilled in the art according to the above-mentioned concept are all within the protection scope of this patent.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111640966.8A CN114453272A (en) | 2021-12-30 | 2021-12-30 | Automatic press riveting detection line and detection process for rotor core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111640966.8A CN114453272A (en) | 2021-12-30 | 2021-12-30 | Automatic press riveting detection line and detection process for rotor core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114453272A true CN114453272A (en) | 2022-05-10 |
Family
ID=81408585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111640966.8A Pending CN114453272A (en) | 2021-12-30 | 2021-12-30 | Automatic press riveting detection line and detection process for rotor core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114453272A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116944367A (en) * | 2023-07-10 | 2023-10-27 | 江阴市一川电气设备有限公司 | Intelligent receiving machine for high-speed punching stator section and receiving method thereof |
| CN119010484A (en) * | 2024-08-22 | 2024-11-22 | 东莞市运成金属塑胶制品有限公司 | New forms of energy motor rotor core integration processing equipment |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014217137A (en) * | 2013-04-24 | 2014-11-17 | 株式会社三井ハイテック | Method of manufacturing rotor lamination iron core |
| CN106505806A (en) * | 2016-12-22 | 2017-03-15 | 珠海市精实测控技术有限公司 | Stator detection and assembling all-in-one |
| CN108233646A (en) * | 2018-03-22 | 2018-06-29 | 昆山迈通自动化设备有限公司 | A kind of rotor production line for automatically assembling |
| CN207618548U (en) * | 2017-12-10 | 2018-07-17 | 惠州市精准精密技术有限公司 | A kind of stator automatic stack pressure machine |
| CN111756194A (en) * | 2019-03-28 | 2020-10-09 | 天津美山自动化设备制造有限公司 | Method for processing motor rotor |
| CN112803683A (en) * | 2020-12-29 | 2021-05-14 | 江阴华新电器科技股份有限公司 | Compaction detection all-in-one machine and compaction detection method for rotor core |
| CN112916430A (en) * | 2021-03-30 | 2021-06-08 | 常州宝捷冲片有限公司 | Stator and rotor press-fitting detection equipment and machining process thereof |
| JP2021097494A (en) * | 2019-12-17 | 2021-06-24 | 日本電産株式会社 | Rotor manufacturing line, motor manufacturing line, and rotor manufacturing method |
| CN214850893U (en) * | 2020-12-29 | 2021-11-23 | 江阴华新精密科技股份有限公司 | Compaction detection and coding integrated equipment for rotor core |
-
2021
- 2021-12-30 CN CN202111640966.8A patent/CN114453272A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014217137A (en) * | 2013-04-24 | 2014-11-17 | 株式会社三井ハイテック | Method of manufacturing rotor lamination iron core |
| CN106505806A (en) * | 2016-12-22 | 2017-03-15 | 珠海市精实测控技术有限公司 | Stator detection and assembling all-in-one |
| CN207618548U (en) * | 2017-12-10 | 2018-07-17 | 惠州市精准精密技术有限公司 | A kind of stator automatic stack pressure machine |
| CN108233646A (en) * | 2018-03-22 | 2018-06-29 | 昆山迈通自动化设备有限公司 | A kind of rotor production line for automatically assembling |
| CN111756194A (en) * | 2019-03-28 | 2020-10-09 | 天津美山自动化设备制造有限公司 | Method for processing motor rotor |
| JP2021097494A (en) * | 2019-12-17 | 2021-06-24 | 日本電産株式会社 | Rotor manufacturing line, motor manufacturing line, and rotor manufacturing method |
| CN112803683A (en) * | 2020-12-29 | 2021-05-14 | 江阴华新电器科技股份有限公司 | Compaction detection all-in-one machine and compaction detection method for rotor core |
| CN214850893U (en) * | 2020-12-29 | 2021-11-23 | 江阴华新精密科技股份有限公司 | Compaction detection and coding integrated equipment for rotor core |
| CN112916430A (en) * | 2021-03-30 | 2021-06-08 | 常州宝捷冲片有限公司 | Stator and rotor press-fitting detection equipment and machining process thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116944367A (en) * | 2023-07-10 | 2023-10-27 | 江阴市一川电气设备有限公司 | Intelligent receiving machine for high-speed punching stator section and receiving method thereof |
| CN119010484A (en) * | 2024-08-22 | 2024-11-22 | 东莞市运成金属塑胶制品有限公司 | New forms of energy motor rotor core integration processing equipment |
| CN119010484B (en) * | 2024-08-22 | 2025-05-23 | 东莞市运成金属塑胶制品有限公司 | New forms of energy motor rotor core integration processing equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111030399A (en) | Automatic assembling equipment for motor end cover | |
| WO2020155379A1 (en) | Energy-saving environmentally friendly digital cutting plotter | |
| CN111137679A (en) | An automatic film sticking and two-dimensional code equipment | |
| CN211937964U (en) | An automatic two-dimensional code line scanner | |
| CN114453272A (en) | Automatic press riveting detection line and detection process for rotor core | |
| CN211366335U (en) | Paper feeding device for printing machine | |
| CN106490635A (en) | A kind of automatically fresh Lotus seed hole making machine | |
| CN107321869A (en) | Planing tool blade automatic blanking collating unit | |
| CN209823606U (en) | Stator and rotor pressing device of motor | |
| CN110920141A (en) | A high-precision creasing machine for corrugated paper production | |
| CN211056050U (en) | Numerical control drilling machine system for plates | |
| CN108792738A (en) | A kind of printing machine paper collecting mechanism | |
| CN215248091U (en) | Square sheet double-station feeding machine capable of operating without stopping machine | |
| CN216599334U (en) | Automatic press-riveting detection line for rotor core | |
| CN222079467U (en) | A paper conveying device for ejector waste removal | |
| CN207901834U (en) | Level puts the screen printing platform and printing machine for drawing rule automatic aligning | |
| CN111674879A (en) | A kind of bridge automatic production device | |
| CN119010484A (en) | New forms of energy motor rotor core integration processing equipment | |
| CN119028895A (en) | A fully automatic off-line visual inspection equipment for stamping sheets with destacking and stacking functions | |
| CN217964187U (en) | Bending device for producing composite wear-resistant lining plate | |
| CN207044263U (en) | A kind of circuit board is punched automatic conveying device | |
| CN214975893U (en) | An integrated equipment for inkjet visual inspection | |
| CN216594126U (en) | Automatic riveting and detecting device for motor rotor core | |
| CN212765241U (en) | Screen printing platform and screen printing machine | |
| CN212269012U (en) | A double layer delivery machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220510 |
