A kind of magnetic shoe stator assembling machine that utilization rate of equipment and installations can be improved
Technical field
The present invention relates to processing equipment of stator field more particularly to a kind of magnetic shoe stator assemblings that utilization rate of equipment and installations can be improved
Machine.
Background technique
With the extensive use of engine, the demand of in-engine components is also increasing, in motor, starting
Machine field, it is often necessary to rotor and stator are used, and the stator right side is divided into the magnetic shoe stator being made of cylinder and magnetic shoe and by coil
The coil stator of composition, in general, the use of magnetic shoe stator are more extensive.
In the process of magnetic shoe stator, it is necessary first to manually snap onto magnetic shoe in cylinder by clamp, then again
It carries out subsequent punching press compression, detect and the process that magnetizes, but existing assembling equipment is all one process of a process mostly
Operation, need manually to be picked and placed, therefore, it is necessary to the consumption of multiple manpower stations, while assemble it is inefficient, and may
Since manual operation influences the yields of product.
Summary of the invention
The object of the present invention is to provide a kind of magnetic shoe stator assembling machine that utilization rate of equipment and installations can be improved, it is provided with and turns material dress
It sets, material transfering device is made of automatic everything arm and clamper, and then can be carried out with stamping device, detection device and magnetizer
Ingenious docking realizes the integrated automatic operation of multiple processes, and the design of two groups of stamping devices, material transfering device can be improved
Utilization efficiency, two-wire punching press can be cooperated, further increase the efficiency of assembling.
In order to achieve the goal above, the technical solution adopted by the present invention are as follows: a kind of magnetic shoe that utilization rate of equipment and installations can be improved is fixed
Subgroup installation, it includes rack (8) and distribution control box (1) thereon, and the rack is provided on (8) for compressing magnetic shoe
Stamping device (3), front part sides are respectively arranged with detection device (5) and magnetizer (7), and front side is provided with and punching press fills
Set (3), the material transfering device (4) that detection device (5) and magnetizer (7) cooperate, the material transfering device (4) includes that lower end is solid
Fixed automatic everything arm (21), automatic everything arm (21) upper end, which is connected with, turns material connecting plate (22), and the material that turns connects
The clamper (23) cooperated with product (65) is provided with below fishplate bar (22), the clamper (23) includes that setting is turning material company
Gripper cylinder (24) below fishplate bar (22), the two sides of the gripper cylinder (24) are connected with clamping movable block (25), described
Clamping movable block (25) below be provided with mutually matched grip block (26), be provided in the rack (8) and product
(65) feeding device (2) cooperated, the feeding device (2) are cooperated by feeding mechanical hand (6) and stamping device (3), institute
Two groups of stamping devices (3) are provided in the rack (8) stated, and every group of stamping device (3) is combined with by feeding mechanical hand (6)
Feeding device (2);The stamping device (3), detection device (5), magnetizer (7), automatic everything arm (21), gripper cylinder
(24), feeding device (2) and feeding mechanical hand (6) are connected to distribution control box (1).
Further, clamping limit plate, clamp limit plate one are provided on turn material connecting plate (22)
End offers clamping limiting slot (27), is provided on the movable grip block (25) of one piece of the clamper (23) in material transfering device (4)
With the clamping gag lever post (28) of clamping limiting slot (27) cooperation.
Further, the stamping device (3) includes the punching press movable plate (11) and punching press seat being arranged on rack (8)
(18), it is provided with punching press clamping cylinder (12) on the punching press movable plate (11), punching press clamping cylinder (12) connection
Have punching press gripping block (13), and is provided with punching press material containing block (14), the punching press material containing among two pieces of punching press gripping blocks (13)
The punching press lifting cylinder (15) being arranged on block (14) and punching press movable plate (11) is connect, and is provided with punching on the punching press seat (18)
Air cylinder (19) is connected with the staking punch with product (65) cooperation on punching press material containing block (14) on the stamping cylinder (19)
(20), the punching press clamping cylinder (12), punching press lifting cylinder (15) and stamping cylinder (19) are connected to distribution control box
(1).
Further, the rack (8) that the punching press movable plate (11) is located at the reverse side of punching press seat (18) be provided with
The punching press material blocking block (16) of product (65) cooperation on punching press material containing block (14), the punching press movable plate (11) and rack (8)
The punching press moving cylinder (17) of upper setting connects, and the punching press moving cylinder (17) is connected to distribution control box (1).
Further, the detection device (5) includes detection seat (41), and the bottom of the detection seat (41) is provided with
With the lower rotating disc (46) of product (65) cooperation, it is provided with disk shaft (47) below the lower rotating disc (46), it is described
Disk shaft (47) be connected to rotary tray motor (48), the top of the detection seat (41) is provided with mutually matched detection and rises
Seat (44) and detection lifting cylinder (42) are dropped, and detects lifting seat (44) and matches with the detection lifting sliding rail (43) detected on seat (41)
Close, be provided on the detection lifting seat (44) with the mutually matched upper rotating disc (45) of lower rotating disc (46), and detect seat
(41) position being located between two rotating discs is provided with the detection video camera (49) cooperated with product (65), the detection liter
Sending down abnormally ascending cylinder (42), rotary tray motor (48) and detection video camera (49) are connected to distribution control box (1).
Further, detection fore-aft travel is provided with by detection front and back sliding rail (50) on the detection lifting seat (44)
Seat (51) is provided on the detection fore-aft travel seat (51) and the detection fore-aft travel cylinder that detects lifting seat (44) and connect
(52), it is provided with gearbox (53) on the detection fore-aft travel seat (51), the front and back side of the gearbox (53) passes through
Axis is connected separately with detection handwheel (54) and the detection plunger (55) with the hole location cooperation opened up on product (65), the detection
Fore-aft travel cylinder (52) is connected to distribution control box (1).
Further, the magnetizer (7) includes magnetism-filling base (31), is provided with and magnetizes on the magnetism-filling base (31)
Device (32) is provided with material-pressing rack (33) on the magnetizing apparatus (32), is provided on the material-pressing rack (33) and magnetizing apparatus
(32) press cylinder (34) of product (65) cooperation in, be provided on the magnetism-filling base (31) with in magnetizing apparatus (32)
The material ejection cylinder (35) of product (65) cooperation, the magnetizing apparatus (32), press cylinder (34) and material ejection cylinder (35) are connected to
Distribution control box (1).
Further, the feeding device (2) includes the feeding seat (61) being arranged on rack (8), the feeding
Mutually matched feeding lifting cylinder (67) and feeding lifting seat (66), the feeding lifting seat (66) are provided on seat (61)
On be equipped with feeding torsion shaft (63), be socketed with feeding rollover stand (64), the feeding on the feeding torsion shaft (63)
The clamper (23) with product (65) cooperation, the feeding rollover stand (64) and feeding seat (61) are provided on rollover stand (64)
On be obliquely installed feeding tumble cylinder (62) cooperation, the feeding mechanical hand (6), feeding lifting cylinder (67) and feeding turn over
Rotaring cylinder (62) is connected to distribution control box (1).
Further, the feeding mechanical hand (6) includes the material feeding seat (71) being arranged on rack (8), and described send
It is provided with mutually matched feeding motor (72) and feeding belt (73) on material seat (71), the feeding belt (73) is connected with
Feeding fore-aft travel block (74), the fore-aft travel block (74) are connected with fore-aft travel seat (75), the fore-aft travel seat
(75) it is provided on feeding lifting cylinder (76), is connected with feeding elevator (77) below the feeding lifting cylinder (76),
Be connected with the clamper (23) with product (65) cooperation below the feeding elevator (77), the feeding motor (72) and
Feeding lifting cylinder (76) is connected to distribution control box (1).
The invention has the benefit that
1, be provided with material transfering device, material transfering device is made of automatic everything arm and clamper, and then can with stamping device,
Detection device and magnetizer carry out ingenious docking, realize the integrated automatic operation of multiple processes, reduce manpower consumption,
Packaging efficiency is improved, while can also effectively improve the yields of product, and the design of two groups of stamping devices, can be improved and turn
The utilization efficiency for expecting device, can cooperate two-wire punching press, further increase the efficiency of assembling.
2, it clamps limit plate and clamps the design of gag lever post, it can be ensured that running track will not in activity for clamping movable block
It shifts, and then improves the precision of clamping.
3, the design of stamping device, may be implemented the lifting activity of punching press material containing block, and then can be convenient stamping device
Blowing improves the efficiency of punching press.
4, the design of punching press material blocking block and punching press moving cylinder can be such that the product on punching press material containing block is resisted, in turn
Ensure the effect of punching press, improves yields.
5, the structure of detection device is simple, easy to operate, and rotates product using upper rotating disc and lower rotating disc, greatly
The smooth rotation for ensuring product in detection process, and then improve product detection effect.
6, whether the design for detecting plunger, the hole location that can be very good in detection stator case are blocked, and inspection is further increased
The precision of survey.
7, the structure of magnetizer is simple, easy to operate, and automatic pressing material and feeding may be implemented.
8, the design of feeding device can greatly facilitate feeding, and be realized and be transferred by feeding mechanical hand, while on
Material device is gradually overturn by tumble cylinder, will not destroy the magnetic shoe structure in product.
9, the structure of feeding mechanical hand is simple, easy to operate, and product to be processed accurately can be sent to punching press dress
On the punching press material containing block set.
Detailed description of the invention
Fig. 1 is a kind of stereoscopic schematic diagram of magnetic shoe stator assembling machine that utilization rate of equipment and installations can be improved.
Fig. 2 is the stereoscopic schematic diagram of stamping device.
Fig. 3 is the stereoscopic schematic diagram of material transfering device.
Fig. 4 is the stereoscopic schematic diagram of the clamper in material transfering device.
Fig. 5 is the stereoscopic schematic diagram of magnetizer.
Fig. 6 is the stereoscopic schematic diagram of detection device.
Fig. 7 is the partial enlarged view of B in Fig. 6.
Fig. 8 is the partial enlarged view of A in Fig. 6.
Fig. 9 is the stereoscopic schematic diagram of feeding device.
Figure 10 is the stereoscopic schematic diagram of feeding mechanical hand.
Label character as shown in the figure indicates are as follows: 1, distribution control box;2, feeding device;3, stamping device;4, material transfering device;
5, detection device;6, feeding mechanical hand;7, magnetizer;8, rack;11, punching press movable plate;12, punching press clamping cylinder;13, it rushes
Press gripping block;14, punching press material containing block;15, punching press lifting cylinder;16, punching press material blocking block;17, punching press moving cylinder;18, punching press
Seat;19, stamping cylinder;20, staking punch;21, automatic everything arm;22, turn to expect connecting plate;23, clamper;24, gripper cylinder;
25, movable block is clamped;26, grip block;27, limiting slot is clamped;28, gag lever post is clamped;31, magnetism-filling base;32, magnetizing apparatus;33,
Material-pressing rack;34, press cylinder;35, material ejection cylinder;41, seat is detected;42, lifting cylinder is detected;43, lifting sliding rail is detected;44,
Detect lifting seat;45, upper rotating disc;46, lower rotating disc;47, disk shaft;48, rotary tray motor;49, video camera is detected;50,
Detect fore-aft travel sliding rail;51, fore-aft travel seat is detected;52, fore-aft travel cylinder is detected;53, gearbox;54, handwheel is detected;
55, plunger is detected;61, feeding seat;62, feeding tumble cylinder;63, feeding torsion shaft;64, feeding rollover stand;65, product;66,
Feeding lifting seat;67, feeding lifting cylinder;71, material feeding seat;72, feeding motor;73, feeding belt;74, feeding fore-aft travel
Block;75, feeding fore-aft travel seat;76, feeding lifting cylinder;77, feeding elevator.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, with reference to the accompanying drawing to the present invention into
Row detailed description, the description of this part be only it is exemplary and explanatory, should not have any limitation to protection scope of the present invention
Effect.
As shown in Fig. 1-Figure 10, a kind of specific structure of the invention are as follows: magnetic shoe stator assembling that utilization rate of equipment and installations can be improved
Machine, it includes rack 8 and distribution control box 1 thereon, and the stamping device 3 for compressing magnetic shoe is provided in the rack 8,
Front part sides are respectively arranged with detection device 5 and magnetizer 7, and front side is provided with and stamping device 3, detection device 5 and fills
The material transfering device 4 that magnetic device 7 cooperates, the material transfering device 4 include the fixed automatic everything arm 21 in lower end, and described is automatic
21 upper end of everything arm, which is connected with, turns material connecting plate 22, is provided with the clamping cooperated with product 65 below turn material connecting plate 22
Device 23, the clamper 23 include that the gripper cylinder 24 turned below material connecting plate 22 is arranged in, the gripper cylinder 24
Two sides are connected with clamping movable block 25, and the lower section of the clamping movable block 25 is provided with mutually matched grip block 26, described
Rack 8 on be provided with the feeding device 2 cooperated with product 65, the feeding device 2 is filled by feeding mechanical hand 6 and punching press
3 cooperations are set, two groups of stamping devices 3 are provided in the rack 8, and every group of stamping device 3 is cooperated by feeding mechanical hand 6
There is feeding device 2;The stamping device 3, detection device 5, magnetizer 7, automatic everything arm 21, gripper cylinder 24, feeding
Device 2 and feeding mechanical hand 6 are connected to distribution control box 1.
Preferably, it is provided with clamping limit plate on turn material connecting plate 22, one end of the clamping limit plate is opened
Equipped with clamping limiting slot 27, it is provided on the movable grip block 25 of one piece of the clamper 23 in material transfering device 4 and clamping limiting slot
The clamping gag lever post 28 of 27 cooperations.
Preferably, the stamping device 3 includes the punching press movable plate 11 and punching press seat 18 being arranged in rack 8, described
Punching press movable plate 11 on be provided with punching press clamping cylinder 12, the punching press clamping cylinder 12 is connected with punching press gripping block 13,
And punching press material containing block 14 is provided among two pieces of punching press gripping blocks 13, it is set on the punching press material containing block 14 and punching press movable plate 11
The punching press lifting cylinder 15 set connects, and is provided with stamping cylinder 19 on the punching press seat 18, connects on the stamping cylinder 19
It is connected to the staking punch 20 cooperated with the product 65 on punching press material containing block 14, the punching press clamping cylinder 12, punching press lifting cylinder
15 and stamping cylinder 19 be connected to distribution control box 1.
Preferably, the rack 8 that the punching press movable plate 11 is located at the reverse side of punching press seat 18 is provided with and punching press material containing
The punching press activity gas being arranged in the punching press material blocking block 16 that product 65 on block 14 cooperates, the punching press movable plate 11 and rack 8
Cylinder 17 connects, and the punching press moving cylinder 17 is connected to distribution control box 1.
Preferably, the detection device 5 includes detection seat 41, and the bottom of the detection seat 41 is provided with and product 65
The lower rotating disc 46 of cooperation, the lower section of the lower rotating disc 46 are provided with disk shaft 47, and the disk shaft 47 connects
To rotary tray motor 48, the top of the detection seat 41 is provided with mutually matched detection lifting seat 44 and detection lifting cylinder
42, and the detection lifting sliding rail 43 for detecting lifting seat 44 and detecting on seat 41 cooperates, and is provided on the detection lifting seat 44
With the mutually matched upper rotating disc 45 of lower rotating disc 46, and detects the position that seat 41 is located between two rotating discs and be provided with and produce
The detection video camera 49 that product 65 cooperate, the detection lifting cylinder 42, rotary tray motor 48 and detection video camera 49 are connected to and match
Electric control box 1.
Preferably, detection fore-aft travel seat 51 is provided with by detection front and back sliding rail 50 on the detection lifting seat 44,
The detection fore-aft travel cylinder 52 connecting with detection lifting seat 44, the inspection are provided on the detection fore-aft travel seat 51
It surveys on fore-aft travel seat 51 and is provided with gearbox 53, the front and back side of the gearbox 53 is connected separately with detection handwheel by axis
54 and the detection plunger 55 with the hole location cooperation opened up on product 65, the detection fore-aft travel cylinder 52 is connected to automatically controlled
Case 1 processed.
Preferably, the magnetizer 7 includes magnetism-filling base 31, is provided with magnetizing apparatus 32, institute on the magnetism-filling base 31
It is provided with material-pressing rack 33 on the magnetizing apparatus 32 stated, is provided on the material-pressing rack 33 and the cooperation of product 65 in magnetizing apparatus 32
Press cylinder 34, be provided on the magnetism-filling base 31 with the material ejection cylinder 35 that cooperates with the product 65 in magnetizing apparatus 32, it is described
Magnetizing apparatus 32, press cylinder 34 and material ejection cylinder 35 be connected to distribution control box 1.
Preferably, the feeding device 2 includes the feeding seat 61 being arranged in rack 8, is set on the feeding seat 61
It is equipped with mutually matched feeding lifting cylinder 67 and feeding lifting seat 66, feeding overturning is installed on the feeding lifting seat 66
Axis 63 is socketed with feeding rollover stand 64 on the feeding torsion shaft 63, is provided on the feeding rollover stand 64 and product
The feeding tumble cylinder 62 being obliquely installed on the clamper 23 of 65 cooperations, the feeding rollover stand 64 and feeding seat 61 cooperates,
Feeding mechanical hand 6, feeding lifting cylinder 67 and the feeding tumble cylinder 62 is connected to distribution control box 1.
Preferably, the feeding mechanical hand 6 includes the material feeding seat 71 that is arranged in rack 8, on the material feeding seat 71
It is provided with mutually matched feeding motor 72 and feeding belt 73, the feeding belt 73 is connected with feeding fore-aft travel block
74, the fore-aft travel block 74 is connected with fore-aft travel seat 75, is provided with feeding lifting air on the fore-aft travel seat 75
Cylinder 76 is connected with feeding elevator 77 below the feeding lifting cylinder 76, is connected with below the feeding elevator 77
The clamper 23 cooperated with product 65, the feeding motor 72 and feeding lifting cylinder 76 are connected to distribution control box 1.
When specifically used, first the product 65 equipped with magnetic shoe be mounted on the clamper 23 of feeding device 2 vertically, passed through later
Feeding lifting cylinder 67 is adjusted to suitable height, is turned over product 65 by feeding tumble cylinder 62 later and is turn 90 degrees, Zhi Houtong
The clamper 23 for crossing feeding mechanical hand 6 is clamped, and is sent by feeding mechanical hand 6 to punching press material containing block 14, is passed through later
Material containing lifting cylinder 15 makes punching press material containing block 14 drop to suitable height, drives punching press folder by punching press clamping cylinder 12 later
Tight block 13 clamps product 65, then drives punching press movable plate 11 to move by punching press moving cylinder 17, and then make product 65
One end resists punching press material blocking block 16, drives staking punch 20 to move by stamping cylinder 19 later, and then passes through staking punch for product
Interior magnetic shoe is compressed, and makes 3 homing of stamping device again later, by automatic 21 activity of everything arm, and by turning material dress
The clamper 23 set on 4 clamps product 65, and is sent product to the lower rotating disc 46 of detection device 5 by automatic everything arm 21
On, drive detection lifting seat 44 to move downward by detection lifting cylinder 42 later, and then rotating disc 45 is made to compress product, it
It drives lower rotating disc 47 to rotate by rotary electric machine 48 afterwards, and then product 65 is driven to rotate, and then is right by detection camera 49
Product is detected, while detection fore-aft travel seat 51 can also be driven to travel forward by detection fore-aft travel cylinder 52, into
And whether the hole location for the hole location detecting product 65 for being inserted into product 65 by detection plunger blocks, and completes detection overall process, if inspection
Surveying is non-defective unit, then is forwarded in magnetizer 7 and is magnetized by material transfering device 4, passed through if being detected as defective products
Material transfering device 4 is forwarded in waste product delivery chute, and the product 65 after magnetizing transfers to qualified product delivery chute by material transfering device 4
In.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.
Used herein a specific example illustrates the principle and implementation of the invention, the explanation of above example
It is merely used to help understand method and its core concept of the invention.The above is only a preferred embodiment of the present invention, it answers
When pointing out due to the finiteness of literal expression, and objectively there is unlimited specific structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined in the right way;These improve retouching, variation or combination, or the not improved structure by invention
Think and technical solution directly applies to other occasions, is regarded as protection scope of the present invention.