CN110595534B - Automatic detection device for stator and rotor - Google Patents
Automatic detection device for stator and rotor Download PDFInfo
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- CN110595534B CN110595534B CN201910751081.1A CN201910751081A CN110595534B CN 110595534 B CN110595534 B CN 110595534B CN 201910751081 A CN201910751081 A CN 201910751081A CN 110595534 B CN110595534 B CN 110595534B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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Abstract
The application discloses automatic checkout device of stator and rotor, comprises a workbench, the workstation has a material loading end and unloading end, the material loading end is connected with a punch press blanking machine and is used for accepting stator and rotor, be equipped with detection line and unloading subassembly along its unloading direction on the workstation in proper order, the detection line includes the stator detection line and the rotor detection line that roughly parallel set up, and this application can detect stator and rotor simultaneously and greatly improved detection efficiency.
Description
Technical Field
The application relates to the technical field of mechanical equipment, in particular to an automatic detection device for a stator and a rotor.
Background
The stator and the rotor are important parts of the motor, and the motor is widely applied to life and industrial production as a driving power source. In the production process of the stator and the rotor, the height and surface impurities of the stator and the rotor need to be detected so as to detect whether the stator and the rotor are qualified or not. At present, stators and rotors with different specifications need manual detection by using a detection tool or visual inspection. On a production line of thousands of pieces per day, the labor intensity of detection is high, and in addition, the risks of missed detection and false detection exist in manual detection; more people are arranged to carry out detection work, and accordingly labor cost is increased.
Disclosure of Invention
The technical problem that this application will be solved provides a stator and rotor that automatic, reduce intensity of labour and can realize multistation simultaneous operation carry out automatic checkout device.
In order to solve the technical problem, the application provides an automatic checkout device of stator and rotor, which comprises a workbench, the workstation has a material loading end and unloading end, the material loading end is connected with a punch press blanking machine and is used for accepting stator and rotor, be equipped with detection line and unloading subassembly along its unloading direction on the workstation in proper order, the detection line includes the stator detection line and the rotor detection line of roughly parallel setting.
Preferably, the stator detection line includes a stator feeding conveyor mechanism, a stator turnover mechanism, a stator feeding mechanism, a boosting mechanism, a stator height detection mechanism, a stator appearance detection mechanism, and a stator notch detection mechanism, which are sequentially arranged along a stator feeding and discharging direction, the feeding end of the stator feeding conveyor mechanism is connected to the discharging end of the punch blanking machine, the stator turnover mechanism is disposed on one side of the stator feeding conveyor mechanism and used for turning over 180 ° of the stator on the stator feeding conveyor mechanism, the boosting mechanism is disposed on the discharging end of the stator feeding conveyor mechanism, the boosting mechanism includes a jig plate for placing a product, the stator feeding mechanism is disposed between the stator feeding conveyor mechanism and the stator notch detection mechanism, and the stator feeding mechanism is used for: the stator feeding conveying mechanism is used for conveying a stator which is turned by 180 degrees through the stator turning mechanism to a jig plate of the supercharging mechanism, conveying products on the jig plate to a height detection table of the stator height detection mechanism, conveying the products on the height detection table to an appearance detection table of the stator appearance detection mechanism, and conveying the products on the appearance detection table to a notch detection table of the stator notch detection mechanism.
Preferably, the rotor detection line includes a rotor feeding conveyor mechanism, a rotor turning mechanism, a rotor feeding mechanism, a rotor height detection mechanism, a rotor appearance detection mechanism, and a rotor notch detection mechanism, which are sequentially arranged along a feeding and discharging direction of a rotor, a feeding end of the rotor feeding conveyor mechanism is connected to a discharging end of the punch blanking machine, the rotor turning mechanism is arranged on one side of the rotor feeding conveyor mechanism and is used for turning a rotor on the rotor feeding conveyor mechanism by 180 °, the rotor feeding mechanism is arranged between the rotor feeding conveyor mechanism and the rotor notch detection mechanism, and the rotor feeding mechanism is used for: and the rotor which is turned over by 180 degrees through the rotor turning mechanism on the rotor feeding conveying mechanism is transferred to a height detection table of the rotor height detection mechanism, and the rotor feeding conveying mechanism is used for conveying a product on the height detection table to an appearance detection table of the rotor appearance detection mechanism and conveying the product on the appearance detection table to a notch detection table of the rotor notch detection mechanism.
Preferably, the stator feeding conveying mechanism and the rotor feeding conveying mechanism respectively comprise a first mounting frame and a first conveying assembly arranged on the first mounting frame, at least one material blocking block capable of lifting to support a product is arranged on the lower side of the first conveying assembly, each material blocking block is driven by a first lifting mechanism, and a plurality of optical fiber sensors for detecting the product are arranged on the first mounting frame.
Preferably, the stator turnover mechanism and the rotor turnover mechanism respectively comprise a first ball screw nut pair and an adapter plate which is arranged on a ball nut of the first ball screw nut pair and is driven to move along the vertical direction, a rotary cylinder is arranged on the adapter plate, a clamping jaw cylinder is installed at the driving end of the rotary cylinder, and the clamping jaw cylinder is connected with a clamping jaw to clamp a product.
Preferably, stator feeding mechanism with rotor feeding mechanism includes respectively can follow material loading end to unloading end direction reciprocating motion's first mounting panel, be equipped with a second elevating system on the mounting panel, second elevating system's drive end is equipped with a second mounting panel, be equipped with a plurality of centre gripping subassemblies along the direction of material loading end to unloading end on the second mounting panel, centre gripping subassembly include the clamping jaw cylinder and quilt the clamping jaw of clamping jaw cylinder drive centre gripping product.
Preferably, booster mechanism is including locating third mounting panel on the workstation, the guide holder that has the guiding axle, the cover is located tool board that just can reciprocate on the guiding axle, being located the top of tool board can sticis the pressure head of stator on the tool board, the drive end of a pressurized cylinder is located through a pressure head mounting panel to the pressure head, the pressurized cylinder is located on a backup pad, still be equipped with flexible spacing subassembly in the backup pad.
Preferably, stator notch detection mechanism with rotor notch detection mechanism includes respectively by a jacking cylinder drive reciprocating motion's rotating electrical machines from top to bottom, a notch that supplies the product to place is connected to rotating electrical machines's rotation axis and is examined the platform, the notch is examined and is equipped with a guide block on the platform, one side that the platform was examined to the notch is equipped with an orientation the notch that the platform was examined to the notch detects position sensor that the platform set up is in order to be used for detecting the position of product, one side that the platform was examined to the notch still is equipped with one and can be close to or keep away from the notch and examine the bench product and be used for shooting the notch detects the camera of bench product, the both sides of camera still are equipped with a light source.
Preferably, the blanking assembly comprises a blanking transplanting mechanism and a blanking conveying assembly used for receiving products, and the blanking conveying assembly comprises a first conveying line connected with the stator detection line and used for conveying qualified stators, a second conveying line connected with the rotor detection line and used for conveying qualified rotors, and a third conveying line located on the lower side of the blanking transplanting mechanism and used for receiving unqualified stators and unqualified rotors.
Preferably, the electric control cabinet is further comprised, the electric control cabinet is arranged at the bottom of the rack, the electric control cabinet comprises a power supply unit and a control unit, and a warning lamp is further arranged at the top of the rack.
The beneficial effect of this application is:
the automatic detection device for the stator and the rotor realizes multi-station simultaneous detection by arranging two approximately parallel detection lines, and greatly improves the working efficiency.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the structure of FIG. 1;
FIG. 2 is a schematic view of the inspection line and blanking assembly of the present application;
FIG. 3 is a stator feed conveyor mechanism of the present application;
FIG. 4 is a front view of the rotor feed conveyor mechanism of the present application;
FIG. 5 is a top view of the rotor feed conveyor mechanism of the present application;
FIG. 6 is a schematic structural view of the stator turnover mechanism of the present application;
FIG. 7 is a schematic structural view of the stator feed mechanism of the present application;
FIG. 8 is a schematic structural view of the pressurization mechanism of the present application;
FIG. 9 is a schematic structural view of the stator height detection mechanism of the present application;
fig. 10 is a schematic structural view of a stator appearance detecting mechanism of the present application;
FIG. 11 is a schematic structural view of the stator slot detection mechanism of the present application;
fig. 12 is a schematic structural view of the blanking assembly of the present application.
Wherein:
2 is a frame, 4 is an electric cabinet, 6 is a warning lamp, 8 is a feeding end, 10 is a discharging end, 12 is a workbench, 14 is a detection line, 16 is a discharging assembly, 18 is a stator detection line, and 20 is a rotor detection line;
16-1 is a blanking transplanting mechanism, 16-2 is a first conveying line, 16-3 is a second conveying line, and 16-4 is a third conveying line;
18-1 is a stator feeding conveying mechanism, 18-1-1 is a first mounting frame, 18-1-2 is a first conveying assembly, 18-1-3 is a first optical fiber sensor, 18-1-4 is a second optical fiber sensor, 18-1-5 is a third optical fiber sensor, 18-1-6 is a material stop block, 18-1-7 is a first conveying belt, 18-1-8 is a second conveying belt, 18-1-9 is a fourth optical fiber sensor, 18-1-10 is a stop block, 18-1-11 is a first lifting cylinder, 18-1-12 is a second lifting cylinder, 18-1-13 is a third lifting cylinder, 18-1-14 is a fifth optical fiber sensor, and 18-1-15 is a sixth optical fiber sensor, 18-1-16 is a fourth lifting cylinder;
18-2 is a stator turnover mechanism, 18-2-1 is a first ball screw nut pair, 18-2-2 is an adapter plate, 18-2-3 is a rotary cylinder, 18-2-4 is a clamping jaw cylinder, and 18-2-5 is a clamping jaw;
18-3 is a stator feeding mechanism, 18-3-1 is a second lifting mechanism, 18-3-2 is a first mounting plate, 18-3-3 is a second mounting plate, 18-3-4 is a second ball screw nut pair, and 18-3-5 is a clamping assembly;
18-4 is a pressurizing mechanism, 18-4-1 is a pressurizing cylinder, 18-4-2 is a proximity switch, 18-4-3 is a limiting block, 18-4-4 is a pressure spring, 18-4-5 is a linear bearing, 18-4-6 is a guide rod, 18-4-7 is a gravity sensor, 18-4-8 is an optical fiber sensor, 18-4-9 is a guide seat, 18-4-10 is a third mounting plate, 18-4-11 is a jig plate, 18-4-12 is a guide shaft, 18-4-13 is a pressure head, 18-4-14 is a pressure head mounting plate, and 18-4-15 is a supporting plate;
18-5 is a stator height detection mechanism, 18-5-1 is a push-pull cylinder, 18-5-2 is a sensor mounting plate, 18-5-3 is a pressing sheet, 18-5-4 is a detection ring, 18-5-5 is a lower jig plate, 18-5-6 is a connecting block, 18-5-7 is a lower mounting plate, 18-5-8 is a height sensor, 18-5-9 is a safety column, 18-5-10 is a mounting frame, and 18-5-11 is an upper mounting plate;
18-6 is a stator appearance detection mechanism, 18-6-1 is a CCD camera, 18-6-2 is a ring light source, 18-6-3 is a product limit ring, 18-6-4 is toughened glass, 18-6-5 is a toughened glass substrate, 18-6-6 is a lower side light source, and 18-6-7 is an installation upright post;
18-7 is a stator notch detection mechanism, 18-7-1 is a guide block, 18-7-2 is a notch detection position sensor, 18-7-3 is a notch detection rotary motor, 18-7-4 is a bar light source, 18-7-5 is a camera, and 18-7-6 is a support plate.
Detailed Description
The present application is further described below in conjunction with the following figures and specific examples to enable those skilled in the art to better understand the present application and to practice it, but the examples are not intended to limit the present application.
Referring to fig. 1 to 12, an automatic detection apparatus for a stator and a rotor according to a preferred embodiment of the present disclosure includes a frame 2, an electric cabinet 4 is disposed at a bottom of the frame 2, the electric cabinet 4 includes a power supply unit and a control unit therein, a warning light 6 is further disposed at a top of the frame 2, the automatic detection apparatus includes a worktable 12, the worktable 12 has a feeding end 8 and a discharging end 10, the feeding end 8 is connected to a blanking machine of a punching machine for receiving the stator and the rotor, a detection line 14 and a blanking assembly are sequentially disposed on the worktable 12 along a feeding direction and a blanking direction thereof, in order to detect the stator and the rotor simultaneously and greatly save an installation space and an occupied area of the whole apparatus, the detection line 14 preferably includes a stator detection line 18 and a rotor detection line 20 which are disposed substantially in parallel, and for convenience of subsequent feeding and discharging, a direction from the feeding end 8 to the discharging end 10 is defined as a stator direction and a rotor direction, both the stator and the rotor are called products.
Specifically, the stator detection line 18 comprises a stator feeding conveying mechanism 18-1, a stator turnover mechanism 18-2, a stator feeding mechanism 18-3, a supercharging mechanism 18-4, a stator height detection mechanism 18-5, a stator appearance detection mechanism 18-6 and a stator notch detection mechanism 18-7 which are sequentially arranged along the stator feeding and discharging direction, the feeding end of the stator feeding conveying mechanism 18-1 is connected with the discharging end of the punch blanking machine and is used for receiving the stator from the previous process, the stator turnover mechanism 18-2 is arranged on one side of the stator feeding conveying mechanism 18-1 and is used for turning the stator on the stator feeding conveying mechanism 18-1 by 180 degrees, the supercharging mechanism 18-4 is arranged on the discharging end of the stator feeding conveying mechanism 18-1, the supercharging mechanism 18-4 comprises a jig plate 18-4-11 for placing products, the stator feeding mechanism 18-3 is arranged between the stator feeding conveying mechanism 18-1 and the stator notch detection mechanism 18-7, and the stator feeding mechanism 18-3 is used for: the stator which is turned 180 degrees by the stator turning mechanism 18-2 on the stator feeding conveying mechanism 18-1 is transferred to a jig plate 18-4-11 of the pressurizing mechanism 18-4, the stator is used for conveying products on the jig plate 18-4-11 to a height detection table of the stator height detection mechanism 18-5, the stator is used for conveying products on the height detection table to an appearance detection table of the stator appearance detection mechanism 18-6, and the stator is used for conveying products on the appearance detection table to a notch detection table of the stator notch detection mechanism 18-7.
Specifically, the rotor detection line 20 includes a rotor feeding conveyor mechanism, a rotor turning mechanism, a rotor feeding mechanism, a rotor height detection mechanism, a rotor appearance detection mechanism, and a rotor notch detection mechanism, which are sequentially arranged along a feeding and discharging direction of a rotor, the feeding end of the rotor feeding conveyor mechanism is connected to the discharging end of the punch blanking machine, the rotor turning mechanism is arranged on one side of the rotor feeding conveyor mechanism and used for turning over the rotor on the rotor feeding conveyor mechanism by 180 °, the rotor feeding mechanism is arranged between the rotor feeding conveyor mechanism and the rotor notch detection mechanism, and the rotor feeding mechanism is used for: and the rotor which is turned over by 180 degrees through the rotor turning mechanism on the rotor feeding conveying mechanism is transferred to a height detection table of the rotor height detection mechanism, and the rotor feeding conveying mechanism is used for conveying a product on the height detection table to an appearance detection table of the rotor appearance detection mechanism and conveying the product on the appearance detection table to a notch detection table of the rotor notch detection mechanism.
The more specific implementation mode is as follows:
the stator feeding conveying mechanism 18-1 and the rotor feeding conveying mechanism respectively comprise a first mounting frame 18-1-1 and a first conveying assembly 18-1-2 arranged on the first mounting frame 18-1-1, at least one material blocking block 18-1-6 capable of lifting to support a product is arranged on the lower side of the first conveying assembly 18-1-2, each material blocking block is driven by a first lifting mechanism, and a plurality of optical fiber sensors for detecting the product are arranged on the first mounting frame 18-1-1. The stator feeding conveying mechanism 18-1 comprises four optical fiber sensors, a first optical fiber sensor 18-1-3, a second optical fiber sensor 18-1-4, a third optical fiber sensor 18-1-5 and a fourth optical fiber sensor 18-1-9 are sequentially arranged along the feeding and discharging direction, the fourth optical fiber sensor is positioned at the discharging end of the stator feeding conveying mechanism 18-1, a stop block 18-1-10 is further arranged at the discharging end of the stator feeding conveying mechanism and used for preventing a product from sliding off the feeding conveying mechanism, an arc surface matched with the surface of the product is arranged on one side, facing the feeding end, of the stop block, the first conveying assembly 18-1-2 comprises two first conveying belts 18-1-7, a second conveying belt 18-1-8 and a driving belt 18-1-7, The driving motor of the second conveyer belt 18-1-8, the first lifting mechanism comprises a first lifting cylinder 18-1-11, a second lifting cylinder 18-1-12 and a third lifting cylinder 18-1-13 in sequence along the feeding and discharging direction, when the fourth optical fiber sensor detects a product, if the third optical fiber sensor also detects the product, a signal is sent to the control unit, the control unit controls the third lifting cylinder to lift to block the product from flowing out, at the moment, the second optical fiber sensor detects the product, the second lifting cylinder lifts to block the product from flowing out, at the moment, when the first optical fiber sensor 18-1-3 detects the product, the first lifting cylinder lifts to block the product from flowing out, when the previous section has no product, the next section of cylinder descends to release the blocked product, and through the setting, first lift cylinder, second lift cylinder and third lift cylinder stagger the lift always and not only can block the product and bump, also guarantee product interval transport simultaneously.
Specifically, the method comprises the following steps: the rotor feeding conveying mechanism comprises two optical fiber sensors, namely a fifth optical fiber sensor 18-1-14 and a sixth optical fiber sensor 18-1-15 in sequence along the feeding and discharging direction, the sixth optical fiber sensor is positioned at the blanking end, the first conveying component of the rotor feeding conveying mechanism comprises two sections of conveying belts, the conveying belt close to the blanking end is provided with a fourth lifting cylinder 18-1-16, when the sixth optical fiber sensor detects the rotor, if the fifth optical fiber sensor also detects the rotor, the control unit controls the fourth lifting cylinder to rise to block the rotor from flowing out, meanwhile, the front-section conveying belt reverse rotor cannot flow to the rear-section conveying line, and when the sixth optical fiber sensor cannot sense the rotor, the fourth lifting cylinder descends to enable a product to flow to a stop block located at the discharging end of the rotor feeding conveying mechanism.
The stator turnover mechanism 18-2 and the rotor turnover mechanism have the same structure, and respectively comprise a first ball screw nut pair 18-2-1 arranged on the workbench 12 and an adapter plate 18-2-2 arranged on a ball nut of the first ball screw nut pair 18-2-1 to be driven to move up and down, wherein a rotary cylinder 18-2-3 is arranged on the adapter plate 18-2-2, a clamping jaw cylinder 18-2-4 is arranged at the driving end of the rotary cylinder 18-2-3, and the clamping jaw cylinder 18-2-4 is connected with a clamping jaw 18-2-5 to clamp a product.
The stator feeding mechanism 18-3 and the rotor feeding mechanism have the same structure, the stator feeding mechanism and the rotor feeding mechanism respectively comprise a first mounting plate 18-3-2 capable of reciprocating along the direction from a feeding end to a discharging end, a second lifting mechanism 18-3-1 is arranged on the first mounting plate 18-3-2, the driving end of the second lifting mechanism is provided with a second mounting plate 18-3-3, a plurality of clamping components 18-3-5 are arranged on the second mounting plate 18-3-3 along the direction from the feeding end to the discharging end, the clamping assembly comprises a clamping jaw cylinder and a clamping jaw driven by the clamping jaw cylinder to clamp a product, a first mounting plate is connected with a sliding block through a plurality of guide rods, the sliding block is arranged on the sliding rail and driven by a second ball screw nut pair 18-3-4 to reciprocate along the feeding and discharging direction.
The pressurizing mechanism 18-4 comprises a third mounting plate 18-4-10 arranged on the workbench 12, a guide seat 18-4-9 arranged on the third mounting plate 18-4-10 and provided with a guide shaft 18-4-12, and a jig plate 18-4-11 which is sleeved on the guide shaft 18-4-12 and driven by a jacking cylinder to move up and down, a pressure head 18-4-13 which can press or release a stator on the jig plate 18-4-11 is arranged above the jig plate 18-4-11, a gravity sensor 18-4-7 is also arranged on the pressure head 18-4-13, the pressure head 18-4-13 is arranged at the driving end of a pressurizing cylinder 18-4-1 through a pressure head mounting plate 18-4-14, the pressure cylinder 18-4-1 is arranged on a supporting plate 18-4-15, a flexible limiting assembly is further arranged on the supporting plate 18-4-15 and comprises a guide rod 18-4-6 penetrating through the supporting plate 18-4-15 and connected with the pressure head mounting plate 18-4-14, a pressure spring 18-4-4 is sleeved on the guide rod 18-4-6, the upper end of the pressure spring 18-4-4 acts on a limiting block 18-4-3, the lower end of the pressure spring 18-4-4 acts on the upper end face of a linear bearing 18-4-5, the upper end face of the linear bearing 18-4-5 is used for abutting against the upper surface of the supporting plate 18-4-15, and a proximity switch 18-4-2 is further arranged on one side of the flexible limiting assembly and used for monitoring the pressure head 18-4-15 in real time 4-13, and an optical fiber sensor 18-4-8 which is positioned at one side of the jig plate 18-4-11 and is used for detecting products on the jig plate 18-4-11 is also arranged on the third mounting plate 18-4-10.
The structure of the stator height detection mechanism 18-5 is the same as that of the rotor height detection mechanism, the stator height detection mechanism 18-5 and the rotor height detection mechanism respectively comprise a mounting rack 18-5-10 and a height detection platform arranged on the mounting rack 18-5-10, the mounting rack 18-5-10 comprises an upper mounting plate 18-5-11, a lower mounting plate 18-5-7 and a guide rail mounting plate connected with the upper mounting plate 18-5-7 and a lower mounting plate 18-5-7, the height detection platform is arranged on the lower mounting plate 18-5-7 and comprises a lower jig plate 18-5-5 and a detection ring 18-5-4 for accommodating a product, a push-pull cylinder is arranged on the upper mounting plate 18-5-11, the tail end of a push-pull rod of the push-pull cylinder is connected with a guide sleeve, and one end of the guide sleeve, which is close to the height detection platform, is provided with a pressurizing guide rod for extending into the product, the tail end of the push-pull rod is connected with a sensor mounting plate 18-5-2 through a floating joint, a pressing sheet 18-5-3 used for pressing or loosening a product is arranged on the lower side of the sensor mounting plate 18-5-2, the sensor mounting plate 18-5-2 is connected with the pressing sheet 18-5-3 through a plurality of adjusting bolts, the structure is simple, the distance between the sensor mounting plate and the pressing sheet is convenient to adjust, a guide rail is mounted on the guide rail mounting plate, and the sensor mounting plate 18-5-2 is L-shaped. The vertical part of the guide rail is in adaptive sliding connection with the guide rail. The height sensor 18-5-8 is arranged on one side of the lower jig plate 18-5-5, the safety column 18-5-9 is further arranged on one side of the height sensor 18-5-8, the safety column 18-5-9 is used for being abutted against the sensor mounting plate when a product is excessively pressed, the design is safer and more reliable, the tail end of the specific push-pull air cylinder is connected with the sensor mounting plate through the connecting block 18-5-6, the connecting block 18-5-6 is provided with a connecting notch, and the connecting notch is provided with a convex groove for being matched with the connecting end of the push-pull air cylinder. .
The stator appearance detection mechanism 18-6 and the rotor appearance detection mechanism are identical in structure and are connected into a whole through a connecting piece to form an appearance detection assembly, the stator appearance detection mechanism 18-6 and the rotor appearance detection mechanism respectively comprise an installation upright post 18-6-7 for installing a CCD camera 18-6-1, the appearance detection table is positioned under the installation upright post, a push-pull air cylinder is further arranged on the installation upright post and drives a ring light source 18-6-2 to reciprocate close to or depart from the appearance detection table above the appearance detection table, the appearance detection table comprises a toughened glass substrate 18-6-5 for placing a product, toughened glass 18-6-4 arranged on the toughened glass substrate 18-6-5 and a product limiting ring 18-6-4 arranged on the toughened glass 18-6-4 -3, a lower light source 18-6-6 which is positioned at the lower side of the toughened glass substrate 18-6-5 and is opposite to the ring light source 18-6-2 and used for irradiating a product on the toughened glass substrate 18-6-5, wherein an optical fiber sensor is arranged at one side of the appearance detection table and used for detecting whether the ring 18-5-4 light source moves in place or not, after the ring 18-6-5 light source moves in place, the CCD camera 18-6-1 starts to shoot the product and uploads the shot picture to an image detection system, and the image detection system judges whether the product has burrs or not according to the recorded standard image contrast, if the product has burrs, the product is unqualified, and if the product has no burrs, the product is qualified.
The stator notch detection mechanism 18-7 and the rotor notch detection mechanism respectively comprise a rotary motor 18-7-3 driven by a jacking cylinder and used for notch detection and capable of moving up and down in a reciprocating manner, a rotary shaft of the rotary motor is connected with a notch detection table for placing a product, a guide block 18-7-1 is arranged on the notch detection table, one side of the notch detection table is provided with a notch detection position sensor 18-7-2 arranged towards the notch detection table and used for detecting the position of the product, one side of the notch detection table is also provided with a camera 18-7-5 which can be close to or far away from the product on the notch detection table and used for shooting the product on the notch detection table, and two sides of the camera 18-7-5 are also provided with strip light sources 18-7-4, the camera 18-7-5 is arranged on a precision sliding table, so that the mounting position of the camera 18-7-5 can be conveniently and precisely adjusted, and the camera of the stator notch detection mechanism and the camera 18-7-5 of the rotor notch detection mechanism are both arranged on the same support plate 18-7-6.
The blanking assembly 16 comprises a blanking transplanting mechanism 16-1 and a blanking conveying assembly used for receiving products, and the blanking conveying assembly comprises a first conveying line 16-2 connected with a stator detection line 18 and used for conveying qualified stators, a second conveying line 16-3 connected with a rotor detection line 20 and used for conveying qualified rotors, and a third conveying line 16-4 located on the lower side of the blanking transplanting mechanism 16-1 and used for receiving unqualified stators and unqualified rotors.
Since the detection processes of the stator and the rotor are similar, the working principle is described by the angle of the stator: the stator flowing out of the blanking machine of the punch press flows to a stator feeding conveying mechanism 18-1, the stator is conveyed and conveyed to a stator turnover mechanism 18-2, the stator turnover mechanism 18-2 starts to turn over the stator, the stator is conveyed to a stop block by the stator feeding conveying mechanism 18-1 after the turnover is finished, the stator feeding mechanism 18-3 starts to move to the stop block, the stator is transferred to a jig plate 18-4-11 of a pressurization mechanism 18-4 by a clamping jaw to start pressurization treatment, after the pressurization treatment is finished, the stator is transferred to a height detection table of a stator height detection mechanism 18-5 by the stator feeding mechanism 18-3 to start height detection, when the detection result is unqualified, a signal is transmitted to a control unit, the control unit controls a blanking component 16 to transfer the stator to a third conveying line to perform blanking conveying, when the height detection is qualified, the stator feeding mechanism 18-3 transfers the stator to an appearance detection table of the stator appearance detection mechanism 18-6 for appearance detection, when the detection result is unqualified, a signal is transmitted to the control unit, the control unit controls the blanking assembly 16 to transfer the stator to a third conveying line for blanking conveying, and when the detection result is qualified, the control unit controls the blanking assembly 16 to transfer the stator to a first conveying line 16-2 for blanking conveying.
The above-described embodiments are merely preferred embodiments for fully illustrating the present application, and the scope of the present application is not limited thereto. The equivalent substitution or change made by the person skilled in the art on the basis of the present application is within the protection scope of the present application. The protection scope of this application is subject to the claims.
Claims (9)
1. The automatic detection device for the stator and the rotor comprises a workbench and is characterized in that the workbench is provided with a feeding end and a discharging end, the feeding end is connected with a punch blanking machine and used for receiving the stator and the rotor, a detection line and a blanking assembly are sequentially arranged on the workbench along the feeding direction, and the detection line comprises a stator detection line and a rotor detection line which are arranged in a substantially parallel mode; stator detection line include booster mechanism, booster mechanism including locating third mounting panel on the workstation, guide holder, the cover that has the guiding axle are located tool board that just can reciprocate on the guiding axle, be located the top of tool board can sticis the pressure head of stator on the tool board, the drive end of a pressure cylinder is located through a pressure head mounting panel to the pressure head, the pressure cylinder is located on a backup pad, still be equipped with flexible spacing subassembly in the backup pad, flexible spacing subassembly one side still is equipped with proximity switch for the distance that real-time supervision pressure head removed.
2. The apparatus for automatically detecting the position of a stator and a rotor according to claim 1, wherein the stator detection line comprises a stator feeding conveyor, a stator turning mechanism, a stator feeding mechanism, the boosting mechanism, a stator height detection mechanism, a stator appearance detection mechanism, and a stator notch detection mechanism, which are sequentially arranged along a stator feeding and discharging direction, the feeding end of the stator feeding conveyor is connected with the discharging end of the punch blanking machine, the stator turning mechanism is arranged on one side of the stator feeding conveyor for turning the stator on the stator feeding conveyor by 180 °, the boosting mechanism is arranged on the discharging end of the stator feeding conveyor, the stator feeding mechanism is arranged between the stator feeding conveyor and the stator notch detection mechanism, and the stator feeding mechanism is used for: the stator feeding conveying mechanism is used for conveying the stator which is turned by 180 degrees through the stator turning mechanism to a jig plate of the supercharging mechanism, conveying products on the jig plate to a height detection table of the stator height detection mechanism, conveying the products on the height detection table to an appearance detection table of the stator appearance detection mechanism, and conveying the products on the appearance detection table to a notch detection table of the stator notch detection mechanism.
3. The apparatus of claim 2, wherein the rotor testing line comprises a rotor feeding conveyor mechanism, a rotor turning mechanism, a rotor feeding mechanism, a rotor height detection mechanism, a rotor appearance detection mechanism and a rotor notch detection mechanism, which are sequentially arranged along a feeding direction of the rotor, the feeding end of the rotor feeding conveyor mechanism is connected with the discharging end of the punch blanking machine, the rotor turning mechanism is arranged on one side of the rotor feeding conveyor mechanism and used for turning the rotor on the rotor feeding conveyor mechanism by 180 degrees, the rotor feeding mechanism is arranged between the rotor feeding conveyor mechanism and the rotor notch detection mechanism, and the rotor feeding mechanism is used for: and the rotor which is turned over by 180 degrees through the rotor turning mechanism on the rotor feeding conveying mechanism is transferred to a height detection table of the rotor height detection mechanism, and the rotor feeding conveying mechanism is used for conveying a product on the height detection table to an appearance detection table of the rotor appearance detection mechanism and conveying the product on the appearance detection table to a notch detection table of the rotor notch detection mechanism.
4. The automatic detection device for the stator and the rotor as claimed in claim 3, wherein the stator feeding conveyor mechanism and the rotor feeding conveyor mechanism respectively comprise a first mounting frame and a first conveyor assembly arranged on the first mounting frame, at least one material blocking block capable of being lifted to support a product is arranged on the lower side of the first conveyor assembly, each material blocking block is driven by a first lifting mechanism, and a plurality of optical fiber sensors for detecting the product are arranged on the first mounting frame.
5. The automatic detection device for the stator and the rotor as claimed in claim 3, wherein the stator turnover mechanism and the rotor turnover mechanism respectively comprise a first ball screw nut pair and an adapter plate disposed on a ball nut of the first ball screw nut pair to be driven to move in an up-and-down direction, the adapter plate is provided with a rotary cylinder, a clamping jaw cylinder is mounted at a driving end of the rotary cylinder, and the clamping jaw cylinder is connected with a clamping jaw to clamp a product.
6. The automatic detection device for the stator and the rotor as claimed in claim 3, wherein the stator feeding mechanism and the rotor feeding mechanism respectively comprise a first mounting plate capable of reciprocating along a direction from a feeding end to a discharging end, a second lifting mechanism is arranged on the mounting plate, a driving end of the second lifting mechanism is provided with a second mounting plate, a plurality of clamping assemblies are arranged on the second mounting plate along the direction from the feeding end to the discharging end, and each clamping assembly comprises a clamping jaw cylinder and a clamping jaw driven by the clamping jaw cylinder to clamp a product.
7. The automatic detecting device for the stator and the rotor according to claim 3, wherein the stator notch detecting mechanism and the rotor notch detecting mechanism respectively comprise a rotating motor driven by a jacking cylinder and capable of moving up and down and back and forth, a rotating shaft of the rotating motor is connected with a notch detecting table for placing a product, a guide block is arranged on the notch detecting table, a notch detecting position sensor arranged towards the notch detecting table is arranged on one side of the notch detecting table and used for detecting the position of the product, a camera capable of approaching or leaving the product on the notch detecting table and used for shooting the product on the notch detecting table is further arranged on one side of the notch detecting table, and strip light sources are further arranged on two sides of the camera.
8. The automatic stator and rotor detecting device according to claim 7, wherein the blanking assembly comprises a blanking and transplanting mechanism and a blanking and conveying assembly for receiving products, the blanking and conveying assembly comprises a first conveying line connected with a stator detecting line and used for conveying qualified stators, a second conveying line connected with the rotor detecting line and used for conveying qualified rotors, and a third conveying line located on the lower side of the blanking and transplanting mechanism and used for receiving unqualified stators and unqualified rotors.
9. The automatic detection device for the stator and the rotor as claimed in claim 1, further comprising a frame, wherein an electric cabinet is arranged at the bottom of the frame, a power supply unit and a control unit are arranged in the electric cabinet, and a warning lamp is further arranged at the top of the frame.
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| CN201910751081.1A CN110595534B (en) | 2019-08-14 | 2019-08-14 | Automatic detection device for stator and rotor |
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| CN201910751081.1A CN110595534B (en) | 2019-08-14 | 2019-08-14 | Automatic detection device for stator and rotor |
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| CN110595534A CN110595534A (en) | 2019-12-20 |
| CN110595534B true CN110595534B (en) | 2021-11-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111665035A (en) * | 2020-06-24 | 2020-09-15 | 芜湖格陆博智能科技有限公司 | Workpiece detection turnover device for unmanned mine car |
| CN111871844B (en) * | 2020-08-25 | 2024-05-24 | 金动力智能科技（深圳）有限公司 | Full-automatic direction recognition and automatic correction mechanism |
| CN112916430A (en) * | 2021-03-30 | 2021-06-08 | 常州宝捷冲片有限公司 | Stator and rotor press-fitting detection equipment and machining process thereof |
| CN114465426A (en) * | 2022-01-18 | 2022-05-10 | 东莞市安域实业有限公司 | Motor stator rotor hydraulic pressure plastic and height detection equipment |
| CN117755742A (en) * | 2023-12-19 | 2024-03-26 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Compressor rotor loading attachment and rotor preprocessing equipment |
| CN117566424A (en) * | 2023-12-22 | 2024-02-20 | 江苏旭弘电气科技有限公司 | Finished stator detection positioning blanking device |
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| CN110595534A (en) | 2019-12-20 |
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