CN103978364B - Motor production line - Google Patents
Motor production line Download PDFInfo
- Publication number
- CN103978364B CN103978364B CN201410158484.2A CN201410158484A CN103978364B CN 103978364 B CN103978364 B CN 103978364B CN 201410158484 A CN201410158484 A CN 201410158484A CN 103978364 B CN103978364 B CN 103978364B
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- rivet
- motor
- cylinder
- workbench
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000002788 crimping Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 3
- 238000002372 labelling Methods 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000009466 transformation Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention belongs to the automated production of motor assembling field, be specifically related to a kind of motor production line, including conveyer belt, described conveyer belt is sequentially provided with stator compression bonding apparatus on the way；End cap crimping workbench；Upper end cover assembling table；Rotor press-mounting equipment；Stator and rotor assembling table；Rivet compression bonding apparatus；And it is respectively used to install the workbench of ground wire, water proof ring, bucker, jump ring, pvc pipe, band, terminal, insert row, multiple independent work stations are incorporated on a production line by the present invention, a few thing station is optimized transformation simultaneously, greatly improve the automaticity of production line, save manpower, and then considerably reduce production cost.
Description
Technical field
The invention belongs to the automated production of motor assembling field, be specifically related to a kind of motor production line.
Background technology
Motor is that the one being widely used in daily production, life drives element, almost all of household electrical appliance and industrial machine equipment have the existence of motor, it is all adopt manual operation or simple pile line operation that conventional motor produces, but along with people are to improving constantly that motor performance requires, the structure of motor becomes increasingly complex various, parts on motor also get more and more, this means that the more manpower of needs is to be engaged in production operation, this has been considerably improved the production cost of motor, is unfavorable for long term growth.
Summary of the invention
It is an object of the invention to provide the motor production line that a kind of automaticity is higher.
For achieving the above object, the invention provides techniques below scheme: a kind of motor production line, including conveyer belt, described conveyer belt is sequentially provided with on the way:
Automatically stator winding can be crimped on the stator compression bonding apparatus in stator core；
For the end cap crimping workbench that stator and bottom end cover are fitted together；
Upper end cover assembling table, this workbench is used for manual operation, overlaps water proof ring, connects line on upper end cover.
Can the rotor press-mounting equipment of assemble rotor automatically；
Stator and rotor assembling table, this workbench is used for manual operation, stator and rotor set is fitted together, and is closed by upper and lower end cap；
For upper and lower end cap being carried out the rivet compression bonding apparatus of automatic riveting；
And it is respectively used to install the workbench of ground wire, water proof ring, bucker, jump ring, pvc pipe, band, terminal, insert row, wherein for install water proof ring, bucker, jump ring, band workbench be automatically working platform, for install ground wire, pvc pipe, terminal, insert row workbench be manual operation workbench；
Also include the performance measuring station for detecting motor runnability and for detecting the noise measuring station of noise；
Conveyer belt afterbody is additionally provided with automatic oiling device and automatic labeling device.
The method have technical effect that: multiple independent work stations are incorporated on a production line by the present invention, a few thing station is optimized transformation simultaneously, greatly improve the automaticity of production line, save manpower, and then considerably reduce production cost.
Accompanying drawing explanation
Fig. 1 is production line first half term structural representation of the present invention；
Fig. 2 is production line the second half structural representation of the present invention；
Fig. 3 is the perspective view of rivet compression bonding apparatus of the present invention；
Fig. 4 is the perspective view of discharge mechanism；
Fig. 5 is the top view of sub-material array mechanism；
Fig. 6 is the I partial enlarged view of Fig. 4；
Fig. 7 is II partial enlarged view of Fig. 5；
Fig. 8 is the perspective view of the first transfer device；
Fig. 9 is the perspective view of the second transfer device.
Detailed description of the invention
As shown in Figure 1, 2, a kind of motor production line, including conveyer belt L, described conveyer belt L is sequentially provided with on the way:
Stator winding is crimped on the stator compression bonding apparatus A1 in stator core；
The end cap crimping workbench A2 that stator and bottom end cover are fitted together；
Upper end cover assembling table A3, this workbench is used for manual operation, overlaps water proof ring, connects line on upper end cover；
The rotor press-mounting device A 4 of assemble rotor；
Stator and rotor assembling table A5, this workbench is used for manual operation, stator and rotor set is fitted together, and is closed by upper and lower end cap；
For upper and lower end cap being carried out the rivet compression bonding apparatus A6 of automatic riveting；
And it is respectively used to install workbench A7, A8, A9, A10, A11, A12, A13, A14 of ground wire, water proof ring, bucker, jump ring, pvc pipe, band, terminal, insert row, wherein for install water proof ring, bucker, jump ring, band workbench A8, A9, A10, A12 be automatically working platform, for install ground wire, pvc pipe, terminal, insert row workbench A7, A11, A13, A14 be manual operation workbench；
Also include the performance measuring station A15 for detecting motor runnability and for detecting the noise measuring station A16 of noise；
Conveyer belt L afterbody is additionally provided with automatic oiling device A17 and automatic labeling device A18.
As shown in Figure 3, described rivet compression bonding apparatus A6 includes rivet discharge mechanism, motor transfer device and rivet crimp, described rivet discharge mechanism includes for motor M carries out circumferentially positioned positioning seat 20, positioning seat 20 is provided with the alignment pin 21 for inserting motor M rivet hole, the top of described alignment pin 21 is presented little, cone rod shape big down, described rivet discharge mechanism also includes one can transfer to alignment pin 21 place the rivet transfer device 40 making rivet dock with alignment pin 21 top by rivet, described positioning seat 20 is additionally provided with for the pushing tow motor M ejecting mechanism making rivet hole depart from alignment pin 21.
nullSuch as Fig. 5、Shown in 7，Described rivet compression bonding apparatus also includes rivet sub-material array mechanism 30，Described rivet sub-material array mechanism 30 includes can by the arrangement of rivet order the rivet vibrating disk 31 exported with upright posture，Rivet sub-material array mechanism 30 also includes round turntable 32 and the spacing ring 33 being set in outside rotating disk 32，Described rotating disk 32 is fixedly and coaxially connected with the main shaft of the first rotary cylinder 34 of setting on base 10，Spacing ring 33 is fixing with base 10 to be connected，The edge of described rotating disk 32 is arranged at intervals with at least two breach 321，Described spacing ring 33 is provided with through the passage 331 of anchor ring inside and outside spacing ring 33，Align with the discharge end of the blow tank 311 of rivet vibrating disk 31 in the outside of described passage 331，The upper disk surface of described rotating disk 32 is concordant with the upper surface of spacing ring 33，Described rotating disk 32 edge is connected with for detecting the Fibre Optical Sensor 35 whether having rivet to exist in breach 321 relative with passage 331 on rotating disk 32，Blow tank 311 notch of described rivet vibrating disk 31 is arranged over pressing plate 312，The distance of one the manufactured head thickness in interval between lower face and blow tank 311 notch of described pressing plate 312，Described pressing plate 312 is postponed along blow tank 311 length direction and is arranged and extend to above the passage 331 of spacing ring 33.
As shown in Figure 6, described positioning seat 20 is in the cylindrical shape vertically placed, described alignment pin 21 is arranged on the end face of positioning seat 20, this end face is additionally provided with guide pillar 22, the top of described guide pillar 22 one group and guide pillar 22 between two is conical surface shape, the height of described guide pillar 22 is higher than the height of alignment pin 21, described ejecting mechanism includes the first jacking cylinder 23 being arranged on positioning seat 20 into the barrel chamber, described first jacking cylinder 23 piston rod is arranged straight up, and the cylinder body of described first jacking cylinder 23 is fixed on base 10.
As shown in Figure 3, described rivet transfer device 40 includes vacuum cups 41, the air entry of described vacuum cups 41 is arranged down, described vacuum cups 41 is fixed on the piston rod of the first lifting cylinder 43 by suction nozzle support 42, described suction nozzle support 42 is provided with at least two vacuum cups 41, the number of vacuum cups 41 and arrangement mode are consistent with the number of rivet hole on motor M and arrangement mode, the cylinder body of the first lifting cylinder 43 be fixed on the piston rod of the first horizontal air cylinder 44, the cylinder body of described first horizontal air cylinder 44 is fixed on base 10, described vacuum cups 41 is provided with positioning sleeve 411, described positioning sleeve 411 is cylindrical downwardly extends setting, the centre bore of positioning sleeve 411 connects with the air entry of vacuum cups 41.
Described rivet crimp includes upper die and lower die 50, described upper die and lower die 50 are cylindrical shape, described counterdie 50 is fixed on base 10, the end face of described counterdie 50 is provided with the locating dowel spacing for motor M carries out circumference, the into the barrel chamber of described counterdie 50 is provided with the second jacking cylinder, and the piston rod of described upper mould and a vertically-mounted hydraulic cylinder or pneumatic cylinder is connected.
As it is shown in figure 1, described motor transfer device includes the first transfer device 60 for motor M is transferred to rivet crimp from positioning seat 20 and the second transfer device 70 taken out from crimp by motor M.
As shown in Figure 8, described first transfer device 60 includes the first gas pawl 61 that can capture motor M, described first gas pawl 61 is connected with the piston rod of the second lifting cylinder 62, the cylinder body of described second lifting cylinder 62 is fixed on the piston rod of the second horizontal air cylinder 63, the cylinder body of described second horizontal air cylinder 63 is arranged in the rotating shaft of the second rotary cylinder 64, and described second rotary cylinder 64 is fixed on base 10 and rotating shaft is vertically arranged；As shown in Figure 9, described second transfer device 70 includes the second gas pawl 71 that can capture motor M, described second gas pawl 71 is fixed on the piston rod of the 3rd horizontal air cylinder 72, the cylinder body of the 3rd horizontal air cylinder 72 is fixed on the piston rod of the 4th horizontal air cylinder 73, and the telescopic direction of described 3rd horizontal air cylinder 72 is vertical with the telescopic direction of the 4th horizontal air cylinder 73.
In the present invention, the specific works process of rivet compression bonding apparatus A6 is as follows:
(1) rivet array and blowing
It is one embodiment of the present of invention as shown in Figure 5, this embodiment turntable 32 is provided with four breach 321 altogether, and be set at 90 ° intervals between adjacent two breach 321, first rivet vibrating disk 31 is started, rivet is transported to the discharge end of blow tank 311, now rotating disk 32 is positioned at initial station, when rotating disk 32 is positioned at this station, one of them breach 321 aligns with passage 331, and then enable rivet to be pushed in breach 321, should be noted, not only the upper disk surface of rotating disk 32 is concordant with the upper surface of spacing ring 33, additionally also to ensure that both is concordant with the T connector lower surface of the rivet of blow tank 311 output when mounted, so that the T connector of rivet can ride against on spacing ring 33 and rotating disk 32 smoothly；After Fibre Optical Sensor 34 detects and has rivet to enter in breach 321, just automatically by rotating disk 32 half-twist, another breach 321 is made to align with passage 331, rivet is again introduced in breach 321, repeat above action four times, a rivet is all had in four breach, should be noted, after last rivet enters breach 321, rotating disk 32 automatic rotation 45 °, now the piston rod of the first lifting cylinder 43 moves down, positioning sleeve 411 is made to cover on rivet, then start vacuum cups 41 to be adsorbed on by rivet in positioning sleeve 411, then the piston rod of vertical first lifting cylinder 43 moves, after the rivet in breach 321 is taken away by next step operation, rotating disk 32 returns to original station and repeats above course of action.Meanwhile, the piston rod of the first horizontal air cylinder 44 starts action until rivet moves to alignment pin 21, then the first lifting cylinder 43 moves down and makes rivet dock with alignment pin 21, then start and the first jacking cylinder 23 pushing motor M moves, the rivet hole of motor M slides on rivet along alignment pin 21, finally closing vacuum cups 41 and vacuum cups 41 is moved to initial station, now prepackage work completes, it is possible to enter next step crimping process.
(2) rivet crimping
Motor is moved to the counterdie 50 of riveting die set by the first transfer device 60, then go up and press under mould, implement crimping process, after having crimped, the second jacking cylinder is by motor jack-up, now motor M is taken off and is transferred on the pallet of conveyer belt L by the second transfer device 70, motor M is delivered to subsequent work platform by conveyer belt L, and so far motor rivet crimping process is fully completed.
Claims (6)
1. a motor production line, it is characterised in that: including conveyer belt (L), described conveyer belt (L) is sequentially provided with on the way:
Stator winding is crimped on the stator compression bonding apparatus (A1) in stator core；
End cap crimping workbench (A2) that stator and bottom end cover are fitted together；
Upper end cover assembling table (A3), this workbench is used for manual operation, overlaps water proof ring, connects line on upper end cover；
The rotor press-mounting equipment (A4) of assemble rotor；
Stator and rotor assembling table (A5), this workbench is used for manual operation, stator and rotor set is fitted together, and is closed by upper and lower end cap；
For upper and lower end cap being carried out the rivet compression bonding apparatus (A6) of automatic riveting；
And it is respectively used to install the workbench (A7, A8, A9, A10, A11, A12, A13, A14) of ground wire, water proof ring, bucker, jump ring, pvc pipe, band, terminal, insert row, wherein for install water proof ring, bucker, jump ring, band workbench (A8, A9, A10, A12) be automatically working platform, for install ground wire, pvc pipe, terminal, insert row workbench (A7, A11, A13, A14) be manual operation workbench；
Also include the performance measuring station (A15) for detecting motor runnability and for detecting the noise measuring station (A16) of noise；
Conveyer belt (L) afterbody is additionally provided with rotating shaft oiling station (A17) and automatic labeling device (A18)；
Described rivet compression bonding apparatus (A6) includes rivet discharge mechanism, motor transfer device and rivet crimp, described rivet discharge mechanism includes for motor (M) carries out circumferentially positioned positioning seat (20), positioning seat (20) is provided with the alignment pin (21) for inserting motor (M) rivet hole, the top of described alignment pin (21) is presented little, cone rod shape big down, described rivet discharge mechanism also includes one can transfer to alignment pin (21) place the rivet transfer device (40) making rivet dock with alignment pin (21) top by rivet, described positioning seat (20) is additionally provided with the ejecting mechanism making rivet hole and alignment pin (21) depart from for pushing tow motor (M)；
nullDescribed rivet transfer device (40) includes vacuum cups (41)，The air entry of described vacuum cups (41) is arranged down，Described vacuum cups (41) is fixed on the piston rod of the first lifting cylinder (43) by suction nozzle support (42)，Described suction nozzle support (42) is provided with at least two vacuum cups (41)，The number of vacuum cups (41) is consistent with the number of the upper rivet hole of arrangement mode and motor (M) and arrangement mode，The cylinder body of the first lifting cylinder (43) be fixed on the piston rod of the first horizontal air cylinder (44)，The cylinder body of described first horizontal air cylinder (44) is fixed on base (10)，Described vacuum cups (41) is provided with positioning sleeve (411)，Described positioning sleeve (411) is cylindrical downwardly extends setting，The centre bore of positioning sleeve (411) connects with the air entry of vacuum cups (41).
null2. motor production line according to claim 1，It is characterized in that: described rivet compression bonding apparatus also includes rivet sub-material array mechanism (30)，Described rivet sub-material array mechanism (30) includes can by the arrangement of rivet order the rivet vibrating disk (31) exported with upright posture，Rivet sub-material array mechanism (30) also includes round turntable (32) and is set in rotating disk (32) spacing ring (33) outward，The main shaft of described rotating disk (32) and base (10) above first rotary cylinder (34) of setting is fixedly and coaxially connected，Spacing ring (33) is fixing with base (10) to be connected，The edge of described rotating disk (32) is arranged at intervals with at least two breach (321)，Described spacing ring (33) is provided with through the passage (331) of anchor ring inside and outside spacing ring (33)，Align with the discharge end of the blow tank (311) of rivet vibrating disk (31) in the outside of described passage (331)，The upper disk surface of described rotating disk (32) is concordant with the upper surface of spacing ring (33)，Described rotating disk (32) edge is connected with for detecting the Fibre Optical Sensor (35) whether having rivet to exist in the upper breach (321) relative with passage (331) of rotating disk (32)，Blow tank (311) notch of described rivet vibrating disk (31) is arranged over pressing plate (312)，The distance of one the manufactured head thickness in interval between lower face and blow tank (311) notch of described pressing plate (312)，Described pressing plate (312) is postponed along blow tank (311) length direction above the passage (331) arranging and extending to spacing ring (33).
3. motor production line according to claim 1, it is characterized in that: described positioning seat (20) is in the cylindrical shape vertically placed, described alignment pin (21) is arranged on the end face of positioning seat (20), this end face is additionally provided with guide pillar (22), the top of described guide pillar (22) one group and guide pillar (22) between two is conical surface shape, the height of described guide pillar (22) is higher than the height of alignment pin (21), described ejecting mechanism includes the first jacking cylinder (23) being arranged on positioning seat (20) into the barrel chamber, described first jacking cylinder (23) piston rod is arranged straight up, the cylinder body of described first jacking cylinder (23) is fixed on base (10).
4. motor production line according to claim 1, it is characterized in that: described rivet crimp includes upper die and lower die (50), described upper die and lower die (50) are cylindrical shape, described counterdie (50) is fixed on base (10), the end face of described counterdie (50) is provided with the locating dowel spacing for motor (M) carries out circumference, the into the barrel chamber of described counterdie (50) is provided with the second jacking cylinder, and the piston rod of described upper mould and a vertically-mounted hydraulic cylinder or pneumatic cylinder is connected.
5. motor production line according to claim 1, it is characterised in that: described motor transfer device includes the first transfer device (60) for motor (M) is transferred to rivet crimp from positioning seat (20) and the second transfer device (70) taken out from crimp by motor (M).
6. motor production line according to claim 5, it is characterized in that: described first transfer device (60) includes capturing the first gas pawl (61) of motor (M), described first gas pawl (61) is connected with the piston rod of the second lifting cylinder (62), the cylinder body of described second lifting cylinder (62) is fixed on the piston rod of the second horizontal air cylinder (63), the cylinder body of described second horizontal air cylinder (63) is arranged in the rotating shaft of the second rotary cylinder (64), described second rotary cylinder (64) is fixed on base (10) and rotating shaft is vertically arranged；Described second transfer device (70) includes the second gas pawl (71) that can capture motor (M), described second gas pawl (71) is fixed on the piston rod of the 3rd horizontal air cylinder (72), the cylinder body of the 3rd horizontal air cylinder (72) is fixed on the piston rod of the 4th horizontal air cylinder (73), and the telescopic direction of described 3rd horizontal air cylinder (72) is vertical with the telescopic direction of the 4th horizontal air cylinder (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410158484.2A CN103978364B (en) | 2014-04-18 | 2014-04-18 | Motor production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410158484.2A CN103978364B (en) | 2014-04-18 | 2014-04-18 | Motor production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103978364A CN103978364A (en) | 2014-08-13 |
| CN103978364B true CN103978364B (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410158484.2A Active CN103978364B (en) | 2014-04-18 | 2014-04-18 | Motor production line |
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| CN (1) | CN103978364B (en) |
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| CN105414962B (en) * | 2015-12-30 | 2017-10-13 | 考普瑞西元器件（珠海）有限公司 | Water pump automatic assembly line |
| CN106230201B (en) * | 2016-08-29 | 2018-06-15 | 湖州越球电机有限公司 | A kind of automatic assembly line of motor |
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| CN111054878B (en) * | 2020-01-03 | 2024-05-24 | 博众精工科技股份有限公司 | Rivet feeding block and rivet feeding device |
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| CN111404338B (en) * | 2020-03-03 | 2022-01-04 | 芜湖翡叶动力科技有限公司 | Stator and rotor assembly device for motor assembly |
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| CN103978364A (en) | 2014-08-13 |
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