CN203751697U - Assembly welding machine - Google Patents
Assembly welding machine Download PDFInfo
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- CN203751697U CN203751697U CN201420104904.4U CN201420104904U CN203751697U CN 203751697 U CN203751697 U CN 203751697U CN 201420104904 U CN201420104904 U CN 201420104904U CN 203751697 U CN203751697 U CN 203751697U
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Abstract
The utility model discloses an assembly welding machine which comprises an electronic division rotating table. An electronic divider is driven by an actuator to conduct 360-degree anticlockwise rotation in eight equal intervals. Two jigs are arranged on an eight-station disc of the electronic division rotating table, and each jig is distributed in an eight equal interval mode. The jig B passes through a plurality of work stations sequentially. The work stations are a height detection jig, a left-and-right leg bending mechanism, a spin welding mechanism, an assembly mechanism, an air tightness detection mechanism, an electric detection mechanism and a defective product grabbing mechanism sequentially in the anticlockwise direction. The left-and-right leg bending mechanism comprises a left-and-right leg folding mechanism and a pressing mechanism. The spin welding mechanism comprises a welding machine head, and the welding machine head is connected with a servo conveying device. The servo conveying device is provided with a conveying unit. The conveying unit comprises an X movement module, a Y movement module and a Z movement module which are installed on a machine frame and are a module X, a module Y and a module Z respectively. The assembly welding machine is further provided with a mechanical arm, and an ignition module plug and a secondary winding which are welded in the jig B are grabbed into an outer shell of the jig A by the mechanical arm through an air cylinder.
Description
Technical field
The utility model relates in pen-type ignition coil of automobile production process, secondary windings and ignition module plug, and the bending of shell, welding, assembling, detects the automated production of operation and equips; In particular can be by secondary windings and the bending of ignition module plug and the mechanized production system of rotating welding.
Background technology
Current pen-type ignition coil, in welding assembly is produced, is to be completed by single operation; Because pen-type ignition coil technique is numerous and diverse, require harshness, make produced on-site efficiency low, fraction defective can not get good control; Such as 500 of batch materials, wherein have station to produce bad, arrive when bad to test, material can all be scrapped by the gross, and single operation is a lot, need a large amount of operating personnel, production process is also stable not, therefore develops the vertical welder of pen-type ignition coil group of automation, not only can reduce fraction defective, raise the efficiency, and reduce human factor to the impact of producing, be convenient to the management to producing.
Pen-type ignition coil because of its ignition energy high, stable performance and be convenient to EFI control, easy-to-install feature. estimate will to exceed the ignition coil of other form within the coming years, annual production reaches the scale of ten million. meanwhile, the production equipment of domestic pen-type ignition coil assembling welding test is relatively backward, automatization level is lower and skill level is not high, be difficult to meet the demand of large-scale production, develop the vertical welder of automation pen-type ignition coil group that skill level is high, have important practical significance.
Summary of the invention
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, provides a kind of group vertical heat sealing machine, and it can automatically be assembled by a kind of pen-type ignition coil, the equipment of welding and test, be suitable for mass production, production precision is high, and efficiency is high.
The utility model solves the technical scheme that its technical problem adopts: the vertical heat sealing machine of a kind of group, and comprise electronics and cut apart turntable, described electronics is cut apart turntable and is comprised a set of electronics dispenser and be arranged at eight station discs on dispenser; Described electronics dispenser does 360 ° of counterclockwise eight equal parts rotations under driver drives;
Above-mentioned electronics is cut apart on eight station discs of turntable two kinds of tools is set, tool A and tool B, and every kind of tool does eight equal parts and distributes; The pre-pen-type ignition coil of producing is arranged on tool B; Tool B passes through multiple works station successively;
Height tool, left and right clubfoot mechanism, spin welding mechanism, assembling mechanism, air tightness detection machine structure, electric-examination mechanism, defective products grasping mechanism are detected to be counterclockwise followed successively by above-mentioned work station; Described defective products grasping mechanism is discharged after defective products being captured by defective products output mechanism;
Above-mentioned left and right clubfoot mechanism comprises left and right Zhe Jiao mechanism and hold-down mechanism, and described left and right Zhe Jiao mechanism and hold-down mechanism are all arranged on needs the product of folding pin top; Described left and right Zhe Jiao mechanism is through air cylinder driven left and right bending leg mould;
Above-mentioned spin welding mechanism comprises welding head, and described welding head is connected by servo conveying device; In described servo conveying device, be provided with conveying unit; Described conveying unit comprises rack-mounted X, Y, Z motion module, is respectively module X, module Y and module Z;
Above-mentioned eight station disc edges are also provided with manipulator, and manipulator grabs welding is good in tool B ignition module plug and secondary windings in the shell of tool A through cylinder.
Further: above-mentioned electronics is cut apart turntable and be provided with diffuse reflection sensor on the work station of each process.
Further: above-mentioned left and right clubfoot mechanism comprises left folding pin mechanism and right folding pin mechanism, and left folding pin mechanism and right folding pin mechanism are symmetrical arranged in opposite directions, the cylinder that it all includes bending leg mould and drives bending leg mould to move.
Further: the module X of above-mentioned spin welding mechanism comprises the X parts that move along directions X, and described module Y comprises the Y parts that move along Y-direction, and described module Z comprises the Z parts that move along Z direction; Described welding head is arranged on Z parts, and described module Z is arranged on Y parts, and described module Y is arranged on X parts.
The beneficial effects of the utility model:
The utility model group is found heat sealing machine, cut apart turntable by electronics and be used as production line, save production space, improve transfer efficiency, electronics is cut apart the tool whole process that pen-type ignition coil is realized at process multiple works station successively on turntable, finally realizes the assembling of pen-type ignition coil, bending, welding, a whole set of production technologies such as detection; Meanwhile, the utility model all carries out the bending operation of ignition coil and welding operation by the mechanism of automation, make machining accuracy high, steady quality.
Brief description of the drawings
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is left and right of the present utility model clubfoot structural scheme of mechanism;
Fig. 3 is spin welding structural scheme of mechanism of the present utility model.
Description of reference numerals:
1-detects height tool, 2-left and right clubfoot mechanism, 3-spin welding mechanism, 4-assembling mechanism, 5-air tightness detection machine structure, 6-electric-examination mechanism, 7-defective products grasping mechanism, 8-defective products output mechanism, 9-tool B, 10-tool A, 21-left folding pin mechanism, 22-right folding pin mechanism, 23-hold-down mechanism, 31-module X, 32-module Y, 33-module Z, 34-welding head, 35-secondary windings and ignition module plug.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model detailed description of the invention is described:
Fig. 1, Fig. 2 and Fig. 3 show a kind of detailed description of the invention of the present utility model, and as shown in the figure, the vertical heat sealing machine of a kind of group, comprises electronics and cut apart turntable, and described electronics is cut apart turntable and comprised a set of electronics dispenser and be arranged at eight station discs on dispenser; Described electronics dispenser does 360 ° of counterclockwise eight equal parts rotations under driver drives; When concrete enforcement, described electronics is cut apart on eight station discs of turntable two kinds of tools is set, tool A and tool B, and every kind of tool does eight equal parts and distributes;
As the further optimization of technique scheme, described electronics is cut apart turntable, at the work station of each process, diffuse reflection sensor is set;
Height tool 1, left and right clubfoot mechanism 2, spin welding mechanism 3, assembling mechanism 4, air tightness detection machine structure 5, electric-examination mechanism 6, defective products grasping mechanism 7 are detected to be counterclockwise followed successively by above-mentioned work station; Described defective products grasping mechanism 7 is discharged after defective products being captured by defective products output mechanism 8;
Above-mentioned left and right clubfoot mechanism 2 comprises left and right Zhe Jiao mechanism and hold-down mechanism 23, and described left and right Zhe Jiao mechanism and hold-down mechanism are all arranged on needs the product (pen-type ignition coil) of folding pin top; Described left and right Zhe Jiao mechanism is through air cylinder driven left and right bending leg mould, and its left and right folding pin and compressing method are as follows:
A, electronics are cut apart turntable and are taken product to left and right folding pin station; B, frock half-twist; C, the descending product of pushing down of compression station; D, left and right folding pin mould move simultaneously and product are needed to the place of clubfoot, do bending action; E, everything return.As the further optimization of technique scheme, tool B is rotatable.
Above-mentioned spin welding mechanism 3 comprises welding head 34, and described welding head 34 is connected by servo conveying device; In described servo conveying device, be provided with conveying unit; Described conveying unit comprises rack-mounted X, Y, Z motion module, is respectively module X, module Y and module Z; Its spin welding method comprises the steps:
A, electronics are cut apart turntable and are taken product to automatic rotation Welding mechanism; B, motion module X take fusion point to whole mechanism, and motion module Y, Z do relative motion, and welding product needs three points of welding successively; C, everything return.
The utility model also comprises manipulator, and manipulator grabs welding is good in tool B ignition module plug and secondary windings in the shell of tool A through cylinder.
By reference to the accompanying drawings the utility model preferred embodiment is explained in detail above, but the utility model is not limited to above-mentioned embodiment, in the ken possessing those of ordinary skill in the art, can also under the prerequisite that does not depart from the utility model aim, make a variety of changes.
Do not depart from design of the present utility model and scope and can make many other changes and remodeling.Should be appreciated that the utility model is not limited to specific embodiment, scope of the present utility model is defined by the following claims.
Claims (4)
1. the vertical heat sealing machine of group, is characterized in that: comprise electronics and cut apart turntable, described electronics is cut apart turntable and comprised a set of electronics dispenser and be arranged at eight station discs on dispenser; Described electronics dispenser does 360 ° of counterclockwise eight equal parts rotations under driver drives;
Above-mentioned electronics is cut apart on eight station discs of turntable two kinds of tools is set, tool A and tool B, and every kind of tool does eight equal parts and distributes; The pre-pen-type ignition coil of producing is arranged on tool B; Tool B passes through multiple works station successively;
Height tool (1), left and right clubfoot mechanism (2), spin welding mechanism (3), assembling mechanism (4), air tightness detection machine structure (5), electric-examination mechanism (6), defective products grasping mechanism (7) are detected to be counterclockwise followed successively by above-mentioned work station; Described defective products grasping mechanism (7) is discharged after defective products being captured by defective products output mechanism (8);
Above-mentioned left and right clubfoot mechanism (2) comprises left and right Zhe Jiao mechanism and hold-down mechanism (23), and described left and right Zhe Jiao mechanism and hold-down mechanism are all arranged on needs the product of folding pin top; Described left and right Zhe Jiao mechanism is through air cylinder driven left and right bending leg mould;
Above-mentioned spin welding mechanism (3) comprises welding head (34), and described welding head (34) is connected by servo conveying device; In described servo conveying device, be provided with conveying unit; Described conveying unit comprises rack-mounted X, Y, Z motion module, is respectively module X, module Y and module Z;
Above-mentioned eight station disc edges are also provided with manipulator, and manipulator grabs welding is good in tool B ignition module plug and secondary windings in the shell of tool A through cylinder.
2. the vertical heat sealing machine of a kind of group as claimed in claim 1, is characterized in that: described electronics is cut apart turntable and be provided with diffuse reflection sensor on the work station of each process.
3. the vertical heat sealing machine of a kind of group as claimed in claim 1, it is characterized in that: described left and right clubfoot mechanism 2 comprises left folding pin mechanism and right folding pin mechanism, left folding pin mechanism and right folding pin mechanism are symmetrical arranged in opposite directions, the cylinder that it all includes bending leg mould and drives bending leg mould to move.
4. the vertical heat sealing machine of a kind of group as claimed in claim 1, it is characterized in that: the module X of described spin welding mechanism comprises the X parts that move along directions X, described module Y comprises the Y parts that move along Y-direction, and described module Z comprises the Z parts that move along Z direction;
Described welding head (34) is arranged on Z parts, and described module Z is arranged on Y parts, and described module Y is arranged on X parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420104904.4U CN203751697U (en) | 2014-03-10 | 2014-03-10 | Assembly welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420104904.4U CN203751697U (en) | 2014-03-10 | 2014-03-10 | Assembly welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203751697U true CN203751697U (en) | 2014-08-06 |
Family
ID=51247008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420104904.4U Expired - Fee Related CN203751697U (en) | 2014-03-10 | 2014-03-10 | Assembly welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203751697U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907831A (en) * | 2014-03-10 | 2015-09-16 | 苏州日邦自动化科技有限公司 | Assemblage welding machine |
| CN105562972A (en) * | 2016-01-16 | 2016-05-11 | 深圳市金联信科技有限公司 | Full-automatic welding machine |
| CN105895361A (en) * | 2016-06-17 | 2016-08-24 | 扬州德芬迪智能装备有限公司 | Coil assembling machine |
-
2014
- 2014-03-10 CN CN201420104904.4U patent/CN203751697U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907831A (en) * | 2014-03-10 | 2015-09-16 | 苏州日邦自动化科技有限公司 | Assemblage welding machine |
| CN105562972A (en) * | 2016-01-16 | 2016-05-11 | 深圳市金联信科技有限公司 | Full-automatic welding machine |
| CN105895361A (en) * | 2016-06-17 | 2016-08-24 | 扬州德芬迪智能装备有限公司 | Coil assembling machine |
| CN105895361B (en) * | 2016-06-17 | 2017-12-05 | 扬州德芬迪智能装备有限公司 | A kind of coil kludge |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140806 Termination date: 20150310 |
|
| EXPY | Termination of patent right or utility model |