CN202752472U - Tool for detecting motor performance and automatically riveting upper machine casing and lower machine casing - Google Patents
Tool for detecting motor performance and automatically riveting upper machine casing and lower machine casing Download PDFInfo
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- CN202752472U CN202752472U CN201220440540.8U CN201220440540U CN202752472U CN 202752472 U CN202752472 U CN 202752472U CN 201220440540 U CN201220440540 U CN 201220440540U CN 202752472 U CN202752472 U CN 202752472U
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- riveting
- motor performance
- riveted joint
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Abstract
A tool for detecting motor performance and automatically riveting an upper machine casing and a lower machine casing comprises a frame and a motor performance detection work position and an upper machine casing and lower machine casing automatic riveting work position which are evenly arranged on the frame. The motor performance automatic detection work position comprises a motor performance detection device and an abnormality removing device used for grabbing abnormal products. The motor performance detection device comprises a motor performance detection instrument and a probe mechanism used for electrifying the motor performance detection instrument and a work piece. A probe contacted with a work piece terminal is arranged on the probe mechanism. The abnormality removing device comprises an abnormality grabbing device used for grabbing the abnormal products. The upper machine casing and lower machine casing automatic riveting work position comprises a riveting device used for riveting the upper machine casing and the lower machine casing and a riveting grabbing device used for grabbing the work piece on a transfer disc to the riveting device. The tool is capable of being matched with a material conveying device on a final assembly production line, is capable of comprehensively detecting motor product performance, capable of riveting the upper machine casing and the lower machine casing of a motor to meet the requirement of the flat motor for automatic final assembly.
Description
Technical field
The utility model relates to a kind of motor performance that is used on the automatic assemble production line of flat motor and detects and the automatic riveting frock of upper and lower enclosure.
Background technology
The micro motor industry always is labor-intensive production, because the particularity of its product can't realize automated production always.Because product component supplied materials poor consistency, random etc. needs manually to come in a large number positioning product, identification direction, turnover material etc. in the production assembling process, cause that the production production capacity is low, production technology falls behind and the qualification rate that manufactures a finished product is low.The factors such as the increase of the current labor cost of simultaneous and the increasing of labour demand breach cause the rapid sound development of rising and affecting industry of micro motor enterprise overall manufacturing cost.
For addressing the above problem and make the healthy and stable development of enterprise, the applicant has carried out a series of technological innovation and production technology is improved, some important achievements have been obtained, wherein the most representative is exactly the automatic assemble production line of developing flattened type motor pioneering in the current micro motor industry, basically realize automated production, artificial production line by original standard configuration uses 30 of number of workers to be reduced to 9 current workmans, greatly reduce production cost, improve production efficiency and product quality, also filled up the blank that flat class motor in the industry can't real automated production.
Given this, the utility model is intended to explore a kind of motor performance that is used on the automatic assemble production line of flat motor and detects and the automatic riveting frock of upper and lower enclosure, it can cooperate with the material conveying device of assemble production line, not only can carry out comprehensive detection to the performance of motor product, and can finish the riveting of motor upper and lower enclosure, to satisfy the requirement of the automatic general assembly of flat motor.
Summary of the invention
The technical problems to be solved in the utility model is to propose a kind of motor performance to detect and the automatic riveting frock of upper and lower enclosure, it can cooperate with the material conveying device of assemble production line, not only can carry out comprehensive detection to the performance of motor product, and can finish the riveting of motor upper and lower enclosure, to satisfy the requirement of the automatic general assembly of flat motor.
In order to realize above-mentioned technical purpose, motor performance of the present utility model detects and the automatic riveting frock of upper and lower enclosure, comprises frame and all is arranged on motor performance detection station, the automatic riveting station of upper and lower enclosure on the frame;
Described motor performance detects the unusual remover that station comprises the motor performance checkout gear and is used for the abnormal article crawl is got rid of, the probe mechanism that described motor performance checkout gear comprises the motor performance detector and is used for switching between motor performance detector and the workpiece, described probe mechanism is provided with the probe with the workpiece termination contact; Described unusual remover comprises the unusual grabbing device for the crawl abnormal article;
The automatic riveting station of described upper and lower enclosure comprises for the riveting set of upper casing and lower casing riveting and is used for crawl and is positioned at the riveted joint grabbing device of workpiece to the riveting set on the Revolving disc.
Further, described unusual grabbing device comprises unusual grasping mechanism and is used for driving the mobile motor of unusual crawl and the mobile screw mandrel of unusual crawl that unusual grasping mechanism moves along material conveying device that described unusual grasping mechanism is provided with the suction nozzle I for grabbing workpiece.
The mounting groove quantity that is used for place work piece on the quantity of the probe that further, arranges on the described probe mechanism and the Revolving disc equates.
Further, described riveting set comprises riveting clamp, riveted joint cover plate mechanism for auto and riveted joint plunger mechanism;
Described riveting clamp is provided with the riveted holes for place work piece, is provided with the edge of a knife for riveted joint upper casing and lower casing in the described riveted holes;
Described riveted joint cover plate mechanism for auto comprises the riveted joint cover plate that is arranged on described riveting clamp upper surface and is used for driving described riveted joint cover plate at the cover plate cylinder of riveting clamp upper surface slide;
Described riveted joint plunger mechanism comprises and is provided with drift and from the described riveted holes riveted joint cylinder of stamped workpieces from bottom to top.
Further, described riveted joint grabbing device comprises for grabbing workpiece from Revolving disc rivets grasping mechanism along the driving mechanism that moves perpendicular to the material conveying device direction to the riveted joint grasping mechanism of described riveting clamp with for driving, and described riveted joint grasping mechanism is provided with the suction nozzle II for grabbing workpiece.
The mounting groove quantity that is used for place work piece on the quantity of the riveted holes that further, arranges on the described riveting clamp and the Revolving disc equates.
Further, described riveted joint plunger mechanism also comprises for the riveted joint drift that drives the riveted joint cylinder and move and change riveted holes and moves motor and riveted joint drift movable wire bar.
Further, described frame is provided with the positioning cylinder for the Revolving disc location, and described positioning cylinder is separately positioned on the station of described probe mechanism, unusual grabbing device and riveted joint grabbing device.
Further, described riveting set is set at least two covers, and along the bearing of trend interlaced arrangement of the material conveying device both sides at material conveying device.
Further, described unusual grabbing device is provided with and Lou grabs warning system.
The beneficial effects of the utility model are:
Motor performance of the present utility model detects and the automatic riveting frock of upper and lower enclosure, by the motor performance detector is set, be provided with microcomputer system in the motor performance detector, can start project, electric leakage project and waveform project to electric current project, rotating speed project, the low-voltage of motor and detect simultaneously; By unusual grabbing device is set, can get rid of detecting underproof workpiece grabbing, improve the qualification rate of product;
Can directly grab riveting set and rivet being arranged in workpiece on the material conveying device Revolving disc by the riveted joint grabbing device is set, and the probe of probe mechanism can be directly to being positioned at the workpiece termination contact on the Revolving disc on the material conveying device, therefore, motor performance of the present utility model detects and the automatic riveting frock of upper and lower enclosure can automatically be carried out Performance Detection and automatically upper casing and lower casing riveted the workpiece on the material conveying device, can satisfy the automated production requirement of flat electric machine general assembly automatic assembly line.
Description of drawings
Fig. 1 is the structural representation of the detection of the utility model motor performance and the automatic riveting frock of upper and lower enclosure embodiment;
Fig. 2 is the installation mounting structure schematic diagram on the flat motor assemble production line of the detection of present embodiment motor performance and the automatic riveting frock of upper and lower enclosure.
The specific embodiment
As shown in Figure 1, detect for the utility model motor performance and the structural representation of the automatic riveting frock of upper and lower enclosure embodiment.The motor performance of present embodiment detects and the automatic riveting frock of upper and lower enclosure, comprises frame 1 and all is arranged on motor performance detection station 2, the automatic riveting station 3 of upper and lower enclosure on the frame 1.
Motor performance detects the unusual remover 5 that station 2 comprises the motor performance checkout gear and is used for the abnormal article crawl is got rid of, the probe mechanism 7 that the motor performance checkout gear comprises motor performance detector 6 and is used for switching between motor performance detector 6 and the workpiece, probe mechanism 7 is provided with the probe with the workpiece termination contact,, unusual remover 5 comprises the unusual grabbing device for the crawl abnormal article.Preferably, the mounting groove quantity that is used for place work piece on the quantity of the probe that arranges on the probe mechanism 7 and the Revolving disc 11 equates, a plurality of probes are set on the probe mechanism 7, can detect simultaneously the raising detection efficiency to a plurality of workpiece.
The automatic riveting station 3 of upper and lower enclosure comprises for the riveting set of upper casing and lower casing riveting and is used for crawl and is positioned at the riveted joint grabbing device 9 of workpiece to the riveting set on the Revolving disc.
The motor performance of present embodiment detects and the automatic riveting frock of upper and lower enclosure, by motor performance detector 6 is set, be provided with microcomputer system in the motor performance detector 6, can start project, electric leakage project and waveform project to electric current project, rotating speed project, the low-voltage of motor and detect simultaneously; By unusual grabbing device is set, can get rid of detecting underproof workpiece grabbing, improve the qualification rate of product.
Can directly grab riveting set and rivet being arranged in workpiece on material conveying device 10 Revolving discs 11 by riveted joint grabbing device 9 is set, and the probe of probe mechanism 7 can be directly to being positioned at the workpiece termination contact on the Revolving disc 11 on the material conveying device 10, therefore, the motor performance of present embodiment detects and the automatic riveting frock of upper and lower enclosure can automatically be carried out Performance Detection and automatically upper casing and lower casing riveted the workpiece on the material conveying device 10, can satisfy the automated production requirement of flat electric machine general assembly automatic assembly line.
As shown in Figure 2, the unusual grabbing device of present embodiment comprises unusual grasping mechanism 5a and is used for driving the mobile motor 5b of unusual crawl and the mobile screw mandrel 5c of unusual crawl that unusual grasping mechanism 5a moves along material conveying device 10, unusual grasping mechanism 5a is provided with the suction nozzle I for grabbing workpiece, adopt the unusual grabbing device of this structure, can detect underproof workpiece by mobile unusual grasping mechanism 5a optionally grasps, get rid of the substandard product in the workpiece, guarantee qualification rate.Unusual grabbing device is provided with grabs warning system with Louing, prevents that the abnormal article leakage from grabbing.
The riveting set of present embodiment comprises riveting clamp 12, riveted joint cover plate mechanism for auto and riveted joint plunger mechanism.Riveting clamp 12 is provided with the riveted holes 12a for place work piece, is provided with the edge of a knife for riveted joint upper casing and lower casing in the riveted holes 12a.The riveted joint cover plate mechanism for auto comprises the riveted joint cover plate 13a that is arranged on riveting clamp 12 upper surfaces and is used for driving riveted joint cover plate 13a at the cover plate cylinder 13b of riveting clamp 12 upper surface slide.The riveted joint plunger mechanism comprises and is provided with drift and from the riveted holes 12a riveted joint cylinder of stamped workpieces from bottom to top.In upper casing and lower casing riveted joint process, riveted joint grabbing device 9 is with the workpiece grabbing on the Revolving disc 11 and be placed among the riveted holes 12a of riveting clamp 12, cover plate cylinder 13b drives riveted joint cover plate 13a and moves and cover riveted holes 12a, riveted joint air cylinder driven drift is by the riveted holes 12a stamped workpieces that makes progress, workpiece is at the pressure of drift and be arranged under the effect of the edge of a knife in the riveted holes 12a, is riveted together.
Preferably, the mounting groove quantity that is used for place work piece on the quantity of the riveted holes 12a that arranges on the riveting clamp 12 and the Revolving disc 11 equates that can simultaneously the workpiece on the Revolving disc 11 all be grabbed in the riveted holes 12a, efficient is grasped in raising.
The riveted joint plunger mechanism also comprises for the riveted joint drift that drives the riveted joint cylinder and move and change riveted holes 12a and moves motor 14 and riveted joint drift movable wire bar.The riveted joint plunger mechanism of present embodiment is provided with two drifts, can carry out riveting to the workpiece in two riveted holes 12a simultaneously, as shown in Figure 1, the quantity of the mounting groove on the Revolving disc 11 is 8, accordingly, the riveted holes 12a on the riveting clamp 12 also is set to 8, moves motor 14 and riveted joint drift movable wire bar by the riveted joint drift is set, can drive drift and change riveted holes 12a, and then realize the workpiece in all riveted holes 12a is carried out riveting.
The riveted joint grabbing device 9 of present embodiment comprises for the riveted joint grasping mechanism 9a from grabbing workpiece on the Revolving disc 11 to riveting clamp 12 and is used for driving riveted joint grasping mechanism 9a along the driving mechanism that moves perpendicular to material conveying device 10 directions, riveted joint grasping mechanism 9a is provided with the suction nozzle II for grabbing workpiece, the driving mechanism of present embodiment adopts Rodless cylinder, the suction nozzle that is arranged on the riveted joint grasping mechanism 9a is 8, can be disposable with in the riveted holes 12a of the workpiece grabbing to 8 on the Revolving disc 11, crawl efficient is higher.
Preferably, frame 1 is provided with the positioning cylinder 15 for Revolving disc 11 location, positioning cylinder 15 is separately positioned on the station of probe mechanism 7, unusual grabbing device and riveted joint grabbing device 9, by positioning cylinder 15 is set, Revolving disc 11 is located accurately, guarantee probe mechanism 7 probe can with the workpiece termination contact, and guarantee accurately grabbing workpiece of unusual grabbing device and riveted joint grabbing device 9.
Riveting set is set at least two covers, and along the bearing of trend interlaced arrangement of material conveying device 10 both sides at material conveying device 10.The riveting set of present embodiment is set to two covers, successively is arranged in respectively the both sides of material conveying device 10 along the direction of transfer of material conveying device 10.By many cover riveting sets are set, can improve the efficient of upper casing and lower casing riveted joint, make itself and the production capacity coupling of whole flat motor assemble production line, with raising production capacity.
As shown in Figure 2, the motor performance of present embodiment detects and the automatic riveting frock of upper and lower enclosure is arranged on after the automatic mounting upper casing station 16 of the automatic assemble production line of flat motor, workpiece behind automatic riveting station 3 rivetings of upper and lower enclosure is sent to motor withdrawing device 17 places by material conveying device 10, final products are taken out, finish the general assembly production of flat motor.
The motor performance of present embodiment detects and the automatic riveting frock of upper and lower enclosure can realize automatically running under the control of the PLC of the automatic assemble production line of flat electric machine control system.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (10)
1. a motor performance detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: comprise frame and all be arranged on motor performance detection station, the automatic riveting station of upper and lower enclosure on the frame;
Described motor performance detects the unusual remover that station comprises the motor performance checkout gear and is used for the abnormal article crawl is got rid of, the probe mechanism that described motor performance checkout gear comprises the motor performance detector and is used for switching between motor performance detector and the workpiece, described probe mechanism is provided with the probe with the workpiece termination contact; Described unusual remover comprises the unusual grabbing device for the crawl abnormal article;
The automatic riveting station of described upper and lower enclosure comprises for the riveting set of upper casing and lower casing riveting and is used for crawl and is positioned at the riveted joint grabbing device of workpiece to the riveting set on the Revolving disc.
2. motor performance according to claim 1 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: described unusual grabbing device comprises unusual grasping mechanism and is used for driving the mobile motor of unusual crawl and the mobile screw mandrel of unusual crawl that unusual grasping mechanism moves along material conveying device that described unusual grasping mechanism is provided with the suction nozzle I for grabbing workpiece.
3. motor performance according to claim 1 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: the mounting groove quantity for place work piece on the quantity of the probe that arranges on the described probe mechanism and the Revolving disc equates.
4. motor performance according to claim 1 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: described riveting set comprises riveting clamp, riveted joint cover plate mechanism for auto and riveted joint plunger mechanism;
Described riveting clamp is provided with the riveted holes for place work piece, is provided with the edge of a knife for riveted joint upper casing and lower casing in the described riveted holes;
Described riveted joint cover plate mechanism for auto comprises the riveted joint cover plate that is arranged on described riveting clamp upper surface and is used for driving described riveted joint cover plate at the cover plate cylinder of riveting clamp upper surface slide;
Described riveted joint plunger mechanism comprises and is provided with drift and from the described riveted holes riveted joint cylinder of stamped workpieces from bottom to top.
5. motor performance according to claim 4 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: described riveted joint grabbing device comprises for grabbing workpiece from Revolving disc rivets grasping mechanism along the driving mechanism that moves perpendicular to the material conveying device direction to the riveted joint grasping mechanism of described riveting clamp with for driving, and described riveted joint grasping mechanism is provided with the suction nozzle II for grabbing workpiece.
6. motor performance according to claim 4 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: the mounting groove quantity for place work piece on the quantity of the riveted holes that arranges on the described riveting clamp and the Revolving disc equates.
7. motor performance according to claim 6 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: described riveted joint plunger mechanism also comprises for the riveted joint drift that drives the riveted joint cylinder and move and change riveted holes and moves motor and riveted joint drift movable wire bar.
8. motor performance according to claim 1 detects and the automatic riveting frock of upper and lower enclosure, it is characterized in that: described frame is provided with the positioning cylinder for the Revolving disc location, and described positioning cylinder is separately positioned on the station of described probe mechanism, unusual grabbing device and riveted joint grabbing device.
9. each described motor performance detects and the automatic riveting frock of upper and lower enclosure according to claim 1-8, it is characterized in that: described riveting set is set at least two covers, and along the bearing of trend interlaced arrangement of the material conveying device both sides at material conveying device.
10. each described motor performance detects and the automatic riveting frock of upper and lower enclosure according to claim 1-8, and it is characterized in that: described unusual grabbing device is provided with Lou grabs warning system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220440540.8U CN202752472U (en) | 2012-08-31 | 2012-08-31 | Tool for detecting motor performance and automatically riveting upper machine casing and lower machine casing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220440540.8U CN202752472U (en) | 2012-08-31 | 2012-08-31 | Tool for detecting motor performance and automatically riveting upper machine casing and lower machine casing |
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| Publication Number | Publication Date |
|---|---|
| CN202752472U true CN202752472U (en) | 2013-02-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220440540.8U Expired - Lifetime CN202752472U (en) | 2012-08-31 | 2012-08-31 | Tool for detecting motor performance and automatically riveting upper machine casing and lower machine casing |
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| Country | Link |
|---|---|
| CN (1) | CN202752472U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959472A (en) * | 2015-07-07 | 2015-10-07 | 江苏金铁人自动化科技有限公司 | Automatic device for socket riveting and detecting |
| CN105312446A (en) * | 2015-11-27 | 2016-02-10 | 无锡永凯达齿轮有限公司 | Special press-in and press-riveting machine for automotive belt stretcher |
| CN105490473A (en) * | 2016-01-14 | 2016-04-13 | 安徽美芝精密制造有限公司 | Automatic rotor assembling system |
| CN107243731A (en) * | 2017-08-02 | 2017-10-13 | 苏州市唯西芈电子科技有限公司 | Upper casing machine installing mechanism for shaking motor |
| CN107649598A (en) * | 2017-11-14 | 2018-02-02 | 天津迈斯特机车配件有限公司 | A kind of carbon brush for motor covers ultrasonic wave riveting system |
| CN107861063A (en) * | 2017-12-14 | 2018-03-30 | 信利光电股份有限公司 | A kind of motor testing apparatus |
| CN108405370A (en) * | 2018-04-26 | 2018-08-17 | 周口市超越科技电子有限公司 | Shrapnel motor detecting, end cap rivet all-in-one machine and carry out shrapnel motor detecting, clinching method with it |
| CN109093055A (en) * | 2017-01-03 | 2018-12-28 | 东莞理工学院 | A kind of iron plate riveting column machine facilitating tabletting |
-
2012
- 2012-08-31 CN CN201220440540.8U patent/CN202752472U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959472A (en) * | 2015-07-07 | 2015-10-07 | 江苏金铁人自动化科技有限公司 | Automatic device for socket riveting and detecting |
| CN104959472B (en) * | 2015-07-07 | 2017-04-05 | 江苏金铁人自动化科技有限公司 | A kind of automation equipment of the detection that presses for socket |
| CN105312446A (en) * | 2015-11-27 | 2016-02-10 | 无锡永凯达齿轮有限公司 | Special press-in and press-riveting machine for automotive belt stretcher |
| CN105490473A (en) * | 2016-01-14 | 2016-04-13 | 安徽美芝精密制造有限公司 | Automatic rotor assembling system |
| CN105490473B (en) * | 2016-01-14 | 2017-11-24 | 安徽美芝精密制造有限公司 | Rotor automatic setup system |
| CN109093055A (en) * | 2017-01-03 | 2018-12-28 | 东莞理工学院 | A kind of iron plate riveting column machine facilitating tabletting |
| CN107243731A (en) * | 2017-08-02 | 2017-10-13 | 苏州市唯西芈电子科技有限公司 | Upper casing machine installing mechanism for shaking motor |
| CN107243731B (en) * | 2017-08-02 | 2023-12-05 | 苏州市唯西芈电子科技有限公司 | Upper shell machine mounting mechanism for vibration motor |
| CN107649598A (en) * | 2017-11-14 | 2018-02-02 | 天津迈斯特机车配件有限公司 | A kind of carbon brush for motor covers ultrasonic wave riveting system |
| CN107861063A (en) * | 2017-12-14 | 2018-03-30 | 信利光电股份有限公司 | A kind of motor testing apparatus |
| CN108405370A (en) * | 2018-04-26 | 2018-08-17 | 周口市超越科技电子有限公司 | Shrapnel motor detecting, end cap rivet all-in-one machine and carry out shrapnel motor detecting, clinching method with it |
| CN108405370B (en) * | 2018-04-26 | 2024-02-20 | 周口市超越科技电子有限公司 | Spring motor testing and end cover riveting integrated machine and use method thereof |
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Granted publication date: 20130227 |
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