CN110098702A - A kind of motor stator automatic connection and detection production line - Google Patents
A kind of motor stator automatic connection and detection production line Download PDFInfo
- Publication number
- CN110098702A CN110098702A CN201910332318.2A CN201910332318A CN110098702A CN 110098702 A CN110098702 A CN 110098702A CN 201910332318 A CN201910332318 A CN 201910332318A CN 110098702 A CN110098702 A CN 110098702A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 187
- 239000003973 paint Substances 0.000 claims abstract description 85
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 77
- 238000007790 scraping Methods 0.000 claims abstract description 37
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000002407 reforming Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 96
- 238000009966 trimming Methods 0.000 claims description 79
- 238000010438 heat treatment Methods 0.000 claims description 41
- 238000009434 installation Methods 0.000 claims description 38
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 35
- 229910052802 copper Inorganic materials 0.000 claims description 35
- 239000010949 copper Substances 0.000 claims description 35
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 34
- 230000006835 compression Effects 0.000 claims description 33
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- 239000003638 chemical reducing agent Substances 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 22
- 239000000872 buffer Substances 0.000 claims description 21
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- 230000033001 locomotion Effects 0.000 claims description 17
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- 238000007599 discharging Methods 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 13
- 229910002804 graphite Inorganic materials 0.000 claims description 13
- 239000010439 graphite Substances 0.000 claims description 13
- 229910001651 emery Inorganic materials 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 238000002788 crimping Methods 0.000 claims description 10
- 230000005611 electricity Effects 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 9
- 229910002027 silica gel Inorganic materials 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 7
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- 239000007787 solid Substances 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000004576 sand Substances 0.000 claims 2
- 239000004744 fabric Substances 0.000 claims 1
- 210000003205 muscle Anatomy 0.000 claims 1
- 238000005476 soldering Methods 0.000 abstract description 11
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- 230000032258 transport Effects 0.000 description 7
- 238000011065 in-situ storage Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Abstract
The invention proposes a kind of motor stator automatic connection and detection production lines, are related to motor stator field, the present invention includes the detection device of the assembly line of motor stator automatic connection machine, reforming and transmission device and motor stator.Benefit of the invention: the pipeline organization of motor stator automatic connection machine of the invention is simple, manual work is replaced by setting cutting facility, thermatron, paint scraping device, wind, tin soldering equipment, pulling apparatus and transmitting device, the production for forming mechanical automation saves the time, increases efficiency, reduces labour;The structure of the detecting device of motor stator of the invention is simple, realizes whether the enameled wire of automatic detection stator damages, and prompt is issued when the damage of the enameled wire of stator, to reject substandard product;Mitigate manual labor significantly, increase efficiency, increase Detection accuracy and reduces security risk.
Description
[technical field]
The present invention relates to motor stator fields, and in particular to a kind of motor stator automatic connection and detection production line.
[background technique]
As domestic economy grows at top speed, snafu change is had occurred in the life of the common people, thus to refrigerator, air-conditioning
The demand of equal household electrical appliances surges, and wherein small machine is the heart of this kind of household electrical appliances, therefore the demand of small machine is also quickly increased
Add.
Small machine is mainly made of stator and rotor, and wherein stator requires to carry out wiring processing, and the process of wiring processing is multiple
It is miscellaneous cumbersome, need the trimming by enameled wire, enameled wire high-frequency heating, enameled wire to scrape the processes such as paint, wiring winding, scolding tin,
Also, safety when motor stator is detected after the completion of processing and fabricating to guarantee its quality and use.
The technological means of existing motor stator processing and fabricating is to be all made of artificial mode for these processes to carry out, first
It first passes through and manually trimming is trimmed using scissors, trimmed and scraped paint, people using grinding wheel by manually holding stator butted line
Work scrapes paint, and time-consuming, has trimmed and has again been wound lead and wiring, has been wound using by staff with hand, time-consuming to take
Power and winding effect is bad, winding are completed also to need by bandage to tie up wiring and lead on stator, avoid at random, then exist
It is trimmed at wiring and the winding of lead by scissors, then staff holds stator butted line and lead carries out scolding tin, finally
It also needs to cut bandage.The complete process whole process of wiring is accomplished manually by staff, and troublesome in poeration, time-consuming,
Low efficiency, labour demand height cannot reach requirements of mass production.
It is possible to generate in the assembly line processing and making process that stator passes through motor stator automatic connection machine a series of
Problem, such as: 1, stator interior iron core generates crack, fin, and displacement, damaged and lead to it is generated between 2, iron core and enameled wire
Safe distance is insufficient, and enameled wire is contacted with iron core will cause compressional zone electrification;3, inner insulation material generates displacement, breakage causes
Safe distance is insufficient;4, enameled wire leakage ties up and causes the sagging of enameled wire, and enameled wire is sagging, easily causes enameled wire and iron
Core contacts and compressional zone is caused to charge;5, rotor is displaced and damaged;6, the enameled wire of stator holds in production and transportation process
It is easily worn so that short-circuit, damage equipment, to generate security risk occurs when small machine uses.These require to detect,
It is usually all that staff is detected with eyes observation, but prolonged work can cause visual fatigue, for some problematic
Workpiece can missing inspection, thus throw into question part outflow, can make client distrust enterprise product, so that the development to company causes
It influences.
[summary of the invention]
In view of the above problems, the invention proposes a kind of motor stator automatic connection and detection production line, including motor is fixed
The detection device of the assembly line of sub- automatic connection machine, reforming and transmission device and motor stator, which is characterized in that motor stator is automatic
The assembly line of patching machine, comprising transmitting device, cutting facility, thermatron, paint scraping device, wind, tin soldering equipment,
Pulling apparatus, pressing device and platen;The transmitting device is equipped with rail brackets, transmission guide rail, transmission electrical machine, chain
Item, pallet, lifting body and elevating mechanism;The transmission guide rail is mounted on rail brackets, and the transmission electrical machine installs guide rail
On bracket, parallel up and down upper transmission guide rail and lower transmission guide rail, the elevating mechanism installation are installed on the rail brackets
The both ends of transmission guide rail are placed in, the conveyor chain is connect with transmission electrical machine to be fitted in transmission guide rail;The jacking
Mechanism includes inductor, jacking cylinder, jacking cylinder mounting plate, positioning plate, pallet locating rod, support plate and limited block;It is described
Jacking cylinder mounting plate is mounted under transmission guide rail by support plate, and the jacking cylinder is mounted on jacking cylinder mounting plate bottom
Portion, the positioning plate are connect with jacking cylinder, and the pallet locating rod is mounted on positioning plate;The inductor is mounted on transmission
Guide rail side, the limited block are mounted on the inside of guide rail, and the limited block bottom is additionally provided with limiting cylinder;The pallet is equipped with
Plastics locating piece, the plastics locating piece are equipped with wire casing, and the tray bottom is additionally provided with the positioning with the cooperation of pallet locating rod
Hole;The elevating mechanism includes crane, lifting cylinder, lifting platform, lift platform, lift servo motor, conveyer belt, lifting
Transmission chain, guide rod, lifting gear, the crane install lifting cylinder, and the top of lifting cylinder connects lifting gear, institute
It states and also is provided with lifting gear at the top of crane, the lifting gear connection goes up and down transmission chain, the lifting gear and lifting
Transmission chain engagement, goes up and down and is fixedly connected at the top of one end and crane of transmission chain, go up and down the other end of transmission chain with
The top of lift platform is fixedly connected, the lower section mounting lifting platform of the lift platform, installs lift servo on the lifting platform
Motor and conveyer belt, lift servo motor connect horizontally disposed conveyer belt, and crane has also been fixedly connected with vertical guide rod,
Lifting platform and guide rod are slidably connected;
The reforming and transmission device includes trimmer, shaping manipulator, pallet two and the stream for conveying tray two
Waterline component, the shaping machinery hand include that reshaping frame and the pneumatic clamper that can be rotated relative to reshaping frame at the top of reshaping frame turn
Plate, the pneumatic clamper rotating plate is L-shaped, including feeding end and discharging end, and feeding end and discharging end are arranged vertically in horizontal plane, the gas
The bottom of pawl rotating plate is equipped with rotating plate motor, and rotating plate motor acts on feeding end and the intersection of discharging end drives the rotation of pneumatic clamper rotating plate
Turn, the feeding end of the pneumatic clamper rotating plate and discharging end are mounted on cylinder six straight down, and the output end of the cylinder six is solid
Surely pneumatic clamper is connected, pneumatic clamper includes clamping cylinder two and a pair of of clamping jaw, and the clamping jaw is under the drive of clamping cylinder two from center
Stator is stretched to clamp outward, and the assembly line component includes the opposite upper conveyor belt of transporting direction and lower conveyor belt and is used to incite somebody to action
The elevating mechanism that pallet two circulates between upper and lower conveyer belt, the trimmer are mounted on the two sides of assembly line component;
The detection device of the motor stator includes video detection mechanism, yarn detection device and transmitting device one, institute
The video detection mechanism stated includes computer all-in-one machine, integrated machine support, foot support frame, installation frame, cover board, third servo electricity
Machine, manipulator, inductor mounting bar, sensor block, motor mounting block and rotating mechanism;The computer all-in-one machine passes through all-in-one machine branch
Frame is mounted on installation frame, and the manipulator rotates upwardly and downwardly set, the second lead screw, lead screw comprising manipulator gripper, manipulator and connects
Joint chair one, cylinder mounting plate, cylinder five, upper and lower guide post and graphite copper sheathing;The inductor mounting bar is equipped with close to switch peace
Fill block;The guide post up and down is equipped with sensor block;The rotating mechanism includes rotating electric machine, speed reducer one, rotating disk, rotation
Axis, rotary sleeve, end face camera mounting bracket, external camera mounting rack, camera installing plate, CCD camera, lamp mounting plate and light source;Institute
Installation frame is stated to be mounted at the top of foot support frame by bolt;Second lead screw is mounted on manipulator and rotates upwardly and downwardly in set, institute
State manipulator rotate upwardly and downwardly set by bolt be mounted on installation frame top, the manipulator, which rotates upwardly and downwardly, to be put on equipped with driving cog
Wheel, the manipulator rotate upwardly and downwardly set and are connect by synchronous belt one with third servo motor;Second lead screw bottom end passes through silk
Thick stick attachment base one connect installation with cylinder mounting plate, and the guide post up and down passes through graphite copper sheathing and is connected and fixed with cylinder mounting plate,
The graphite copper sheathing is by being threadably mounted at the top of installation frame, under the graphite copper sheathing and the setting on a robotic arm of upper and lower guide post
Turning set two sides;The cylinder five is mounted on cylinder mounting plate bottom by bolt;The manipulator gripper is installed by bolt
On cylinder five;The installation frame side is provided with mounting plate one, and rotating electric machine installation is also equipped on the mounting plate one
Frame, the rotating electric machine are mounted on rotating electric machine mounting rack by bolt, and rotation gear, institute are additionally provided on the rotating electric machine
It states and also is provided with rotation gear in rotary shaft, be driven between the rotating electric machine and rotary shaft by synchronous belt one;The rotary shaft
It is mounted on mounting plate one by rotary sleeve, the rotating disk installation is on the rotary shaft;The external camera mounting rack and end face
Camera mounting bracket is installed on the rotating pan by bolt, and the camera installing plate is mounted on end face camera mounting bracket by bolt
On external camera mounting rack, the CCD camera is mounted in camera installing plate by bolt;The lamp mounting plate passes through bolt
It is mounted on the front end face of camera installing plate, the light source is mounted on lamp mounting plate;The rotating mechanism setting is mounted on
Frame up the two sides of frame;
The yarn detection device includes bottom plate one, falsework, clamp system, the first wallboard, the second wallboard, described
Horizontally disposed bottom plate one, platen one and top plate one are sequentially installed between first wallboard and the second wallboard, the bottom plate one is pacified
On falsework, the platen one is provided with square hole, installs clamp system on platen one, clamp system include the first driving member and
Second driving member, first driving member include fixed plate, slide plate, clamping cylinder one, and one output end of clamping cylinder is provided with
Slide plate, slide plate are slidably connected with fixed plate, and fixed plate is mounted on platen one, and second driving member and the first driving member are symmetrical
Setting, the slide plate of first driving member are additionally provided with the first fixture, and the slide plate of second driving member is provided with the second fixture,
Second fixture is provided with notch, and the first wallboard and the second wallboard are also separately installed with the first fastening mechanism, the second fastening mechanism,
First fastening mechanism includes the first cylinder, and the first cylinder is mounted on the first wallboard, and the first cylinder output is provided with the
One push plate, first push plate are fixedly connected with the first circle pier, are additionally provided with connecting plate in the first push plate, the connecting plate is fixed
Connection insulation jacking block, second wallboard install the second cylinder, and the second fastening mechanism includes the second cylinder, the second wallboard peace
The second cylinder is filled, the second cylinder output is provided with the second push plate, and second push plate is fixedly connected with the second circle pier, the top
Plate one is equipped with positioning plate one, and the top plate one is also equipped with insulation board, and one side surface of insulation board close to insulation jacking block is posted
Copper sheet, insulation board are adapted with insulation jacking block, pressure tester are equipped on top plate one, pressure tester and copper sheet electrically connect
It connects;First fixture and the second fixture are U-shaped and be adapted;First circle pier and the second circle pier are made of electric silica gel, and first
Electric silica gel is filled inside fixture and the second fixture.
Preferably, the cutting facility includes cabinet, trimming cylinder, trimming guide rail mounting plate, trimming sliding rail, trimming
Sliding block, trimming sliding block mounting plate, trimming move up and down plate, thread trimmer moving knife, thread trimmer stationary knife and guide plate;The cabinet installation
On platen, the cabinet includes top plate, foreboard, side plate and back plate;The trimming cylinder is mounted on box roof by bolt
On;The trimming guide rail mounting plate is mounted in cabinet, and the trimming sliding rail is mounted on trimming guide rail mounting plate by bolt,
Trimming sliding block is installed on the trimming sliding block mounting plate;The trimming sliding block mounting plate is connected by trimming sliding block and trimming sliding rail
It connects;The trimming moves up and down plate and is vertically mounted on trimming sliding rail mounting plate by bolt;The thread trimmer moving knife is mounted on
Trimming moves up and down on plate;The trimming moves up and down plate and connect with trimming cylinder;The scissors line stationary knife is installed by bolt
On cabinet front plate;The guide plate is fixedly mounted on box side.
Preferably, the thermatron include bottom plate, vertical plate, upper movable block, cylinder two, upper locating piece, under
Movable block, lower locating piece, cylinder three, motor, lead screw, high frequency heating machine, high frequency heating machine movable plate, cylinder four, mobile connection
Plate;The platen is equipped with floor slideway and high frequency heating machine sliding rail, and the bottom base plate is equipped with and matches with floor slideway
Sliding block;Bottom plate limited block is additionally provided on the platen, the vertical plate is mounted on bottom plate, and the vertical plate is equipped with moving guide rail,
The upper movable block, lower movable block are equipped with the upper sliding block that cooperates with moving guide rail, the upper movable block, lower movable block with it is upper
It being bolted between sliding block, air cylinder support is also equipped on the vertical plate, the cylinder two is mounted on air cylinder support,
The cylinder two is connect with upper movable block;The upper locating piece is mounted on upper movable block by bolt, on the upper movable block
It is also equipped with positioning unit of plastic;The lower locating piece is mounted on lower movable block, and the lower locating piece is equipped with and upper locating piece
The locating slot of cooperation;The cylinder three is mounted on bottom base plate, and the cylinder three is connect with lower movable block;The upper movable block,
It is additionally provided with buffer limit block on lower movable block, buffer corresponding with buffer limit block is additionally provided on the vertical plate;The high frequency
Mobile sliding block is equipped between heater movable plate and high frequency heating machine sliding rail;It is fixed that the high frequency heating machine is mounted on high frequency heating machine
On the block of position;The cylinder four is mounted on high frequency heating machine movable plate bottom, between the cylinder four and high frequency heating machine movable plate
It is connected by mobile connection plate;Inductor is installed on the platen;Lead screw base pedestal, the electricity are also equipped on the platen
Machine is mounted on lead screw base pedestal, and the lead screw is connected to motor;The lead screw is connect with bottom plate.
Preferably, the paint scraping device include movable plate, scrape paint sliding block, scrape paint motor, speed reducer, transmission mechanism,
Mounting plate, cylinder scrape paint electric machine support, deceleration machine support, upper emery wheel bracket, lower grinding wheel bracket, upper grinding wheel and lower grinding wheel;It is described
Movable plate by scrape paint sliding block be mounted on scrape paint guide rail on;The mounting plate is mounted on movable plate;The cylinder is mounted on shifting
On movable plate;It is described scrape paint motor by scrape paint electric machine support be mounted on movable plate;The speed reducer is pacified by deceleration machine support
On movable plate;The paint motor and speed reducer of scraping is equipped with synchronous pulley;It is described to scrape between paint motor and speed reducer by same
Walk V belt translation;Connecting rod is equipped between the speed reducer and transmission mechanism, the speed reducer output shaft is equipped with eccentric shaft;The biography
Motivation structure includes upper and lower strainer, left/right movement device, upper transmission shaft, lower drive shaft, connector sleeve, moves left and right ring and support
Set;The upper transmission shaft and lower drive shaft are fixedly mounted on a mounting board by support sleeve, the upper transmission shaft and lower drive shaft
On be additionally provided with bearing, idler wheel cylinder, spell cap, idler wheel actuating sleeve;The upper transmission shaft and lower drive shaft one end are equipped with transmission gear, institute
It states transmission shaft and the lower drive shaft other end is equipped with synchronous pulley, the idler wheel actuating sleeve is mounted on transmission shaft and underdrive
On axis, the transmission gear is mounted on idler wheel driving and puts on, and is additionally provided with synchronous pulley by the transmission gear of the upper transmission shaft;Institute
Transmission shaft is stated to connect by synchronous belt with motor drive;The idler wheel cylinder is divided into upper roller cylinder and bottom roller cylinder, the connection
It covers and moves left and right ring and be mounted on outside idler wheel cylinder;It is described move left and right ring and be divided into move left and right on ring and move left and right under ring;
The idler wheel cylinder is mounted on transmission shaft by spelling cap;The idler wheel actuating sleeve internal via shape be polygon, the transmission shaft with
Idler wheel actuating sleeve junction shape is matched with idler wheel actuating sleeve inner hole;The clamp system up and down includes cylinder, cylinder connection
Head, upper clamping shift fork, lower clamping shift fork, upper fulcrum rod, lower fulcrum bar push pin and clamp pin;The upper fulcrum rod and lower branch
On a mounting board, the upper clamping shift fork and lower clamping shift fork are mounted in fulcrum rod and lower fulcrum bar the installation of point bar, described
Lower clamping shift fork one end is connect by cylinder connector with cylinder, and the upper clamping shift fork and lower clamping shift fork are by pushing pin to connect
It connects, the upper clamping shift fork, lower clamping shift fork are connect by clamping pin with connector sleeve;The left/right movement device includes that left and right is dialled
On fork, under the shift fork of left and right, moving pin and move left and right fulcrum block;Pass through connecting rod and eccentric axis connection, institute under the left and right shift fork
It states under the shift fork of left and right and passes through on the shift fork of left and right and move pin connection, under the left and right shift fork and on the shift fork of left and right and move left and right ring
It descends and moves left and right and connected on ring, be mounted under the left and right shift fork and on the shift fork of left and right by bolt and move left and right fulcrum block
On, the fulcrum block that moves left and right is placed on movable plate;The upper emery wheel bracket and lower grinding wheel bracket are installed by connector sleeve
On upper transmission shaft and lower drive shaft, grinding wheel transmission shaft, the grinding wheel are installed on the upper emery wheel bracket and lower grinding wheel bracket
Synchronous pulley is installed, the upper grinding wheel and lower grinding wheel is corresponding is mounted on grinding wheel transmission shaft, the grinding wheel passes on transmission shaft
It is dynamic that transmission is connect with upper transmission shaft and lower drive shaft by synchronous belt;The platen is lowly equipped with servo motor, scrapes urushi thick stick
Mounting base and nut attachment base are equipped on the servo motor and scrape paint ball-screw, and the paint ball-screw of scraping is by scraping paint
Lead screw mounting base is fixed on platen bottom, and described scrape is connected between paint ball-screw and movable plate by nut attachment base.
Preferably, the wind include connection frame, ball-screw, first servo motor, the second servo motor,
Connecting rod, winding clamping cylinder, clip, the connection frame are fixedly connected with platen, and the first servo electricity is provided with above connection frame
Machine, first servo motor connect ball-screw, and ball-screw is equipped with lead screw base, and ball-screw is connected with bottom by lead screw base
Seat, the pedestal are provided with connecting rod, and one end of connecting rod connects the second servo motor, in the other end and clip of connecting rod
Between position it is hinged, the clip pass through clamping cylinder control folding;The quantity of the connecting rod is greater than one, the outside of connecting rod
It is cased with gear, is connected between connecting rod by gear coupling;Be provided between the clip and winding clamping cylinder link block,
Sliding shoe, spring;The winding clamping cylinder is fixedly connected with link block, and link block is slidably connected sliding shoe, sliding shoe and connection
Spring is provided between block.
Preferably, the tin soldering equipment is comprising robot device, tin furnace and helps tin box;The robot device installation
On platen, the bottom of the robot device is fixedly connected with support column, and platen is bolted in support column, supports capital
Crossbeam has been bolted in end, and the crossbeam is internally provided with the first lead screw, and the end of the crossbeam is provided with scolding tin and watches
Motor is taken, first lead screw is connect with scolding tin servo motor, and first lead screw is provided with lead screw attachment base;On the crossbeam
It is equipped with and moves left and right frame, move left and right frame by lead screw attachment base and connect the first lead screw, move left and right and be provided with below frame
Frame is moved up and down, moves up and down to set up and is equipped with the second lead screw straight down, frame is moved up and down and passes through lead screw attachment base connection the
Two lead screws, the top of the second lead screw are connected with the second servo motor of scolding tin, and the bottom for moving up and down frame is fixedly connected with mobile gas
Cylinder, the top of the mobile cylinder are provided with scolding tin link block, are fixedly connected on scolding tin link block a pair of for grip
Cleft hand, scolding tin clamping cylinder is provided on the cleft hand, scolding tin clamping cylinder is used to control the folding of cleft hand, the connection
The lower part of block is provided with rotation axis, link block by rotation axis with move up and down that frame is hinged, one end of rotation axis is fixedly connected with
Rotary stopper block moves up and down and is provided with stopper on frame, and tin furnace is arranged in the lower section of robot device, is provided on front side of tin furnace
Help tin box;The tin furnace interior is equipped with heater;Left and right rail is also fixedly connected on the crossbeam, left and right rail is slidably connected
Frame is moved left and right, the side for moving left and right frame is fixedly connected with upper/lower guide, and upper/lower guide, which is slidably connected, moves up and down frame.
Preferably, the pulling apparatus includes hold-down mechanism, shift mechanism and Working rack;The Working rack is solid
On platen, the hold-down mechanism is mounted on Working rack for Dingan County, and the hold-down mechanism includes compression cylinder one, lifting company
Block, buffer spring, compressor arm are connect, compression cylinder one is fixedly connected with lifting link block, and the compressor arm passes through lifting link block simultaneously
It is slidably connected with lifting link block, the buffer spring is inserted in compressor arm, and the bottom end of compressor arm and lifting link block resist buffering
The both ends of spring;The shift mechanism includes lifting cylinder, lifting sliding block, clamping cylinder, lifting clip, the lifting cylinder peace
On platen, the Working rack be equipped with guide rail, the lifting cylinder with lift sliding block connect, the lifting cylinder with lead
Rail is slided up and down at guide rail by lifting sliding block connection, the lifting sliding block, and the side of the lifting sliding block is fixedly connected with folder
Tight cylinder, the lifting clip are fixedly mounted on clamping cylinder;The lifting cylinder and guide rail are obliquely installed.
Preferably, the pressing device includes column, compression cylinder mounting plate, compression cylinder two, copper billet and crimping
Cowhells;The column is mounted on platen, and transition plates is equipped on the column, and the compression cylinder mounting plate is mounted on transition
On plate, the compression cylinder two is mounted on compression cylinder mounting plate;The compression cylinder two is connected with copper billet installation, the copper
Block is equipped with mounting groove and fine crack slot, and the crimping Cowhells is fixed in mounting groove by bolt compresses fine crack slot;It is described
Pressing device is equipped with before cutting facility, thermatron, paint scraping device and wind.
Preferably, the transmitting device one includes transmission mechanism, lifting body one and pallet one;The transmission mechanism
Include transmission guide rail one and transmission electrical machine one;The transmission guide rail one is divided for longitudinal rail and cross slide way, the longitudinal rail
It is equipped with support frame with cross slide way junction, support frame as described above is mounted in transmission guide rail one, is equipped with and is led above support frame as described above
To plate one, guide groove is additionally provided on the guide plate one;Conveyor chain one, the cross slide way are installed on the longitudinal rail
On conveyer belt is installed;Transmission electrical machine one is equipped on the cross slide way and longitudinal rail;The lifting body one includes top
It rises pedestal and jacking cylinder one, the jacking cylinder one is fixedly connected with bottom plate one, one output end of jacking cylinder passes through bottom plate one
It is fixedly connected with jacking pedestal, the jacking pedestal is provided with vertical limit guide rod, the top of the limit guide rod and jacking
Pedestal is fixedly connected, and the limit guide rod passes through bottom plate one and the two is slidably connected;The pallet one is equipped with guide post.
It is used for preferably, being provided between the assembly line and reforming and transmission device of the motor stator automatic connection machine
The stator carrying mechanism of stator is carried, the stator carrying mechanism includes horizontally disposed crossbearer, and the inside of the crossbearer is arranged
There is third lead screw, one end of crossbearer is equipped with the 4th servo motor, and the 4th servo motor is connect with third lead screw, third silk
Compatible lead screw attachment base two is cased on thick stick, the lead screw attachment base is equipped with gripper mounting base, gripper mounting base peace
Equipped with the 4th lead screw straight down, the screw rod attachment base three to match with the 4th lead screw, the cross are installed on the crossbearer
The 5th servo motor, the 5th servo motor and the connection of the 4th lead screw, the lower section peace of gripper mounting base are also equipped on frame
Equipped with the gripper for clamping stator, the gripper includes clamping cylinder two and a pair of of gripper arm, the machinery
Pawl arm to contract, thus grip, is additionally provided with conveyor-belt apparatus, the biography under the crossbearer under the drive of clamping cylinder two
Dynamic band device and transmitting device and assembly line member parallel are arranged.
Benefit of the invention:
1, the pipeline organization of motor stator automatic connection machine of the invention is simple, is added by setting cutting facility, high frequency
Thermal, paint scraping device, wind, tin soldering equipment, pulling apparatus and transmitting device replace manual work, form machine automatization
The production of change saves the time, increases efficiency, reduces labour.
2, the structure of the detecting device of motor stator of the invention is simple, carries out 360 ° to stator by CCD camera and takes pictures, and leads to
Photo is crossed to be compared in resources bank to detect stator with the presence or absence of problem;Consolidated by pressure tester, clamp system, first
The mating reaction of tight mechanism, the second fastening mechanism, insulate jacking block, copper sheet, realizes whether the enameled wire of automatic detection stator damages,
Prompt is issued when the damage of the enameled wire of stator, to reject substandard product;Mitigate manual labor significantly, increase efficiency, increases
Add Detection accuracy and reduces security risk.
[Detailed description of the invention]
Fig. 1 is structural schematic diagram of the invention
Fig. 2 is the structural schematic diagram of the assembly line of motor stator automatic connection machine in the present invention;
Fig. 3 is the structural schematic diagram of elevating mechanism in the present invention;
Fig. 4 is the structural schematic diagram of lifting body in the present invention;
Fig. 5 is that limited block uses schematic diagram in the present invention;
Fig. 6 is the structural schematic diagram of transmission guide rail in the present invention;
Fig. 7 is the structural schematic diagram of pallet in the present invention;
Fig. 8 is the structural schematic diagram of cutting facility in the present invention;
Fig. 9 is the schematic side view of high-frequency heating apparatus of the present invention;
Figure 10 is the structural schematic diagram of high-frequency heating apparatus of the present invention;
Figure 11 is the schematic front view of high-frequency heating apparatus of the present invention;
Figure 12 is the schematic side view of paint scraping device in the present invention;
Figure 13 is the schematic top plan view of paint scraping device in the present invention;
Figure 14 is the structural schematic diagram of paint scraping device in the present invention;
Figure 15 is the transmission mechanism schematic cross-sectional view of paint scraping device in the present invention;
Figure 16 is the partial structural diagram of tin soldering equipment in the present invention;
Figure 17 is the partial structural diagram of tin soldering equipment in the present invention;
Figure 18 is the schematic side view of wind in the present invention;
Figure 19 is the schematic top plan view of wind in the present invention;
Figure 20 is the structural schematic diagram of pulling apparatus in the present invention;
Figure 21 is the structural schematic diagram of stator carrying mechanism in the present invention;
When Figure 22 the present invention in trimmer and shaping manipulator structural schematic diagram;
Figure 23 is the detection device schematic front view of motor stator in the present invention;
Figure 24 is video detecting device structural schematic diagram in the present invention;
Figure 25 is video detecting device schematic front view in the present invention;
Figure 26 is video detecting device overlooking structure diagram in the present invention;
Figure 27 is rotating mechanism structural schematic diagram in video detecting device of the present invention;
Figure 28 is robot manipulator structure schematic diagram in video detecting device of the present invention;
Figure 29 is yarn detection device partial structural diagram in the present invention;
Figure 30 is yarn detection device part schematic front view in the present invention;
Figure 31 is clamp system and platen attachment structure schematic diagram in yarn detection device of the present invention;
Figure 32 is partial structure diagram in transmitting device one of the present invention;
Figure 33 is guide board structure schematic diagram in the present invention;
Figure 34 is one structural schematic diagram of pallet in the present invention;
Figure 35 is video detecting device working principle diagram in the present invention.
Marginal data: the assembly line of 1A, motor stator automatic connection machine;2A, reforming and transmission device;3A, motor stator
Detection device, 1, transmitting device;11, transmission guide rail;12, pallet;121, plastics locating piece;122, wire casing;123, location hole;
13, elevating mechanism;14, lifting body;141, jacking cylinder;142, jacking cylinder mounting plate;143, positioning plate;144, pallet is fixed
Position bar;15, crane;16, lifting cylinder;17, lifting platform;18, lift platform;19, lift servo motor;110, conveyer belt;
111, rail brackets;112, transmission chain is gone up and down;113, guide rod;114, lifting gear;116, transmission electrical machine;117, chain
Item;118, upper transmission guide rail;119, lower transmission guide rail;131, limited block;132, limiting cylinder;133, support plate;2, trimming fills
It sets;21, trimming cylinder;22, trimming guide rail mounting plate;23, trimming sliding rail;24, trimming sliding block;25, trimming sliding block mounting plate;
26, trimming moves up and down plate;27, thread trimmer moving knife;28, thread trimmer stationary knife;29, guide plate;210, cabinet;211, top plate;
212, side plate;213, foreboard;214, back plate;3, thermatron;31, bottom plate;32, vertical plate;33, upper movable block;34, cylinder
Two;35, upper locating piece;36, lower movable block;37, lower locating piece;38, cylinder three;39, motor;310, lead screw;311, high frequency adds
Heat engine;312, high frequency heating machine movable plate;313, cylinder four;314, mobile connection plate;315, floor slideway;316, high-frequency heating
Machine sliding rail;317, sliding block;318, bottom plate limited block;319, moving guide rail;320, upper sliding block;321, air cylinder support;322, fixed
Position unit of plastic;323, buffer;324, buffer limit block;325, locating slot;326, mobile sliding block;327, high frequency heating machine positions
Block;4, paint scraping device;41, movable plate;42, paint sliding block is scraped;43, paint motor is scraped;44, speed reducer;45, transmission mechanism;46, it installs
Plate;47, cylinder;48, paint electric machine support is scraped;49, deceleration machine support;410, upper emery wheel bracket;411, lower grinding wheel bracket;412, on
Grinding wheel;413, lower grinding wheel;414, connecting rod;415, eccentric shaft;416, upper transmission shaft;417, lower drive shaft;418, connector sleeve;419,
Move left and right ring;420, support sleeve;421, bearing;422, idler wheel cylinder;423, cap is spelled;424, idler wheel actuating sleeve;425, driving cog
Wheel;426, synchronous pulley;427, upper roller cylinder;428, bottom roller cylinder;429, it moves left and right on ring;430, it moves left and right under ring;
432, cylinder connector;433, upper clamping shift fork;434, lower clamping shift fork;435, upper fulcrum rod;436, lower fulcrum bar;437, it pushes away
Dynamic pin;438, pin is clamped;439, on the shift fork of left and right;440, under the shift fork of left and right;441, moving pin;442, fulcrum block is moved left and right;
443, grinding wheel transmission shaft;444, servo motor;445, urushi thick stick mounting base is scraped;446, nut attachment base;447, paint ball wire is scraped
Thick stick;5, wind;51, connection frame;52, ball-screw;53, first servo motor;54, the second servo motor;55, it connects
Bar;56, clamping cylinder is wound;57, clip;58, lead screw base;59, pedestal;510, gear;511, link block;512, sliding shoe;
513, spring;6, tin soldering equipment;61, tin furnace, 62, help tin box, 63, support column;64, crossbeam;65, the first lead screw;66, scolding tin is watched
Take motor;67, lead screw attachment base;68, frame is moved up and down;69, the second servo motor of scolding tin;610, mobile cylinder;611, cleft hand;
612, scolding tin clamping cylinder;613, scolding tin link block;614, rotation axis;615, rotary stopper block;616, stopper;617, left and right
Guide rail;618, upper/lower guide;7, pulling apparatus;71, Working rack;72, compression cylinder one;73, link block is lifted;74, it buffers
Spring;75, compressor arm;76, cylinder is lifted;77, sliding block is lifted;78, clamping cylinder;79, guide rail;710, clip is lifted;8, platform
Plate;9, pressing device;91, compression cylinder two;92, copper billet;921, mounting groove;922, fine crack slot;93, column;931, transition plates;
932, compression cylinder mounting plate;94, crimping Cowhells;1001, foot support frame;1002, installation frame;10021, mounting plate one;
10022, rotating electric machine mounting rack;1003, cover board;1004, third servo motor;1005, manipulator;10051, above and below manipulator
Turning set;100511, transmission gear one;100512, synchronous belt one;10052, the second lead screw;10053, lead screw attachment base one;
10054, cylinder mounting plate;10055, cylinder five;10056, upper and lower guide post;10057, graphite copper sheathing;10058, manipulator gripper;
1006, inductor mounting bar;10061, mounting blocks are switched;10062, close to switch;1007, sensor block;1008, motor is installed
Block;1009, rotating mechanism;10091, rotating electric machine;10092, speed reducer one;10093, rotating disk;10094, rotary shaft;
10095, rotary sleeve;10096, end face camera mounting bracket;10097, external camera mounting rack;10098, camera installing plate;
10099, CCD camera;100910, lamp mounting plate;100911, light source;10011, pallet one;100115, computer all-in-one machine;
100116, integrated machine support;001, bottom plate one;003, falsework;004, lifting body one;041, pedestal is jacked;042, it jacks
Cylinder one;043, guide rod is limited;005, clamp system;051, the first driving member;052, the second driving member;053, fixed plate;
054, slide plate;055, clamping cylinder one;056, the first fixture;057, the second fixture;006, the first wallboard;007, the second wallboard;
008, the first fastening mechanism;081, the first cylinder;082, the first push plate;083, the first circle pier;009, the second fastening mechanism;091,
Second cylinder;092, the second push plate;093, the second circle pier;010, connecting plate;011, insulate jacking block;012, top plate one;013, absolutely
Listrium;014, copper sheet;015, pressure tester;016, platen one;017, square hole;018, notch;019, positioning plate one;100, it regards
Frequency detection device;, 020, yarn detection device;300, transmitting device one;300104, transmission guide rail one;300105, transmission electrical machine
One;300106, longitudinal rail;300107, cross slide way;300108, support frame;300109, guide plate one;300110, it is oriented to
Slot;300111, conveyor chain one;300112, conveyer belt one;300113, guide post;300114, electric machine support;A201, shaping
Machine;A202, shaping manipulator;A203, assembly line component;A204, reshaping frame;A205, pneumatic clamper rotating plate;A206, feeding end;
A207, discharging end;A208, rotating plate motor;A209, cylinder six;A210, pneumatic clamper;4A, stator carrying mechanism;A401, crossbearer;
A402, the 4th servo motor;A403, gripper mounting base;A404, the 5th servo motor;A405, gripper;A406, conveyer belt
Device.
[specific embodiment]
In conjunction with Fig. 1-35, the invention proposes a kind of motor stator automatic connection and detection production line, feature includes electricity
Assembly line 1A, the reforming and transmission device 2A of machine stator automatic connection machine and the detection device 3A of motor stator, motor stator are automatic
The assembly line 1A of patching machine includes transmitting device 1, cutting facility 2, thermatron 3, paint scraping device 4, wind 5, weldering
Tin device 6, pulling apparatus 7, pressing device 9 and platen 8;The transmitting device 1 be equipped with rail brackets 111, transmission guide rail 11,
Transmission electrical machine 116, conveyor chain 117, pallet 12, lifting body 14 and elevating mechanism 13;The transmission guide rail 11, which is mounted on, to be led
On rail bracket 111, the transmission electrical machine 116 is installed on rail brackets 111, is equipped on the rail brackets 111 parallel up and down
Upper transmission guide rail 118 and lower transmission guide rail 119, the elevating mechanism 13 installs the both ends for being placed in transmission guide rail 11, described
Conveyor chain 117 connect with transmission electrical machine 116 and is fitted in transmission guide rail 11;The lifting body 14 include inductor,
Jacking cylinder 141, jacking cylinder mounting plate 142, positioning plate 143, pallet locating rod 144, support plate 133 and limited block 131;Institute
It states jacking cylinder mounting plate 142 to be mounted under transmission guide rail 11 by support plate 133, the jacking cylinder 141 is mounted on jacking
142 bottom of cylinder mounting plate, the positioning plate 143 are connect with jacking cylinder 141, and the pallet locating rod 144 is mounted on positioning
On plate 143;The inductor is mounted on 11 side of transmission guide rail, and the limited block 131 is mounted on the inside of guide rail, the limited block
131 bottoms are additionally provided with limited block cylinder 132;The pallet 12 is equipped with plastics locating piece 121, on the plastics locating piece 121
Equipped with wire casing 122,12 bottom of pallet is additionally provided with the location hole 123 cooperated with pallet locating rod 144;The elevating mechanism
13 pass comprising crane 15, lifting cylinder 16, lifting platform 17, lift platform 18, lift servo motor 19, conveyer belt 110, lifting
Chain 112, guide rod 113, lifting gear 114 are sent, the crane 15 installs lifting cylinder 16, and the top of lifting cylinder 16 connects
Lifting gear 114 is connect, the top of the crane 15 also is provided with lifting gear 114, the connection of the lifting gear 114 lifting transmission
Chain 112, the lifting gear 114 and lifting transmission chain 112 engage, and go up and down one end and the crane 15 of transmission chain 112
Top be fixedly connected, lifting transmission chain 112 the other end be fixedly connected with the top of lift platform 18, the lift platform
18 lower section mounting lifting platform 17 installs lift servo motor 19 and conveyer belt 110, lift servo motor on the lifting platform 17
The 19 horizontally disposed conveyer belts 110 of connection, crane 15 have also been fixedly connected with vertical guide rod 113, lifting platform 17 and guiding
Bar 113 is slidably connected;The reforming and transmission device 2A includes trimmer A201, shaping manipulator A202, pallet two and uses
In assembly line the component A203, the shaping manipulator A202 of conveying tray two include reshaping frame A204 and be located at reshaping frame
The pneumatic clamper rotating plate A205 that can be rotated relative to reshaping frame A204 at the top of A204, the pneumatic clamper rotating plate A205 is L-shaped, including feeding end
A206 and discharging end A207, feeding end A206 and discharging end A207 arrange vertically in horizontal plane, the bottom of the pneumatic clamper rotating plate A205
Portion is equipped with rotating plate motor A208, and the intersection that rotating plate motor A208 acts on feeding end A206 and discharging end A207 drives pneumatic clamper to turn
Plate A205 rotation, the feeding end A206 and discharging end A207 of the pneumatic clamper rotating plate A205 are mounted on cylinder six straight down
A209, the output end of six A209 of cylinder are fixedly connected with pneumatic clamper A210, and pneumatic clamper A210 includes clamping cylinder two and a pair of of folder
Pawl, the clamping jaw stretch to clamp stator from center under the drive of clamping cylinder two outward, and the assembly line component A203 includes
The opposite upper conveyor belt of transporting direction and lower conveyor belt and the elevator for pallet two to circulate between upper and lower conveyer belt
Structure 13, the trimmer A201 are mounted on the two sides of assembly line component A203;The detection device 3A of the motor stator includes
Video detection mechanism 100, yarn detection device 020020 and transmitting device 1, the video detection mechanism include foot
Support frame 3001081001, installation frame, cover board 10023, third servo motor 1004, manipulator 1005, inductor mounting bar
1006, sensor block 1007, motor mounting block 1008 and rotating mechanism 1009;The manipulator includes manipulator gripper 10058, machine
Tool descends turning set 10051, the second lead screw 10052, lead screw attachment base 1, cylinder mounting plate 10054, cylinder five on hand
10055, upper and lower guide post 10056 and graphite copper sheathing 10057;The inductor mounting bar 1006 is equipped with close to switch mounting blocks
10061;The guide post 10056 up and down is equipped with sensor block 1007;The rotating mechanism 1009 includes rotating electric machine 10091, subtracts
Fast machine 1, rotating disk 10093, rotary shaft 10094, rotary sleeve 10095, end face camera mounting bracket 10096, external camera
Mounting rack 10097, camera installing plate 10098, CCD camera 10099, lamp mounting plate 100910 and light source 100911;The installation
Frame is mounted on 3001081001 top of foot support frame by bolt;Second lead screw 10052 is mounted on manipulator and turns up and down
In dynamic set 10051, the manipulator rotates upwardly and downwardly set 10051 and is mounted at the top of installation frame by bolt, on the manipulator
Lower turning set 10051 is equipped with transmission gear 1, and the manipulator rotates upwardly and downwardly set 10051 and passes through synchronous belt one
110512 connect with third servo motor 1004;Second lead screw, 10052 bottom end passes through lead screw attachment base 1 and cylinder
The connection installation of mounting plate 10054, the guide post 10056 up and down pass through graphite copper sheathing 10057 and connect with cylinder mounting plate 10054 admittedly
Fixed, the graphite copper sheathing 10057 is by being threadably mounted at the top of installation frame, the graphite copper sheathing 10057 and upper and lower guide post
10051 two sides of turning set are descended in 10056 settings on a robotic arm;The cylinder 5 10055 is mounted on cylinder mounting plate by bolt
10054 bottoms;The manipulator gripper 10058 is mounted on cylinder 5 10055 by bolt;The installation frame side setting
There is mounting plate 1,10091 mounting rack 10022 of rotating electric machine, the rotation are also equipped on the mounting plate 1
Motor 10091 is mounted on 10091 mounting rack 10022 of rotating electric machine by bolt, is additionally provided with rotation on the rotating electric machine 10091
Rotating disk also is provided with rotation gear in the rotary shaft 10094, passes through between the rotating electric machine 10091 and rotary shaft 10094
Synchronous belt 1 is driven;The rotary shaft 10094 is mounted on mounting plate 1 by rotary sleeve 10095, the rotation
Turntable 10093 is mounted in rotary shaft 10094;The external camera mounting rack 10097 and end face camera mounting bracket 10096 are logical
It crosses bolt to be mounted in rotating disk 10093, the camera installing plate 10098 is mounted on end face camera mounting bracket by bolt
10096 and external camera mounting rack 10097 on, the CCD camera 10099 is mounted in camera installing plate 10098 by bolt;
The lamp mounting plate 100910 is mounted on the front end face of camera installing plate 10098 by bolt, and the light source 100911 is installed
On lamp mounting plate 100910;The two sides for being mounted on installation frame are arranged in the rotating mechanism 1009;The yarn detects dress
It sets 020 and includes bottom plate 1, falsework 003, clamp system 005, the first wallboard 006, the second wallboard 007, first wall
Horizontally disposed bottom plate 1, platen 1 and top plate 1 are sequentially installed between plate 006 and the second wallboard 007, it is described
Bottom plate 1 is mounted on falsework 003, and the platen 1 is provided with square hole 017, installs clamp system on platen 1
005, clamp system 005 includes the first driving member 051 and the second driving member 052, and first driving member 051 includes fixed plate
053, slide plate 054, clamping cylinder 1, one 055 output end of clamping cylinder are provided with slide plate 054, slide plate 054 and fixed plate 053
It being slidably connected, fixed plate 053 is mounted on platen 1, and second driving member 052 and the first driving member 051 are symmetrical arranged,
The slide plate 054 of first driving member 051 is additionally provided with the first fixture 056, and the slide plate 054 of second driving member 052 is arranged
There is the second fixture 057, second fixture 057 is provided with notch 018, and the first wallboard 006 and the second wallboard 007 are also separately installed with
First fastening mechanism 008, the second fastening mechanism 009, first fastening mechanism 008 include the first cylinder 081, the first cylinder
081 is mounted on the first wallboard 006, and 081 output end of the first cylinder is provided with the first push plate 082, and first push plate 082 is fixed
It is connected with the first circle pier 083, is additionally provided with connecting plate 010 in the first push plate 082, the connecting plate 010 is fixedly connected with insulated top
Block 011, second wallboard 007 install the second cylinder 091, and the second fastening mechanism 009 includes the second cylinder 091, and described second
Wallboard 007 installs the second cylinder 091, and 091 output end of the second cylinder is provided with the second push plate 092, and second push plate 092 is fixed
It is connected with the second circle pier 093, the top plate 1 is equipped with positioning plate 1, and the top plate 1 is also equipped with insulation board
013, copper sheet 014 is posted close to 013 1 side surface of insulation board of insulation jacking block 011, insulation board 013 and insulation 011 phase of jacking block are suitable
Match, pressure tester 015 is installed on top plate 1, pressure tester 015 and copper sheet 014 are electrically connected;First fixture 056
It is U-shaped with the second fixture 057 and be adapted;First circle pier 083 and the second circle pier 093 are made of electric silica gel, the first folder
Electric silica gel is filled inside tool 056 and the second fixture 057;The bottom end of the positioning plate 019 is provided with locating slot;The cutting facility
2 include cabinet 210, trimming cylinder 21, trimming guide rail mounting plate 22, trimming sliding rail 23, trimming sliding block 24, trimming sliding block mounting plate
25, trimming moves up and down plate 26, thread trimmer moving knife 27, thread trimmer stationary knife 28 and guide plate 29;The cabinet 210 is mounted on platen
On 8, the cabinet 210 includes top plate 211, foreboard 213, side plate 212 and back plate 214;The trimming cylinder 21 is pacified by bolt
In box roof 211;The trimming guide rail mounting plate 22 is mounted in cabinet 210, and the trimming sliding rail 23 passes through bolt
It is mounted on trimming guide rail mounting plate 22, trimming sliding block 24 is installed on the trimming sliding block mounting plate 25;The trimming sliding block
Mounting plate 25 is connect by trimming sliding block 24 with trimming sliding rail 23;The trimming moves up and down plate 26 and is vertically mounted on by bolt
On trimming sliding block mounting plate 25;The thread trimmer moving knife 27 is mounted on trimming and moves up and down on plate 26;The trimming moves up and down
Plate 26 is connect with trimming cylinder 21;The scissors line stationary knife 28 is mounted on 210 foreboard 213 of cabinet by bolt;The guiding
Plate 29 is fixedly mounted on 210 side plate 212 of cabinet;The thermatron 3 include bottom plate 31, vertical plate 32, upper movable block 33,
Cylinder 2 34, upper locating piece 35, lower movable block 36, lower locating piece 37, cylinder 3 38, motor 39, lead screw 310, high frequency heating machine
311, high frequency heating machine movable plate 312, cylinder 4 313, mobile connection plate 010314;The platen 8 is equipped with floor slideway 315
With high frequency heating machine sliding rail 316,31 bottom of bottom plate is equipped with the sliding block 317 matched with floor slideway 315;The platen 8
On be additionally provided with bottom plate limited block 318, the vertical plate 32 is mounted on bottom plate 31, the vertical plate 32 be equipped with moving guide rail 319, institute
State movable block 33, lower movable block 36 is equipped with the upper sliding block 320 that cooperates with moving guide rail 319, the upper movable block 33, under
It is bolted between movable block 36 and upper sliding block 320, air cylinder support 321, the gas is also equipped on the vertical plate 32
Cylinder 2 34 is mounted on air cylinder support 321, and the cylinder 2 34 is connect with upper movable block 33;The upper locating piece 35 passes through bolt
It is mounted on movable block 33, positioning unit of plastic 322 is also equipped on the upper movable block 33;The lower locating piece 37 is mounted on
On lower movable block 36, the lower locating piece 37 is equipped with the locating slot 325 cooperated with upper locating piece 35;The cylinder 3 38 is installed
In 31 bottom of bottom plate, the cylinder 3 38 is connect with lower movable block 36;It is additionally provided on the upper movable block 33, lower movable block 36 slow
Limited block 324 is rushed, buffer 323 corresponding with buffer limit block 324 is additionally provided on the vertical plate 32;The high frequency heating machine moves
Mobile sliding block 326 is equipped between movable plate 312 and high frequency heating machine sliding rail 316;The high frequency heating machine 311 is mounted on high-frequency heating
On machine locating piece 327;The cylinder 4 313 is mounted on 312 bottom of high frequency heating machine movable plate, the cylinder 4 313 and high frequency
It is connected between heater movable plate 312 by mobile connection plate 010314;Inductor is installed on the platen 8;The platen 8
On be also equipped with lead screw base pedestal, the motor 39 is mounted on lead screw base pedestal, and the lead screw 310 is connect with motor 39;Institute
Lead screw 310 is stated to connect with bottom plate 31;The paint scraping device 4 includes movable plate 41, scrapes paint sliding block 42, scrapes paint motor 43, speed reducer
44, transmission mechanism 45, mounting plate 46, cylinder 47, scrape paint electric machine support 30011448, deceleration machine support 49, upper emery wheel bracket
410, lower grinding wheel bracket 411, upper grinding wheel 412 and lower grinding wheel 413;The movable plate 41 is mounted on by scraping paint sliding block 42 and scrapes paint and lead
On rail;The mounting plate 46 is mounted on movable plate 41;The cylinder 47 is mounted on movable plate 41;The paint motor 43 of scraping leads to
Cross scrape paint electric machine support 30011448 be mounted on movable plate 41;The speed reducer 44 is mounted on movement by deceleration machine support 49
On plate 41;Paint motor 43 and the speed reducer 44 scraped is equipped with synchronous pulley 426;Described scrape is led between paint motor 43 and speed reducer 44
Cross toothed belt transmission;Connecting rod 414 is equipped between the speed reducer 44 and transmission mechanism 45,44 output shaft of speed reducer is equipped with
Eccentric shaft 415;The transmission mechanism 45 includes upper and lower strainer, left/right movement device, upper transmission shaft 416, lower drive shaft
417, connector sleeve 418, move left and right ring 419 and support sleeve 420;The upper transmission shaft 416 and lower drive shaft 417 pass through support sleeve
420 are fixedly mounted on mounting plate 46, are additionally provided with bearing 421, idler wheel cylinder on the upper transmission shaft 416 and lower drive shaft 417
422, cap 423, idler wheel actuating sleeve 424 are spelled;The upper transmission shaft 416 and 417 one end of lower drive shaft are equipped with transmission gear 425, institute
It states transmission shaft 416 and 417 other end of lower drive shaft is equipped with synchronous pulley 426, the idler wheel actuating sleeve 424 is mounted on upload
On moving axis 416 and lower drive shaft 417, the transmission gear 425 is mounted on idler wheel actuating sleeve 424, the upper transmission shaft 416
Synchronous pulley 426 is additionally provided with by transmission gear 425;The upper transmission shaft 416 is connect by synchronous belt with motor drive;The rolling
Wheel cylinder 422 divides for upper roller cylinder 427 and bottom roller cylinder 428, the connector sleeve 418 and moves left and right ring 419 and is mounted on idler wheel cylinder
Outside 422;The ring 419 that moves left and right divides to move left and right on ring 429 and moving left and right 430 under ring;The idler wheel cylinder 422 is logical
Spelling cap 423 is crossed to be mounted on transmission shaft;424 internal via shape of idler wheel actuating sleeve is polygon, the transmission shaft and idler wheel driving
424 junction shapes of dynamic set are matched with 424 inner hole of idler wheel actuating sleeve;The clamp system 005 up and down includes cylinder 47, cylinder
Connector 432, lower clamping shift fork 434, upper fulcrum rod 435, lower fulcrum bar 436, pushes pin 437 and clamps upper clamping shift fork 433
Pin 438;The upper fulcrum rod 435 and lower fulcrum bar 436 are mounted on mounting plate 46, the upper clamping shift fork 433 and lower clamping
Shift fork 434 is mounted in fulcrum rod 435 and lower fulcrum bar 436, and described lower 434 one end of clamping shift fork passes through cylinder connector
432 connect with cylinder 47, and the upper clamping shift fork 433 and lower clamping shift fork 434 are by pushing pin 437 to connect, the upper clamping
Shift fork 433, lower clamping shift fork 434 are connect by clamping pin 438 with connector sleeve 418;The left/right movement device includes that left and right is dialled
It pitches 440, moving pin 441 under upper 439, left and right shift fork and moves left and right fulcrum block 442;440 pass through connecting rod under the left and right shift fork
414 connect with eccentric shaft 415, under the left and right shift fork 440 and left and right shift fork on 439 connected by moving pin 441, the left and right
Under shift fork 440 and left and right shift fork on 439 connect with moving left and right under ring 430 and move left and right on ring 429, under the left and right shift fork
440 and left and right shift fork on 439 be mounted on and moved left and right on fulcrum block 442 by bolt, it is described to move left and right the placement of fulcrum block 442
On movable plate 41;The upper emery wheel bracket 410 and lower grinding wheel bracket 411 pass through connector sleeve 418 and are mounted on 416 He of transmission shaft
On lower drive shaft 417, grinding wheel transmission shaft 443, the grinding wheel are installed on the upper emery wheel bracket 410 and lower grinding wheel bracket 411
Synchronous pulley 426 is installed, the upper grinding wheel 412 and lower grinding wheel 413 is corresponding is mounted on grinding wheel transmission shaft on transmission shaft 443
On 443, the grinding wheel transmission connect transmission with upper transmission shaft 416 and lower drive shaft 417 by synchronous belt;The platen 8 is low
Servo motor 444 is installed, scrapes urushi thick stick mounting base 445 and nut attachment base 446, is equipped with and scrapes on the servo motor 444
Ball-screw 447 is painted, the paint ball-screw 447 of scraping by scraping urushi thick stick mounting base 445 is fixed on 8 bottom of platen, described to scrape
It paints and is connected between ball-screw 447 and movable plate 41 by nut attachment base 446;The wind 5 includes connection frame 51, rolling
Ballscrew 52, first servo motor 53, the second servo motor 54, connecting rod 55, winding clamping cylinder 56, clip 57, the company
It connects frame 51 and is fixedly connected with platen 8, the top of connection frame 51 is provided with first servo motor 53, and first servo motor 53 connects ball
Lead screw 52, ball-screw 52 are equipped with lead screw base 58, and ball-screw 52 is connected with pedestal 59, the pedestal 59 by lead screw base 58
It is provided with connecting rod 55, one end of connecting rod 55 connects the second servo motor 54, in the other end and clip 57 of connecting rod 55
Between position it is hinged, the clip 57 by winding clamping cylinder 56 control folding;The quantity of the connecting rod 55 is greater than one, even
The outer sheath of extension bar 55 has gear 510, is of coupled connections between connecting rod 55 by gear 510;The clip 57 and winding folder
Link block 511, sliding shoe 512, spring 513 are provided between tight cylinder 56;The winding clamping cylinder 56 is fixedly connected with connection
Block 511, link block 511 are slidably connected sliding shoe 512, and spring 513 is provided between sliding shoe 512 and link block 511;The weldering
Tin device 6 is comprising robot device, tin furnace 61 and helps tin box 62;The robot device is mounted on platen 8, the manipulator
The bottom of device is fixedly connected with support column 63, and platen 8 is bolted in support column 63, and 63 top of support column is connected by bolt
It is connected to crossbeam 64, the crossbeam 64 is internally provided with the first lead screw 65, and the end of the crossbeam 64 is provided with scolding tin servo electricity
Machine 66, first lead screw 65 are connect with first servo motor 53, and first lead screw 65 is provided with lead screw attachment base 67;It is described
It is equipped on crossbeam 64 and moves left and right frame, moved left and right frame by lead screw attachment base 67 and connect the first lead screw 65, move left and right frame
Lower section be provided with and move up and down frame 68, move up and down frame 68 and be provided with the second lead screw 10052 straight down, move up and down frame
68 connect the second lead screw 10052 by lead screw attachment base 67, and the top of the second lead screw 10052 is connected with the second servo motor of scolding tin
69, the bottom for moving up and down frame 68 is fixedly connected with mobile cylinder 610, and the top of the mobile cylinder 610 is provided with scolding tin company
Block 613 is connect, a pair of cleft hand 611 for being used for grip is fixedly connected on scolding tin link block 613, is all provided on the cleft hand 611
It is equipped with scolding tin clamping cylinder 612, scolding tin clamping cylinder 612 is used to control the folding of cleft hand 611, the lower part of the link block 511
It is provided with rotation axis 614, link block 511 is by rotation axis 614 and moves up and down frame 68 hingedly, and one end of rotation axis 614 is fixed
It is connected with rotary stopper block 615, moves up and down and is provided with stopper 616 on frame 68, tin furnace 61 is arranged in the lower section of robot device,
The front side setting of tin furnace 61 helps tin box 62;Heater is equipped with inside the tin furnace 61;It is also fixedly connected on the crossbeam 64
Left and right rail 617, left and right rail 617, which is slidably connected, moves left and right frame, and the side for moving left and right frame is fixedly connected with up and down
Guide rail 618, upper/lower guide 618, which is slidably connected, moves up and down frame 68;The pulling apparatus 7 include hold-down mechanism, shift mechanism and
Working rack 71;The Working rack 71 is fixedly mounted on platen 8, and the hold-down mechanism is mounted on Working rack 71, institute
Stating hold-down mechanism includes compression cylinder 1, lifting link block 73, buffer spring 74, compressor arm 75, and compression cylinder 1 is fixed
Connection lifting link block 73, the compressor arm 75 passes through lifting link block 73 and is slidably connected with lifting link block 73, described slow
It rushes spring 74 and is inserted in compressor arm 75, the bottom end of compressor arm 75 and lifting link block 73 resist the both ends of buffer spring 74;It is described to mention
Drawing mechanism includes lifting cylinder 76, lifting sliding block 77, clamping cylinder 78, lifting clip 710, and the lifting cylinder 76 is mounted on platform
On plate 8, the Working rack 71 is equipped with guide rail 79, and the lifting cylinder 76 is connect with lifting sliding block 77, the lifting cylinder
76 are connect with guide rail 79 by lifting sliding block 77, and the lifting sliding block 77 slides up and down at guide rail 79, the lifting sliding block 77
Side be fixedly connected with clamping cylinder 78, the lifting clip 710 is fixedly mounted on clamping cylinder 78;The lifting cylinder 76
It is obliquely installed with guide rail 79;The pressing device 9 includes column 93, compression cylinder mounting plate 932, compression cylinder 2 91, copper billet
92 and crimping Cowhells 94;The column 93 is mounted on platen 8, and transition plates 931, the compression gas are equipped on the column 93
Cylinder mounting plate 932 is mounted in transition plates 931, and the compression cylinder 2 91 is mounted on compression cylinder mounting plate 932;The pressure
Tight cylinder 2 91 is connected with the installation of copper billet 92, and the copper billet 92 is equipped with mounting groove 921 and fine crack slot 922, the crimping Cowhells
94 are fixed in mounting groove 921 by bolt compresses fine crack slot 922;The cutting facility 2, scrapes paint at thermatron 3
Pressing device 9 is equipped with before device 4 and wind 5;The transmitting device 1 includes transmission mechanism, lifting body one
004 and pallet 1;The transmission mechanism includes transmission guide rail 1 and transmission electrical machine 1;The transmission
One 300104 points of guide rail are longitudinal rail 300106 and cross slide way 300107, the longitudinal rail 300106 and cross slide way
300107 junctions are equipped with support frame 300108, and support frame as described above 300108 is mounted in transmission guide rail 1, the branch
It is equipped with guide plate 1 above support 300108, is additionally provided with guide groove 300110 on the guide plate 1;It is described
Conveyor chain 1 is installed on longitudinal rail 300106, conveyer belt one is installed on the cross slide way 300107
300112;Transmission electrical machine 1 is equipped on the cross slide way 300107 and longitudinal rail 300106;The jack
Structure 1 includes that jacking pedestal 041 and jacking cylinder 1, the jacking cylinder 1 are fixedly connected with bottom plate 1, is pushed up
It rises one 042 output end of cylinder and is fixedly connected across bottom plate 1 with jacking pedestal 041, the jacking pedestal 041 is provided with vertically
Limit guide rod 043, it is described limit guide rod 043 top and jack pedestal 041 be fixedly connected, the limit guide rod 043 passes through
Bottom plate 1 and the two is slidably connected;The pallet 1 is equipped with guide post 300113;The motor stator is automatic
The stator carrying mechanism 4A for carrying stator is provided between the assembly line 1A and reforming and transmission device 2A of patching machine, it is described fixed
Sub- carrying mechanism 4A includes horizontally disposed crossbearer A401, and the crossbearer A401's is internally provided with third lead screw, crossbearer A401
One end the 4th servo motor A402 is installed, the 4th servo motor A402 connect with third lead screw, covers on third lead screw
There is compatible lead screw attachment base two, the lead screw attachment base is equipped with gripper mounting base A403, gripper mounting base A403
The 4th lead screw straight down is installed, the screw rod attachment base three to match with the 4th lead screw is installed on the crossbearer A401,
The 5th servo motor A404, the 5th servo motor A404 and the connection of the 4th lead screw, machine are also equipped on the crossbearer A401
The gripper A405, the gripper A405 being equipped with below machinery claw mounting base A403 for clamping stator include clamping cylinder
Two and a pair of of gripper arm, the gripper arm under the drive of clamping cylinder two to contract, so that grip, described
Conveyor-belt apparatus A406, the belting A406 and transmitting device 1 and assembly line component are additionally provided under crossbearer A401
A203 is arranged in parallel.
Embodiment
Process of the invention are as follows: paint III, winding IV, scolding tin V, lifting VI, shaping are scraped in trimming I, high-frequency heating II
Conveying VII, video detection VIII, yarn detection Ⅸ.
Wherein,
Trimming I: being the plastics locating piece on pallet 12 of the wiring card on stator by the way that stator to be placed on pallet 12
In wire casing 122 on 121, then the conveyor chain 117 being mounted in transmission guide rail 11 is driven to move by transmission electrical machine 116,
The stator movement on pallet 12 and pallet 12 is driven by conveyor chain 117, pallet 12 is cut as conveyor chain 117 moves to
Before line apparatus 2, inductor senses that pallet 12, limited block cylinder 132 drive limited block 131 to jack, so that it is stopped pallet 12, no
It allows it to move forward, positioning plate 143 is then jacked by jacking cylinder 141, so that pallet locating rod 144 is driven to jack,
It inserts it into the location hole 123 of 12 bottom of pallet, to jack up pallet 12 and stator, it is solid to disengage it from conveyor chain 117
It is scheduled on original place, then drives compact heap to move downward by compression cylinder, the plastics for being stuck in crimping Cowhells 94 on pallet 12 are fixed
On the block 121 of position, it is fixed wiring by pressing device 9, then trimming cylinder 21 pushes trimming to move up and down 26 basis of plate
Trimming guide rail moves downward, so that thread trimmer moving knife 27 be driven to move downward, cooperates with thread trimmer stationary knife 28 and completes trimming work
Make, jacking cylinder 141 drives the retraction of positioning plate 143 to drive pallet 12 to decline after the completion of trimming, is returned to conveyor chain
On 117, then limited block cylinder 132 drives limited block 131 to bounce back, and makes pallet 12 continue to move with conveyor chain 117, goes to
Next process;
High-frequency heating II: when pallet 12 and stator transport before thermatron 3, pass through limited block cylinder 132 and jack
Limited block 131 makes its positioning, then jacks positioning plate 143 by jacking cylinder 141, so that pallet locating rod 144 be driven to push up
It rises, inserts it into the location hole 123 of 12 bottom of pallet, to jack up pallet 12 and stator, disengage it from conveyor chain 117
It is fixed in situ, it then drives compact heap to move downward by compression cylinder, crimping Cowhells 94 is made to be stuck in the plastics on pallet 12
On locating piece 121, it is fixed wiring by pressing device 9, then cylinder 2 34 pushes upper movable block 33 in drive
Locating piece 35 moves downward, and at the same time, cylinder 3 38 pushes lower movable block 36 that lower locating piece 37 is driven to move upwards, until upper
Locating piece 35 is caught in the locating slot 325 of lower locating piece 37, and the plastics locating piece 121 that upper locating piece 35 is arranged presses wiring,
Butted line carries out secondary positioning, after the completion of positioning, bottom plate 31 rotation of lead screw 310 driven by motor 39 come drive bottom plate 31 to
After move, move distance is right by upper locating piece 35 and lower locating piece 37 by the control of the inductor that is arranged on platen 8 backward
Wiring plays one and is straightened and is oriented to, and at the same time, cylinder 4 313 pushes high frequency heating machine movable plate 312 to travel forward,
Then wiring is straightened by upper and lower locating piece 37 to move backward and is aligned with being put into the progress high-frequency heating heating of high-frequency heating mouth
Original position is retracted after the completion, is made pallet 12 continue to move with conveyor chain 117, is gone to next process;
It scrapes paint III: when before pallet 12 and stator transport arrival paint scraping device 4, conveyor chain 117 being disengaged it from by jacking
It is fixed in situ, it then drives compact heap to move downward by compression cylinder, crimping Cowhells 94 is made to be stuck in the plastics on pallet 12
It on locating piece 121, is fixed wiring by pressing device 9, upper and lower in transmission mechanism 45 is then pushed by cylinder
Tight mechanism, make upper and lower grinding wheel by above and below clamp shift fork 434 to centre draw close until and wire contacts, while scrape paint motor 43
In drive transmission shaft 416 rotate, upper transmission shaft 416 by transmission gear 425 drive lower drive shaft 417 rotate, then by it is upper,
Lower drive shaft 417 drives grinding wheel to rotate, and grinding wheel is made to start mill paint, scrapes paint motor 43 and is driving the same of the upper and lower rotation of transmission shaft 417
When also speed reducer 44 is driven to rotate, speed reducer 44 drives left/right movement device mobile by connecting rod 414, then by moving left and right
It is mobile that mechanism drives cylinder wheel, so that grinding wheel be driven to be moved left and right, and also also drives ball wire by servo motor 444
Bar rotation to driving movable plate 41 to be moved forward and backward, while so that the upper and lower grinding wheel is kept rotation during grinding paint also into
Row moves forward and backward and side-to-side movement, purpose be exactly it is to guarantee that the insulated paint in wiring is fully erased, after the completion of work, return
Position is restored, upper and lower grinding wheel, which is withdrawn cylinder rod by cylinder, drives upper lower grinding wheel to open, and transmits into next procedure;Scrape paint dress
The strainer course of work above and below in 4 is set, cylinder connector 432 is pulled back to which lower clamping shift fork 434 turns counterclockwise by cylinder
It is dynamic, lower clampings shift fork 434 drive bottom roller cylinder 428 to rotate clockwise by clamping pin 438 thus drive lower grinding wheel bracket 411 with
And lower grinding wheel 413 moves up;Lower clamping shift fork 434 drives clamping shift fork 433 to rotate clockwise further through promotion pin 437,
Upper clamping shift fork 433 by clamp pin 438 drive upper roller cylinder 427 to rotate counterclockwise to drive upper emery wheel bracket 410 and
Upper grinding wheel 412 moves down;Conversely, 47 pusher cylinder connector 432 of cylinder, lower clamping shift fork 434 is rotated clockwise under drive
Idler wheel cylinder 428 rotates counterclockwise to move down lower grinding wheel bracket 411 and lower grinding wheel 413;Lower clamping shift fork 434 passes through
Push pin 437 that clamping shift fork 433 is driven to rotate counterclockwise so that driving upper roller cylinder 427 to rotate clockwise then makes grinding wheel
Bracket 410 and upper grinding wheel 412 move up, the open-shaped state of strainer;Left/right movement device is worked in paint scraping device 4
Journey rotates eccentric shaft 415 by speed reducer 44, and eccentric shaft 415 drives 440 movement under the shift fork of left and right, left and right by connecting rod 414
440 drive 439 side-to-side movements on the shift fork of left and right by moving pin 441 under shift fork, and 439 drives move left and right on ring on the shift fork of left and right
429 move left and right, and drive upper transmission shaft 416 and upper emery wheel bracket 410 to move left and right by upper roller cylinder 427;Left and right shift fork
Lower 440 drive bottom roller cylinder 428 moves left and right, and bottom roller cylinder 428 drives lower drive shaft 417 and lower grinding wheel bracket 411 or so
It is mobile, because one end that upper and lower transmission shaft and motor 39 are sequentially connected is equipped with idler wheel actuating sleeve 424, in idler wheel actuating sleeve 424
Hole is polygon, and is matched with idler wheel actuating sleeve 424 with upper and lower transmission shaft connection place shape with 424 inner hole of idler wheel actuating sleeve,
Synchronous pulley 426 drives transmission shaft rotation by idler wheel actuating sleeve 424, because upper and lower transmission shaft and idler wheel actuating sleeve 424 use rib
Shape cooperation, therefore upper and lower transmission shaft does not influence upper and lower transmission shaft while rotation and is moved left and right;Then by scraping paint
4 butted line of device carries out scraping paint, because preceding working procedure high-frequency heating butted line is heated, insulate on 4 butted line of paint scraping device
Paint removal is more complete, after paint is scraped in the completion of 4 butted line of paint scraping device, pallet 12 is made to continue to move with conveyor chain 117, preceding
Toward next process;
Winding IV: by manually blocking upper lead on the wire casing 122 of plastics locating piece 121, make lead and wiring card one
It rises, then pallet 12 and stator are transported to wind 5, are disengaged it from conveyor chain 117 by jacking and are fixed in situ, twine
Winding clamping cylinder 56 around mechanism 5 jacks, and sliding shoe 512 is driven to move forward, and clip 57 is rotated by the center of circle of hinged place, folder
The bottom end of son 57 is moved to the other end of loose slot, and clip 57 inwardly rotates, realize clip 57 clamp stator lead-out wire component and
Enameled wire, the rotation of 54 drive connection bar 55 of the second servo motor, 57 synchronous rotary of clip realize stator lead-out wire component and enamel-cover
The winding of line, meanwhile, first servo motor 53 drive ball screw 52 so that lead screw base 58 along ball screw 52 screw rod backward
Mobile, lead screw base 58 drives clip 57 to synchronize and moves backward, so that the stator lead-out wire component and enameled wire balance between aesthetics of winding,
When winding is completed, winding clamping cylinder 56 bounces back, and sliding shoe 511 is driven to move backward, and clip 57 is rotated by the center of circle of hinged place,
The bottom end of clip 57 is moved to the other end of loose slot, and clip 57 is turned out, and realizes that clip 57 unclamps stator lead-out wire component
And enameled wire, trimming is carried out again, is this time to trim wiring together with lead, keeps its length consistent, is convenient for subsequent scolding tin, is repaired
After the completion of cutting, makes pallet 12 continue to move with conveyor chain 117, go to next process;
Scolding tin V: before pallet 12 and stator are transferred to tin soldering equipment 6, it is fixed that conveyor chain 117 is disengaged it from by jacking
In situ, scolding tin servo motor 66 drives the rotation of the first screw rod, moves left and right so that moving left and right frame, is moved to stator and pallet
12 surface, the second scolding tin servo motor 66 drive the rotation of the second screw rod, move up and down, be moved to so that moving up and down frame 68
At stator and pallet 12, clamping cylinder 78 controls the folding of cleft hand 611, stator and pallet 12 is clamped, by moving left and right frame
With the mating reaction for moving up and down frame 68, stator and pallet 12 are clamped and are moved to the top for helping tin box 62, mobile cylinder 610 pushes away
Dynamic link block rotates rotation axis 614, to drive cleft hand 611 to rotate 90 °, so that being located at the wiring in 12 wire casing 122 of pallet
Tin box 62 is helped with lead-out wire immersion, then stator and pallet 12 are clamped to the top for being moved to tin furnace 61, it will be in 12 wire casing 122 of pallet
Wiring and lead-out wire immerse tin furnace 61 in, then pallet 12 and stator are lifted, liquid tin solidifies at normal temperature, to realize weldering
Tin after the completion of scolding tin, makes pallet 12 continue to move with conveyor chain 117, goes to next process;
Lifting VI: before pallet 12 and stator are transferred to tin soldering equipment 6, it is fixed that conveyor chain 117 is disengaged it from by jacking
In situ, then the compression cylinder 1 in tight mechanism drives compressor arm 75 to move down, and is pushed and is pressed by compression cylinder 1
Tight bar 75, makes compressor arm 75 by 74 elastic compression stator of buffer spring, and buffer spring 74 can play buffer function to stator,
It damages by pressure to prevent stator to be compacted bar 75, protects stator;The driving lifting clip 710 of clamping cylinder 78 of shift mechanism is clamped
Wiring, lifting cylinder 76 are jacked, and lifting sliding block 77 drives clamping cylinder 78 and lifting clip 710 to move along 79 direction of guide rail
It lifts obliquely, so that wiring comes out from the lifting of the wire casing 122 of pallet 12, guarantees that wiring is not compromised, to protect wiring, connect
After the completion of line lifting, stator wiring is completed;
Stator is taken another transmission lines by staff, and pallet 12 continues to move with conveyor chain 117, transports biography
It sending on band 110, lift servo motor 19 drives conveyer belt 110 to rotate, after the transport to the intermediate position of lifting platform 17 of pallet 12,
Lift servo motor 19 shuts down, meanwhile, lifting cylinder 16 upwards jack, lifting platform 17 pull lifting transmission chain 112 to
Lower movement, by the guiding role of guide rod 113, so that lifting platform 17 moves straight down, until lifting platform 17 is moved to down
The height of transmission guide rail 119, lift servo motor 19 drive conveyer belt 110 to rotate backward, and the transport of pallet 12 to lower transmission is led
The left end of rail 119, pallet 12 are moved to the right by the conveyor chain 117 in lower transmission guide rail 119, and elevating mechanism 13 carries out
It resets;Pallet 12 is moved to the right end of lower transmission guide rail 119, the lifting on right side by the conveyor chain 117 of lower transmission guide rail 119
The lifting platform 17 of mechanism 13 is flushed with lower transmission guide rail 119, and pallet 12 is transported along the conveyor chain 117 of lower transmission guide rail 119
Onto conveyer belt 110, lift servo motor 19 drives conveyer belt 110 to rotate, by the middle part of the transport of pallet 12 to lifting platform 17
Behind position, lift servo motor 19 shuts down, meanwhile, lifting cylinder 16 is retracted downwards, and lifting platform 17 pulls transmission chain upward
Movement, by the guiding role of guide rod 113, so that lifting platform 17 moves straight up, until lifting platform 17 is moved to upload
The height of transporting rail 118, lift servo motor 19 drive conveyer belt 110 to rotate backward, pallet 12 are transported supreme transmission guide rail
118 left end starts again at and sets sub- carry out wiring work, forms a circular pipeline;
In the present invention in the use process of stator carrying mechanism 4A, the 5th servo motor A404 drives the rotation of the 4th lead screw,
So that lead screw attachment base three and gripper mounting base A403 are moved down, gripper mounting base A403 drives gripper A405
It moves down, the clamping cylinder two of gripper A404 drives gripper arm to contract, thus grip, the 5th servo motor
A404 drives the 4th lead screw to rotate backward, and moves up so that gripper drives stator to synchronize, so that stator divides with transmitting device 1
From, the 4th servo motor A402 drives the rotation of third lead screw, so that gripper mounting base A403 horizontal direction is mobile, it is mechanical
Pawl mounting base A403 drives gripper A405 synchronizing moving, until gripper A405 is located at the surface of conveyor-belt apparatus A406,
5th servo motor A404 drives the rotation of the 4th lead screw, so that lead screw attachment base three and gripper mounting base A403 are to moving down
Dynamic, after stator is placed on conveyor-belt apparatus A406, gripper A405 unclamps stator, so that belting A406 is transported
Defeated stator;
Shaping conveying VII: stator is placed the flowing water of stator reforming and transmission device A2 by staff from belting A406
On line component A203, and transported by pallet two, when stator is transported to the underface of shaping manipulator A202, trimmer
Six A209 of cylinder of the feeding end A206 of tool hand A202 is ejected downwards, so that pneumatic clamper A209 is moved down, pneumatic clamper A209 clamps fixed
Son, six A209 of cylinder bounce back, and rotating plate motor A208 drives pneumatic clamper rotating plate A205 rotation, so that feeding end A206 goes to shaping
Before machine A201, stator is placed on the station of trimmer A201 by pneumatic clamper A209, is rebuild by trimmer A201 to stator,
After the completion of stator shaping, six A209 of cylinder of discharging end A207 is ejected downwards, so that pneumatic clamper A209 is moved down, pneumatic clamper A209
The stator that shaping is completed, six A209 of cylinder retraction are clamped, rotating plate motor A208 driving pneumatic clamper rotating plate A205 is rotated backward, so that under
Material end A207 is located at the surface of assembly line component A203, and the stator after the completion of shaping is placed on assembly line component A203,
Stator is transported to next procedure by waterline component A203.
Video detection VIII: when stator is transported to 100 bottom of video detecting device by transmitting device 1, third servo
Motor 1004 is rotated forward drives manipulator to rotate upwardly and downwardly 10051 rotation of set by synchronous belt 1, and manipulator rotates upwardly and downwardly set
10051 rotations drive the rotation of the second lead screw 10052, to make the second lead screw 10052 that manipulator gripper 10058 be driven to transport downwards
It is dynamic, while guide post 10056 also moves downward therewith up and down, when manipulator gripper 10058 reaches laundry, passes through cylinder five
Then 10055 promotion robot pliers, 10058 grip is inverted by third servo motor 1004, drive the second lead screw
10052 move upwards, so that manipulator gripper 10058 and stator is driven to move upwards, the climb of manipulator gripper 10058
And dropping distance is controlled all in accordance with the sensor block 1007 that is mounted on upper and lower guide post 10056, sensor block 1007 by with induction
That installs on device mounting bar 1006 controls guide post 10056 and manipulator gripper up and down close to the induction of switch mounting blocks 10061
10058 up and down motion distances;In manipulator gripper 10058 and stator when reaching detection position, then rotating electric machine 10091 is logical
Cross synchronous belt 1 drive rotary shaft 10094 rotate, thus drive rotating disk 10093 rotate, CCD camera 10099 also with
Rotation, during rotation by CCD camera 10099 to stator both ends carry out it is comprehensive take pictures, the transmission of the photo of shooting
To computer all-in-one machine 100115, by being compared with product photo qualified in computer all-in-one machine 100115, complete to stator
After the completion of orientation shooting, manipulator gripper 10058 is moved downward, and stator is put back on pallet 1, waits computer one
Machine photo comparison completes, and stator and pallet 1 are with the downward road work of transmitting device 1 if there is no problem after comparison
Sequence transmission;If found the problem during the comparison process, then stator is motionless in situ, and staff is waited to take out stator from pallet
It is reprocessed, after stator takes out, pallet 1 continues to circulate with transmitting device 1;Video detecting device 100 passes through
Pallet 1 and stator circulate to yarn detection device 020 with conveyor chain 1, in transmission process, support
Disk 1 generates 90 ° through guide plate 1 from longitudinal rail 300106 and turns to, and goes on cross slide way 300107
On conveyer belt 1, communicated band is going to yarn detection device 020 for 90 ° again by guide plate 1
On the longitudinal rail 300106 set;
Yarn detection Ⅸ: when stator and pallet 1 reach at lifting body 1, pass through jacking cylinder 1
Jacking pedestal 041 is driven to move up, the pallet 1 and stator jacked on pedestal 041 moves up simultaneously, pallet one
10011 and stator pass through the square hole 017 of platen 1, until stator is caught in the locating slot that one 019 bottom of positioning plate is equipped with;So
One 055 synchronization of jacking up of clamping cylinder of the first driving member 051 and the second driving member 052 of clamp system 005 afterwards, so that clamping gas
The slide plate 054 of one 055 output end of cylinder is mobile, to drive the first fixture 056 and the second fixture 057 so that 056 He of the first fixture
Second fixture 057 clamps the outside of stator enamelled wire to extend out, inside the first fixture 056 and the second fixture 057 filling by
Soft electric silica gel, electric silica gel can sufficiently wrap the stator enamelled wire to extend out and not wear stator enamel-cover
Line, stator wiring extend to insulation jacking block 011 and copper sheet 014 across the notch 018 of the second fixture 057;First tightening machine
First cylinder 081 of structure 008 and the second cylinder 091 of the second fastening mechanism 009 jack simultaneously so that the output of the first cylinder 081
Second push plate 092 of 091 output end of the first push plate 082 and the second cylinder at end is mobile simultaneously, to drive the first circle 083 He of pier
Second circle pier 093, the first circle pier 083 and the second circle pier 093 are inserted into the both ends of stator respectively so that the first circle pier 083 and second
Circle pier 093 sufficiently wraps the inside of the stator enamelled wire to extend out respectively, while the first push plate 082 is mobile, with the
The connecting plate 010 of one push plate 082 connection moves together, 011 synchronizing moving of insulation jacking block that connecting plate 010 connects, and insulate jacking block
011 pushes down stator wiring, so that stator wiring comes into full contact with copper sheet 014;Pressure tester 015 starts, pressure tester 015
High-tension current is delivered to stator enamelled wire by copper sheet 014 and stator wiring, the first circle pier 083 and the second circle pier 093 are by leading
Electric silica gel is made, and in the detection process, if stator enamelled wire is impaired, stator is caused to leak electricity, and leakage current is more than resistance test instrument 015
When the setting value of setting, 015 cutoff high electric current of pressure tester is simultaneously emitted by alarm signal, prompts staff's stator
For unqualified product to be repaired, leak electricity so that it is determined that enameled wire is impaired;If stator enamelled wire is undamaged, stator will not leak electricity, leakage
Electric current does not exceed the setting value electric current of the setting of resistance test instrument 015, and pressure tester 015 will not send a warning, thus
Determine that enameled wire is undamaged.
Beneficial effect caused by the present invention passes through setting cutting facility 2, thermatron 3, paint scraping device 4, winding
Device 5, tin soldering equipment 6, pulling apparatus 7 and transmitting device 1 replace manual work, form the production of mechanical automation, when saving
Between, increase efficiency, reduce labour;By the way that plastics locating piece 121 is arranged on pallet 12, it is arranged on plastics locating piece 121
Wire casing 122, by wiring and down-lead card in wire casing 122, butted line and lead play the role of a fixation and limit, rear
The processing of continuous butted line and lead in order to following process and can guarantee that Working position is accurate;By the way that cutting facility is arranged
2 butted lines are trimmed, and the trimming length of wiring can be made identical and convenient and simple high-efficient, are then added by the way that high frequency is arranged
3 butted line of thermal need to scrape paint position and carry out high-frequency heating, and in order to which subsequent paint of scraping is more convenient, effect is more significant, is heating
Scrape paint processing by 4 butted line of paint scraping device at rear, paint scraping device 4 moves left and right while progress of scraping paint scraping Qi Shineng
Paint is scraped in front and back, in order to guarantee insulated paint removal completely so that scolding tin effect is best, scrapes after the completion of paint by manually by down-lead card
It in the wire casing 122 of the plastics locating piece 121 of pallet 12, is then wound, is wound by 5 butted line of wind and lead
It is trimmed again after the completion, keeps wiring concordant with lead, be convenient for scolding tin;After the completion of trimming, by tin soldering equipment 6 by wiring with
The winding junction of lead carries out scolding tin, passes through pulling apparatus 7 after the completion of scolding tin for wiring and lead from the wire casing on pallet 12
It is extracted in 122.By a series of mechanical device, operated by mechanical automation, it is high-efficient instead of manual operation, it saves time,
Labour is reduced, large batch of production can be completed and want ball;It is taken pictures by CCD camera 10099 to stator, passes through electric rotating
The setting of machine 10091, rotary shaft 10094 and rotating disk 10093 enables CCD camera 10099 to carry out 360 ° of full sides to stator
Position is taken pictures without dead angle, and photo is transferred in resources bank and compares with the photo in resources bank;Because of third servo motor 1004, machine
Tool descends turning set 10051, the second lead screw 10052 and the sensor block 1007 being arranged on guide post 10056 up and down on hand, passes through induction
The position that control stator is taken pictures, makes stator picture-taking position be in same position always, thus can be by photo in resources bank
It compares to detect stator with the presence or absence of problem, such as there is no problem, and the photo newly taken can be also deposited into resources bank, expands money
Source library deposit, to guarantee stator photo comparison's accuracy;Pass through pressure tester 015, clamp system 005, the first fastening mechanism
008, the mating reaction of the second fastening mechanism 009, insulate jacking block 011, copper sheet 014 realizes that the enameled wire of automatic detection stator is
No damage, if short circuit occurs, prompt is issued when short circuit occurs for the damage of the enameled wire of stator, to reject substandard product;Greatly
It is big to mitigate manual labor, increase efficiency, increases Detection accuracy and reduce security risk.
Above-described embodiment is the description of the invention, is not limitation of the invention, after any pair of simple transformation of the present invention
Scheme all belong to the scope of protection of the present invention.
Claims (10)
- It is assembly line (1A) including motor stator automatic connection machine, whole 1. a kind of motor stator automatic connection and detection production line The detection device (3A) of shape conveying device (2A) and motor stator, which is characterized in that the assembly line of motor stator automatic connection machine (1A) includes transmitting device (1), cutting facility (2), thermatron (3), paint scraping device (4), wind (5), scolding tin Device (6), pulling apparatus (7), pressing device (9) and platen;The transmitting device (1) is equipped with rail brackets (111), transmission Guide rail (11), transmission electrical machine (116), conveyor chain (117), pallet (12), elevating mechanism (13) and lifting body (14);It is described Transmission guide rail (11) is mounted on rail brackets (111), described to lead on transmission electrical machine (116) installation rail brackets (111) Parallel up and down upper transmission guide rail (118) and lower transmission guide rail (119), the elevating mechanism are installed on rail bracket (111) (13) installation is placed in the both ends of transmission guide rail (11), and the conveyor chain (117) connect with transmission electrical machine (116) to be coupled On transmission guide rail (11);The lifting body (14) includes inductor, jacking cylinder (141), jacking cylinder mounting plate (142), positioning plate (143), pallet locating rod (144), support plate and limited block;The jacking cylinder mounting plate (142) passes through Support plate is mounted under transmission guide rail (11), and the jacking cylinder (141) is mounted on jacking cylinder mounting plate (142) bottom, institute It states positioning plate (143) to connect with jacking cylinder (141), the pallet locating rod (144) is mounted on positioning plate (143);It is described Inductor is mounted on transmission guide rail one (300104) side, and the limited block is mounted on the inside of guide rail, and the limited block bottom is also set There are limiting cylinder (132);The pallet (12) is equipped with plastics locating piece (121), and the plastics locating piece (121) is equipped with line Slot (122), pallet (12) bottom are additionally provided with the location hole (123) with pallet locating rod (144) cooperation;The elevator Structure (13) includes crane (15), lifting cylinder (16), lifting platform (17), lift platform (18), lift servo motor (19), passes Send band (110), lifting transmission chain (112), guide rod (113), lifting gear (114), crane (15) the installation lifting The top of cylinder (16), lifting cylinder (16) connects lifting gear (114), also is provided with lifting tooth at the top of the crane (15) It takes turns (114), lifting gear (114) connection lifting transmission chain (112), the lifting gear (114) and lifting conveyer chain Item (112) engagement goes up and down and is fixedly connected at the top of the one end and crane (15) of transmission chain (112), goes up and down transmission chain (112) the other end is fixedly connected with the top of lift platform (18), the lower section mounting lifting platform of the lift platform (18) (17), lift servo motor (19) and conveyer belt (110) are installed, lift servo motor (19) connects water on the lifting platform (17) The conveyer belt (110) that plain cloth is set, crane (15) have also been fixedly connected vertical guide rod (113), lifting platform (17) and guiding Bar (113) is slidably connected;The reforming and transmission device (2A) includes trimmer (A201), shaping manipulator (A202), pallet two and for transporting The assembly line component (A203) of defeated pallet two, the shaping manipulator (A202) include reshaping frame (A204) and be located at reshaping frame (A204) the pneumatic clamper rotating plate (A205) that top can be rotated relative to reshaping frame (A204), the pneumatic clamper rotating plate (A205) is L-shaped, including Feeding end (A206) and discharging end (A207), feeding end (A206) and discharging end (A207) arrange vertically in horizontal plane, the gas The bottom of pawl rotating plate (A205) is equipped with rotating plate motor (A208), and rotating plate motor (A208) acts on feeding end (A206) and discharging end (A207) intersection drives pneumatic clamper rotating plate (A205) rotation, the feeding end (A206) of the pneumatic clamper rotating plate (A205) and discharging end (A207) it is mounted on cylinder six (A209) straight down, the output end of the cylinder six (A209) is fixedly connected with pneumatic clamper (A210), pneumatic clamper (A210) includes clamping cylinder two (34) and a pair of of clamping jaw, and the clamping jaw is in clamping cylinder two (34) band Stator is stretched to clamp outward from center under dynamic, and the assembly line component (A203) includes the opposite upper conveyor belt of transporting direction under Conveyer belt and elevating mechanism (13) for pallet two to circulate between upper and lower conveyer belt, trimmer (A201) peace Mounted in the two sides of assembly line component (A203);The detection device (3A) of the motor stator includes video detecting device (100), yarn detection device (020) and transmission Device one (300), the video detecting device (100) include computer all-in-one machine (100115), integrated machine support (100116), Foot support frame (1001), installation frame (1002), cover board (1003), third servo motor (1004), manipulator (1005), induction Device mounting bar (1006), sensor block (1007), motor mounting block (1008) and rotating mechanism (1009);The computer all-in-one machine (100115) it is mounted on installation frame (1002) by integrated machine support (100116), the manipulator (1005) includes machinery Hand vice (10058)), manipulator rotate upwardly and downwardly set (10051), the second lead screw (10052), lead screw attachment base one (10053), gas Cylinder mounting plate (10054), cylinder five (10055), upper and lower guide post (10056) and graphite copper sheathing (10057);The inductor installation Stick (1006) is equipped with close to switch mounting blocks (10061);It is described to be equipped with close on switch mounting blocks (10061) close to switch (10062);The guide post (10056) up and down is equipped with sensor block (1007);The rotating mechanism (1009) includes rotating electric machine (10091), speed reducer one (10092), rotating disk (10093), rotary shaft (10094), rotary sleeve (10095), end face camera peace Shelve (10096), external camera mounting rack (10097), camera installing plate (10098), CCD camera (10099), lamp mounting plate (100910) and light source (100911);The installation frame (1002) is mounted at the top of foot support frame (1001) by bolt;Institute It states the second lead screw (10052) and is mounted on manipulator and rotate upwardly and downwardly in set (10051), the manipulator rotates upwardly and downwardly set (10051) It is mounted at the top of installation frame (1002) by bolt, the manipulator rotates upwardly and downwardly set (10051) equipped with transmission gear one (100511), the manipulator rotates upwardly and downwardly set (10051) and passes through synchronous belt one (100512) and third servo motor (1004) Connection;Second lead screw (10052) bottom end connect peace with cylinder mounting plate (10054) by lead screw attachment base one (10053) Dress, the guide post (10056) up and down pass through graphite copper sheathing (10057) and are connected and fixed with cylinder mounting plate (10054), the graphite Copper sheathing (10057) is by being threadably mounted at the top of installation frame (1002), the graphite copper sheathing (10057) and upper and lower guide post (10056) turning set (10051) two sides are descended in setting on a robotic arm;The cylinder five (10055) is mounted on cylinder by bolt Mounting plate (10054) bottom;The manipulator gripper (10058) is mounted on cylinder five (10055) by bolt;The installation Frame (1002) side is provided with mounting plate one (10021), and rotating electric machine installation is also equipped on the mounting plate one (10021) Frame (10022), the rotating electric machine (10091) are mounted on rotating electric machine mounting rack (10022) by bolt, the electric rotating It is additionally provided with rotation gear (100912) on machine (10091), rotation gear (100912) also is provided on the rotary shaft (10094), It is driven between the rotating electric machine (10091) and rotary shaft (10094) by synchronous belt one (100512);The rotary shaft (10094) it is mounted on mounting plate one (10021) by rotary sleeve (10095), the rotating disk (10093) is mounted on rotary shaft (10094) on;The external camera mounting rack (10097) and end face camera mounting bracket (10096) are mounted on rotation by bolt On turntable (10093), the camera installing plate (10098) is mounted on end face camera mounting bracket (10096) and outside by bolt In camera mounting bracket (10097), the CCD camera (10099) is mounted on camera installing plate (10098) by bolt;It is described Lamp mounting plate (100910) is mounted on the front end face of camera installing plate (10098) by bolt, light source (100911) peace On lamp mounting plate (100910);Rotating mechanism (1009) setting is mounted on the two sides of installation frame (1002);The yarn detection device (020) includes bottom plate one (001), falsework (003), clamp system (005), the first wallboard (006), the second wallboard (007) is sequentially installed with horizontally disposed between first wallboard (006) and the second wallboard (007) Bottom plate one (001), platen one (016) and top plate one (012), the bottom plate one (001) is mounted on falsework (003), institute It states platen one (016) to be provided with square hole (017), clamp system (005) is installed on platen one (016), clamp system (005) includes the One driving member (051) and the second driving member (052), first driving member (051) and the second driving member (052) are comprising solid Fixed board (053), slide plate (054), clamping cylinder one (055), clamping cylinder one (055) output end are provided with slide plate (054), slide plate (054) it is slidably connected with fixed plate (053), fixed plate (053) is mounted on platen one (016), second driving member (052) It is symmetrical arranged with the first driving member (051), the slide plate (054) of first driving member (051) is additionally provided with the first fixture (056), the slide plate (054) of second driving member (052) is provided with the second fixture (057), and second fixture (057) is provided with Notch (018), the first wallboard (006) and the second wallboard (007) are also separately installed with the first fastening mechanism (008), the second fastening Mechanism (009), first fastening mechanism (008) include the first cylinder (081), and the first cylinder (081) is mounted on the first wallboard (006) on, the first cylinder (081) output end is provided with the first push plate (082), and first push plate (082) is fixedly connected with One justifies pier (083), and connecting plate is additionally provided in the first push plate (082), and the connecting plate is fixedly connected with insulation jacking block (011), institute The second wallboard (007) installation the second cylinder (091) is stated, the second fastening mechanism (009) includes the second cylinder (091), and described second Wallboard (007) installs the second cylinder (091), and the second cylinder (091) output end is provided with the second push plate (092), and described second pushes away Plate (092) is fixedly connected with the second circle pier (093), and the top plate one (012) is equipped with positioning plate one (019), the top plate one (012) it is also equipped with insulation board (013), copper sheet (014) is posted in (013) one side surface of insulation board close to insulation jacking block (011), Insulation board (013) is adapted with insulation jacking block (011), and pressure tester (015), voltage-withstand test are equipped on top plate one (012) Instrument (015) and copper sheet (014) are electrically connected;First fixture (056) and the second fixture (057) are U-shaped and be adapted;First circle Pier (083) and the second circle pier (093) are made of electric silica gel, and filling is led inside the first fixture (056) and the second fixture (057) Electric silica gel.
- 2. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: described cuts Line apparatus (2) include cabinet (210), trimming cylinder (21), trimming guide rail mounting plate (22), trimming sliding rail (23), trimming sliding block, Trimming sliding block mounting plate (25), trimming move up and down plate (26), thread trimmer moving knife (27), thread trimmer stationary knife (28) and guide plate (29);The cabinet (210) is mounted on platen, the cabinet (210) include top plate, foreboard (213), side plate (212) and after Plate (214);The trimming cylinder (21) is mounted on cabinet (210) top plate by bolt;The trimming guide rail mounting plate (22) It is mounted in cabinet (210), the trimming sliding rail (23) is mounted on trimming guide rail mounting plate (22) by bolt, the trimming Sliding block mounting plate is equipped with trimming sliding block on (25);The trimming sliding block mounting plate (25) passes through trimming sliding block and trimming sliding rail (23) it connects;The trimming moves up and down plate (26) and is vertically mounted on trimming sliding rail (23) mounting plate by bolt;It is described to cut The motor-driven knife of line (27) is mounted on trimming and moves up and down on plate (26);The trimming moves up and down plate (26) and trimming cylinder (21) even It connects;The scissors line stationary knife is mounted on cabinet (210) foreboard (213) by bolt;The guide plate (29) is fixedly mounted on On cabinet (210) side plate (212).
- 3. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: the height Frequency heating device (3) includes bottom plate (31), vertical plate (32), upper movable block (33), cylinder two (34), upper locating piece (35), moves down Motion block (36), lower locating piece (37), cylinder three (38), motor (39), lead screw (310), high frequency heating machine (311), high-frequency heating Machine movable plate (312), cylinder four (313), mobile connection plate (314);The platen is equipped with floor slideway (315) and high frequency adds Heat engine sliding rail (316), bottom plate (31) bottom are equipped with the sliding block (317) matched with floor slideway (315);On the platen It is additionally provided with bottom plate limited block (318), the vertical plate (32) is mounted on bottom plate (31), and the vertical plate (32) is equipped with moving guide rail (319), the upper movable block (33), lower movable block (36) are equipped with the upper sliding block (320) cooperated with moving guide rail (319), It is bolted between the upper movable block (33), lower movable block (36) and upper sliding block (320), on the vertical plate (32) also Be equipped with air cylinder support (321), the cylinder two (34) is mounted on air cylinder support (321), the cylinder two (34) with move up Motion block (33) connection;The upper locating piece (35) is mounted on upper movable block (33) by bolt, on the upper movable block (33) It is also equipped with positioning unit of plastic (322);The lower locating piece (37) is mounted on lower movable block (36), the lower locating piece (37) It is equipped with the locating slot (325) cooperated with upper locating piece (35);The cylinder three (38) is mounted on bottom plate (31) bottom, the gas Cylinder three (38) is connect with lower movable block (36);The upper movable block (33), lower movable block are additionally provided with buffer limit block on (36) (324), buffer (323) corresponding with buffer limit block (324) is additionally provided on the vertical plate (32);The high frequency heating machine moves It is equipped between movable plate (312) and high frequency heating machine sliding rail (316) mobile sliding block (326);The high frequency heating machine (311) is mounted on On high frequency heating machine locating piece;The cylinder four (313) is mounted on high frequency heating machine movable plate (312) bottom, the cylinder four (313) it is connect between high frequency heating machine movable plate (312) by mobile connection plate (314);Induction is installed on the platen Device;Lead screw base (58) is also equipped on the platen, pedestal (59) motor (39) is mounted on lead screw base (58) pedestal (59) On, the lead screw (310) connect with motor (39);The lead screw (310) connect with bottom plate (31).
- 4. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: described scrapes Paint device (4) includes movable plate (41), scrapes paint sliding block (42), scrapes paint motor (43), speed reducer (44), transmission mechanism (45), peace Loading board (46), cylinder scrape paint electric machine support (300114) (48), deceleration machine support (49), upper emery wheel bracket (410), lower grinding wheel Bracket (411), upper grinding wheel (412) and lower grinding wheel (413);The movable plate (41) is mounted on by scraping paint sliding block (42) and scrapes paint and lead On rail;The mounting plate (46) is mounted on movable plate (41);The cylinder is mounted on movable plate (41);It is described to scrape paint motor (43) it is mounted on movable plate (41) by scraping paint electric machine support (300114) (48);The speed reducer (44) passes through speed reducer branch Frame (49) is mounted on movable plate (41);Paint motor (43) and the speed reducer (44) scraped is equipped with synchronous pulley (426);It is described to scrape Pass through toothed belt transmission between paint motor (43) and speed reducer (44);It is equipped between the speed reducer (44) and transmission mechanism (45) Connecting rod (414), the speed reducer output shaft are equipped with eccentric shaft (415);The transmission mechanism (45) include upper and lower strainer, Left/right movement device, lower drive shaft (417), connector sleeve (418), moves left and right ring (419) and support sleeve at upper transmission shaft (416) (420);The upper transmission shaft (416) and lower drive shaft (417) are fixedly mounted on mounting plate (46) by support sleeve (420), It is additionally provided with bearing (421) on the upper transmission shaft (416) and lower drive shaft (417), idler wheel cylinder (422), spells cap (423), idler wheel Actuating sleeve (424);The upper transmission shaft (416) and lower drive shaft (417) one end are equipped with transmission gear (425), the upper transmission Axis (416) and lower drive shaft (417) other end are equipped with synchronous pulley (426), and the idler wheel actuating sleeve (424) is mounted on upload On moving axis (416) and lower drive shaft (417), the transmission gear (425) is mounted on idler wheel actuating sleeve (424), the upload Synchronous pulley (426) are additionally provided with by the transmission gear (425) of moving axis (416);The upper transmission shaft (416) passes through synchronous belt and electricity Machine transmission connection;The idler wheel cylinder (422) is divided into upper roller cylinder (427) (422) and bottom roller cylinder (428) (422), the connection It covers (418) and moves left and right ring (419) and be mounted on idler wheel cylinder (422) outside;It is described move left and right ring (419) and be divided into move left and right It (429) and is moved left and right under ring (430) on ring;The idler wheel cylinder (422) is mounted on transmission shaft by spelling cap (423);It is described Idler wheel actuating sleeve (424) internal via shape is polygon, the transmission shaft and idler wheel actuating sleeve (424) junction shape and idler wheel driving Dynamic set (424) inner hole matches;The clamp system (005) up and down includes cylinder, cylinder connector (432), upper clamping shift fork (433), lower clamping shift fork (434), upper fulcrum rod (435), lower fulcrum bar (436), promotion pin (437) and clamping pin (438);Institute It states fulcrum rod (435) and lower fulcrum bar (436) is mounted on mounting plate (46), the upper clamping shift fork (433) and lower clamping Shift fork (434) is mounted in fulcrum rod (435) and lower fulcrum bar (436), and described lower clamping shift fork (434) one end passes through cylinder Connector (432) is connect with cylinder, and the upper clamping shift fork (433) and lower clamping shift fork (434) are by pushing pin (437) even It connects, the upper clamping shift fork (433), lower clamping shift fork (434) are connect by clamping pin (438) with connector sleeve (418);The left side Mechanism is moved right comprising (440), moving pin (441) under (439), left and right shift fork on the shift fork of left and right and moves left and right fulcrum block (442);(440) are connect by connecting rod (414) with eccentric shaft (415) under the left and right shift fork, under the left and right shift fork (440) and (439) are connected by moving pin (441) on the shift fork of left and right, under the left and right shift fork on (440) and left and right shift fork (439) with control (430) and (429) connection is moved left and right on ring under shift(ing) ring, (439) pass through on (440) and left and right shift fork under the left and right shift fork Bolt, which is mounted on, to be moved left and right on fulcrum block (442), and the fulcrum block (442) that moves left and right is placed on movable plate (41);Institute It states emery wheel bracket (410) and lower grinding wheel bracket (411) and is mounted on transmission shaft (416) and underdrive by connector sleeve (418) On axis (417), grinding wheel transmission shaft (443), the sand are installed on the upper emery wheel bracket (410) and lower grinding wheel bracket (411) It is equipped on wheel shaft (443) synchronous pulley (426), the upper grinding wheel (412) and lower grinding wheel (413) is corresponding is mounted on sand On wheel shaft (443), the grinding wheel transmission connect transmission with upper transmission shaft (416) and lower drive shaft (417) by synchronous belt; The platen is lowly equipped with servo motor (444), scrapes urushi thick stick mounting base (445) and nut attachment base (446), the servo It is equipped on motor (444) and scrapes paint ball-screw (447), paint ball-screw (447) of scraping is by scraping urushi thick stick mounting base (445) it is fixed on platen bottom, it is described to scrape between paint ball-screw (447) and movable plate (41) through nut attachment base (446) Connection.
- 5. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: described twines Winding apparatus (5) includes connection frame (51), ball-screw (52), first servo motor (53), the second servo motor (54), connecting rod (55), clamping cylinder (56), clip (57) are wound, the connection frame (51) is fixedly connected with platen, and connection frame is set above (51) It is equipped with first servo motor (53), first servo motor (53) connects ball-screw (52), and ball-screw (52) is equipped with lead screw Seat (58), ball-screw (52) are connected with pedestal (59) by lead screw base (58), and the pedestal (59) is provided with connecting rod (55), One end of connecting rod (55) connects the second servo motor (54), the other end of connecting rod (55) and the intermediate position hinge of clip (57) It connects, the clip (57) is controlled by clamping cylinder and opened and closed;The quantity of the connecting rod (55) is greater than one, connecting rod (55) Outer sheath has gear (510), is of coupled connections between connecting rod (55) by gear (510);The clip (57) and winding folder Link block, sliding shoe (512), spring are provided between tight cylinder (56);The winding clamping cylinder (56) is fixedly connected with connection Block, link block are slidably connected sliding shoe (512), are provided with spring between sliding shoe (512) and link block.
- 6. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: the weldering Tin device (6) includes robot device, tin furnace (61) He Zhuxi box (62);The robot device is mounted on platen, described The bottom of robot device is fixedly connected with support column (63), and platen, support column (63) top is bolted in support column (63) End has been bolted crossbeam (64), and the crossbeam (64) is internally provided with the first lead screw (65), the crossbeam (64) End is provided with scolding tin servo motor (66), and first lead screw (65) connect with scolding tin servo motor (66), and described first Thick stick (65) is provided with lead screw attachment base (67);It is equipped on the crossbeam (64) and moves left and right frame, moved left and right frame and pass through lead screw Attachment base (67) connects the first lead screw (65), moves left and right to be provided with below frame and moves up and down frame (68), moves up and down frame (68) it is provided with the second lead screw (10052) straight down, frame (68) is moved up and down and passes through lead screw attachment base (67) connection second Lead screw (10052), the top of the second lead screw (10052) are connected with the second servo motor of scolding tin (69) (54), move up and down frame (68) bottom is fixedly connected with mobile cylinder (610), and the top of the mobile cylinder (610) is provided with scolding tin link block (613), a pair of cleft hand (611) for being used for grip is fixedly connected on scolding tin link block (613), on the cleft hand (611) It is provided with scolding tin clamping cylinder (612), scolding tin clamping cylinder (612) is used to control the folding of cleft hand (611), the link block (511) lower part is provided with rotation axis (614), and link block (511) is by rotation axis (614) and moves up and down frame (68) hingedly, One end of rotation axis (614) is fixedly connected with rotary stopper block (615), moves up and down and is provided with stopper (616) on frame (68), Tin furnace (61) are arranged in the lower section of robot device, and the front side setting of tin furnace (61) helps tin box (62);The tin furnace (61) is internal Equipped with heater;It is also fixedly connected with left and right rail (617) on the crossbeam (64), left and right rail (617) is slidably connected or so Movable stand, the side for moving left and right frame are fixedly connected with upper/lower guide (618), and upper/lower guide (618) is slidably connected up and down Movable stand (68).
- 7. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: described mentions Drawing device (7) includes hold-down mechanism, shift mechanism and Working rack (71);The Working rack (71) is fixedly mounted on platen On, the hold-down mechanism is mounted on Working rack (71), and the hold-down mechanism includes compression cylinder one (72), lifting link block (73), buffer spring (74), compressor arm (75), compression cylinder one (72) are fixedly connected with lifting link block (73), the compressor arm (75) it passes through lifting link block (73) and is slidably connected with lifting link block (73), the buffer spring (74) is inserted in compressor arm (75), the bottom end of compressor arm (75) and lifting link block (73) resist the both ends of buffer spring (74);The shift mechanism includes Cylinder (76), lifting sliding block (77), clamping cylinder (78), lifting clip (710) are lifted, the lifting cylinder (76) is mounted on platform On plate, the Working rack (71) is equipped with guide rail, and the lifting cylinder (76) connect with lifting sliding block (77), the lifting gas Cylinder (76) is connect with guide rail by lifting sliding block (77), and the lifting sliding block (77) slides up and down at guide rail, and the lifting is slided The side of block (77) is fixedly connected clamping cylinder (78), and the lifting clip (710) is fixedly mounted on clamping cylinder (78);Institute It states lifting cylinder (76) and guide rail is obliquely installed.
- 8. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: the pressure Tight device (9) includes column (93), compression cylinder mounting plate (932), compression cylinder two (91) (34), copper billet (92) and crimping ox Muscle (94);The column (93) is mounted on platen, is equipped with transition plates (931), the compression cylinder on the column (93) Mounting plate (932) is mounted on transition plates (931), and the compression cylinder two (91) (34) is mounted on compression cylinder mounting plate (932) on;The compression cylinder two (91) (34) and copper billet (92) installation connect, and the copper billet (92) is equipped with mounting groove (921) and fine crack slot (922), the crimping Cowhells (94) are fixed on mounting groove by bolt compresses fine crack slot (922) (921) in;Compression is equipped with before the cutting facility (2), thermatron (3), paint scraping device (4) and wind (5) Device (9).
- 9. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: the biography Defeated device one (300) includes transmission mechanism, lifting body one (004) and pallet one (10011);The transmission mechanism includes transmission Guide rail one (300104) and transmission electrical machine one (300105);The transmission guide rail one (300104) is divided into longitudinal rail (300106) With cross slide way (300107), the longitudinal rail (300106) and cross slide way (300107) junction are equipped with support frame (300108), support frame as described above (300108) is mounted in transmission guide rail one (300104), above support frame as described above (300108) Equipped with guide plate one (300109), guide groove (300110) are additionally provided on the guide plate one (300109);The longitudinal rail (300106) conveyor chain one (300111) is installed on, conveyer belt one is installed on the cross slide way (300107) (300112);Transmission electrical machine one (300105) is equipped on the cross slide way (300107) and longitudinal rail (300106);Institute Stating lifting body one (004) includes jacking pedestal (041) and jacking cylinder one (042), the jacking cylinder one (042) and bottom plate One (001) is fixedly connected, and jacking cylinder one (042) output end passes through bottom plate one (001) and is fixedly connected with jacking pedestal (041), Jacking pedestal (041) is provided with vertical limit guide rod (043), the top of limit guide rod (043) and jacking pedestal (041) it is fixedly connected, the limit guide rod (043) passes through bottom plate one (001) and the two is slidably connected;The pallet one (10011) guide post (300113) are equipped with.
- 10. a kind of motor stator automatic connection according to claim 1 and detection production line, it is characterised in that: described The stator for carrying stator is provided between the assembly line (1A) and reforming and transmission device (2A) of motor stator automatic connection machine Carrying mechanism (4A), the stator carrying mechanism (4A) include horizontally disposed crossbearer (A401), the crossbearer (A401) it is interior Portion is provided with third lead screw, and one end of crossbearer (A401) is equipped with the 4th servo motor (A402), the 4th servo motor (A402) it is connect with third lead screw, compatible lead screw attachment base two is cased on third lead screw, the lead screw attachment base two is installed Have gripper mounting base (A403), gripper mounting base (A403) is equipped with the 4th lead screw straight down, the crossbearer (A401) the screw rod attachment base three to match with the 4th lead screw is installed on, is also equipped with the 5th servo on the crossbearer (A401) Motor (A404), the 5th servo motor (A404) connect with the 4th lead screw, the lower section installation of gripper mounting base (A403) There is the gripper (A405) for clamping stator, the gripper (A405) includes clamping cylinder two (34) and a pair of of gripper Arm, the gripper arm under clamping cylinder two (34) drive to contract, thus grip, under the crossbearer (A401) It is additionally provided with conveyor-belt apparatus (A406), the belting (A406) and transmitting device (1) and assembly line component (A203) It is arranged in parallel.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110518757A (en) * | 2019-09-23 | 2019-11-29 | 巨力自动化设备(浙江)有限公司 | Motor stator hair fastener type conducting bar flaring layering apparatus for shaping |
CN110595534A (en) * | 2019-08-14 | 2019-12-20 | 瑞斯恩智能科技(苏州)有限公司 | Automatic detection device for stator and rotor |
CN110743806A (en) * | 2019-10-29 | 2020-02-04 | 枣庄学院 | Electric automation equipment detection device |
CN111478525A (en) * | 2020-04-15 | 2020-07-31 | 重庆市美庆科技有限公司 | Motor core wiring card mounting machine |
CN111817511A (en) * | 2020-07-16 | 2020-10-23 | 天津德科汽车部件股份有限公司 | Full-automatic motor stator assembly production line |
CN111948535A (en) * | 2020-08-05 | 2020-11-17 | 吴江市金澜机械制造有限公司 | Motor stator performance test machine |
CN113291738A (en) * | 2021-06-07 | 2021-08-24 | 浙江思密达智能装备有限公司 | System and method for inspecting and collecting chemical fiber spindles |
CN116435087A (en) * | 2023-03-31 | 2023-07-14 | 浙江天正电气股份有限公司 | Automatic processing equipment for mutual inductor |
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CN110595534A (en) * | 2019-08-14 | 2019-12-20 | 瑞斯恩智能科技(苏州)有限公司 | Automatic detection device for stator and rotor |
CN110595534B (en) * | 2019-08-14 | 2021-11-12 | 瑞斯恩智能科技(苏州)有限公司 | Automatic detection device for stator and rotor |
CN110518757A (en) * | 2019-09-23 | 2019-11-29 | 巨力自动化设备(浙江)有限公司 | Motor stator hair fastener type conducting bar flaring layering apparatus for shaping |
CN110518757B (en) * | 2019-09-23 | 2024-03-26 | 巨力自动化设备(浙江)有限公司 | Motor stator hairpin type conducting strip flaring layering shaping device |
CN110743806B (en) * | 2019-10-29 | 2021-03-12 | 枣庄学院 | Electric automation equipment detection device |
CN110743806A (en) * | 2019-10-29 | 2020-02-04 | 枣庄学院 | Electric automation equipment detection device |
CN111478525A (en) * | 2020-04-15 | 2020-07-31 | 重庆市美庆科技有限公司 | Motor core wiring card mounting machine |
CN111478525B (en) * | 2020-04-15 | 2022-12-06 | 重庆市美庆科技有限公司 | Motor core wiring card mounting machine |
CN111817511B (en) * | 2020-07-16 | 2023-01-13 | 天津德科智控股份有限公司 | Full-automatic motor stator assembly production line |
CN111817511A (en) * | 2020-07-16 | 2020-10-23 | 天津德科汽车部件股份有限公司 | Full-automatic motor stator assembly production line |
CN111948535A (en) * | 2020-08-05 | 2020-11-17 | 吴江市金澜机械制造有限公司 | Motor stator performance test machine |
CN113291738A (en) * | 2021-06-07 | 2021-08-24 | 浙江思密达智能装备有限公司 | System and method for inspecting and collecting chemical fiber spindles |
CN116435087A (en) * | 2023-03-31 | 2023-07-14 | 浙江天正电气股份有限公司 | Automatic processing equipment for mutual inductor |
CN116435087B (en) * | 2023-03-31 | 2023-10-20 | 浙江天正电气股份有限公司 | Automatic processing equipment for mutual inductor |
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