CN206148784U - Multistation carbon brush automatic assembly machine - Google Patents
Multistation carbon brush automatic assembly machine Download PDFInfo
- Publication number
- CN206148784U CN206148784U CN201621267492.1U CN201621267492U CN206148784U CN 206148784 U CN206148784 U CN 206148784U CN 201621267492 U CN201621267492 U CN 201621267492U CN 206148784 U CN206148784 U CN 206148784U
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- China
- Prior art keywords
- carbon brush
- station
- assembling
- cylinder
- carbon
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses a multistation carbon brush automatic assembly machine belongs to carbon brush production facility technical field. It includes frame, graduated disk, feedway, first equipment station, second equipment station and third equipment station and fourth equipment station, fourth equipment station is connected and is used for carrying the off -the -shelf material feeding unit of carbon brush, first equipment station, second equipment station, third equipment station and fourth equipment station include all that support, level are to locating slide, drive arrangement, elevating platform and the gripper of support, fourth equipment station still includes detection device and ejecting device, detection device includes interconnect's flexible final controlling element and ejector pad, be equipped with on the ejector pad with carbon brush member matched with pushes away the fork board. The utility model discloses a setting up four stations and accomplishing the equipment and the finished product testing of different parts, degree of automation is high, efficient, can effectively improve carbon brush assembly speed and yield.
Description
Technical field
This utility model belongs to carbon brush production equipment technical field, more particularly, it relates to a kind of multistation carbon brush is automatic
Assembly machine.
Background technology
Carbon brush be between motor or electromotor or the standing part and rotating part of other rotating machineries transmit energy or
The device of signal, it is usually that pure carbon plus coagulator are made, and external form is usually square, is stuck on metal rack, and there is spring the inside
It is pressed in rotating shaft.Carbon brush generally individually includes a carbon block and the spring being connected with carbon block, and the size of carbon brush is general
All smaller, carbon block is less, and spring is also less, and hand assembled is cumbersome, and efficiency comparison is low, and the friction system of carbon block itself
Number is relatively low, easily drops when handss are grabbed.In addition, the shape of spring assembling is also different, the size for connection of assembling is also different,
Occur that spring assembles phenomenon not in place, affect carbon brush quality.
Utility model content
For the above-mentioned problems in the prior art, this utility model provides a kind of multistation carbon brush automatic assembling machine,
It passes through to arrange assembling and finished product detection that four stations complete different parts, and high degree of automation, efficiency high can be effectively improved
Carbon brush assembles speed and yield rate.
In order to solve the above problems, the technical scheme that this utility model is adopted is as follows：
A kind of multistation carbon brush automatic assembling machine, including frame, the index dial for positioning carbon brush part, for supplying carbon
The feeding device of brush component, for assemble carbon brush part first assembling station, second assembling station and the 3rd assembling station with
And station is assembled for the 4th of carbon brush product inspection, the 4th assembling station is connected to convey sending for the carbon brush finished product
Material device, the first assembling station, the second assembling station, the 3rd assembling station and the 4th assembling station include support, water
Put down to the slide located at the support, the driving means of the connection driving slide, the lifting platform located at the slide and be located at
The lifting platform is used to capture the gripper of the carbon brush part, and the 4th assembling station is also included for checking carbon brush finished product
Detection means and the ejecting device for removing carbon brush defect ware, the detection means includes that what is be connected with each other flexible performs dress
Put and pushing block, the pushing block is provided with the fork plate that pushes away being engaged with the carbon brush part, the flexible performs device drives described
Fork plate level is pushed away to the passage carbon brush part.
Further, performs device of stretching is the first cylinder, and the fork plate that pushes away is including location-plate and projection, the location-plate
Located at the upper end of pushing block, the projection is located at the location-plate two ends and stretches out in outside location-plate.
Further, ejecting device includes the second cylinder, push pedal and material collecting box, and second cylinder is by fixed plate level
To the top for being installed on the pay-off, the push pedal is connected to the outfan of second cylinder, and the material collecting box is located at
The side of the pay-off.
Further, ejecting device is provided with two, and both are symmetrical to be arranged in fixed plate.
Further, carbon brush part includes lower drain pan, carbon-point and upper casing, the first assembling station, the second assembling station
The assembling lower drain pan, carbon-point and upper casing are corresponded to respectively with the 3rd assembling station, it is described to push away fork plate for matching with the carbon-point
Close；The feeding device is included with the first assembling station and the 3rd vibration feeding disc that be engaged of assembling station and with described second
The carbon-point feeding table that assembling station is engaged, the carbon-point feeding table includes motor, railroad shoe, directive wheel and is set around described leading
To the conveyer belt of wheel, the two ends of the railroad shoe are provided with and accommodate the passage that the carbon-point passes through, and the conveyer belt activity passes through institute
State passage.
Further, the port of export of vibration feeding disc is connected with conveying track, and the port of export of the conveying track is connected with
Caching frock, index dial described in the caching frock corresponding matching；The caching frock is including support block, located at the support block
For placing the rail groove and the block located at the rail groove end of the lower drain pan or upper casing.
Further, slide includes track plates and the slide block for cooperating, and the driving means are level to being arranged at
The second cylinder of track plates is stated, the lifting platform is included vertically to the 3rd cylinder for arranging and located at the 3rd cylinder outfan
Contiguous block, the slide block connects respectively the outfan of second cylinder and the 3rd cylinder, installs on the contiguous block
There are some grippers.
Further, gripper is jaw cylinder.
Further, index dial is provided with four for positioning the tools of carbon brush part, four on index dial symmetrical cloth
Put, respectively corresponding matching four is controlled for the first assembling station, the second assembling station, the 3rd assembling station and the 4th assembling station
Tool；The tool includes rectangular-shaped body and some locating slots located at the body.
Compared to prior art, the beneficial effects of the utility model are：
By the way that using high-precision rotary index dial, the station of precise positioning 4,4 stations are simultaneously operable, it is only necessary to be accomplished manually
Carbon-point is put into into carbon-point delivery area and lower drain pan and upper casing charging, remaining full automation, most 3000 can be completed within 1 hour at a high speed
It is individual, greatly improve carbon brush production efficiency；
Automated inspection is carried out to the carbon brush finished product after assembling by arranging detection means, when inspection is to substandard products, by pushing away
Go out device to sort out substandard products to material collecting box, substantially reduce manual labor amount and reduce detection time, further improve production effect
Rate.
Description of the drawings
Fig. 1 is the structural representation of this utility model multistation carbon brush automatic assembling machine；
Fig. 2 is the first conveying track of this utility model multistation carbon brush automatic assembling machine and the installation of the second conveying track
Structural representation；
Fig. 3 is the configuration structure schematic diagram of the assembling station of this utility model multistation carbon brush automatic assembling machine；
Fig. 4 is the part-structure schematic diagram of the assembling station of this utility model multistation carbon brush automatic assembling machine；
Fig. 5 is the structural representation of the index dial of this utility model multistation carbon brush automatic assembling machine；
Fig. 6 is the first of this utility model multistation carbon brush automatic assembling machine structural representation for assembling station；
Fig. 7 is the second of this utility model multistation carbon brush automatic assembling machine structural representation for assembling station；
Fig. 8 is the mounting structure schematic diagram of the carbon-point feeding table of this utility model multistation carbon brush automatic assembling machine；
Fig. 9 is the partial structural diagram of the carbon-point feeding table of this utility model multistation carbon brush automatic assembling machine；
Figure 10 is the structural representation of the ejecting device of this utility model multistation carbon brush automatic assembling machine；
Figure 11 is the structural representation of the finished product carbon brush part of this utility model multistation carbon brush automatic assembling machine；
Figure 12 is the mounting structure schematic diagram of the detection means of this utility model multistation carbon brush automatic assembling machine；
Figure 13 is the structural representation of the detection means of this utility model multistation carbon brush automatic assembling machine.
Specific embodiment
This utility model is further described below with reference to specific embodiment.
As shown in figure 1 to figure 13, a kind of multistation carbon brush automatic assembling machine, including frame, for positioning carbon brush part 13
Index dial 5022, the feeding device for supplying carbon brush part 13, for assemble carbon brush part 13 first assembling station 6,
Second assembling station 4 and the 3rd assembling station 8 and the 4th assembling station 7 for carbon brush product inspection, the 4th assembling station 7
It is connected to convey the pay-off 10 of carbon brush finished product, the first assembling assembling assembling and of station 8 of station the 4, the 3rd of station 6, second
4th assembling station 7 includes support, level to the slide located at support, the driving means of connection driving slide, located at slide
Lifting platform and be used to capture the gripper of carbon brush part 13 located at lifting platform, the 4th assembling station 7 is also included for checking carbon
The detection means 16 of brush finished product and the ejecting device 9 for removing carbon brush defect ware, detection means 16 includes that what is be connected with each other stretches
Contracting performs device 1601 and pushing block 1603, pushing block 1603 be provided be engaged with carbon brush part 13 push away fork plate 1602, it is flexible to hold
Luggage puts 1601 drives and pushes away the level of fork plate 1602 to passage carbon brush part 13.Carbon brush part 13 includes lower drain pan 1301, carbon-point
1302 and upper casing 1303, the first assembling station 6, second assembling station 4 and the 3rd assembling station 8 correspond to respectively the lower drain pan of assembling
1301st, carbon-point 1302 and upper casing 1303, push away fork plate 1602 for being engaged with carbon-point 1302, are mounted at each assembling station
Sensor.
Slide includes track plates and the slide block for cooperating, and driving means are level to the second gas for being arranged at track plates
Cylinder, lifting platform includes vertically to the 3rd cylinder and the contiguous block located at the 3rd cylinder outfan for arranging, and slide block connects respectively the
The outfan of two cylinders and the 3rd cylinder, are provided with some grippers on contiguous block.Gripper can adopt jaw cylinder, by second
Cylinder is moved flat with the 3rd cylinder water on movable slider, and the 3rd cylinder drives the gripper on contiguous block to move up and down.
Specifically, the first assembling assembling assembling assembling station 7 of station 8 and the 4th of station the 4, the 3rd of station 6, second is tied substantially
Structure is identical, but the gripper on each station is respectively provided with lower suitable for crawl drain pan 1301, carbon-point 1302 and upper casing 1303,
Thus slightly difference.First assembling station 6 include first support 601, level to located at first support 601 first slide 604,
Connection drives the first driving means 603 of first slide 604, the first lifting platform located at first slide 604 and located at first liter
Drop platform is used to capture the first gripper 605 of lower drain pan 1301, and the first lifting platform is included vertically to the He of the 3rd cylinder 602 for arranging
Located at the contiguous block 606 of the outfan of the 3rd cylinder 602, two the first grippers 605 are respectively arranged on the two ends of contiguous block 606；The
One support 601 is door type structure, and first slide 604 is fixed on the upper end of first support 601.Second assembling station 4 includes second
Support 401, level to the second slide located at second support 401, connection drive the second driving means 402 of second slide, the
Two lifting platforms and it is used to capture the second gripper 407 of carbon-point 1302 located at the second lifting platform, second slide includes the second track
The slide block 404 of plate 403 and second, the second lifting platform is included vertically to the 3rd cylinder 405 for being fixed on the second slide block 404 and located at the
Second contiguous block 406 of the outfan of three cylinder 405, two the second grippers 407 are respectively arranged on the two of the bottom of the second contiguous block 406
Side.
Rotatably on turntable, turntable includes support, base plate 502 and turntable, index dial to index dial 5022
5022 are connected to turntable, and index dial 5022 is provided with four tools 5023 for positioning carbon brush part 13, and four in indexing
It is arranged symmetrically on disk 5022, the first assembling assembling assembling assembling station 7 of station 8 and the 4th of station the 4, the 3rd of station 6, second is distinguished
Four tools 5023 of corresponding matching；Tool 5023 includes rectangular-shaped body and some locating slots located at body.
Flexible performs device 1601 is the first cylinder, and the first cylinder level pushes away fork plate 1602 and wrap to being fixed on base plate 502
Location-plate and projection are included, located at the upper end of pushing block 1603, projection is located at location-plate two ends and stretches out in outside location-plate, pushes away for location-plate
Block 1603 is rectangular panel body structure, and location-plate is also rectangular block shape structure, the section of projection also rectangular shape, and the shape of projection is simultaneously
It is unrestricted, only need that carbon-point 1302 can be promoted.
Feeding device is included with the first assembling station 6 and the 3rd vibration feeding disc 2 for being engaged of assembling station 8 and with second
The carbon-point feeding table 3 that assembling station 4 is engaged, carbon-point feeding table 3 includes motor 301, railroad shoe 302, directive wheel 304 and winding
In the conveyer belt 303 of directive wheel 304, the two ends of railroad shoe 302 are provided with and accommodate the passage that carbon-point 1302 passes through, and conveyer belt 303 is lived
Move through passage, during feeding, by workman carbon-point 1302 is put in passage manually.Vibration corresponding with the first assembling station 6 is sent
The port of export of charging tray 2 is connected with the first conveying track 11, and the port of export of the first conveying track 11 is connected with the first caching frock 14,
The port of export of vibration feeding disc 2 corresponding with the 3rd assembling station 8 is connected with the second conveying track 12, the second conveying track 12
The port of export is connected with the second caching frock 15；The first caching caching corresponding matching index dial 5022 of frock 15 of frock 14 and second；
First caching frock 14 and second caching frock 15 structure include support block, in support block be used for place lower drain pan 1301
Or the rail groove and the block located at rail groove end of upper casing 1303, by going out for the first conveying track 11 and the second conveying track 12
The lower drain pan 1301 and upper casing 1303 of mouth end output keeps in respectively to the first caching frock 14 and second track for caching frock 15
In groove, after be put in tool 5023 by the lower drain pan 1301 of gripper crawl and upper casing 1303.
Ejecting device 9 includes the second cylinder 902, push pedal 903 and material collecting box 904, and the second cylinder 902 passes through fixed plate 901
To the top for being installed on pay-off 10, push pedal 903 is connected to the outfan of the second cylinder 902 to level, and material collecting box 904 is located at and send
The side of material device 10, fixed plate 901 is long rectangular configuration, and the second cylinder 902 is fixed on one end of the bottom of fixed plate 901, pushes away
Plate 903 is Thin Rectangular tabular, and the upper and lower side of push pedal 903 is not contacted with fixed plate 901 and pay-off 10 so that push pedal 903
Being capable of freely activity.Ejecting device 9 is provided with two, both symmetrical two ends for being arranged at the bottom of fixed plate 901；Normally
Under working condition, in state is stretched out, now push pedal 903 is located at the medium position of pay-off 10 to the second cylinder 902, works as detection
To the carbon brush part 13 for assembling be substandard products when, the second cylinder 902 shrink drive push pedal 903 move to material collecting box 904, carbon brush portion
Part 13 is swept to be dropped down onto in material collecting box 904.
Operation principle of the present utility model：
1：The lower drain pan 1301 of the first assembling station 6 is shaken lower drain pan to horizontal tremble area by vibration feeding disc 2, then by horizontal tremble
To part Accreditation Waiting Area, i.e., first caches in frock 14 the lower drain pan 1301 of area's adjustment.
2：Gripper drives and completes to capture lower drain pan 1301 and install, and index dial 5022 is rotated to the second assembling station 4.
3:The gripper of the second assembling station 4 drives and completes to capture carbon-point 1302 and installation action, and index dial 5022 rotates
To the 3rd assembling station 8.
4:Upper casing 1303 is shaken horizontal tremble area by the upper casing 1303 of the 3rd assembling station 8 by vibration feeding disc 2, then by horizontal tremble
Area is adjusted to part Accreditation Waiting Area, i.e., in the second caching frock 15.
5：Gripper drives and completes to capture upper casing 1303 and install, and index dial 5022 is rotated to the 4th assembling station 7.
6：First cylinder of detection means 16 promotes and carbon-point 1302 is advanced, released, and has lower side senser to determine whether to close
Lattice, carbon-point 1302 can pop into position survey be judged to it is qualified.
7：Complete to capture finished product to finished product traffic zone etc. complete cylinder to be detected, there is ejecting device 9 if having substandard product
Release pay-off 10 and enter unqualified placing position (material collecting box 904).
8：Whole flow process is completed, and 4 groups go into operation simultaneously during normal work.
Below schematically this utility model and embodiments thereof be described, the description does not have restricted, accompanying drawing
Shown in be also one of embodiment of the present utility model, actual structure is not limited thereto.So, if this area
Those of ordinary skill enlightened by it, in the case where objective is created without departing from this utility model, design without creative
The frame mode similar to the technical scheme and embodiment, all should belong to protection domain of the present utility model.
Claims (9)
1. a kind of multistation carbon brush automatic assembling machine, including frame, the index dial for positioning carbon brush part, for supplying carbon brush
The feeding device of part, for assemble carbon brush part first assembling station, second assembling station and the 3rd assembling station and
Station is assembled for the 4th of carbon brush product inspection, the 4th assembling station is connected to convey the feeding of the carbon brush finished product
Device, it is characterised in that：The first assembling station, the second assembling station, the 3rd assembling station and the 4th assembling station are wrapped
Support, level are included to the slide located at the support, the driving means of the connection driving slide, located at the lifting of the slide
Platform and it is used to capture the gripper of the carbon brush part located at the lifting platform, the 4th assembling station is also included for checking
The detection means of carbon brush finished product and the ejecting device for removing carbon brush defect ware, the detection means includes that what is be connected with each other stretches
Contracting performs device and pushing block, the pushing block is provided with the fork plate that pushes away being engaged with the carbon brush part, the flexible performs device
Fork plate level is pushed away described in driving to the passage carbon brush part.
2. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that：The flexible performs device
For the first cylinder, including location-plate and projection, the location-plate is located at institute to the fork plate that pushes away located at the upper end of pushing block, the projection
State location-plate two ends and stretch out in outside location-plate.
3. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that：The ejecting device includes
Second cylinder, push pedal and material collecting box, second cylinder is by fixed plate level to the top for being installed on the pay-off, institute
The outfan that push pedal is connected to second cylinder is stated, the material collecting box is located at the side of the pay-off.
4. a kind of multistation carbon brush automatic assembling machine according to claim 3, it is characterised in that：The ejecting device is arranged
There are two, both are symmetrical to be arranged in fixed plate.
5. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that：The carbon brush part includes
Lower drain pan, carbon-point and upper casing, it is described that the first assembling station, the second assembling station and the 3rd assembling station correspond to respectively assembling
Lower drain pan, carbon-point and upper casing, it is described to push away fork plate for being engaged with the carbon-point；The feeding device includes and the first assembling work
Vibration feeding disc and assemble the carbon-point feeding table that station is engaged with described second that position and the 3rd assembling station are engaged, it is described
Carbon-point feeding table includes motor, railroad shoe, directive wheel and is set around the conveyer belt of the directive wheel, and the two ends of the railroad shoe set
Have and accommodate the passage that the carbon-point passes through, the conveyer belt activity passes through the passage.
6. a kind of multistation carbon brush automatic assembling machine according to claim 5, it is characterised in that：The vibration feeding disc
The port of export is connected with conveying track, and the port of export of the conveying track is connected with caching frock, the caching frock corresponding matching
The index dial；The caching frock includes support block, is used to place the rail of the lower drain pan or upper casing located at the support block
Road groove and the block located at the rail groove end.
7. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that：The slide includes mutual
The track plates and slide block of cooperation, the driving means are level to the second cylinder for being arranged at the track plates, the lifting platform
Including vertically, to the 3rd cylinder and the contiguous block located at the 3rd cylinder outfan for arranging, the slide block connects respectively described
The outfan of the second cylinder and the 3rd cylinder, are provided with some grippers on the contiguous block.
8. a kind of multistation carbon brush automatic assembling machine according to claim 1 or 7, it is characterised in that：The gripper is
Jaw cylinder.
9. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that：The index dial is provided with
Four tools for being used to position carbon brush part, four are arranged symmetrically on index dial, the first assembling station, the second assembling work
Position, the 3rd assembling station and the 4th assembling station difference four tools of corresponding matching；If the tool include rectangular-shaped body and
The dry locating slot located at the body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621267492.1U CN206148784U (en) | 2016-11-22 | 2016-11-22 | Multistation carbon brush automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621267492.1U CN206148784U (en) | 2016-11-22 | 2016-11-22 | Multistation carbon brush automatic assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206148784U true CN206148784U (en) | 2017-05-03 |
Family
ID=58626714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621267492.1U Withdrawn - After Issue CN206148784U (en) | 2016-11-22 | 2016-11-22 | Multistation carbon brush automatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206148784U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106451025A (en) * | 2016-11-22 | 2017-02-22 | 太仓克米特自动化设备有限公司 | Automatic multi-station carbon brush assembly machine |
| CN108655729A (en) * | 2018-05-23 | 2018-10-16 | 栾友祥 | A kind of side brush assembling equipment of sweeping robot |
| CN108971939A (en) * | 2018-10-09 | 2018-12-11 | 东莞市联峰电机有限公司 | Electric machine support lock seaming machine |
| CN110315326A (en) * | 2019-08-06 | 2019-10-11 | 许昌学院 | A kind of graphite rod torsional spring automatic assembling machine |
-
2016
- 2016-11-22 CN CN201621267492.1U patent/CN206148784U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106451025A (en) * | 2016-11-22 | 2017-02-22 | 太仓克米特自动化设备有限公司 | Automatic multi-station carbon brush assembly machine |
| CN108655729A (en) * | 2018-05-23 | 2018-10-16 | 栾友祥 | A kind of side brush assembling equipment of sweeping robot |
| CN108655729B (en) * | 2018-05-23 | 2020-06-09 | 周影雪 | Side brush assembling equipment of floor sweeping robot |
| CN108971939A (en) * | 2018-10-09 | 2018-12-11 | 东莞市联峰电机有限公司 | Electric machine support lock seaming machine |
| CN108971939B (en) * | 2018-10-09 | 2023-08-22 | 东莞市联峰电机有限公司 | Riveting machine for motor support |
| CN110315326A (en) * | 2019-08-06 | 2019-10-11 | 许昌学院 | A kind of graphite rod torsional spring automatic assembling machine |
| CN110315326B (en) * | 2019-08-06 | 2020-05-22 | 许昌学院 | Automatic assembling machine for torsion springs of graphite rods |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170503 Effective date of abandoning: 20180824 |
|
| AV01 | Patent right actively abandoned |