CN106451025A - Automatic multi-station carbon brush assembly machine - Google Patents
Automatic multi-station carbon brush assembly machine Download PDFInfo
- Publication number
- CN106451025A CN106451025A CN201611045958.8A CN201611045958A CN106451025A CN 106451025 A CN106451025 A CN 106451025A CN 201611045958 A CN201611045958 A CN 201611045958A CN 106451025 A CN106451025 A CN 106451025A
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- China
- Prior art keywords
- carbon brush
- station
- assembling station
- assembling
- carbon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 86
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000007547 defect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 210000000078 claw Anatomy 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 206010044565 Tremor Diseases 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Automatic Assembly (AREA)
Abstract
The invention belongs to the technical field of carbon brush production equipment and discloses an automatic multi-station carbon brush assembly machine. The automatic multi-station carbon brush assembly machine comprises a frame, an index plate, a feeding device, a first assembly station, a second assembly station, a third assembly station and a fourth assembly station. The fourth assembly station is connected with the feeding device used for conveying finished carbon brush products. Each of the first assembly station, the second assembly station, the third assembly station and the fourth assembly station comprises a support, a slide seat, a driving device, a lifting platform and a mechanical claw, wherein the slide seat is horizontally arranged on the support. The fourth assembly station further comprises a detection device and a push-out device, the detection device comprises a retractable execution device and a push block, the retractable execution device and the push block are in mutual connection, and a push fork plate matched with a carbon brush part is arranged on the push block. By arrangement of four stations, assembly of different parts and detection of finished products are completed, high automation degree and high efficiency are realized, and carbon brush assembly rate and yield are increased effectively.
Description
Technical field
A kind of the invention belongs to carbon brush production equipment technical field, more particularly, it relates to multistation carbon brush automatic assembling
Machine.
Background technology
Carbon brush be between motor or generator or the standing part and rotating part of other rotating machineries transmission energy or
The device of signal, it are usually that pure carbon adds coagulator to make, and external form is usually square, is stuck on metallic support, and there is spring the inside
It is pressed in rotating shaft.The spring that carbon brush is generally individually included a carbon block and is connected with carbon block, and the size of carbon brush is general
All smaller, carbon block is less, and spring is also less, and hand assembled is cumbersome, and efficiency comparison is low, and the friction system of carbon block itself
Number is relatively low, easily drops when hand is grabbed.In addition, the shape of spring assembling is also different, the size for connection of assembling is also different,
Occur that spring assembles phenomenon not in place, affect carbon brush quality.
Content of the invention
For the above-mentioned problems in the prior art, the present invention provides a kind of multistation carbon brush automatic assembling machine, and which leads to
Assembling and the finished product detection for arranging that four stations complete different parts is crossed, high degree of automation, efficiency high can effectively improve carbon brush
Assembling speed and yield rate.
In order to solve the above problems, the technical solution adopted in the present invention is as follows:
A kind of multistation carbon brush automatic assembling machine, including frame, is used for positioning the index dial of carbon brush part, is used for supplying carbon
The feeding device of brush component, for assemble carbon brush part first assembling station, second assembling station and the 3rd assembling station with
And the 4th assembling station for carbon brush product inspection, the described 4th assembles station is connected to convey sending for the carbon brush finished product
Material device, the first assembling station, the second assembling station, the 3rd assembling station and the 4th assembling station include support, water
Put down to the slide located at the support, connection and drive the driving means of the slide, be located at the lifting platform of the slide and be located at
The lifting platform is used for capturing the gripper of the carbon brush part, and the 4th assembling station is also included for checking carbon brush finished product
Detection means and the ejecting device for removing carbon brush defect ware, what the detection means included being connected with each other flexible executes dress
Put and pushing block, the pushing block is provided with and pushes away fork plate with the carbon brush part is engaged, the flexible performs device drives described
Fork plate level is pushed away to the passage carbon brush part.
Further, for the first cylinder, the fork plate that pushes away includes location-plate and projection, the location-plate to performs device of stretching
Located at the upper end of pushing block, the projection located at the location-plate two ends and is stretched out in outside location-plate.
Further, ejecting device includes the second cylinder, push pedal and material collecting box, and second cylinder is by fixed plate level
To the top for being installed on the pay-off, the push pedal is connected to the output end of second cylinder, and the material collecting box is located at
The side of the pay-off.
Further, ejecting device is provided with two, and both are symmetrical to be arranged in fixed plate.
Further, carbon brush part includes lower drain pan, carbon-point and upper casing, the first assembling station, the second assembling station
The lower drain pan, carbon-point and upper casing are correspondingly assembled respectively with the 3rd assembling station, and the fork plate that pushes away is used for matching with the carbon-point
Close;The feeding device is included with the first assembling station and the 3rd vibration feeding disc that be engaged of assembling station and with described second
The carbon-point feeding table that assembling station is engaged, the carbon-point feeding table include motor, railroad shoe, directive wheel and are set around described leading
To the conveyer belt of wheel, the two ends of the railroad shoe are provided with the passage for accommodating that the carbon-point passes through, and the conveyer belt activity passes through institute
State passage.
Further, the port of export of vibration feeding disc is connected with conveying track, and the port of export of the conveying track is connected with
Caching frock, index dial described in the caching frock corresponding matching;The caching frock includes support block, is located at the support block
For placing the rail groove and block located at the rail groove end of the lower drain pan or upper casing.
Further, slide includes the track plates for cooperating and slide block, and the driving means are level to being arranged at
The second cylinder of track plates is stated, the lifting platform is included vertically to the 3rd cylinder for arranging and located at the 3rd cylinder output end
Contiguous block, the slide block connects the output end of second cylinder and the 3rd cylinder respectively, installs on the contiguous block
There are some grippers.
Further, gripper is jaw cylinder.
Further, index dial is provided with four for positioning the tools of carbon brush part, four on index dial symmetrical cloth
Put, corresponding matching four is controlled respectively for the first assembling station, the second assembling station, the 3rd assembling station and the 4th assembling station
Tool;The tool includes rectangular-shaped body and some locating slots located at the body.
Compared to prior art, beneficial effects of the present invention are:
By adopting high-precision rotary index dial, 4 station of precise positioning, 4 stations are simultaneously operable, it is only necessary to be accomplished manually
Carbon-point is put into carbon-point delivery area and lower drain pan and upper casing charging, remaining full automation, most 3000 can be completed within 1 hour at a high speed
Individual, greatly improve carbon brush production efficiency;
Carbon brush finished product after arranging detection means to assembling carries out Automated inspection, when inspection is to substandard products, by pushing away
Go out device to sort out substandard products to material collecting box, substantially reduce manual labor amount and reduce detection time, further improve production effect
Rate.
Description of the drawings
Fig. 1 is the structural representation of multistation carbon brush automatic assembling machine of the present invention;
Fig. 2 is the mounting structure of the first conveying track and the second conveying track of multistation carbon brush automatic assembling machine of the present invention
Schematic diagram;
Fig. 3 is the configuration structure schematic diagram of the assembling station of multistation carbon brush automatic assembling machine of the present invention;
Fig. 4 is the part-structure schematic diagram of the assembling station of multistation carbon brush automatic assembling machine of the present invention;
Fig. 5 is the structural representation of the index dial of multistation carbon brush automatic assembling machine of the present invention;
Fig. 6 is the structural representation of the first assembling station of multistation carbon brush automatic assembling machine of the present invention;
Fig. 7 is the structural representation of the second assembling station of multistation carbon brush automatic assembling machine of the present invention;
Fig. 8 is the mounting structure schematic diagram of the carbon-point feeding table of multistation carbon brush automatic assembling machine of the present invention;
Fig. 9 is the partial structural diagram of the carbon-point feeding table of multistation carbon brush automatic assembling machine of the present invention;
Figure 10 is the structural representation of the ejecting device of multistation carbon brush automatic assembling machine of the present invention;
Figure 11 is the structural representation of the finished product carbon brush part of multistation carbon brush automatic assembling machine of the present invention;
Figure 12 is the mounting structure schematic diagram of the detection means of multistation carbon brush automatic assembling machine of the present invention;
Figure 13 is the structural representation of the detection means of multistation carbon brush automatic assembling machine of the present invention.
Specific embodiment
The present invention is further described below with reference to specific embodiment.
As shown in figure 1 to figure 13, a kind of multistation carbon brush automatic assembling machine, including frame, is used for positioning carbon brush part 13
Index dial 5022, for supply carbon brush part 13 feeding device, for assemble carbon brush part 13 first assembling station 6,
Second assembling station 4 and the 3rd assembling station 8 and the 4th assembling station 7 for carbon brush product inspection, the 4th assembling station 7
It is connected to the pay-off 10 for conveying carbon brush finished product, the first assembling assembling assembling 8 and of station of station the 4, the 3rd of station 6, second
4th assembling station 7 includes that support, level drive the driving means of slide, are located at slide to the slide located at support, connection
Lifting platform and be used for capturing the gripper of carbon brush part 13 located at lifting platform, the 4th assembling station 7 is also included for checking carbon
The detection means 16 of brush finished product and the ejecting device 9 for removing carbon brush defect ware, detection means 16 include that be connected with each other stretches
Contracting performs device 1601 and pushing block 1603, pushing block 1603 be provided be engaged with carbon brush part 13 push away fork plate 1602, flexible hold
Luggage is put 1601 drives and pushes away 1602 level of fork plate to passage carbon brush part 13.Carbon brush part 13 includes lower drain pan 1301, carbon-point
1302 and upper casing 1303, the first assembling station 6, second assembling station 4 and the 3rd assembling station 8 lower drain pan of corresponding assembling respectively
1301st, carbon-point 1302 and upper casing 1303, push away fork plate 1602 for being engaged with carbon-point 1302, are mounted at each assembling station
Sensor.
Slide includes the track plates for cooperating and slide block, and driving means are level to the second gas for being arranged at track plates
Cylinder, lifting platform include contiguous block vertically to the 3rd cylinder for arranging and located at the 3rd cylinder output end, and slide block connects the respectively
The output end of two cylinders and the 3rd cylinder, are provided with some grippers on contiguous block.Gripper can adopt jaw cylinder, by second
Cylinder is moved flat with the 3rd cylinder water on movable slider, and the 3rd cylinder drives the gripper on contiguous block to move up and down.
Specifically, the first assembling station 6, the second assembling assembling of station the 4, the 3rd station 8 and the 4th assembling 7 basic knot of station
Structure is identical, but the gripper on each station is respectively provided with lower suitable for crawl drain pan 1301, carbon-point 1302 and upper casing 1303,
Thus slightly difference.First assembling station 6 include first support 601, level to located at first support 601 first slide 604,
Connection drives the first driving means 603 of first slide 604, is located at the first lifting platform of first slide 604 and is located at first liter
Drop platform is used for the first gripper 605 for capturing lower drain pan 1301, and the first lifting platform is included vertically to 602 He of the 3rd cylinder for arranging
Located at the contiguous block 606 of 602 output end of the 3rd cylinder, two the first grippers 605 are respectively arranged on the two ends of contiguous block 606;The
One support 601 is door type structure, and first slide 604 is fixed on the upper end of first support 601.Second assembling station 4 includes second
Support 401, level to the second slide located at second support 401, connection drive the second driving means 402 of second slide, the
Two lifting platforms and the second gripper 407 for being used for capturing carbon-point 1302 located at the second lifting platform, second slide include the second track
Plate 403 and the second slide block 404, the second lifting platform are included vertically to the 3rd cylinder 405 for being fixed on the second slide block 404 and located at the
Second contiguous block 406 of three cylinders, 405 output end, two the second grippers 407 are respectively arranged on the two of 406 bottom of the second contiguous block
Side.
Rotatably on turntable, turntable includes support, base plate 502 and turntable, index dial to index dial 5022
5022 are connected to turntable, and index dial 5022 is provided with four tools 5023 for positioning carbon brush part 13, and four in indexing
It is arranged symmetrically on disk 5022, the first assembling station 6, the second assembling assembling of station the 4, the 3rd station 8 and the 4th assembling station 7 are distinguished
Four tools 5023 of corresponding matching;Tool 5023 includes rectangular-shaped body and some locating slots located at body.
Flexible performs device 1601 is the first cylinder, and the first cylinder level pushes away fork plate 1602 and wrap to being fixed on base plate 502
Location-plate and projection is included, location-plate located at location-plate two ends and is stretched out in outside location-plate, pushed away located at the upper end of pushing block 1603, projection
Block 1603 is rectangular panel body structure, and location-plate is also rectangular block shape structure, the section of projection also rectangular shape, and the shape of projection is simultaneously
Unrestricted, only need to promote carbon-point 1302.
Feeding device includes the vibration feeding disc 2 being engaged with the first assembling station 6 and the 3rd assembling station 8 and with second
The carbon-point feeding table 3 that assembling station 4 is engaged, carbon-point feeding table 3 include motor 301, railroad shoe 302, directive wheel 304 and winding
In the conveyer belt 303 of directive wheel 304, the two ends of railroad shoe 302 are provided with the passage for accommodating that carbon-point 1302 passes through, and conveyer belt 303 is lived
Move through passage, during feeding, manually carbon-point 1302 is put in passage by workman.Vibration corresponding with the first assembling station 6 is sent
The port of export of charging tray 2 is connected with the first conveying track 11, and the port of export of the first conveying track 11 is connected with the first caching frock 14,
The second conveying track 12 is connected with the port of export of the 3rd assembling 8 corresponding vibration feeding disc 2 of station, the second conveying track 12
The port of export is connected with the second caching frock 15;First caching frock 14 and the second caching 15 corresponding matching index dial 5022 of frock;
The structure of the first caching frock 14 and the second caching frock 15 includes support block, is used for placing lower drain pan 1301 in support block
Or the rail groove and the block located at rail groove end of upper casing 1303, by going out for the first conveying track 11 and the second conveying track 12
The lower drain pan 1301 and upper casing 1303 of mouth end output is kept in respectively to the first caching frock 14 and the track of the second caching frock 15
In groove, after be put in tool 5023 by the lower drain pan 1301 of gripper crawl and upper casing 1303.
Ejecting device 9 includes that the second cylinder 902, push pedal 903 and material collecting box 904, the second cylinder 902 pass through fixed plate 901
To the top for being installed on pay-off 10, push pedal 903 is connected to the output end of the second cylinder 902 to level, and material collecting box 904 is located at and send
The side of material device 10, fixed plate 901 is long rectangular configuration, and the second cylinder 902 is fixed on one end of 901 bottom of fixed plate, pushes away
Plate 903 is Thin Rectangular tabular, and the upper and lower side of push pedal 903 do not contacted with fixed plate 901 and pay-off 10 so that push pedal 903
Being capable of freely activity.Ejecting device 9 is provided with two, both symmetrical two ends for being arranged at 901 bottom of fixed plate;Normally
Under working condition, in state is stretched out, now push pedal 903 is located at the medium position of pay-off 10 to the second cylinder 902, works as detection
To the carbon brush part 13 for assembling be substandard products when, the second cylinder 902 shrink drive push pedal 903 move to material collecting box 904, carbon brush portion
Part 13 is swept to be dropped down onto in material collecting box 904.
The operation principle of the present invention:
1:The lower drain pan 1301 of the first assembling station 6 is shaken lower drain pan to horizontal tremble area by vibration feeding disc 2, then by horizontal tremble
To part Accreditation Waiting Area, i.e., first caches in frock 14 the lower drain pan 1301 of area's adjustment.
2:Gripper drives and completes to capture lower drain pan 1301 and install, and index dial 5022 is rotated to the second assembling station 4.
3:The gripper of the second assembling station 4 drives and completes to capture carbon-point 1302 and installation action, and index dial 5022 rotates
To the 3rd assembling station 8.
4:Upper casing 1303 is shaken horizontal tremble area by vibration feeding disc 2 by the upper casing 1303 of the 3rd assembling station 8, then by horizontal tremble
Area is adjusted to part Accreditation Waiting Area, i.e., in the second caching frock 15.
5:Gripper drives and completes to capture upper casing 1303 and install, and index dial 5022 is rotated to the 4th assembling station 7.
6:First cylinder of detection means 16 promotes and carbon-point 1302 is advanced, released, and has lower side senser to determine whether to close
Lattice, carbon-point 1302 can pop into position survey be judged to qualified.
7:Complete to capture finished product to finished product traffic zone etc. complete cylinder to be detected, have ejecting device 9 if having substandard product
Release pay-off 10 and enter unqualified placing position (material collecting box 904).
8:Whole flow process is completed, and during normal work, 4 groups go into operation simultaneously.
Schematically the present invention and embodiments thereof are described above, the description does not have restricted, institute in accompanying drawing
Shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area
Art personnel are enlightened by which, in the case of without departing from the invention objective, are designed and the technical scheme without creative
Similar frame mode and embodiment, all should belong to protection scope of the present invention.
Claims (9)
1. a kind of multistation carbon brush automatic assembling machine, including frame, is used for positioning the index dial of carbon brush part, is used for supplying carbon brush
The feeding device of part, for assemble carbon brush part first assembling station, second assembling station and the 3rd assembling station and
For the 4th assembling station of carbon brush product inspection, the 4th assembling station is connected to the feeding for conveying the carbon brush finished product
Device, it is characterised in that:The first assembling station, the second assembling station, the 3rd assembling station and the 4th assembling station are wrapped
Include support, level to drive the driving means of the slide, be located at the lifting of the slide to the slide located at the support, connection
Platform and it is used for capturing the gripper of the carbon brush part located at the lifting platform, the 4th assembling station is also included for checking
The detection means of carbon brush finished product and the ejecting device for removing carbon brush defect ware, the detection means include that be connected with each other stretches
Contracting performs device and pushing block, the pushing block are provided with and push away fork plate with the carbon brush part is engaged, the flexible performs device
Fork plate level is pushed away described in driving to the passage carbon brush part.
2. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that:The flexible performs device
For the first cylinder, the fork plate that pushes away includes that location-plate and projection, the location-plate are located at institute located at the upper end of pushing block, the projection
State location-plate two ends and stretch out in outside location-plate.
3. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that:The ejecting device includes
Second cylinder, push pedal and material collecting box, second cylinder is by fixed plate level to the top for being installed on the pay-off, institute
The output end that push pedal is connected to second cylinder is stated, the material collecting box is located at the side of the pay-off.
4. a kind of multistation carbon brush automatic assembling machine according to claim 3, it is characterised in that:The ejecting device is arranged
There are two, both are symmetrical to be arranged in fixed plate.
5. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that:The carbon brush part includes
Lower drain pan, carbon-point and upper casing, the first assembling station, the second assembling station and the 3rd assembling station correspondingly assemble described respectively
Lower drain pan, carbon-point and upper casing, the fork plate that pushes away are used for being engaged with the carbon-point;The feeding device includes and the first assembling work
Vibration feeding disc and the carbon-point feeding table being engaged with the described second assembling station that position and the 3rd assembling station are engaged, described
Carbon-point feeding table includes motor, railroad shoe, directive wheel and is set around the conveyer belt of the directive wheel, and the two ends of the railroad shoe set
There are the passage for accommodating that the carbon-point passes through, the conveyer belt activity to pass through the passage.
6. a kind of multistation carbon brush automatic assembling machine according to claim 5, it is characterised in that:The vibration feeding disc
The port of export is connected with conveying track, and the port of export of the conveying track is connected with caching frock, the caching frock corresponding matching
The index dial;The caching frock includes support block, is located at the rail that the support block is used for placing the lower drain pan or upper casing
Road groove and the block located at the rail groove end.
7. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that:The slide includes mutually
The track plates and slide block of cooperation, the driving means are level to the second cylinder for being arranged at the track plates, the lifting platform
Including contiguous block vertically to the 3rd cylinder for arranging and located at the 3rd cylinder output end, the slide block connects described respectively
The output end of the second cylinder and the 3rd cylinder, are provided with some grippers on the contiguous block.
8. a kind of multistation carbon brush automatic assembling machine according to claim 1 or 7, it is characterised in that:The gripper is
Jaw cylinder.
9. a kind of multistation carbon brush automatic assembling machine according to claim 1, it is characterised in that:The index dial is provided with
Four tools for being used for positioning carbon brush part, four are arranged symmetrically on index dial, the first assembling station, the second assembling work
Position, the 3rd assembling station and the 4th assembling station difference four tools of corresponding matching;If the tool include rectangular-shaped body and
The dry locating slot located at the body.
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CN201611045958.8A CN106451025B (en) | 2016-11-22 | 2016-11-22 | A kind of multistation carbon brush automatic assembling machine |
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CN201611045958.8A CN106451025B (en) | 2016-11-22 | 2016-11-22 | A kind of multistation carbon brush automatic assembling machine |
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