CN205342702U - Full -automatic pair of end -face grinding production line - Google Patents
Full -automatic pair of end -face grinding production line Download PDFInfo
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- CN205342702U CN205342702U CN201521060012.XU CN201521060012U CN205342702U CN 205342702 U CN205342702 U CN 205342702U CN 201521060012 U CN201521060012 U CN 201521060012U CN 205342702 U CN205342702 U CN 205342702U
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- grinding machine
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- feeding
- storing
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
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Abstract
The utility model discloses a full -automatic pair of end -face grinding production line, this production line is straight -through arrangement, sets gradually to feed mechanism, material loading manipulator, first double -ended grinding machine, transferred send in area, first wiper mechanism, a detection device, transfer manipulator, second double -ended grinding machine, the second transferred to send area, second wiper mechanism, the 2nd detection device, feeding mechanical arm, unloading mechanism in first, first double -ended grinding machine be equipped with first grinding machine blanking plate with the material loading manipulator links up, the second double -ended grinding machine is equipped with second grinding machine blanking plate and links up with the transfer manipulator. The utility model discloses the material of ability grinding is extensive, material loading, grinding, washing, detection and the unloading of completed workpiece material once only, degree of automation is high, not only when having guaranteed processingquality, has still reduced the rejection rate, in addition great improvement intensity of labour, reduced the manpower, save the manufacturing cost for the enterprise.
Description
Technical field
This utility model belongs to equipment for grinding, is specifically related to a kind of full-automatic double-end face grinding production line.
Background technology
The workpiece material of grinding in recent years is not only limited to metal material, and glass, sapphire, potsherd etc. are also all introducing grinding process, and wherein one side grinding is just progressively substituted by double-side grinding processing.China is in the industrial automation stage at the early-stage, most industrial automations for grinding machine, only just for feeding and blanking part, also there is not set of automatic production line for post-order process cleaning, drying, reason material, on-line checking, sorting defective products and blanking, also do not reach far away the modern grinding manufacturing demand to industrial automation.As the double-ended grinding machine that can improve grinding production efficiency, for developing and developing full-automatic biplane grinding production line, frame for movement and control mechanism to its grinding process, mechanical hand, cleaning, drying, on-line checking and automatic sorting defective products and blanking, to forming automatic production line, improve China's manufacturing industry industrial automation level, accelerate to realize China's manufacturing industry development, promote manufacturing industry to change and there is great realistic meaning.
Utility model content
The purpose of this utility model is to be in that to provide the full-automatic double-end face grinding production line that a kind of production efficiency is high, crudy is good.
The technical scheme realizing the employing of this utility model purpose is as follows:
Full-automatic double-end face grinding production line, linearly arrange, set gradually as feed mechanism, feeding manipulator, the first double-ended grinding machine, the first transfer conveyer belt, the first wiper mechanism, the first detecting device, transfer mechanical hand, the second double-ended grinding machine, the second transfer conveyer belt, the second wiper mechanism, second detection device, blanking mechanical hand, cutting agency, described first double-ended grinding machine is provided with the first grinding machine feeding plate and is connected with described feeding manipulator, and described second double-ended grinding machine is provided with the second grinding machine feeding plate and is connected with transfer mechanical hand.
Described feed mechanism, including support, support is provided with storing rotating disk, driving mechanism is installed for driving storing turntable rotation under storing rotating disk, storing rotating disk is provided with some storing backing plates setting perforate circlewise, each storing backing plate is fixed with two storing gib blocks that are vertical parallel and that can adjust spacing, during storing, workpiece to be processed is placed on storing backing plate and spacing can move up and down between two storing gib blocks, induction mechanism it is provided with corresponding with the feeding station of feed mechanism in the side of support, the feeding station lower end of feed mechanism is equipped with lifting body, wherein lifting body includes electricity cylinder, it is arranged on the jacking slide block on electricity cylinder, equipped with optical axis on jacking slide block, optical axis is fixed with the jacking flat board corresponding with the perforate on storing backing plate, when induction mechanism sense storing backing plate does not have workpiece time, the optical axis of lifting body rises, make jacking flat board that the workpiece to be processed being placed on storing backing plate to be raised to the position of applicable feeding manipulator traveling feeding.
Described feeding manipulator includes the connecting plate being connected with two axle robots, equipped with rotary cylinder under connecting plate, has rebound under rotary cylinder, has gas pawl under rebound, is wherein jaw under gas pawl, jaw is fixed with cushion block.
Described grinding machine feeding plate includes feeding plate, wherein there is gap between feeding plate and the feed table of double-ended grinding machine being positioned below, feeding plate is provided with rotation dish, the through hole matched with workpiece to be processed is had in the middle of rotation dish and feeding plate, equipped with feeding plate guider on the through hole side of rotation dish, feeding plate is provided with blanking installing plate connected by switch bracket, in the lower end, side of blanking installing plate equipped with blanking backing plate, the side of blanking backing plate is equipped with adjustable plate, the connecting hole that wherein adjustable plate is connected with double-ended grinding machine, the connecting hole that blanking installing plate is connected with blanking cushion block, the connecting hole that feeding plate is connected with blanking installing plate, the connecting hole that rotation dish is connected with feeding plate, the connecting hole that switch bracket is connected with blanking installing plate is all waist-shaped hole, thus realizing regulating the gap between feeding plate and double-ended grinding machine, the position of through hole on the relative double-ended grinding machine feed table of through hole on rotation dish.
Described conveyer belt is located at the lower section of described double-ended grinding machine feed table, and conveyer belt is provided with guide bar.
Described wiper mechanism includes frame, and frame stage casing is cylinder, and equipped with gib block on cylinder, cylinder upper and lower is respectively equipped with air knife.
Described detecting device includes support, trestle table has backing plate, backing plate side have gib block, and support side is provided with transplanting mechanism, and other side is provided with detection equipment, hold-down mechanism, rejecting mechanism.
Described cutting agency includes frame, and horizontal plane of frame is provided with conveyer, is provided with horizontal block, the fixing composition of detection, pallet guide post, pallet backgauge, pallet lift mechanism and operating control device by the conveyer belt of conveyer.
The beneficial effects of the utility model:
The material of this production line energy grinding is extensive, including metal material, glass, sapphire, potsherd etc.；Disposable can complete the feeding of workpiece material, grinding, cleaning, detection and blanking；Automaticity is high, not only while ensure that crudy, also reduces percent defective, greatly improved labor intensity in addition, decrease manpower, it is simple to rhythmical production, saves processing and manufacturing cost for enterprise.
The technical solution of the utility model is further illustrated below in conjunction with accompanying drawing.
Accompanying drawing explanation
Fig. 1 is scheme of installation of the present utility model.
Fig. 2 is the feed mechanism scheme of installation in this utility model.
Fig. 3 is the rearview of feed mechanism.
Fig. 4 is the feeding manipulator schematic diagram in this utility model.
Fig. 5 is the grinding machine feeding plate schematic diagram in this utility model.
Fig. 6 is partial view of the present utility model.
Fig. 7 is the wiper mechanism schematic diagram in this utility model.
Fig. 8 is the detecting device schematic diagram in this utility model.
Fig. 9 is the cutting agency front view in this utility model.
Figure 10 is the top view of cutting agency.
Detailed description of the invention
It is illustrated in figure 1 the embodiment of this utility model full-automatic double-end face grinding production line, this production line is linearly arranged, set gradually as feed mechanism 100, feeding manipulator 200a, double-ended grinding machine 400a, transfer conveyer belt 500a, wiper mechanism 600a, detecting device 700a, transfer mechanical hand 200b, double-ended grinding machine 400b, transfer conveyer belt 500b, wiper mechanism 600b, detecting device 700b, blanking mechanical hand 800, cutting agency 900, double-ended grinding machine 400a is provided with grinding machine feeding plate 300a and is connected with feeding manipulator 200a, double-ended grinding machine 400b is provided with grinding machine feeding plate 300b and is connected with transfer mechanical hand 200b.Its technological process is that prepositioned workpiece to be added is carried out feeding by feed mechanism 100, workpiece to be processed is taken out from feed mechanism 100 and is placed into double-ended grinding machine 400a by grinding machine feeding plate 300a and carries out half fine grinding by feeding manipulator 200a, after half precision grinding process completes again, workpiece is delivered to cleaning machine 600a and is carried out by transfer conveyer belt 500a, detecting device 700a detects again, underproof workpiece is disallowable, detect qualified half fine grinding workpiece to be placed into double-ended grinding machine 400b by transfer mechanical hand 200b by grinding machine feeding plate 300b and carry out precision grinding process, after operation to be ground completes, workpiece is delivered to wiper mechanism 600b and cleans by transfer conveyer belt 500b, detecting device 700b detects again, detect underproof disallowable, detect qualified after product be placed into cutting agency 900 by blanking mechanical hand 800, carry out packaging discharging, whole production line controls device by PLC and controls.
The feed mechanism 100 such as Fig. 2 of the present embodiment, shown in 3, including support 102, support 102 is provided with storing rotating disk 104, storing rotating disk is provided with driving mechanism 103 for 104 times for driving storing rotating disk 104 to rotate, storing rotating disk 104 is provided with some storing backing plates 109 setting perforate 111 circlewise, each storing backing plate 109 is fixed with two storing gib blocks 107 that are vertical parallel and that can adjust spacing, during storing, workpiece to be processed is placed on storing backing plate 109 and spacing can move up and down between two storing gib blocks 107, induction mechanism 105 it is provided with corresponding with the feeding station of feed mechanism 100 in the side of support 102, the feeding station lower end of feed mechanism 100 is equipped with lifting body, wherein lifting body includes electricity cylinder 101, it is arranged on the jacking slide block 108 on electricity cylinder 101, equipped with optical axis 110 on jacking slide block, optical axis 110 is fixed with the jacking flat board 106 corresponding with the perforate 111 on storing backing plate 109, when induction mechanism 105 sense storing backing plate 109 does not have workpiece time, the optical axis 110 of lifting body rises, make jacking flat board 106 that the workpiece to be processed being placed on storing backing plate 109 to be raised to the position of applicable feeding manipulator 200a traveling feeding.
The feeding manipulator 200a of the present embodiment is illustrated in figure 1 two axle robots, the mechanical hand fixing with it can be planar driven to move up and down, wherein mechanical hand is as shown in Figure 4, including the connecting plate 201 being connected with two axle robots, connecting plate 201 times is equipped with rotary cylinder 202, rotary cylinder has rebound 203 202 times, rebound has gas pawl 204 203 times, wherein gas pawl is for 204 times jaw 205, jaw 205 is fixed with cushion block 206, cushion block 206 is flexible material, such that it is able to realize making feeding manipulator 200a from feeding on the jacking flat board 106 be positioned at feeding station feed mechanism 100 to grinding machine feeding plate 300a.
Grinding machine feeding plate 300a such as Fig. 5 of the present embodiment, shown in 6, grinding machine feeding plate 300a includes feeding plate 301, wherein there is gap between feeding plate 301 and the feed table 401 of double-ended grinding machine 400a being positioned below, feeding plate 301 is provided with rotation dish 304, have, in the middle of rotation dish 304 and feeding plate 301, the through hole 308 matched with workpiece to be processed, equipped with feeding plate guider 305 on through hole 308 side of rotation dish 304, feeding plate 301 is provided with blanking installing plate 302 connected by switch bracket 307, on the left of blanking installing plate 302, lower end is equipped with blanking backing plate 303, the left side of blanking backing plate 303 is equipped with adjustable plate 306, the connecting hole 310 that wherein adjustable plate 306 is connected with double-ended grinding machine 400a, the connecting hole 309 that blanking installing plate 302 is connected with blanking cushion block 303, the connecting hole 311 that feeding plate 301 is connected with blanking installing plate 302, the connecting hole 312 that rotation dish 304 is connected with feeding plate 301, the connecting hole 313 that switch bracket 307 is connected with blanking installing plate 302 is all waist-shaped hole, thus realizing regulating the gap between feeding plate 302 and double-ended grinding machine 400a, the position of through hole 402 on the relative double-ended grinding machine 400a feed table 401 of through hole 308 on rotation dish 304；For grinding difformity, the workpiece of different-thickness batch, it is possible to adjusting the gap of feeding plate 301 and feed table 401, feed table 401, rotation dish 304 can adjust along with workpiece is different with through hole 308 shape on feeding plate 301.
Workpiece passes through grinding head grinding after falling into double-ended grinding machine 400a feed table 401 from grinding machine feeding plate 300a, is fallen to conveyer belt 500a by feed table 401 again after workpiece grinding.
Transfer conveyer belt 500a such as Fig. 1 of the present embodiment, shown in 6, the feed table 401 of double-ended grinding machine 400a and Grinder bench are for 403 times conveyer belt 500a, having guide bar 501 on conveyer belt 500a, the workpiece to be processed on double-ended grinding machine 400a feed table 401 is delivered to wiper mechanism 600a by conveyer belt 500a.
As shown in Figure 6, wiper mechanism 600a includes frame 604 to the wiper mechanism 600a of the present embodiment, and frame stage casing is cylinder 603, and equipped with gib block 601 on cylinder 603, cylinder 603 upper and lower is respectively equipped with air knife 602.When workpiece is by wiper mechanism 600a, workpiece upper and lower surface is blown clean by the air knife 602 that cylinder 603 upper and lower is provided with by blowing.
The detecting device 700a of the present embodiment is as shown in Figure 8, detecting device 700a includes support 701, support 701 platform there is backing plate 702, there is gib block 703 on backing plate 702 limit, support 701 side is provided with transplanting mechanism 707, other side is provided with detection equipment 706, hold-down mechanism 705, rejecting mechanism 704, thus realizing the detection of workpiece, and rejects defective workpiece.When workpiece enters detection region, hold-down mechanism 705 is by Work-sheet pressing, each up and down two groups of detection probe detection thickness of workpiece of detection equipment 706.
Transfer mechanical hand 200b, grinding machine feeding plate 300b, double face abrading machine 400b, transfer conveyer belt 500b, wiper mechanism 600b, detecting device 700b structure and working principle identical with feeding manipulator 200a, grinding machine feeding plate 300a, double-ended grinding machine 400a, transfer conveyer belt 500a, wiper mechanism 600a, detecting device 700a respectively, repeat no more.
The cutting agency 900 such as Fig. 9 of the present embodiment, shown in 10, including frame 909, in frame 909, welding manipulator 800(is referring to Fig. 1), frame 909 horizontal plane is provided with conveyer 917, be provided with by the conveyer belt of conveyer 917 the fixing plate 901,921 of detection in horizontal block 925, the fixing composition of detection and the fixing seat of photoswitch 905,924, pallet guide post 911, pallet backgauge 912, pallet lift mechanism 918, operating control device 922；Frame 909 is provided with front end-plate 903, horizontal guide block 904, the fixing plate 916 of detecting switch.Mechanical hand 800 above cutting agency 900 puts the workpiece in material storage dish 902 by sucker, conveyer belt work drives material storage dish 902 to move a station, until the material storage dish 902 of full material is driven by conveyer moves forward to conveyer belt end, after the photoelectric sensor being arranged on the fixing plate 901,921 of detection senses material storage dish 902, conveyer belt quits work, manually being taken away by the charging tray of full material, conveyer belt works on and empty material storage dish 902 is delivered to blanking position.Pallet lift mechanism 918 is used for depositing sky charging tray.
Claims (8)
1. a full-automatic double-end face grinding production line, it is characterized in that this production line is linearly arranged, set gradually as feed mechanism, feeding manipulator, first double-ended grinding machine, first transfer conveyer belt, first wiper mechanism, first detecting device, transfer mechanical hand, second double-ended grinding machine, second transfer conveyer belt, second wiper mechanism, second detection device, blanking mechanical hand, cutting agency, described first double-ended grinding machine is provided with the first grinding machine feeding plate and is connected with described feeding manipulator, described second double-ended grinding machine is provided with the second grinding machine feeding plate and is connected with transfer mechanical hand.
2. grinding production line in full-automatic double-end face according to claim 1, it is characterized in that described feed mechanism, including support, support is provided with storing rotating disk, driving mechanism is installed for driving storing turntable rotation under storing rotating disk, storing rotating disk is provided with some storing backing plates setting perforate circlewise, each storing backing plate is fixed with two storing gib blocks that are vertical parallel and that can adjust spacing, during storing, workpiece to be processed is placed on storing backing plate and spacing can move up and down between two storing gib blocks, induction mechanism it is provided with corresponding with the feeding station of feed mechanism in the side of support, the feeding station lower end of feed mechanism is equipped with lifting body, wherein lifting body includes electricity cylinder, it is arranged on the jacking slide block on electricity cylinder, equipped with optical axis on jacking slide block, optical axis is fixed with the jacking flat board corresponding with the perforate on storing backing plate, when induction mechanism sense storing backing plate does not have workpiece time, the optical axis of lifting body rises, make jacking flat board that the workpiece to be processed being placed on storing backing plate to be raised to the position of applicable feeding manipulator traveling feeding.
3. grinding production line in full-automatic double-end face according to claim 1 and 2, it is characterized in that described feeding manipulator includes the connecting plate being connected with two axle robots, equipped with rotary cylinder under connecting plate, rebound is had under rotary cylinder, gas pawl is had under rebound, it is wherein jaw under gas pawl, jaw is fixed with cushion block.
4. grinding production line in full-automatic double-end face according to claim 3, it is characterized in that described grinding machine feeding plate includes feeding plate, wherein there is gap between feeding plate and the feed table of double-ended grinding machine being positioned below, feeding plate is provided with rotation dish, the through hole matched with workpiece to be processed is had in the middle of rotation dish and feeding plate, equipped with feeding plate guider on the through hole side of rotation dish, feeding plate is provided with blanking installing plate connected by switch bracket, in the lower end, side of blanking installing plate equipped with blanking backing plate, the side of blanking backing plate is equipped with adjustable plate, the connecting hole that wherein adjustable plate is connected with double-ended grinding machine, the connecting hole that blanking installing plate is connected with blanking cushion block, the connecting hole that feeding plate is connected with blanking installing plate, the connecting hole that rotation dish is connected with feeding plate, the connecting hole that switch bracket is connected with blanking installing plate is all waist-shaped hole, thus realizing regulating the gap between feeding plate and double-ended grinding machine, the position of through hole on the relative double-ended grinding machine feed table of through hole on rotation dish.
5. grinding production line in full-automatic double-end face according to claim 4, is characterized in that described conveyer belt is located at the lower section of described double-ended grinding machine feed table, and conveyer belt is provided with guide bar.
6. grinding production line in full-automatic double-end face according to claim 5, is characterized in that described wiper mechanism includes frame, and frame stage casing is cylinder, and equipped with gib block on cylinder, cylinder upper and lower is respectively equipped with air knife.
7. grinding production line in full-automatic double-end face according to claim 6, it is characterized in that described detecting device includes support, trestle table has backing plate, backing plate side has gib block, support side is provided with transplanting mechanism, and other side is provided with detection equipment, hold-down mechanism, rejecting mechanism.
8. grinding production line in full-automatic double-end face according to claim 7, it is characterized in that described cutting agency includes frame, horizontal plane of frame is provided with conveyer, by the conveyer belt of conveyer, is provided with horizontal block, the fixing composition of detection, pallet guide post, pallet backgauge, pallet lift mechanism and operating control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521060012.XU CN205342702U (en) | 2015-12-19 | 2015-12-19 | Full -automatic pair of end -face grinding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521060012.XU CN205342702U (en) | 2015-12-19 | 2015-12-19 | Full -automatic pair of end -face grinding production line |
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| Publication Number | Publication Date |
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| CN205342702U true CN205342702U (en) | 2016-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521060012.XU Withdrawn - After Issue CN205342702U (en) | 2015-12-19 | 2015-12-19 | Full -automatic pair of end -face grinding production line |
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| CN (1) | CN205342702U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382650A (en) * | 2015-12-19 | 2016-03-09 | 湖南宇环智能装备有限公司 | Full-automatic double-end-face grinding production line |
| CN106514458A (en) * | 2016-12-20 | 2017-03-22 | 江苏三叶环保机械制造有限公司 | Full-automatic production line for disc-shaped workpiece polishing |
| CN107627219A (en) * | 2017-09-08 | 2018-01-26 | 广东工业大学 | A kind of water knife parquets automatic production line |
| CN107756186A (en) * | 2017-11-28 | 2018-03-06 | 苏州卓诚钛设备有限公司 | A kind of polishing cleaning plant for processing metallic article |
| CN109877654A (en) * | 2019-03-21 | 2019-06-14 | 深圳威特尔自动化科技有限公司 | A kind of integrated machining production system of intelligence multi-robot |
| CN110039424A (en) * | 2019-04-03 | 2019-07-23 | 山东亲橙里教学用品有限公司 | A kind of industrialization workpiece producing unit |
| CN114310597A (en) * | 2022-02-28 | 2022-04-12 | 湖南宇环智能装备有限公司 | Grinding machine for grinding hard and brittle materials |
| CN116493640A (en) * | 2023-06-27 | 2023-07-28 | 江苏华业特钢制造有限公司 | Automatic outer wall trompil device is used in processing of stove roller head |
-
2015
- 2015-12-19 CN CN201521060012.XU patent/CN205342702U/en not_active Withdrawn - After Issue
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382650A (en) * | 2015-12-19 | 2016-03-09 | 湖南宇环智能装备有限公司 | Full-automatic double-end-face grinding production line |
| CN105382650B (en) * | 2015-12-19 | 2018-02-09 | 湖南宇环智能装备有限公司 | Full-automatic double-end face is ground production line |
| CN106514458A (en) * | 2016-12-20 | 2017-03-22 | 江苏三叶环保机械制造有限公司 | Full-automatic production line for disc-shaped workpiece polishing |
| CN106514458B (en) * | 2016-12-20 | 2018-07-10 | 江苏三叶智能装备有限公司 | A kind of plate-like workpiece polishing processing full-automatic assembly line |
| CN107627219A (en) * | 2017-09-08 | 2018-01-26 | 广东工业大学 | A kind of water knife parquets automatic production line |
| CN107756186A (en) * | 2017-11-28 | 2018-03-06 | 苏州卓诚钛设备有限公司 | A kind of polishing cleaning plant for processing metallic article |
| CN109877654A (en) * | 2019-03-21 | 2019-06-14 | 深圳威特尔自动化科技有限公司 | A kind of integrated machining production system of intelligence multi-robot |
| CN109877654B (en) * | 2019-03-21 | 2020-09-29 | 深圳威特尔自动化科技有限公司 | Intelligent integrated machine tooling production system of many manipulators |
| CN110039424A (en) * | 2019-04-03 | 2019-07-23 | 山东亲橙里教学用品有限公司 | A kind of industrialization workpiece producing unit |
| CN110039424B (en) * | 2019-04-03 | 2020-12-08 | 枣庄市一诺物资有限公司 | Industrial workpiece processing production device |
| CN114310597A (en) * | 2022-02-28 | 2022-04-12 | 湖南宇环智能装备有限公司 | Grinding machine for grinding hard and brittle materials |
| CN114310597B (en) * | 2022-02-28 | 2023-11-21 | 湖南宇环智能装备有限公司 | Grinding machine for grinding hard and brittle materials |
| CN116493640A (en) * | 2023-06-27 | 2023-07-28 | 江苏华业特钢制造有限公司 | Automatic outer wall trompil device is used in processing of stove roller head |
| CN116493640B (en) * | 2023-06-27 | 2023-09-15 | 江苏华业特钢制造有限公司 | Automatic outer wall trompil device is used in processing of stove roller head |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20160629 Effective date of abandoning: 20180209 |