CN209823599U - Automatic wiring and detection production line for motor stator - Google Patents

Automatic wiring and detection production line for motor stator Download PDF

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Publication number
CN209823599U
CN209823599U CN201920564460.5U CN201920564460U CN209823599U CN 209823599 U CN209823599 U CN 209823599U CN 201920564460 U CN201920564460 U CN 201920564460U CN 209823599 U CN209823599 U CN 209823599U
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CN
China
Prior art keywords
plate
cylinder
block
lifting
moving
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Withdrawn - After Issue
Application number
CN201920564460.5U
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Chinese (zh)
Inventor
葛明
蒋利锋
刘轶恒
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Hangzhou Fusheng Electrical Appliance Co Ltd
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Hangzhou Fusheng Electrical Appliance Co Ltd
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Priority to CN201920564460.5U priority Critical patent/CN209823599U/en
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Publication of CN209823599U publication Critical patent/CN209823599U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model provides a motor stator automatic wiring and detection production line relates to the motor stator field, the utility model discloses a motor stator automatic wiring machine's assembly line, plastic conveyor and motor stator's detection device. The utility model discloses a benefit: the assembly line of the automatic wiring machine for the motor stator has a simple structure, and the manual operation is replaced by the arrangement of the wire shearing device, the high-frequency heating device, the paint scraping device, the winding device, the soldering device, the lifting device and the transmission device, so that the mechanical automatic production is formed, the time is saved, the efficiency is increased, and the labor force is reduced; the utility model discloses a detection device of motor stator simple structure realizes whether the enameled wire of automated inspection stator damages, sends the suggestion when the enameled wire of stator damages to reject unqualified product; the labor force is greatly reduced, the efficiency is increased, the detection accuracy is increased, and the potential safety hazard is reduced.

Description

Automatic wiring and detection production line for motor stator
[ technical field ] A method for producing a semiconductor device
The utility model relates to a motor stator field, concretely relates to motor stator automatic wiring and detection production line.
[ background of the invention ]
With the rapid increase of domestic economy, people's life has changed from the top to the bottom, so the demand for household appliances such as refrigerators and air conditioners has increased dramatically, wherein the demand for small motors is also rapidly increasing because small motors are the heart of such household appliances.
The small motor mainly comprises a stator and a rotor, wherein the stator requires wiring treatment, the wiring treatment process is complex and tedious, and the procedures of wire shearing of an enameled wire, high-frequency heating of the enameled wire, paint scraping of the enameled wire, wire winding, tin soldering and the like are required to be performed, and the motor stator needs to be detected after the processing and manufacturing are completed so as to ensure the quality and the safety during use.
The technical means of current motor stator processing preparation all adopts artificial mode to go on to these processes, at first use the scissors to prune the trimming through the manual work, prune and hold the stator through the manual work and use the emery wheel to scrape the lacquer to the wiring, the manual work is scraped lacquer and is long consuming time, prune and twine lead wire and wiring again, use and twine with the hand through the staff, waste time and energy and the winding effect is not good, the winding is accomplished still need to tie up wiring and lead wire on the stator through the bandage, avoid in disorder, then pruning the winding department of wiring and lead wire through the scissors, then the staff holds the stator and carries out soldering tin to wiring and lead wire, still need to subtract the bandage at last. The whole process of the complete wiring process is manually completed by workers, the operation is troublesome, the consumed time is long, the efficiency is low, and the labor demand is high, so that the requirement of mass production cannot be met.
A series of problems can possibly occur in the stator production line processing and manufacturing process through the automatic wiring machine of the motor stator, for example, 1, the iron core in the stator generates cracks and fins, 2, the iron core and the enameled wire generate displacement and damage to cause insufficient safety distance, and the enameled wire is in contact with the iron core to cause electrification of a compression area; 3. the inner insulating material is displaced and damaged to cause insufficient safety distance; 4. the enameled wire is leaked and bound to cause the sagging of the enameled wire, and the sagging of the enameled wire easily causes the contact of the enameled wire and the iron core to cause the electrification of a compression region; 5. the rotor is displaced and damaged; 6. the enameled wire of stator is easy to be worn and torn in production and transportation process and causes short circuit when the small motor is used, and equipment is damaged, thereby generating potential safety hazard. These all need go to detect, and usually all are that the staff observes the detection with the eye, but long-time work can arouse visual fatigue, can miss the detection to some work pieces that have problems to cause the problem piece to flow out, can make the customer not trust the product of enterprise, thereby cause the influence to the development of company.
[ Utility model ] content
In order to solve the problems, the utility model provides an automatic motor stator wiring and detection production line, which comprises a motor stator automatic wiring machine assembly line, a shaping and conveying device and a motor stator detection device, and is characterized in that the motor stator automatic wiring machine assembly line comprises a transmission device, a wire cutting device, a high-frequency heating device, a paint scraping device, a winding device, a soldering device, a lifting and pulling device, a pressing device and a bedplate; the conveying device is provided with a guide rail bracket, a conveying guide rail, a conveying motor, a conveying chain, a tray, a jacking mechanism and a lifting mechanism; the conveying guide rail is installed on a guide rail bracket, the conveying motor is installed on the guide rail bracket, an upper conveying guide rail and a lower conveying guide rail which are parallel up and down are installed on the guide rail bracket, the lifting mechanism is installed at two ends of the conveying guide rail, and the conveying chain is connected with the conveying motor and installed on the conveying guide rail in a matched manner; the jacking mechanism comprises an inductor, a jacking cylinder mounting plate, a positioning plate, a tray positioning rod, a supporting plate and a limiting block; the jacking cylinder mounting plate is mounted below the transmission guide rail through a support plate, the jacking cylinder is mounted at the bottom of the jacking cylinder mounting plate, the positioning plate is connected with the jacking cylinder, and the tray positioning rod is mounted on the positioning plate; the sensor is arranged on one side of the transmission guide rail, the limiting block is arranged on the inner side of the guide rail, and the bottom of the limiting block is also provided with a limiting cylinder; a plastic positioning block is arranged on the tray, a wire slot is arranged on the plastic positioning block, and a positioning hole matched with the tray positioning rod is also arranged at the bottom of the tray; the lifting mechanism comprises a lifting frame, a lifting cylinder, a lifting platform, a lifting rack, a lifting servo motor, a conveying belt, a lifting conveying chain, a guide rod and a lifting gear, wherein the lifting cylinder is installed on the lifting frame, the top of the lifting cylinder is connected with the lifting gear, the lifting gear is also arranged at the top of the lifting frame, the lifting gear is connected with the lifting conveying chain, the lifting gear is meshed with the lifting conveying chain, one end of the lifting conveying chain is fixedly connected with the top of the lifting frame, the other end of the lifting conveying chain is fixedly connected with the top end of the lifting rack, the lifting platform is installed below the lifting rack, the lifting servo motor and the conveying belt are installed on the lifting platform, the lifting servo motor is connected with the conveying belt which is horizontally arranged, the lifting frame is also fixedly connected with the vertical guide rod, and the lifting;
the shaping conveying device comprises a shaping machine, a shaping mechanical arm, a second tray and a pipeline assembly for conveying the second tray, the shaping mechanical arm comprises a shaping frame and a gas claw rotating plate which is located at the top of the shaping frame and can rotate relative to the shaping frame, the gas claw rotating plate is L-shaped and comprises a feeding end and a discharging end, the feeding end and the discharging end are vertically arranged on the horizontal plane, a rotating plate motor is arranged at the bottom of the gas claw rotating plate and acts on a junction of the feeding end and the discharging end to drive the gas claw rotating plate to rotate, a vertically downward cylinder six is mounted at the feeding end and the discharging end of the gas claw rotating plate, the output end of the cylinder six is fixedly connected with the gas claw, the gas claw comprises a clamping cylinder two and a pair of clamping jaws, the clamping jaws drive a clamping stator outwards from the center under the driving of the clamping cylinder two, the pipeline assembly comprises an upper conveying belt and a lower conveying belt which are opposite in conveying direction and is used for conveying the second tray at the upper conveying belt, The lifting mechanism is used for moving between the lower conveying belts, and the shaping machine is arranged on two sides of the assembly line component;
the detection device of the motor stator comprises a video detection mechanism, a flexible wire detection device and a first transmission device, wherein the video detection mechanism comprises a computer all-in-one machine, an all-in-one machine support, a foot support frame, an installation frame, a cover plate, a third servo motor, a mechanical arm, an inductor installation rod, an induction block, a motor installation block and a rotating mechanism; the computer all-in-one machine is mounted on the mounting frame through an all-in-one machine support, and the manipulator comprises manipulator pliers, a manipulator up-down rotating sleeve, a second lead screw, a lead screw connecting seat I, a cylinder mounting plate, a cylinder V, an up-down guide pillar and a graphite copper sleeve; a proximity switch mounting block is arranged on the sensor mounting rod; the upper guide post and the lower guide post are provided with induction blocks; the rotating mechanism comprises a rotating motor, a first speed reducer, a rotating disc, a rotating shaft, a rotating sleeve, an end face camera mounting frame, an external camera mounting frame, a camera mounting plate, a CCD camera, a lamp mounting plate and a light source; the mounting frame is mounted on the top of the foot support frame through bolts; the second lead screw is arranged in an up-and-down rotating sleeve of the manipulator, the up-and-down rotating sleeve of the manipulator is arranged at the top of the mounting frame through a bolt, a transmission gear is arranged on the up-and-down rotating sleeve of the manipulator, and the up-and-down rotating sleeve of the manipulator is connected with a third servo motor through a first synchronous belt; the bottom end of the second lead screw is connected and mounted with the cylinder mounting plate through a first lead screw connecting seat, the upper guide pillar and the lower guide pillar penetrate through a graphite copper sleeve to be connected and fixed with the cylinder mounting plate, the graphite copper sleeve is mounted at the top of the mounting frame through threads, and the graphite copper sleeve and the upper guide pillar and the lower guide pillar are arranged on two sides of an upper rotating sleeve and a lower rotating sleeve of the manipulator; the cylinder V is installed at the bottom of the cylinder installation plate through a bolt; the manipulator pliers are arranged on the cylinder V through bolts; a first mounting plate is arranged on the side surface of the mounting frame, a rotating motor mounting frame is further mounted on the first mounting plate, the rotating motor is mounted on the rotating motor mounting frame through bolts, a rotating gear is further arranged on the rotating motor, a rotating gear is also arranged on the rotating shaft, and the rotating motor and the rotating shaft are driven through a first synchronous belt; the rotating shaft is arranged on the first mounting plate through a rotating sleeve, and the rotating disc is arranged on the rotating shaft; the external camera mounting frame and the end face camera mounting frame are both mounted on the rotating disc through bolts, the camera mounting plate is mounted on the end face camera mounting frame and the external camera mounting frame through bolts, and the CCD camera is mounted on the camera mounting plate through bolts; the light mounting plate is mounted on the front end face of the camera mounting plate through a bolt, and the light source is mounted on the light mounting plate; the rotating mechanisms are arranged and installed on two sides of the installation frame;
the flexible wire detection device comprises a first bottom plate, a working frame, a clamping mechanism, a first wallboard and a second wallboard, wherein the first bottom plate, a first platen and a first top plate which are horizontally arranged are sequentially arranged between the first wallboard and the second wallboard, the first bottom plate is arranged on the working frame, the first platen is provided with a square hole, the first platen is provided with the clamping mechanism, the clamping mechanism comprises a first transmission piece and a second transmission piece, the first transmission piece comprises a fixed plate, a sliding plate and a first clamping cylinder, the output end of the first clamping cylinder is provided with the sliding plate, the sliding plate is in sliding connection with the fixed plate, the fixed plate is arranged on the first platen, the second transmission piece and the first transmission piece are symmetrically arranged, the sliding plate of the first transmission piece is further provided with a first clamp, the sliding plate of the second transmission piece is provided with a second clamp, the second clamp is provided with a notch, and the first wallboard and the second wallboard are further provided with, The first fastening mechanism comprises a first cylinder, the first cylinder is installed on a first wallboard, the output end of the first cylinder is provided with a first push plate, the first push plate is fixedly connected with a first round pier, the first push plate is also provided with a connecting plate, the connecting plate is fixedly connected with an insulating top block, the second wallboard is provided with a second cylinder, the second fastening mechanism comprises a second cylinder, the second wallboard is provided with a second cylinder, the output end of the second cylinder is provided with a second push plate, the second push plate is fixedly connected with a second round pier, the first top plate is provided with a first positioning plate, the first top plate is also provided with an insulating plate, one side surface of the insulating plate close to the insulating top block is pasted with a copper sheet, the insulating plate is matched with the insulating top block, the first top plate is provided with a pressure-resistant tester, and the pressure-resistant tester is electrically connected with the copper sheet; the first clamp and the second clamp are U-shaped and are matched; the first round pier and the second round pier are made of conductive silica gel, and the first clamp and the second clamp are filled with the conductive silica gel.
Preferably, the thread trimming device comprises a box body, a thread trimming cylinder, a thread trimming guide rail mounting plate, a thread trimming slide rail, a thread trimming slide block mounting plate, a thread trimming up-and-down moving plate, a thread trimming movable knife, a thread trimming machine fixed knife and a guide plate; the box body is arranged on the bedplate and comprises a top plate, a front plate, side plates and a rear plate; the thread trimming cylinder is installed on a top plate of the box body through a bolt; the trimming guide rail mounting plate is mounted in the box body, the trimming slide rail is mounted on the trimming guide rail mounting plate through a bolt, and the trimming slide block is mounted on the trimming slide block mounting plate; the trimming slide block mounting plate is connected with the trimming slide rail through the trimming slide block; the trimming line up-and-down moving plate is vertically arranged on the trimming line slide rail mounting plate through a bolt; the movable cutter of the wire shearing machine is arranged on the wire shearing up-and-down moving plate; the trimming up-and-down moving plate is connected with the trimming cylinder; the fixed cutter of the wire cutting machine is arranged on the front plate of the box body through a bolt; the guide plate is fixedly arranged on the side plate of the box body.
Preferably, the high-frequency heating device comprises a bottom plate, a vertical plate, an upper moving block, a second air cylinder, an upper positioning block, a lower moving block, a lower positioning block, a third air cylinder, a motor, a screw rod, a high-frequency heater, a moving plate of the high-frequency heater, a fourth air cylinder and a moving connecting plate; a bottom plate slide rail and a high-frequency heater slide rail are arranged on the bedplate, and a slide block matched with the bottom plate slide rail is arranged at the bottom of the bottom plate; the bedplate is further provided with a bottom plate limiting block, the vertical plate is installed on the bottom plate, the vertical plate is provided with a movable guide rail, the upper movable block and the lower movable block are provided with upper and lower sliding blocks matched with the movable guide rail, the upper movable block, the lower movable block and the upper and lower sliding blocks are connected through bolts, the vertical plate is further provided with a cylinder support, a second cylinder is installed on the cylinder support, and the second cylinder is connected with the upper movable block; the upper positioning block is arranged on the upper moving block through a bolt, and the upper moving block is also provided with a positioning plastic block; the lower positioning block is arranged on the lower moving block, and a positioning groove matched with the upper positioning block is formed in the lower positioning block; the cylinder III is arranged at the bottom of the bottom plate and is connected with the lower moving block; the upper moving block and the lower moving block are also provided with buffer limiting blocks, and the vertical plate is also provided with buffers corresponding to the buffer limiting blocks; a movable sliding block is arranged between the high-frequency heater moving plate and the high-frequency heater sliding rail; the high-frequency heater is arranged on the high-frequency heater positioning block; the cylinder IV is arranged at the bottom of the high-frequency heater moving plate, and the cylinder IV is connected with the high-frequency heater moving plate through a moving connecting plate; the bedplate is provided with an inductor; the bedplate is also provided with a lead screw seat base, the motor is arranged on the lead screw seat base, and the lead screw is connected with the motor; the lead screw is connected with the bottom plate.
Preferably, the paint scraping device comprises a moving plate, a paint scraping sliding block, a paint scraping motor, a speed reducer, a transmission mechanism, an installation plate, a cylinder, a paint scraping motor support, a speed reducer support, an upper grinding wheel support, a lower grinding wheel support, an upper grinding wheel and a lower grinding wheel; the moving plate is arranged on the paint scraping guide rail through the paint scraping sliding block; the mounting plate is mounted on the moving plate; the cylinder is arranged on the moving plate; the paint scraping motor is arranged on the moving plate through a paint scraping motor bracket; the speed reducer is arranged on the movable plate through a speed reducer bracket; the paint scraping motor and the speed reducer are provided with synchronous belt pulleys; the paint scraping motor and the speed reducer are driven by a synchronous belt; a connecting rod is arranged between the speed reducer and the transmission mechanism, and an eccentric shaft is arranged on an output shaft of the speed reducer; the transmission mechanism comprises an up-down tensioning mechanism, a left-right moving mechanism, an upper transmission shaft, a lower transmission shaft, a connecting sleeve, a left-right moving ring and a supporting sleeve; the upper transmission shaft and the lower transmission shaft are fixedly arranged on the mounting plate through a support sleeve, and the upper transmission shaft and the lower transmission shaft are also provided with a bearing, a roller barrel, a splicing cap and a roller driving sleeve; one end of each of the upper transmission shaft and the lower transmission shaft is provided with a transmission gear, the other end of each of the upper transmission shaft and the lower transmission shaft is provided with a synchronous belt pulley, the roller driving sleeve is arranged on the upper transmission shaft and the lower transmission shaft, the transmission gear is arranged on the roller driving sleeve, and the synchronous belt pulley is arranged beside the transmission gear of the upper transmission shaft; the upper transmission shaft is in transmission connection with the motor through a synchronous belt; the roller cylinder is divided into an upper roller cylinder and a lower roller cylinder, and the connecting sleeve and the left and right moving rings are arranged outside the roller cylinder; the left and right moving rings are divided into a left and right moving ring upper part and a left and right moving ring lower part; the roller barrel is arranged on the transmission shaft through a splicing cap; the shape of the inner hole of the roller driving sleeve is polygonal, and the shape of the joint of the transmission shaft and the roller driving sleeve is matched with the inner hole of the roller driving sleeve; the upper and lower tensioning mechanisms comprise air cylinders, air cylinder connectors, upper clamping shifting forks, lower clamping shifting forks, upper supporting point rods, lower supporting point rods, pushing pins and clamping pins; the upper fulcrum bar and the lower fulcrum bar are arranged on the mounting plate, the upper clamping shifting fork and the lower clamping shifting fork are arranged on the upper fulcrum bar and the lower fulcrum bar, one end of the lower clamping shifting fork is connected with the cylinder through a cylinder connector, the upper clamping shifting fork and the lower clamping shifting fork are connected through a pushing pin, and the upper clamping shifting fork and the lower clamping shifting fork are connected with the connecting sleeve through a clamping pin; the left-right moving mechanism comprises a left shifting fork and a right shifting fork, a moving pin and a left-right moving fulcrum seat; the lower part of the left and right shifting fork is connected with the eccentric shaft through a connecting rod, the lower part of the left and right shifting fork is connected with the upper part of the left and right shifting fork through a moving pin, the lower part of the left and right shifting fork and the upper part of the left and right shifting rings are connected with the lower part of the left and right shifting rings and the upper part of the left and right shifting rings, the lower part of the left and right shifting fork and the upper part of the left and right shifting fork are installed on a left and; the upper grinding wheel support and the lower grinding wheel support are arranged on an upper transmission shaft and a lower transmission shaft through connecting sleeves, grinding wheel transmission shafts are arranged on the upper grinding wheel support and the lower grinding wheel support, synchronous pulleys are arranged on the grinding wheel transmission shafts, the upper grinding wheel and the lower grinding wheel are correspondingly arranged on the grinding wheel transmission shafts, and the grinding wheel transmission is connected with the upper transmission shaft and the lower transmission shaft through the synchronous belts for transmission; the automatic paint scraping device is characterized in that a servo motor, a paint scraping screw rod mounting seat and a nut connecting seat are mounted at the lower part of the bedplate, a paint scraping ball screw rod is mounted on the servo motor and fixed at the bottom of the bedplate through the paint scraping screw rod mounting seat, and the paint scraping ball screw rod is connected with the movable plate through the nut connecting seat.
Preferably, the winding device comprises a connecting frame, a ball screw, a first servo motor, a second servo motor, a connecting rod, a winding clamping cylinder and a clamp, the connecting frame is fixedly connected with the bedplate, the first servo motor is arranged above the connecting frame, the first servo motor is connected with the ball screw, the ball screw is provided with a screw seat, the ball screw is connected with a base through the screw seat, the base is provided with the connecting rod, one end of the connecting rod is connected with the second servo motor, the other end of the connecting rod is hinged with the middle part of the clamp, and the clamp is controlled to be opened and closed through the clamping cylinder; the number of the connecting rods is more than one, the outer side of each connecting rod is sleeved with a gear, and the connecting rods are in coupling connection through the gears; a connecting block, a sliding block and a spring are arranged between the clamp and the winding clamping cylinder; the winding clamping cylinder is fixedly connected with the connecting block, the connecting block is connected with the sliding block in a sliding mode, and a spring is arranged between the sliding block and the connecting block.
Preferably, the soldering device comprises a manipulator device, a tin furnace and a tin-assisted box; the manipulator device is installed on the bedplate, a support column is fixedly connected to the bottom of the manipulator device and connected with the bedplate through a bolt, a cross beam is connected to the top end of the support column through a bolt, a first lead screw is arranged inside the cross beam, a soldering tin servo motor is arranged at the end part of the cross beam and connected with the first lead screw, and the first lead screw is provided with a lead screw connecting seat; the transverse beam is provided with a left and right moving frame which is connected with a first lead screw through a lead screw connecting seat, an up-down moving frame is arranged below the left and right moving frame, the up-down moving frame is provided with a vertically downward second lead screw, the up-down moving frame is connected with a second lead screw through a lead screw connecting seat, the top end of the second lead screw is connected with a soldering tin second servo motor, the bottom of the up-down moving frame is fixedly connected with a moving cylinder, the top end of the moving cylinder is provided with a soldering tin connecting block, a pair of claw hands for clamping a stator are fixedly connected onto the soldering tin connecting block, the claw hands are both provided with soldering tin clamping cylinders for controlling the opening and closing of the claw hands, the lower part of the connecting block is provided with a rotating shaft, the connecting block is hinged with the up-down moving frame through the rotating, a tin furnace is arranged below the manipulator device, and a tin assisting box is arranged on the front side of the tin furnace; a heater is arranged in the tin furnace; the beam is also fixedly connected with a left guide rail and a right guide rail which are connected with a left moving frame and a right moving frame in a sliding manner, the side surface of the left moving frame and the right moving frame is fixedly connected with an upper guide rail and a lower guide rail which are connected with the upper moving frame and the lower moving frame in a sliding manner.
Preferably, the lifting device comprises a pressing mechanism, a lifting mechanism and a working bracket; the working support is fixedly arranged on the platen, the pressing mechanism is arranged on the working support and comprises a first pressing cylinder, a lifting connecting block, a buffer spring and a pressing rod, the first pressing cylinder is fixedly connected with the lifting connecting block, the pressing rod penetrates through the lifting connecting block and is in sliding connection with the lifting connecting block, the buffer spring is sleeved in the pressing rod, and the bottom end of the pressing rod and the lifting connecting block are abutted against two ends of the buffer spring; the lifting mechanism comprises a lifting cylinder, a lifting slide block, a clamping cylinder and a lifting clamp, the lifting cylinder is installed on the bedplate, a guide rail is arranged on the working support, the lifting cylinder is connected with the lifting slide block, the lifting cylinder is connected with the guide rail through the lifting slide block, the lifting slide block slides up and down at the guide rail, one side of the lifting slide block is fixedly connected with the clamping cylinder, and the lifting clamp is fixedly installed on the clamping cylinder; the lifting cylinder and the guide rail are obliquely arranged.
Preferably, the pressing device comprises an upright post, a pressing cylinder mounting plate, a pressing cylinder II, a copper block and a pressing line cowhells; the stand column is installed on the bedplate, a transition plate is installed on the stand column, the pressing cylinder installation plate is installed on the transition plate, and the pressing cylinder II is installed on the pressing cylinder installation plate; the pressing cylinder II is installed and connected with a copper block, an installation groove and a slit groove are formed in the copper block, and the pressing line beef tendon is installed and fixed in the installation groove through the bolt extrusion slit groove; and the wire shearing device, the high-frequency heating device, the paint scraping device and the winding device are respectively provided with a pressing device in front.
Preferably, the first transmission device comprises a first transmission mechanism, a first jacking mechanism and a first tray; the transmission mechanism comprises a first transmission guide rail and a first transmission motor; the first transmission guide rail is divided into a longitudinal guide rail and a transverse guide rail, a support frame is arranged at the joint of the longitudinal guide rail and the transverse guide rail, the support frame is installed on the first transmission guide rail, a first guide plate is arranged above the support frame, and a guide groove is further formed in the first guide plate; a first transmission chain is installed on the longitudinal guide rail, and a conveyor belt is installed on the transverse guide rail; the transverse guide rail and the longitudinal guide rail are respectively provided with a first transmission motor; the jacking mechanism I comprises a jacking base and a jacking cylinder I, the jacking cylinder I is fixedly connected with the bottom plate I, the output end of the jacking cylinder I penetrates through the bottom plate I to be fixedly connected with the jacking base, the jacking base is provided with a vertical limiting guide rod, the top end of the limiting guide rod is fixedly connected with the jacking base, the limiting guide rod penetrates through the bottom plate I and is in sliding connection with the bottom plate I; and a guide post is arranged on the first tray.
Preferably, a stator carrying mechanism for carrying the stator is arranged between the assembly line of the motor stator automatic wiring machine and the shaping and conveying device, the stator carrying mechanism comprises a horizontally arranged cross frame, a third lead screw is arranged in the cross frame, a fourth servo motor is arranged at one end of the cross frame and connected with the third lead screw, a second lead screw connecting seat matched with the third lead screw is sleeved on the third lead screw, a mechanical claw mounting seat is arranged on the lead screw connecting seat, a vertically downward fourth lead screw is arranged on the mechanical claw mounting seat, a third lead screw connecting seat matched with the fourth lead screw is arranged on the cross frame, a fifth servo motor is further arranged on the cross frame and connected with the fourth lead screw, a mechanical claw for clamping the stator is arranged below the mechanical claw mounting seat, and the mechanical claw comprises a clamping cylinder II and a pair of mechanical claw arms, the mechanical claw arm is driven by the clamping cylinder II to contract inwards so as to clamp the stator, and a conveying belt device is further arranged below the transverse frame and is arranged in parallel with the conveying device and the assembly line assembly.
The utility model discloses a benefit:
1. the utility model discloses an assembly line structure of motor stator automatic wiring machine is simple, through setting up trimming device, high frequency heating device, scraping lacquer device, wind, soldering tin device, draw gear and transmission device and replacing manual work, forms mechanical automation's production, save time, increase efficiency, reduction labour.
2. The detection device for the motor stator has simple structure, takes pictures of the stator for 360 degrees through the CCD camera, and detects whether the stator has problems or not through the comparison of the pictures in the resource library; the enameled wire damage detection method comprises the following steps that whether an enameled wire of a stator is damaged or not is automatically detected through the cooperation of a pressure resistance tester, a clamping mechanism, a first fastening mechanism, a second fastening mechanism, an insulating top block and a copper sheet, and when the enameled wire of the stator is damaged, a prompt is sent to remove unqualified products; the labor force is greatly reduced, the efficiency is increased, the detection accuracy is increased, and the potential safety hazard is reduced.
[ description of the drawings ]
FIG. 1 is a schematic structural diagram of the present invention
FIG. 2 is a schematic structural diagram of an assembly line of the automatic wiring machine for the motor stator of the present invention;
fig. 3 is a schematic structural diagram of the lifting mechanism of the present invention;
fig. 4 is a schematic structural diagram of a jacking mechanism in the present invention;
FIG. 5 is a schematic view of the middle stopper of the present invention;
fig. 6 is a schematic structural view of the transmission guide rail of the present invention;
fig. 7 is a schematic structural view of a tray of the present invention;
fig. 8 is a schematic structural view of the thread trimming device of the present invention;
fig. 9 is a schematic side view of a medium-high frequency heating apparatus according to the present invention;
fig. 10 is a schematic structural view of a medium-high frequency heating apparatus according to the present invention;
fig. 11 is a schematic front view of the medium-high frequency heating apparatus according to the present invention;
FIG. 12 is a schematic side view of a paint scraper assembly according to the present invention;
fig. 13 is a schematic top view of a paint scraper according to the present invention;
FIG. 14 is a schematic structural view of a paint scraper according to the present invention;
FIG. 15 is a schematic cross-sectional view of the transmission mechanism of the paint scraper of the present invention;
FIG. 16 is a schematic view of a partial structure of a soldering device according to the present invention;
fig. 17 is a schematic view of a partial structure of the soldering device according to the present invention;
fig. 18 is a schematic side view of a winding device according to the present invention;
fig. 19 is a schematic top view of a winding device according to the present invention;
fig. 20 is a schematic structural view of a lifting device of the present invention;
fig. 21 is a schematic structural view of the stator handling mechanism of the present invention;
fig. 22 is a schematic structural view of the middle trimmer and the trimming robot of the present invention;
fig. 23 is a schematic front view of the detecting device for the motor stator of the present invention;
fig. 24 is a schematic structural diagram of the video detection apparatus of the present invention;
fig. 25 is a schematic front view of the video detection apparatus of the present invention;
fig. 26 is a schematic top view of the video inspection apparatus of the present invention;
fig. 27 is a schematic structural view of a rotating mechanism in the video detection apparatus of the present invention;
fig. 28 is a schematic structural view of a manipulator in the video detection apparatus of the present invention;
fig. 29 is a schematic view of a partial structure of the middle-sized linear detector of the present invention;
FIG. 30 is a schematic view of a partial front view of the linear detector of the present invention;
FIG. 31 is a schematic view showing a connection structure between a clamping mechanism and a table plate of the wire detecting device according to the present invention;
fig. 32 is a schematic view of a part of a first embodiment of the present invention;
fig. 33 is a schematic diagram of the structure of the middle guide plate of the present invention;
fig. 34 is a schematic view of a structure of a tray according to the present invention;
fig. 35 is a schematic diagram of the operation of the middle video detection device of the present invention.
Illustration of the drawings: 1A, an assembly line of an automatic wiring machine of a motor stator; 2A, shaping and conveying devices; 3A, a detection device of a motor stator, 1 and a transmission device; 11. a transport rail; 12. a tray; 121. plastic positioning blocks; 122. A wire slot; 123. positioning holes; 13. a lifting mechanism; 14. a jacking mechanism; 141. jacking a cylinder; 142. jacking cylinder mounting plates; 143. positioning a plate; 144. a tray positioning rod; 15. a lifting frame; 16. a lifting cylinder; 17. A lifting platform; 18. a lifting rack; 19. a lifting servo motor; 110. a conveyor belt; 111. a rail bracket; 112. A lifting transmission chain; 113. a guide bar; 114. a lifting gear; 116. a transmission motor; 117. a transmission chain; 118. an upper transport rail; 119. a lower transport rail; 131. a limiting block; 132. a limiting cylinder; 133. A support plate; 2. a thread trimming device; 21. a trimming cylinder; 22. a trimming guide rail mounting plate; 23. trimming a slide rail; 24. a trimming slide block; 25. a trimming slide block mounting plate; 26. trimming and moving the plate up and down; 27. moving the wire cutting machine; 28. a fixed cutter of a thread trimmer; 29. a guide plate; 210. a box body; 211. a top plate; 212. a side plate; 213. a front plate; 214. a back plate; 3. a high-frequency heating device; 31. a base plate; 32. a vertical plate; 33. moving the block upwards; 34. a second air cylinder; 35. an upper positioning block; 36. a lower moving block; 37. a lower positioning block; 38. a third air cylinder; 39. a motor; 310. A lead screw; 311. a high-frequency heater; 312. moving the high-frequency heater; 313. a cylinder IV; 314. moving the connecting plate; 315. a bottom plate slide rail; 316. a high-frequency heater slide rail; 317. a slider; 318. a bottom plate limiting block; 319. a moving guide rail; 320. an upper slide block and a lower slide block; 321. a cylinder support; 322. positioning the plastic block; 323. a buffer; 324. a buffer limiting block; 325. positioning a groove; 326. moving the slide block; 327. a high-frequency heater positioning block; 4. a paint scraping device; 41. moving the plate; 42. a paint scraping slide block; 43. a paint scraping motor; 44. a speed reducer; 45. A transmission mechanism; 46. mounting a plate; 47. a cylinder; 48. a paint scraping motor bracket; 49. a speed reducer bracket; 410. An upper grinding wheel bracket; 411. a lower grinding wheel support; 412. mounting a grinding wheel; 413. a lower grinding wheel; 414. a connecting rod; 415. An eccentric shaft; 416. an upper transmission shaft; 417. a lower transmission shaft; 418. connecting sleeves; 419. a left and right moving ring; 420. a support sleeve; 421. a bearing; 422. a roller tube; 423. splicing caps; 424. a roller driving sleeve; 425. a transmission gear; 426. a synchronous pulley; 427. an upper roller tube; 428. a lower roller tube; 429. the left and right moving rings; 430. moving the ring from left to right; 432. a cylinder connector; 433. an upper clamping fork; 434. a lower clamping fork; 435. an upper fulcrum bar; 436. a lower fulcrum lever; 437. pushing the pin; 438. a clamping pin; 439. the left fork and the right fork; 440. a left shifting fork and a right shifting fork are arranged below the lower part; 441. a moving pin; 442. moving the fulcrum seat left and right; 443. a grinding wheel transmission shaft; 444. a servo motor; 445. a paint scraping lead screw mounting base; 446. a nut connecting seat; 447. scraping the paint ball screw; 5. a winding device; 51. a connecting frame; 52. a ball screw; 53. a first servo motor; 54. A second servo motor; 55. a connecting rod; 56. winding the clamping cylinder; 57. a clip; 58. a lead screw seat; 59. A base; 510. a gear; 511. connecting blocks; 512. a slider; 513. a spring; 6. a soldering device; 61. A tin furnace 62, a tin-assisted box 63 and a support column; 64. a cross beam; 65. a first lead screw; 66. soldering a servo motor; 67. a lead screw connecting seat; 68. an up-down moving frame; 69. soldering a second servo motor; 610. a moving cylinder; 611. a claw hand; 612. soldering tin to clamp the cylinder; 613. soldering a connecting block; 614. a rotating shaft; 615. rotating the limiting block; 616. a blocking block; 617. left and right guide rails; 618. an upper guide rail and a lower guide rail; 7. a pulling device; 71. a working support; 72. a first compressing cylinder; 73. lifting the connecting block; 74. a buffer spring; 75. a hold down bar; 76. a pulling cylinder; 77. lifting the sliding block; 78. a clamping cylinder; 79. a guide rail; 710. lifting the clamp; 8. a platen; 9. A pressing device; 91. a second pressing cylinder; 92. a copper block; 921. mounting grooves; 922. fine slit grooves; 93. a column; 931. a transition plate; 932. pressing the cylinder mounting plate; 94. pressing beef tendon; 1001. a foot support frame; 1002. A mounting frame; 10021. a first mounting plate; 10022. a rotating motor mounting frame; 1003. a cover plate; 1004. a third servo motor; 1005. a manipulator; 10051. the manipulator rotates the sleeve up and down; 100511, a first transmission gear; 100512, a first synchronous belt; 10052. a second lead screw; 10053. the first lead screw connecting seat; 10054. a cylinder mounting plate; 10055. a fifth cylinder; 10056. an upper guide post and a lower guide post; 10057. a graphite copper sleeve; 10058. a manipulator clamp; 1006. a sensor mounting bar; 10061. a switch mounting block; 10062. a proximity switch; 1007. an induction block; 1008. a motor mounting block; 1009. a rotating mechanism; 10091. a rotating electric machine; 10092. a first speed reducer; 10093. rotating the disc; 10094. a rotating shaft; 10095. a rotating sleeve; 10096. an end face camera mounting bracket; 10097. an external camera mount; 10098. a camera mounting plate; 10099. a CCD camera; 100910, a lamp mounting plate; 100911, a light source; 10011. a first tray; 100115, a computer all-in-one machine; 100116, an all-in-one machine support; 001. a first bottom plate; 003. a working frame; 004. a first jacking mechanism; 041. jacking a base; 042. jacking a first cylinder; 043. a limiting guide rod; 005. a clamping mechanism; 051. a first transmission member; 052. a second transmission member; 053. a fixing plate; 054. a slide plate; 055. clamping the first cylinder; 056. a first clamp; 057. a second clamp; 006. a first wall panel; 007. a second wall panel; 008. a first fastening mechanism; 081. a first cylinder; 082. A first push plate; 083. a first circular pier; 009. a second fastening mechanism; 091. a second cylinder; 092. a second push plate; 093. a second circular pier; 010. a connecting plate; 011. insulating a top block; 012. a first top plate; 013. an insulating plate; 014. a copper sheet; 015. a withstand voltage tester; 016, a first bedplate; 017. a square hole; 018. a notch; 019. A first positioning plate; 100. a video detection device; 020 a flex detector; 300. a first transmission device; 300104 a first transmission guide rail; 300105, a first transmission motor; 300106, longitudinal rail; 300107, cross-rails; 300108, a support frame; 300109, a first guide plate; 300110, a guide groove; 300111, a first transmission chain; 300112, conveyor belt one; 300113, guide posts; 300114, a motor bracket; a201, a shaping machine; a202, a shaping manipulator; a203, a pipeline component; a204, a shaping frame; a205, a pneumatic claw rotating plate; a206, a feeding end; a207, a blanking end; a208, a rotating plate motor; a209, cylinder six; a210, air claw; 4A, a stator carrying mechanism; a401, a transverse frame; a402, a fourth servo motor; a403, a gripper mounting seat; a404, a fifth servo motor; a405, a gripper; a406, a conveyor belt device.
[ detailed description ] embodiments
With reference to fig. 1-35, the utility model provides an automatic wiring and detection production line of motor stator, its characteristic includes assembly line 1A of the automatic wiring machine of motor stator, plastic conveyor 2A and detection device 3A of motor stator, and assembly line 1A of the automatic wiring machine of motor stator contains transmission device 1, trimming device 2, high-frequency heating device 3, paint scraping device 4, winding device 5, soldering tin device 6, lifting device 7, closing device 9 and platen 8; the conveying device 1 is provided with a guide rail bracket 111, a conveying guide rail 11, a conveying motor 116, a conveying chain 117, a tray 12, a jacking mechanism 14 and a lifting mechanism 13; the conveying guide rail 11 is mounted on the guide rail bracket 111, the conveying motor 116 is mounted on the guide rail bracket 111, the guide rail bracket 111 is provided with an upper conveying guide rail 118 and a lower conveying guide rail 119 which are parallel up and down, the lifting mechanism 13 is mounted at two ends of the conveying guide rail 11, and the conveying chain 117 is connected with the conveying motor 116 and is mounted on the conveying guide rail 11 in a matching manner; the jacking mechanism 14 comprises an inductor, a jacking cylinder 141, a jacking cylinder mounting plate 142, a positioning plate 143, a tray positioning rod 144, a supporting plate 133 and a limiting block 131; the jacking cylinder mounting plate 142 is mounted below the transmission guide rail 11 through a support plate 133, the jacking cylinder 141 is mounted at the bottom of the jacking cylinder mounting plate 142, the positioning plate 143 is connected with the jacking cylinder 141, and the tray positioning rod 144 is mounted on the positioning plate 143; the sensor is arranged on one side of the transmission guide rail 11, the limiting block 131 is arranged on the inner side of the guide rail, and the bottom of the limiting block 131 is also provided with a limiting block air cylinder 132; a plastic positioning block 121 is arranged on the tray 12, a wire slot 122 is arranged on the plastic positioning block 121, and a positioning hole 123 matched with the tray positioning rod 144 is further arranged at the bottom of the tray 12; the lifting mechanism 13 comprises a lifting frame 15, a lifting cylinder 16, a lifting platform 17, a lifting platform 18, a lifting servo motor 19, a conveyor belt 110, a lifting conveying chain 112, a guide rod 113 and a lifting gear 114, wherein the lifting frame 15 is provided with the lifting cylinder 16, the top of the lifting cylinder 16 is connected with the lifting gear 114, the top of the lifting frame 15 is also provided with the lifting gear 114, the lifting gear 114 is connected with the lifting conveying chain 112, the lifting gear 114 is meshed with the lifting conveying chain 112, one end of the lifting conveying chain 112 is fixedly connected with the top of the lifting frame 15, the other end of the lifting conveying chain 112 is fixedly connected with the top of the lifting platform 18, the lifting platform 17 is arranged below the lifting platform 18, the lifting servo motor 19 and the conveyor belt 110 are arranged on the lifting platform 17, the lifting servo motor 19 is connected with the horizontally arranged conveyor belt 110, and the lifting frame 15 is also fixedly connected with the vertical guide, the lifting platform 17 is connected with the guide rod 113 in a sliding way; the shaping and conveying device 2A comprises a shaping machine A201, a shaping manipulator A202, a second tray and a production line assembly A203 for transporting the second tray, the shaping manipulator A202 comprises a shaping frame A204 and an air claw rotating plate A205 which is positioned at the top of the shaping frame A204 and can rotate relative to the shaping frame A204, the air claw rotating plate A205 is L-shaped and comprises a feeding end A206 and a discharging end A207, the feeding end A206 and the discharging end A207 are vertically arranged on the horizontal plane, a rotating plate motor A208 is arranged at the bottom of the air claw rotating plate A205, the rotating plate motor A208 acts on the junction of the feeding end A206 and the discharging end A207 to drive the air claw rotating plate A205 to rotate, a vertically downward air cylinder hexa A209 is installed at both the feeding end A206 and the discharging end A207 of the air claw rotating plate A205, the output end of the air cylinder hexa A209 is fixedly connected with an air claw A210, the air claw A210 comprises a clamping air cylinder II and a pair of clamping jaws, and the clamping jaws drive a lower clamping stator to open from the center outwards under the driving of the clamping air cylinder II, the assembly line component A203 comprises an upper conveyor belt and a lower conveyor belt which have opposite conveying directions and a lifting mechanism 13 which is used for enabling the second pallet to flow between the upper conveyor belt and the lower conveyor belt, and the shaping machine A201 is installed on two sides of the assembly line component A203; the detection device 3A of the motor stator comprises a video detection mechanism 100, a flexible wire detection device 020020 and a transmission device 300300, wherein the video detection mechanism comprises a foot support frame 3001081001, a mounting frame, a cover plate 10023, a third servo motor 1004, a manipulator 1005, an inductor mounting rod 1006, an induction block 1007, a motor mounting block 1008 and a rotating mechanism 1009; the manipulator comprises a manipulator pliers 10058, a manipulator up-and-down rotating sleeve 10051, a second screw 10052, a screw connecting seat I10052, a cylinder mounting plate 10054, a cylinder five 10055, an up-and-down guide post 10056 and a graphite copper sleeve 10057; a proximity switch mounting block 10061 is arranged on the sensor mounting bar 1006; an induction block 1007 is arranged on the upper guide post 10056 and the lower guide post; the rotating mechanism 1009 includes a rotating motor 10091, a speed reducer 10092, a rotating disc 10093, a rotating shaft 10094, a rotating sleeve 10095, an end face camera mounting rack 10096, an external camera mounting rack 10097, a camera mounting board 10098, a CCD camera 10099, a lamp mounting board 100910, and a light source 100911; the mounting frame is mounted on the top of the foot support 3001081001 through bolts; the second lead screw 10052 is installed in a manipulator up-and-down rotating sleeve 10051, the manipulator up-and-down rotating sleeve 10051 is installed on the top of the installation frame through a bolt, a first transmission gear 100511 is arranged on the manipulator up-and-down rotating sleeve 10051, and the manipulator up-and-down rotating sleeve 10051 is connected with a third servo motor 1004 through a first synchronous belt 110512; the bottom end of the second screw 10052 is connected and mounted with the cylinder mounting plate 10054 through a screw connecting seat i 10052, the upper and lower guide posts 10056 pass through a graphite copper bush 10057 to be connected and fixed with the cylinder mounting plate 10054, the graphite copper bush 10057 is mounted on the top of the mounting frame through threads, and the graphite copper bush 10057 and the upper and lower guide posts 10056 are arranged on two sides of the manipulator up-and-down rotating sleeve 10051; the cylinder five 10055 is arranged at the bottom of the cylinder mounting plate 10054 through a bolt; the manipulator pliers 10058 are mounted on the cylinder five 10055 through bolts; a first mounting plate 10021 is arranged on the side surface of the mounting frame, a first rotating motor 10091 mounting frame 10022 is further mounted on the first mounting plate 10021, the rotating motor 10091 is mounted on the first rotating motor 10091 mounting frame 10022 through bolts, a rotating gear is further arranged on the rotating motor 10091, a rotating gear is also arranged on the rotating shaft 10094, and the rotating motor 10091 and the rotating shaft 10094 are driven through a first synchronous belt 110512; the rotary shaft 10094 is mounted on a mounting plate 10021 by a rotary sleeve 10095, and the rotary plate 10093 is mounted on the rotary shaft 10094; the external camera mounting rack 10097 and the end face camera mounting rack 10096 are both mounted on the rotating disk 10093 by bolts, the camera mounting plate 10098 is mounted on the end face camera mounting rack 10096 and the external camera mounting rack 10097 by bolts, and the CCD camera 10099 is mounted on the camera mounting plate 10098 by bolts; the lamp mounting plate 100910 is mounted on the front end face of the camera mounting plate 10098 by bolts, and the light source 100911 is mounted on the lamp mounting plate 100910; the rotating mechanism 1009 is arranged on two sides of the mounting frame; the flexible wire detection device 020 comprises a first bottom plate 001, a working frame 003, a clamping mechanism 005, a first wall plate 006 and a second wall plate 007, a first bottom plate 001, a first bedplate 016 and a first top plate 012 which are horizontally arranged are sequentially arranged between the first wall plate 006 and the second wall plate 007, the first bottom plate 001 is arranged on the working frame 003, a square hole 017 is formed in the first bedplate 016, the clamping mechanism 005 is arranged on the first bedplate 016, the clamping mechanism 005 comprises a first transmission piece 051 and a second transmission piece 052, the first transmission piece 051 comprises a fixing plate 053, a sliding plate 054 and a first clamping cylinder 055, the output end of the first clamping cylinder 055 is provided with the sliding plate 054, the sliding plate 054 is in sliding connection with the fixing plate 053, the fixing plate 053 is arranged on the first bedplate, the second transmission piece 052 is symmetrically arranged with the first transmission piece 051, the sliding plate 054 of the first transmission piece 051 is further provided with a first clamp 056, the sliding plate 057 of the second transmission piece 052, the second clamp 057 is provided with a slot 018, the first wall panel 006 and the second wall panel 007 are further respectively provided with a first fastening mechanism 008 and a second fastening mechanism 009, the first fastening mechanism 008 comprises a first cylinder 081, the first cylinder 081 is mounted on the first wall panel 006, the output end of the first cylinder 081 is provided with a first push plate 082, the first push plate 082 is fixedly connected with a first circular pier 083, the first push plate 082 is further provided with a connecting plate 010, the connecting plate 010 is fixedly connected with an insulating top block 011, the second wall panel 007 is provided with a second cylinder 091, the second fastening mechanism 009 comprises a second cylinder 091, the second wall panel 007 is provided with a second cylinder 091, the output end of the second cylinder 091 is provided with a second push plate 092, the second push plate 092 is fixedly connected with a second circular pier 093, the top plate 012 is provided with a positioning plate 019, the top plate 012 is further provided with a insulating plate 013, a copper sheet 014 is pasted on the surface of one side of an insulating plate 013 close to the insulating top block 011, the insulating plate 013 is matched with the insulating top block 011, a voltage resistance tester 015 is installed on a top plate 012, and the voltage resistance tester 015 is electrically connected with the copper sheet 014; the first clamp 056 and the second clamp 057 are U-shaped and are matched; the first round pier 083 and the second round pier 093 are made of conductive silica gel, and the first clamp 056 and the second clamp 057 are filled with the conductive silica gel; the bottom end of the positioning plate 019 is provided with a positioning groove; the trimming device 2 comprises a box body 210, a trimming cylinder 21, a trimming guide rail mounting plate 22, a trimming slide rail 23, a trimming slide block 24, a trimming slide block mounting plate 25, a trimming up-down moving plate 26, a trimming movable knife 27, a trimming machine fixed knife 28 and a guide plate 29; the box body 210 is installed on the bedplate 8, and the box body 210 comprises a top plate 211, a front plate 213, side plates 212 and a rear plate 214; the trimming cylinder 21 is mounted on the box body top plate 211 through bolts; the trimming guide rail mounting plate 22 is mounted in the box body 210, the trimming slide rail 23 is mounted on the trimming guide rail mounting plate 22 through bolts, and the trimming slide block 24 is mounted on the trimming slide block mounting plate 25; the trimming slide block mounting plate 25 is connected with the trimming slide rail 23 through the trimming slide block 24; the trimming line up-and-down moving plate 26 is vertically installed on the trimming line slider installing plate 25 through a bolt; the movable cutter 27 of the wire cutting machine is arranged on the wire cutting up-and-down moving plate 26; the trimming up-down moving plate 26 is connected with the trimming cylinder 21; the fixed cutter 28 of the wire cutting machine is arranged on the front plate 213 of the box body 210 through a bolt; the guide plate 29 is fixedly arranged on a side plate 212 of the box body 210; the high-frequency heating device 3 comprises a bottom plate 31, a vertical plate 32, an upper moving block 33, a second air cylinder 34, an upper positioning block 35, a lower moving block 36, a lower positioning block 37, a third air cylinder 38, a motor 39, a lead screw 310, a high-frequency heater 311, a high-frequency heater moving plate 312, a fourth air cylinder 313 and a moving connecting plate 010314; a bottom plate slide rail 315 and a high-frequency heater slide rail 316 are arranged on the bedplate 8, and a slide block 317 matched with the bottom plate slide rail 315 is arranged at the bottom of the bottom plate 31; a bottom plate limiting block 318 is further arranged on the bedplate 8, the vertical plate 32 is installed on the bottom plate 31, a moving guide rail 319 is arranged on the vertical plate 32, an upper sliding block 320 matched with the moving guide rail 319 is arranged on the upper moving block 33 and the lower moving block 36, the upper moving block 33, the lower moving block 36 and the upper sliding block 320 are connected through bolts, an air cylinder support 321 is further installed on the vertical plate 32, the air cylinder II 34 is installed on the air cylinder support 321, and the air cylinder II 34 is connected with the upper moving block 33; the upper positioning block 35 is mounted on the upper moving block 33 through a bolt, and the upper moving block 33 is also provided with a positioning plastic block 322; the lower positioning block 37 is mounted on the lower moving block 36, and a positioning groove 325 matched with the upper positioning block 35 is arranged on the lower positioning block 37; the third air cylinder 38 is installed at the bottom of the bottom plate 31, and the third air cylinder 38 is connected with the lower moving block 36; the upper moving block 33 and the lower moving block 36 are further provided with buffer limiting blocks 324, and the vertical plate 32 is further provided with buffers 323 corresponding to the buffer limiting blocks 324; a moving slide block 326 is arranged between the high-frequency heater moving plate 312 and the high-frequency heater sliding rail 316; the high-frequency heater 311 is mounted on the high-frequency heater positioning block 327; the cylinder four 313 is arranged at the bottom of the high-frequency heater moving plate 312, and the cylinder four 313 and the high-frequency heater moving plate 312 are connected through a moving connecting plate 010314; an inductor is arranged on the bedplate 8; a lead screw seat base is further mounted on the bedplate 8, the motor 39 is mounted on the lead screw seat base, and the lead screw 310 is connected with the motor 39; the lead screw 310 is connected with the bottom plate 31; the paint scraping device 4 comprises a moving plate 41, a paint scraping slide block 42, a paint scraping motor 43, a speed reducer 44, a transmission mechanism 45, an installation plate 46, an air cylinder 47, a paint scraping motor support 30011448, a speed reducer support 49, an upper grinding wheel support 410, a lower grinding wheel support 411, an upper grinding wheel 412 and a lower grinding wheel 413; the moving plate 41 is arranged on the paint scraping guide rail through a paint scraping sliding block 42; the mounting plate 46 is mounted on the moving plate 41; the cylinder 47 is mounted on the moving plate 41; the paint scraping motor 43 is arranged on the moving plate 41 through a paint scraping motor bracket 30011448; the speed reducer 44 is mounted on the moving plate 41 through a speed reducer bracket 49; the paint scraping motor 43 and the speed reducer 44 are provided with a synchronous belt pulley 426; the paint scraping motor 43 and the speed reducer 44 are driven by a synchronous belt; a connecting rod 414 is arranged between the speed reducer 44 and the transmission mechanism 45, and an eccentric shaft 415 is arranged on an output shaft of the speed reducer 44; the transmission mechanism 45 comprises an up-down tensioning mechanism, a left-right moving mechanism, an upper transmission shaft 416, a lower transmission shaft 417, a connecting sleeve 418, a left-right moving ring 419 and a supporting sleeve 420; the upper transmission shaft 416 and the lower transmission shaft 417 are fixedly arranged on the mounting plate 46 through a support sleeve 420, and a bearing 421, a roller barrel 422, a splicing cap 423 and a roller driving sleeve 424 are further arranged on the upper transmission shaft 416 and the lower transmission shaft 417; one end of the upper transmission shaft 416 and one end of the lower transmission shaft 417 are provided with a transmission gear 425, the other ends of the upper transmission shaft 416 and the lower transmission shaft 417 are provided with synchronous belt wheels 426, the roller driving sleeve 424 is arranged on the upper transmission shaft 416 and the lower transmission shaft 417, the transmission gear 425 is arranged on the roller driving sleeve 424, and the synchronous belt wheels 426 are arranged beside the transmission gear 425 of the upper transmission shaft 416; the upper transmission shaft 416 is in transmission connection with the motor through a synchronous belt; the roller tube 422 is divided into an upper roller tube 427 and a lower roller tube 428, and the connecting sleeve 418 and the left-right moving ring 419 are installed outside the roller tube 422; the left and right shift rings 419 are divided into a left and right shift ring upper 429 and a left and right shift ring lower 430; the roller tube 422 is mounted on the transmission shaft through a splicing cap 423; the shape of the inner hole of the roller driving sleeve 424 is polygonal, and the shape of the joint of the transmission shaft and the roller driving sleeve 424 is matched with the inner hole of the roller driving sleeve 424; the upper and lower tensioning mechanisms comprise an air cylinder 47, an air cylinder connector 432, an upper clamping fork 433, a lower clamping fork 434, an upper supporting point rod 435, a lower supporting point rod 436, a pushing pin 437 and a clamping pin 438; the upper fulcrum bar 435 and the lower fulcrum bar 436 are mounted on the mounting plate 46, the upper clamping fork 433 and the lower clamping fork 434 are mounted on the upper fulcrum bar 435 and the lower fulcrum bar 436, one end of the lower clamping fork 434 is connected with the cylinder 47 through the cylinder connector 432, the upper clamping fork 433 and the lower clamping fork 434 are connected through the pushing pin 437, and the upper clamping fork 433 and the lower clamping fork 434 are connected with the connecting sleeve 418 through the clamping pin 438; the left-right moving mechanism comprises a left-right shifting fork upper 439, a left-right shifting fork lower 440, a moving pin 441 and a left-right moving fulcrum seat 442; the left-right shifting fork lower 440 is connected with the eccentric shaft 415 through the connecting rod 414, the left-right shifting fork lower 440 and the left-right shifting fork upper 439 are connected through the moving pin 441, the left-right shifting fork lower 440 and the left-right shifting fork upper 439 are connected with the left-right moving ring lower 430 and the left-right moving ring upper 429, the left-right shifting fork lower 440 and the left-right shifting fork upper 439 are installed on the left-right moving fulcrum seat 442 through bolts, and the left-right moving fulcrum seat 442 is placed on the moving plate 41; the upper grinding wheel bracket 410 and the lower grinding wheel bracket 411 are mounted on an upper transmission shaft 416 and a lower transmission shaft 417 through a connecting sleeve 418, grinding wheel transmission shafts 443 are mounted on the upper grinding wheel bracket 410 and the lower grinding wheel bracket 411, synchronous pulleys 426 are mounted on the grinding wheel transmission shafts 443, the upper grinding wheel 412 and the lower grinding wheel 413 are correspondingly mounted on the grinding wheel transmission shafts 443, and the grinding wheel transmission is in transmission connection with the upper transmission shaft 416 and the lower transmission shaft 417 through synchronous belts; a servo motor 444, a paint scraping screw rod mounting seat 445 and a nut connecting seat 446 are installed on the bedplate 8 in a low position, a paint scraping ball screw rod 447 is installed on the servo motor 444, the paint scraping ball screw rod 447 is fixed to the bottom of the bedplate 8 through the paint scraping screw rod mounting seat 445, and the paint scraping ball screw rod 447 is connected with the moving plate 41 through the nut connecting seat 446; the winding device 5 comprises a connecting frame 51, a ball screw 52, a first servo motor 53, a second servo motor 54, a connecting rod 55, a winding clamping cylinder 56 and a clamp 57, wherein the connecting frame 51 is fixedly connected with the bedplate 8, the first servo motor 53 is arranged above the connecting frame 51, the first servo motor 53 is connected with the ball screw 52, the ball screw 52 is provided with a screw seat 58, the ball screw 52 is connected with a base 59 through the screw seat 58, the base 59 is provided with the connecting rod 55, one end of the connecting rod 55 is connected with the second servo motor 54, the other end of the connecting rod 55 is hinged with the middle part of the clamp 57, and the clamp 57 is controlled to be opened and closed through the winding clamping cylinder 56; the number of the connecting rods 55 is more than one, the outer side of each connecting rod 55 is sleeved with a gear 510, and the connecting rods 55 are coupled and connected through the gears 510; a connecting block 511, a sliding block 512 and a spring 513 are arranged between the clamp 57 and the winding clamping cylinder 56; the winding clamping cylinder 56 is fixedly connected with a connecting block 511, the connecting block 511 is connected with a sliding block 512 in a sliding manner, and a spring 513 is arranged between the sliding block 512 and the connecting block 511; the soldering tin device 6 comprises a manipulator device, a tin furnace 61 and a tin-assisted box 62; the manipulator device is installed on the bedplate 8, a support column 63 is fixedly connected to the bottom of the manipulator device, the support column 63 is connected with the bedplate 8 through a bolt, a cross beam 64 is connected to the top end of the support column 63 through a bolt, a first lead screw 65 is arranged inside the cross beam 64, a soldering tin servo motor 66 is arranged at the end part of the cross beam 64, the first lead screw 65 is connected with the first servo motor 53, and a lead screw connecting seat 67 is arranged on the first lead screw 65; the horizontal moving frame is mounted on the cross beam 64, the horizontal moving frame is connected with a first lead screw 65 through a lead screw connecting seat 67, an up-down moving frame 68 is arranged below the horizontal moving frame, the up-down moving frame 68 is provided with a vertically downward second lead screw 10052, the up-down moving frame 68 is connected with the second lead screw 10052 through the lead screw connecting seat 67, the top end of the second lead screw 10052 is connected with a soldering tin second servo motor 54, the bottom of the up-down moving frame 68 is fixedly connected with a moving cylinder 610, the top end of the moving cylinder 610 is provided with a soldering tin connecting block 613, a pair of claws 611 used for clamping the stator is fixedly connected to the soldering tin connecting block 613, the claws 611 are respectively provided with a soldering tin clamping cylinder 612 and used for controlling the opening and closing of the claws 611, a rotating shaft 614 is arranged at the lower part of the connecting block 511, the connecting block 511 is hinged with the up-down moving frame, a blocking block 616 is arranged on the up-and-down moving frame 68, a tin furnace 61 is arranged below the manipulator device, and a tin-assisted box 62 is arranged at the front side of the tin furnace 61; a heater is arranged in the tin furnace 61; the cross beam 64 is also fixedly connected with a left guide rail 617 and a right guide rail 617, the left guide rail 617 and the right guide rail 617 are connected with a left moving frame and a right moving frame in a sliding manner, the side surfaces of the left moving frame and the right moving frame are fixedly connected with an upper guide rail 618 and a lower guide rail 618, and the upper guide rail 618 is connected with an upper moving frame 68 in; the lifting device 7 comprises a pressing mechanism, a lifting mechanism and a working bracket 71; the working support 71 is fixedly arranged on the platen 8, the pressing mechanism is arranged on the working support 71 and comprises a pressing cylinder I72, a lifting connecting block 73, a buffer spring 74 and a pressing rod 75, the pressing cylinder I72 is fixedly connected with the lifting connecting block 73, the pressing rod 75 penetrates through the lifting connecting block 73 and is in sliding connection with the lifting connecting block 73, the buffer spring 74 is sleeved in the pressing rod 75, and the bottom end of the pressing rod 75 and the lifting connecting block 73 abut against the two ends of the buffer spring 74; the lifting mechanism comprises a lifting cylinder 76, a lifting slide block 77, a clamping cylinder 78 and a lifting clamp 710, the lifting cylinder 76 is mounted on the bedplate 8, a guide rail 79 is arranged on the working support 71, the lifting cylinder 76 is connected with the lifting slide block 77, the lifting cylinder 76 is connected with the guide rail 79 through the lifting slide block 77, the lifting slide block 77 slides up and down at the guide rail 79, one side of the lifting slide block 77 is fixedly connected with the clamping cylinder 78, and the lifting clamp 710 is fixedly mounted on the clamping cylinder 78; the lifting cylinder 76 and the guide rail 79 are obliquely arranged; the pressing device 9 comprises an upright post 93, a pressing cylinder mounting plate 932, a pressing cylinder II 91, a copper block 92 and a pressing line cowhell 94; the upright post 93 is installed on the bedplate 8, a transition plate 931 is installed on the upright post 93, the pressing cylinder installation plate 932 is installed on the transition plate 931, and the pressing cylinder II 91 is installed on the pressing cylinder installation plate 932; the pressing cylinder II 91 is connected with a copper block 92 in an installing mode, an installing groove 921 and a slit groove 922 are formed in the copper block 92, and the pressing line cowhells 94 are installed and fixed in the installing groove 921 through the bolt extrusion slit groove 922; the pressing devices 9 are arranged in front of the wire shearing device 2, the high-frequency heating device 3, the paint scraping device 4 and the winding device 5; the first transmission device 300 comprises a transmission mechanism, a first jacking mechanism 004 and a first tray 10011; the transmission mechanism comprises a first transmission guide rail 300104 and a first transmission motor 300105; the first conveying guide rail 300104 is divided into a longitudinal guide rail 300106 and a transverse guide rail 300107, a supporting frame 300108 is arranged at the joint of the longitudinal guide rail 300106 and the transverse guide rail 300107, the supporting frame 300108 is installed on the first conveying guide rail 300104, a first guide plate 300109 is arranged above the supporting frame 300108, and a guide groove 300110 is further formed in the first guide plate 300109; a first conveying chain 300111 is mounted on the longitudinal guide rail 300106, and a first conveyor belt 300112 is mounted on the transverse guide rail 300107; the transverse guide rail 300107 and the longitudinal guide rail 300106 are both provided with a first transmission motor 300105; the jacking mechanism I004 comprises a jacking base 041 and a jacking cylinder I042, the jacking cylinder I042 is fixedly connected with the base plate I001, the output end of the jacking cylinder I042 penetrates through the base plate I001 to be fixedly connected with the jacking base 041, the jacking base 041 is provided with a vertical limiting guide rod 043, the top end of the limiting guide rod 043 is fixedly connected with the jacking base 041, and the limiting guide rod 043 penetrates through the base plate I001 and is in sliding connection with the base plate I001; a guide column 300113 is arranged on the first tray 10011; a stator carrying mechanism 4A for carrying stators is arranged between the assembly line 1A and the shaping conveying device 2A of the automatic wire connecting machine for the motor stators, the stator carrying mechanism 4A comprises a horizontal frame A401 which is horizontally arranged, a third lead screw is arranged in the horizontal frame A401, a fourth servo motor A402 is arranged at one end of the horizontal frame A401, the fourth servo motor A402 is connected with the third lead screw, a second adaptive lead screw connecting seat is sleeved on the third lead screw, a mechanical claw mounting seat A403 is arranged on the lead screw connecting seat, a vertically downward fourth lead screw is arranged on the mechanical claw mounting seat A403, a third lead screw connecting seat matched with the fourth lead screw is arranged on the horizontal frame A401, a fifth servo motor A404 is further arranged on the horizontal frame A401, the fifth servo motor A404 is connected with the fourth lead screw, a mechanical claw A405 for clamping the stators is arranged below the mechanical claw mounting seat A403, the gripper a405 includes a second clamping cylinder and a pair of gripper arms, the gripper arms are driven by the second clamping cylinder to contract inwards so as to clamp the stator, a conveyor a406 is further disposed under the cross frame a401, and the conveyor a406 is disposed in parallel with the conveying device 1 and the assembly line assembly a 203.
Examples
The utility model discloses a process step does: the method comprises the following steps of line cutting I, high-frequency heating II, paint scraping III, winding IV, soldering V, lifting VI, shaping conveying VII, video detection VIII and line detection IX.
Wherein,
trimming I: the stator is placed on the tray 12, the wiring card on the stator is clamped in the wire slot 122 on the plastic positioning block 121 on the tray 12, then the transmission motor 116 drives the transmission chain 117 installed on the transmission guide rail 11 to move, the transmission chain 117 drives the tray 12 and the stator on the tray 12 to move, the tray 12 moves to the front of the trimming device 2 along with the transmission chain 117, the sensor senses the tray 12, the stopper cylinder 132 drives the stopper 131 to lift up to block the tray 12 and prevent the tray 12 from continuing to move forward, then the lifting cylinder 141 lifts up the positioning plate 143 to drive the tray positioning rod 144 to lift up to insert into the positioning hole 123 at the bottom of the tray 12, thereby lifting up the tray 12 and the stator to separate from the transmission chain 117 and fix in place, then the pressing cylinder drives the pressing block to move downwards to clamp the line pressing beef tendon 94 on the plastic positioning block 121 on the tray 12, the wiring is pressed and fixed through the pressing device 9, then the trimming cylinder 21 pushes the trimming up-down moving plate 26 to move downwards according to the trimming guide rail, so as to drive the trimming moving blade 27 of the trimming machine to move downwards, the trimming work is completed by matching with the trimming fixed blade 28 of the trimming machine, after the trimming is completed, the jacking cylinder 141 drives the positioning plate 143 to retract, so as to drive the tray 12 to descend, so that the tray 12 returns to the transmission chain 117, then the limiting block cylinder 132 drives the limiting block 131 to retract, so that the tray 12 continues to move along with the transmission chain 117 to go to the next process;
and (3) high-frequency heating II: when the tray 12 and the stator are transported to the front of the high-frequency heating device 3, the limiting block 131 is jacked by the limiting block cylinder 132 to be positioned, then the positioning plate 143 is jacked by the jacking cylinder 141 to drive the tray positioning rod 144 to be jacked and inserted into the positioning hole 123 at the bottom of the tray 12 to jack the tray 12 and the stator to be separated from the transmission chain 117 and fixed in place, then the pressing block is driven to move downwards by the pressing cylinder to clamp the line pressing beef tendon 94 on the plastic positioning block 121 on the tray 12, so that the wiring is pressed and fixed by the pressing device 9, then the cylinder II 34 pushes the upper moving block 33 to drive the upper positioning block 35 to move downwards, meanwhile, the cylinder III 38 pushes the lower moving block 36 to drive the lower positioning block 37 to move upwards until the upper positioning block 35 is clamped into the positioning groove 325 of the lower positioning block 37, and the plastic positioning block 121 arranged on the upper positioning block 35 presses the, carrying out secondary positioning on the connecting wire, after the positioning is finished, the bottom plate 31 drives the screw rod 310 to rotate through the motor 39 so as to drive the bottom plate 31 to move backwards, the backward movement distance is controlled through an inductor arranged on the bedplate 8, the connecting wire is straightened and guided through the upper positioning block 35 and the lower positioning block 37, meanwhile, the cylinder four 313 pushes the high-frequency heater moving plate 312 to move forwards, then the connecting wire is straightened and moved backwards through the upper positioning block 37 and is aligned to be placed into a high-frequency heating port to be heated in a high-frequency mode, and then the connecting wire returns to the original position after the high-frequency heating is finished, so that the tray 12 continues to move along with the transmission chain 117 to go to the next process;
scraping paint III: when the tray 12 and the stator are transported to the paint scraping device 4, the tray 12 and the stator are separated from the transmission chain 117 and fixed in place by jacking, then the pressing block is driven by the pressing cylinder to move downwards, the line pressing bracket 94 is clamped on the plastic positioning block 121 on the tray 12, the wiring is pressed and fixed by the pressing device 9, then the upper and lower tensioning mechanisms in the transmission mechanism 45 are pushed by the cylinder, the upper and lower grinding wheels are drawn towards the middle by the upper and lower clamping forks 434 until the upper and lower grinding wheels are contacted with the wiring, simultaneously the paint scraping motor 43 drives the upper transmission shaft 416 to rotate, the upper transmission shaft 416 drives the lower transmission shaft 417 to rotate by the transmission gear 425, then the grinding wheels are driven to rotate by the upper and lower transmission shafts 417, the grinding wheels start to grind paint, the paint scraping motor 43 drives the upper and lower transmission shafts 417 to rotate and simultaneously drives the speed reducer 44 to rotate, the speed reducer 44 drives the, then, the left-right moving mechanism drives the roller wheel to move, so that the grinding wheel is driven to move left and right, the servo motor 444 also drives the ball screw to rotate, so that the moving plate 41 is driven to move back and forth, the upper grinding wheel and the lower grinding wheel can still move back and forth and move left and right while keeping rotating in the paint grinding process, and the purpose is to ensure that insulating paint on the wiring is completely removed, after the work is finished, the upper grinding wheel and the lower grinding wheel are both restored to the original positions, the cylinder rod is retracted by the cylinder through the cylinder to drive the upper grinding wheel and the lower grinding wheel to be opened, and the next; in the working process of the upper and lower tensioning mechanisms in the paint scraping device 4, the cylinder connector 432 is pulled back through the cylinder, so that the lower clamping fork 434 rotates anticlockwise, and the lower clamping fork 434 drives the lower roller barrel 428 to rotate clockwise through the clamping pin 438, so that the lower grinding wheel bracket 411 and the lower grinding wheel 413 are driven to move upwards; the lower clamping fork 434 drives the upper clamping fork 433 to rotate clockwise through the pushing pin 437, and the upper clamping fork 433 drives the upper roller barrel 427 to rotate counterclockwise through the clamping pin 438, so as to drive the upper grinding wheel bracket 410 and the upper grinding wheel 412 to move downwards; on the contrary, the cylinder 47 pushes the cylinder connector 432, and the lower clamping fork 434 rotates clockwise to drive the lower roller 428 to rotate counterclockwise, so that the lower grinding wheel bracket 411 and the lower grinding wheel 413 move downward; the lower clamping fork 434 drives the upper clamping fork 433 to rotate anticlockwise through the pushing pin 437 so as to drive the upper roller 427 to rotate clockwise, so that the upper grinding wheel bracket 410 and the upper grinding wheel 412 move upwards, and the tensioning mechanism is in an open state; in the working process of the left-right moving mechanism in the paint scraping device 4, the eccentric shaft 415 is rotated through the speed reducer 44, the eccentric shaft 415 drives the left-right shifting fork lower 440 to move through the connecting rod 414, the left-right shifting fork lower 440 drives the left-right shifting fork upper 439 to move left and right through the moving pin 441, the left-right shifting fork upper 439 drives the left-right moving ring upper 429 to move left and right, and the upper transmission shaft 416 and the upper grinding wheel bracket 410 are driven to move left and right through the upper roller barrel 427; the left and right shifting fork lower 440 drives the lower roller tube 428 to move left and right, the lower roller tube 428 drives the lower transmission shaft 417 and the lower grinding wheel bracket 411 to move left and right, because the end of the upper and lower transmission shafts in transmission connection with the motor 39 is provided with the roller driving sleeve 424, the inner hole of the roller driving sleeve 424 is polygonal, the shape of the connection part of the roller driving sleeve 424 and the upper and lower transmission shafts is matched with the inner hole of the roller driving sleeve 424, the synchronous belt wheel 426 drives the transmission shafts to rotate through the roller driving sleeve 424, because the upper and lower transmission shafts are matched with the roller driving sleeve 424 in a prismatic way, the upper and lower transmission shafts do not influence the left and right movement of the upper and lower transmission shafts while; then, the paint scraping device 4 scrapes the paint on the connecting wire, the connecting wire is heated due to high-frequency heating in the previous process, the insulating paint on the connecting wire is completely removed by the paint scraping device 4, and after the paint scraping device 4 finishes the paint scraping on the connecting wire, the tray 12 continues to move along with the transmission chain 117 and moves to the next process;
and (4) winding IV: the lead wire is manually clamped on the wire slot 122 of the plastic positioning block 121, so that the lead wire and the wiring card are clamped together, then the tray 12 and the stator are transported to the front of the winding device 5 and are separated from the transmission chain 117 to be fixed in place through jacking, the winding clamping cylinder 56 of the winding mechanism 5 jacks up to drive the sliding block 512 to move forwards, the clamp 57 rotates by taking the hinged part as a circle center, the bottom end of the clamp 57 moves to the other end of the movable slot, the clamp 57 rotates inwards to clamp the stator lead-out wire assembly and the enameled wire by the clamp 57, the connecting rod 55 is driven to rotate by the second servo motor 54, the clamp 57 rotates synchronously to wind the stator lead-out wire assembly and the enameled wire, meanwhile, the ball screw 52 is driven by the first servo motor 53 to enable the screw seat 58 to move backwards along the screw rod of the ball screw 52, the screw seat 58 drives the clamp 57 to move backwards synchronously, so that, when winding is finished, the winding clamping cylinder 56 retracts to drive the sliding block 511 to move backwards, the clamp 57 rotates by taking the hinged part as a circle center, the bottom end of the clamp 57 moves to the other end of the movable groove, the clamp 57 rotates outwards to realize that the clamp 57 loosens the stator lead-out wire assembly and the enameled wire, and then wire shearing is carried out again, the wire connection and the lead wire are trimmed together at this time to enable the lengths of the lead wire and the lead wire to be consistent, subsequent soldering tin is convenient, and after trimming is finished, the tray 12 continues to move along with the transmission chain 117 to go to the next process;
and (5) soldering tin V: before the tray 12 and the stator are transmitted to the soldering device 6, the tray 12 and the stator are separated from the transmission chain 117 and fixed in place through jacking, the soldering servo motor 66 drives the first screw rod to rotate, the left and right moving frame moves left and right and moves right above the stator and the tray 12, the second soldering servo motor 66 drives the second screw rod to rotate, the up and down moving frame 68 moves up and down and moves to the stator and the tray 12, the clamping cylinder 78 controls the opening and closing of the claw 611 to clamp the stator and the tray 12, the stator and the tray 12 are clamped and move to the upper part of the tin assisting box 62 through the cooperation effect of the left and right moving frame and the up and down moving frame 68, the moving cylinder 610 pushes the connecting block to drive the claw 611 to rotate 90 degrees, so that the wiring and the outgoing line in the wire slot 122 of the tray 12 are immersed in the tin assisting box 62, and then the stator and the tray 12 are clamped and move to the upper part of the tin furnace 61, the wiring and the outgoing line in the wire slot 122 of the tray 12 are immersed in the tin furnace 61, then the tray 12 and the stator are lifted, the liquid tin is solidified at normal temperature, so that soldering tin is realized, and after the soldering tin is finished, the tray 12 continues to move along with the transmission chain 117 to go to the next procedure;
and (3) lifting VI: before the tray 12 and the stator are transmitted to the soldering tin device 6, the tray and the stator are separated from the transmission chain 117 and fixed in place through jacking, then the pressing cylinder I72 on the tightening mechanism drives the pressing rod 75 to move downwards, the pressing rod 75 is pushed through the pressing cylinder I72, the pressing rod 75 elastically presses the stator through the buffer spring 74, and the buffer spring 74 can buffer the stator, so that the stator is prevented from being damaged by the pressing rod 75, and the stator is protected; the clamping cylinder 78 of the lifting mechanism drives the lifting clamp 710 to clamp the wiring, the lifting cylinder 76 lifts, the lifting slide block 77 drives the clamping cylinder 78 and the lifting clamp 710 to move along the direction of the guide rail 79 and lift upwards in an inclined mode, so that the wiring is lifted out of the wire slot 122 of the tray 12, the wiring is guaranteed not to be damaged, the wiring is protected, and the stator wiring is completed after the wiring lifting is completed;
the worker takes the stator to another transmission line, the tray 12 continues to move along with the transmission chain 117 and is transported to the transmission belt 110, the lifting servo motor 19 drives the transmission belt 110 to rotate, after the tray 12 is transported to the middle part of the lifting platform 17, the lifting servo motor 19 stops operating, meanwhile, the lifting cylinder 16 lifts upwards, the lifting platform 17 pulls the lifting transmission chain 112 to move downwards, the lifting platform 17 vertically moves downwards through the guiding function of the guide rod 113 until the lifting platform 17 moves to the height of the lower transmission guide rail 119, the lifting servo motor 19 drives the transmission belt 110 to rotate reversely, the tray 12 is transported to the left end of the lower transmission guide rail 119, the tray 12 moves to the right side through the transmission chain 117 on the lower transmission guide rail 119, and the lifting mechanism 13 resets; the tray 12 is moved to the right end of the lower transfer rail 119 by the transfer chain 117 of the lower transfer rail 119, the elevating platform 17 of the elevating mechanism 13 on the right side is flush with the lower transfer rail 119, the tray 12 is conveyed onto the conveyor belt 110 along the transfer chain 117 of the lower transfer rail 119, the elevating servo motor 19 drives the conveyor belt 110 to rotate, after the tray 12 is conveyed to the middle part of the elevating platform 17, the elevating servo motor 19 stops operating, at the same time, the lifting cylinder 16 retracts downwards, the lifting platform 17 pulls the transmission chain to move upwards, and through the guiding action of the guide rod 113, the lifting platform 17 is enabled to vertically move upwards until the lifting platform 17 moves to the height of the upper transmission guide rail 118, the lifting servo motor 19 drives the conveyor belt 110 to rotate reversely, the tray 12 is conveyed to the left end of the upper transmission guide rail 118, namely, the stator is installed again for wiring work, and a circulating assembly line is formed;
in the use process of the middle stator handling mechanism 4A of the utility model, the fifth servo motor a404 drives the fourth lead screw to rotate, so that the third lead screw connecting seat and the gripper mounting seat a403 move downwards, the gripper mounting seat a403 drives the gripper a405 to move downwards, the gripper cylinder of the gripper a404 drives the gripper arm to contract inwards, so as to clamp the stator, the fifth servo motor a404 drives the fourth lead screw to rotate reversely, so that the gripper drives the stator to move upwards synchronously, so that the stator is separated from the transmission device 1, the fourth servo motor a402 drives the third lead screw to rotate, so that the gripper mounting seat a403 moves horizontally, the gripper mounting seat a drives the gripper a405 to move synchronously, until the gripper a405 is positioned right above the conveyor belt device a406, the fifth servo motor a404 drives the fourth lead screw to rotate, so that the third lead screw connecting seat and the gripper mounting seat a403 move downwards, after the stator is placed on the conveyor belt device a406, the gripper a405 releases the stator, thereby enabling the conveyor belt device a406 to transport the stator;
shaping and conveying VII: the worker places the stators on the assembly line component A203 of the stator shaping conveying device A2 from the conveyor belt device A406 and conveys the stators through the second tray, when the stators are conveyed to the position right below the shaping manipulator A202, the air cylinder six A209 of the feeding end A206 of the shaping manipulator A202 is ejected downwards, the air claw A209 moves downwards, the air claw A209 clamps the stators, the air cylinder six A209 retracts, the rotating plate motor A208 drives the air claw rotating plate A205 to rotate, the feeding end A206 rotates to the position front of the shaping machine A201, the air claw A209 places the stators on the working position of the shaping machine A201, the stators are trimmed through the shaping machine A201, after the stators are shaped, the air cylinder six A209 of the discharging end A207 is ejected downwards, the air claw A209 moves downwards, the air claw A209 clamps the shaped stators, the air cylinder six A209 retracts, the rotating plate motor A208 drives the air claw rotating plate A205 to rotate reversely, and the discharging end A207 is positioned right above the assembly line component A203, and placing the shaped stator on a production line assembly A203, and transporting the stator to the next process through the production line assembly A203.
Video detection VIII: when the stator is transported to the bottom of the video detection device 100 through the first transmission device 300, the third servo motor 1004 rotates forward and drives the up-down manipulator rotating sleeve 10051 to rotate through the first synchronous belt 110512, the up-down manipulator rotating sleeve 10051 rotates to drive the second lead screw 10052 to rotate, so that the second lead screw 10052 drives the manipulator gripper 10058 to move downwards, and simultaneously the upper and lower guide posts 10056 also move downwards, when the robot gripper 10058 reaches the stator, the robot gripper 10058 is pushed by the cylinder five 10055 to grip the stator, then, when the third servo motor 1004 is rotated reversely, the second lead screw 10052 is driven to move upwards, thereby driving the manipulator pliers 10058 and the stator to move upwards, the ascending distance and the descending distance of the manipulator pliers 10058 are controlled according to the sensing block 1007 installed on the upper and lower guide posts 10056, and the sensing block 1007 controls the up and down movement distance of the upper and lower guide posts 10056 and the manipulator pliers 10058 by sensing with the proximity switch installation block 10061 installed on the sensor installation rod 1006; when the manipulator pliers 10058 and the stator reach the detection position, the rotating motor 10091 drives the rotating shaft 10094 to rotate through the synchronous belt one 110512, so that the rotating disc 10093 is driven to rotate, the CCD camera 10099 also rotates along with the rotating shaft, the two ends of the stator are photographed in all directions through the CCD camera 10099 in the rotating process, the photographed photos are transmitted to the all-in-one computer 100115 and are compared with qualified product photos in the all-in-one computer 100115, after the stator is photographed in all directions, the manipulator pliers 10058 move downwards, the stator is placed back on the tray one 10011, the comparison of the photos of the all-in-one computer is waited to be completed, and if no problem exists after the comparison, the stator and the tray one 10011 are transmitted to the next process along with the transmission device one 300; if a problem is found in the comparison process, the stator is not moved in place, a worker waits for taking out the stator from the tray for repair, and after the stator is taken out, the tray I10011 continuously flows along with the transmission device I300; the first tray 10011 and the stator passing through the video detection device 100 rotate to the flexible line detection device 020 along with the first transmission chain 300111, and during transmission, the first tray 10011 is turned by 90 degrees from the longitudinal guide rail 300106 through the first guide plate 300109, then is turned to the first conveyor belt 300112 on the transverse guide rail 300107, and is turned again by 90 degrees through the first guide plate 300109 and then is turned to the longitudinal guide rail 300106 at the position of the flexible line detection device 020;
and (3) detecting IX by using the flexible line: when the stator and the tray I10011 reach the jacking mechanism I004, the jacking cylinder I042 drives the jacking base 041 to move upwards, the tray I10011 on the jacking base 041 and the stator move upwards simultaneously, the tray I10011 and the stator penetrate through the square hole 017 of the platen I016 until the stator is clamped into the positioning groove formed in the bottom of the positioning plate I019; then synchronously jacking a first driving part 051 of the clamping mechanism 005 and a first clamping cylinder 055 of a second driving part 052, so that a sliding plate 054 at the output end of the first clamping cylinder 055 moves to drive a first clamp 056 and a second clamp 057, so that the first clamp 056 and the second clamp 057 clamp the outer side of the extended stator enameled wire, the first clamp 056 and the second clamp 057 are internally filled with conductive silica gel with soft texture, the extended stator enameled wire can be fully wrapped by the conductive silica gel without wearing the stator enameled wire, and a stator wiring passes through a notch 018 of the second clamp 057 and extends to a position between the insulating top block 011 and the copper sheet 014; the first cylinder 081 of the first fastening mechanism 008 and the second cylinder 091 of the second fastening mechanism 009 are simultaneously lifted, so that the first push plate 082 at the output end of the first cylinder 081 and the second push plate 092 at the output end of the second cylinder 091 move simultaneously, and the first circular pier 083 and the second circular pier 093 are driven, the first circular pier 083 and the second circular pier 093 are respectively inserted into two ends of the stator, so that the first circular pier 083 and the second circular pier 093 respectively and fully wrap the inner sides of the extended stator enameled wires, while the first push plate 082 moves, the connecting plate 010 connected with the first push plate 082 moves together, the insulating top block 011 connected with the connecting plate 010 moves synchronously, and the insulating top block 011 presses the stator wire, so that the stator wire is fully contacted with the copper sheet 014; the voltage resistance tester 015 is started, the voltage resistance tester 015 transmits high-voltage current to the stator enameled wire through the copper sheet 014 and the stator wiring, the first round pier 083 and the second round pier 093 are made of conductive silica gel, in the detection process, if the stator enameled wire is damaged, the stator leaks electricity, when the leakage current exceeds the set value set by the voltage resistance detector 015, the voltage resistance tester 015 cuts off the high-voltage current and sends out an alarm signal at the same time, and a worker is prompted that the stator is an unqualified product to be repaired, so that the damaged leakage of the enameled wire is determined; if the enameled wire of the stator is not damaged, the stator does not leak electricity, the leakage current does not exceed the set value current set by the withstand voltage tester 015, and the withstand voltage tester 015 does not send out alarm information, so that the enameled wire is determined to be not damaged.
The utility model has the advantages that the wire cutting device 2, the high-frequency heating device 3, the paint scraping device 4, the winding device 5, the soldering device 6, the lifting device 7 and the transmission device 1 are arranged to replace manual operation, so that mechanical automatic production is formed, time is saved, efficiency is increased, and labor force is reduced; the plastic positioning block 121 is arranged on the tray 12, the wire groove 122 is arranged on the plastic positioning block 121, the connecting wire and the lead wire are clamped in the wire groove 122, the fixing and limiting effects are achieved on the connecting wire and the lead wire, the subsequent processing of the connecting wire and the lead wire is facilitated, and the accuracy of the processing position can be guaranteed; the trimming device 2 is arranged to trim the wires, so that the trimming length of the wires can be the same, the trimming is convenient, simple and efficient, then the high-frequency heating device 3 is arranged to perform high-frequency heating on the positions of the wires needing paint scraping, so that subsequent paint scraping is more convenient, the effect is more obvious, after the heating is completed, the paint scraping treatment is performed on the wires through the paint scraping device 4, the paint scraping device 4 can move left and right during paint scraping, paint scraping is performed front and back, in order to ensure that insulating paint is completely removed so as to achieve the best tin soldering effect, the wires are manually clamped in the wire grooves 122 of the plastic positioning blocks 121 of the tray 12 after the paint scraping is completed, then the wires and the leads are wound through the winding device 5, and the trimming is performed again after the winding is completed, so that the wires are flush with the; after trimming, the winding and connecting part of the connecting wire and the lead wire is soldered by the soldering device 6, and after soldering, the connecting wire and the lead wire are pulled out from the wire groove 122 on the tray 12 by the lifting device 7. Through a series of mechanical devices, the mechanical automatic operation is adopted to replace manual operation, the efficiency is high, the time is saved, the labor force is reduced, and the ball production can be completed in large batch; the stator is photographed by the CCD camera 10099, and the stator can be photographed in 360 degrees without any dead angle by the CCD camera 10099 through the arrangement of the rotating motor 10091, the rotating shaft 10094 and the rotating disc 10093, and the photographs are transmitted to the repository to be compared with the photographs in the repository; because the third servo motor 1004, the manipulator up-down rotating sleeve 10051, the second lead screw 10052 and the induction block 1007 arranged on the up-down guide post 10056 control the stator photographing position through induction, so that the stator photographing position is always at the same position, therefore, whether the stator has problems can be detected through comparing photos in a resource library, if no problem exists, the newly photographed photos can be stored in the resource library, the resource library storage is enlarged, and the stator photo comparison accuracy is ensured; through the cooperation of the pressure tester 015, the clamping mechanism 005, the first fastening mechanism 008, the second fastening mechanism 009, the insulating top block 011 and the copper sheet 014, whether the enameled wire of the stator is damaged or not and whether short circuit occurs or not is automatically detected, and when the enameled wire of the stator is damaged and short circuit occurs, a prompt is sent to remove unqualified products; the labor force is greatly reduced, the efficiency is increased, the detection accuracy is increased, and the potential safety hazard is reduced.
The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims (10)

1. An automatic wiring and detection production line for a motor stator comprises a production line (1A) of an automatic wiring machine for the motor stator, a shaping and conveying device (2A) and a detection device (3A) for the motor stator, and is characterized in that the production line (1A) of the automatic wiring machine for the motor stator comprises a transmission device (1), a wire cutting device (2), a high-frequency heating device (3), a paint scraping device (4), a winding device (5), a soldering tin device (6), a lifting device (7), a pressing device (9) and a bedplate; the conveying device (1) is provided with a guide rail bracket (111), a conveying guide rail (11), a conveying motor (116), a conveying chain (117), a tray (12), a lifting mechanism (13) and a jacking mechanism (14); the conveying guide rail (11) is installed on a guide rail bracket (111), the conveying motor (116) is installed on the guide rail bracket (111), an upper conveying guide rail (118) and a lower conveying guide rail (119) which are parallel up and down are installed on the guide rail bracket (111), the lifting mechanism (13) is installed at two ends of the conveying guide rail (11), and the conveying chain (117) is connected with the conveying motor (116) and installed on the conveying guide rail (11) in a matched mode; the jacking mechanism (14) comprises an inductor, a jacking cylinder (141), a jacking cylinder mounting plate (142), a positioning plate (143), a tray positioning rod (144), a supporting plate and a limiting block; the jacking cylinder mounting plate (142) is mounted below the transmission guide rail (11) through a support plate, the jacking cylinder (141) is mounted at the bottom of the jacking cylinder mounting plate (142), the positioning plate (143) is connected with the jacking cylinder (141), and the tray positioning rod (144) is mounted on the positioning plate (143); the sensor is arranged on the side of the first transmission guide rail (300104), the limiting block is arranged on the inner side of the guide rail, and the bottom of the limiting block is also provided with a limiting cylinder (132); a plastic positioning block (121) is arranged on the tray (12), a wire slot (122) is arranged on the plastic positioning block (121), and a positioning hole (123) matched with the tray positioning rod (144) is further arranged at the bottom of the tray (12); the lifting mechanism (13) comprises a lifting frame (15), a lifting cylinder (16), a lifting platform (17), a lifting rack (18), a lifting servo motor (19), a conveyor belt (110), a lifting conveying chain (112), a guide rod (113) and a lifting gear (114), wherein the lifting frame (15) is provided with the lifting cylinder (16), the top of the lifting cylinder (16) is connected with the lifting gear (114), the top of the lifting frame (15) is also provided with the lifting gear (114), the lifting gear (114) is connected with the lifting conveying chain (112), the lifting gear (114) is meshed with the lifting conveying chain (112), one end of the lifting conveying chain (112) is fixedly connected with the top of the lifting frame (15), the other end of the lifting conveying chain (112) is fixedly connected with the top end of the lifting rack (18), and the lifting platform (17) is arranged below the lifting rack (18), the lifting servo motor (19) and the conveyor belt (110) are installed on the lifting platform (17), the lifting servo motor (19) is connected with the conveyor belt (110) which is horizontally arranged, the lifting frame (15) is also fixedly connected with a vertical guide rod (113), and the lifting platform (17) is connected with the guide rod (113) in a sliding manner;
the shaping and conveying device (2A) comprises a shaping machine (A201), a shaping manipulator (A202), a second tray and a pipeline assembly (A203) for conveying the second tray, the shaping manipulator (A202) comprises a shaping frame (A204) and an air claw rotating plate (A205) which is positioned at the top of the shaping frame (A204) and can rotate relative to the shaping frame (A204), the air claw rotating plate (A205) is L-shaped and comprises a feeding end (A206) and a discharging end (A207), the feeding end (A206) and the discharging end (A207) are vertically arranged on the horizontal plane, a rotating plate motor (A208) is arranged at the bottom of the air claw rotating plate (A205), the rotating plate motor (A208) acts on the junction of the feeding end (A206) and the discharging end (A207) to drive the air claw rotating plate (A205) to rotate, a six air cylinders (A209) which vertically downwards are arranged at the feeding end (A206) and the discharging end (A207) of the air claw rotating plate (A205), and six air cylinders (A209) which are connected with an output end (A210) which is vertically downwards are connected, the pneumatic claw (A210) comprises a clamping cylinder II (34) and a pair of clamping claws, the clamping claws are driven by the clamping cylinder II (34) to outwards expand the clamping stator from the center, the assembly line assembly (A203) comprises an upper conveying belt and a lower conveying belt which are opposite in conveying direction and a lifting mechanism (13) used for enabling the pallet II to flow between the upper conveying belt and the lower conveying belt, and the shaping machine (A201) is installed on two sides of the assembly line assembly (A203);
the detection device (3A) of the motor stator comprises a video detection device (100), a flexible wire detection device (020) and a transmission device I (300), wherein the video detection device (100) comprises a computer all-in-one machine (100115), an all-in-one machine support (100116), a foot support frame (1001), an installation frame (1002), a cover plate (1003), a third servo motor (1004), a manipulator (1005), an inductor installation rod (1006), an induction block (1007), a motor installation block (1008) and a rotating mechanism (1009); the all-in-one computer (100115) is installed on the installation frame (1002) through an all-in-one machine support (100116), and the manipulator (1005) comprises a manipulator pliers (10058), a manipulator up-and-down rotating sleeve (10051), a second lead screw (10052), a lead screw connecting seat I (10053), a cylinder installation plate (10054), a cylinder V (10055), an up-and-down guide post (10056) and a graphite copper sleeve (10057); a proximity switch mounting block (10061) is arranged on the sensor mounting rod (1006); a proximity switch (10062) is mounted on the proximity switch mounting block (10061); an induction block (1007) is arranged on the upper and lower guide columns (10056); the rotating mechanism (1009) comprises a rotating motor (10091), a first speed reducer (10092), a rotating disc (10093), a rotating shaft (10094), a rotating sleeve (10095), an end face camera mounting frame (10096), an external camera mounting frame (10097), a camera mounting plate (10098), a CCD camera (10099), a lamp mounting plate (100910) and a light source (100911); the mounting frame (1002) is mounted on the top of the foot support frame (1001) through bolts; the second lead screw (10052) is arranged in a manipulator up-and-down rotating sleeve (10051), the manipulator up-and-down rotating sleeve (10051) is arranged at the top of the mounting frame (1002) through a bolt, a first transmission gear (100511) is arranged on the manipulator up-and-down rotating sleeve (10051), and the manipulator up-and-down rotating sleeve (10051) is connected with a third servo motor (1004) through a first synchronous belt (100512); the bottom end of the second screw (10052) is connected and mounted with the cylinder mounting plate (10054) through a screw connecting seat I (10053), the upper and lower guide posts (10056) penetrate through the graphite copper bush (10057) to be connected and fixed with the cylinder mounting plate (10054), the graphite copper bush (10057) is mounted at the top of the mounting frame (1002) through threads, and the graphite copper bush (10057) and the upper and lower guide posts (10056) are arranged on two sides of the manipulator up-and-down rotating sleeve (10051); the cylinder five (10055) is installed at the bottom of the cylinder installation plate (10054) through a bolt; the manipulator pliers (10058) are mounted on a cylinder five (10055) through bolts; the side of the mounting frame (1002) is provided with a first mounting plate (10021), the first mounting plate (10021) is further provided with a rotating motor mounting frame (10022), the rotating motor (10091) is mounted on the rotating motor mounting frame (10022) through a bolt, the rotating motor (10091) is further provided with a rotating gear (100912), the rotating shaft (10094) is also provided with a rotating gear (100912), and the rotating motor (10091) and the rotating shaft (10094) are driven through a synchronous belt (100512); the rotating shaft (10094) is mounted on the mounting plate I (10021) through a rotating sleeve (10095), and the rotating disc (10093) is mounted on the rotating shaft (10094); the external camera mounting rack (10097) and the end face camera mounting rack (10096) are both mounted on the rotating disk (10093) through bolts, the camera mounting plate (10098) is mounted on the end face camera mounting rack (10096) and the external camera mounting rack (10097) through bolts, and the CCD camera (10099) is mounted on the camera mounting plate (10098) through bolts; the lamp mounting plate (100910) is mounted on the front end face of the camera mounting plate (10098) through bolts, and the light source (100911) is mounted on the lamp mounting plate (100910); the rotating mechanism (1009) is arranged on two sides of the mounting frame (1002);
the flexible wire detection device (020) comprises a first bottom plate (001), a working frame (003), a clamping mechanism (005), a first wallboard (006) and a second wallboard (007), wherein the first bottom plate (001), a first bedplate (016) and a first top plate (012) which are horizontally arranged are sequentially arranged between the first wallboard (006) and the second wallboard (007), the first bottom plate (001) is arranged on the working frame (003), a square hole (017) is formed in the first bedplate (016), the clamping mechanism (005) is arranged on the first bedplate (016), the clamping mechanism (005) comprises a first transmission piece (051) and a second transmission piece (052), the first transmission piece (051) and the second transmission piece (052) respectively comprise a fixed plate (053), a sliding plate (054) and a first clamping cylinder (055), the output end of the first clamping cylinder (054) is provided with a sliding plate (054), and the sliding plate (054) is in sliding connection with the fixed plate (3), the fixing plate (053) is arranged on the first bedplate (016), the second transmission piece (052) and the first transmission piece (051) are symmetrically arranged, the sliding plate (054) of the first transmission piece (051) is further provided with a first clamp (056), the sliding plate (054) of the second transmission piece (052) is provided with a second clamp (057), the second clamp (057) is provided with a notch (018), the first wallboard (006) and the second wallboard (007) are further respectively provided with a first fastening mechanism (082) and a second fastening mechanism (009), the first fastening mechanism (008) comprises a first air cylinder (081), the first air cylinder (081) is arranged on the first wallboard (006), the output end of the first air cylinder (081) is provided with a first push plate (082), the first push plate (082) is fixedly connected with a first round pier (083), the first push plate (082) is further provided with a connecting plate, and the connecting plate is fixedly connected with an insulating top block (011), the second wallboard (007) is provided with a second cylinder (091), the second fastening mechanism (009) comprises the second cylinder (091), the second wallboard (007) is provided with the second cylinder (091), the output end of the second cylinder (091) is provided with a second push plate (092), the second push plate (092) is fixedly connected with a second circular pier (093), the first top plate (012) is provided with a first positioning plate (019), the first top plate (012) is also provided with an insulating plate (013), one side surface of the insulating plate (013) close to the insulating top block (011) is pasted with a copper sheet (014), the insulating plate (013) is matched with the insulating top block (011), the first top plate (012) is provided with a pressure resistance tester (015), and the pressure resistance tester (015) is electrically connected with the copper sheet (014); the first clamp (056) and the second clamp (057) are U-shaped and are matched; the first round pier (083) and the second round pier (093) are made of conductive silica gel, and the first clamp (056) and the second clamp (057) are filled with the conductive silica gel.
2. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the trimming device (2) comprises a box body (210), a trimming cylinder (21), a trimming guide rail mounting plate (22), a trimming slide rail (23), a trimming slide block mounting plate (25), a trimming up-down moving plate (26), a trimming movable cutter (27), a trimming machine fixed cutter (28) and a guide plate (29); the box body (210) is arranged on the bedplate, and the box body (210) comprises a top plate, a front plate (213), side plates (212) and a rear plate (214); the trimming cylinder (21) is installed on a top plate of the box body (210) through a bolt; the trimming guide rail mounting plate (22) is mounted in the box body (210), the trimming slide rail (23) is mounted on the trimming guide rail mounting plate (22) through a bolt, and the trimming slide block is mounted on the trimming slide block mounting plate (25); the trimming slide block mounting plate (25) is connected with the trimming slide rail (23) through the trimming slide block; the trimming line up-and-down moving plate (26) is vertically arranged on the trimming line sliding rail (23) mounting plate through bolts; the movable cutter (27) of the wire shearing machine is arranged on the wire shearing up-and-down moving plate (26); the trimming up-and-down moving plate (26) is connected with the trimming cylinder (21); the fixed cutter of the wire cutting machine is arranged on a front plate (213) of the box body (210) through a bolt; the guide plate (29) is fixedly arranged on a side plate (212) of the box body (210).
3. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the high-frequency heating device (3) comprises a bottom plate (31), a vertical plate (32), an upper moving block (33), a second air cylinder (34), an upper positioning block (35), a lower moving block (36), a lower positioning block (37), a third air cylinder (38), a motor (39), a lead screw (310), a high-frequency heater (311), a moving plate of the high-frequency heater (312), a fourth air cylinder (313) and a moving connecting plate (314); a bottom plate slide rail (315) and a high-frequency heater slide rail (316) are arranged on the bedplate, and a slide block (317) matched with the bottom plate slide rail (315) is arranged at the bottom of the bottom plate (31); the bedplate is further provided with a bottom plate limiting block (318), the vertical plate (32) is installed on the bottom plate (31), the vertical plate (32) is provided with a moving guide rail (319), the upper moving block (33) and the lower moving block (36) are provided with an upper sliding block (320) and a lower sliding block (320) which are matched with the moving guide rail (319), the upper moving block (33) and the lower moving block (36) are connected with the upper sliding block (320) through bolts, the vertical plate (32) is further provided with a cylinder support (321), the second cylinder (34) is installed on the cylinder support (321), and the second cylinder (34) is connected with the upper moving block (33); the upper positioning block (35) is mounted on the upper moving block (33) through a bolt, and a positioning plastic block (322) is further mounted on the upper moving block (33); the lower positioning block (37) is arranged on the lower moving block (36), and a positioning groove (325) matched with the upper positioning block (35) is formed in the lower positioning block (37); the third air cylinder (38) is arranged at the bottom of the bottom plate (31), and the third air cylinder (38) is connected with the lower moving block (36); the upper moving block (33) and the lower moving block (36) are also provided with buffer limiting blocks (324), and the vertical plate (32) is also provided with buffers (323) corresponding to the buffer limiting blocks (324); a moving slide block (326) is arranged between the high-frequency heater moving plate (312) and the high-frequency heater sliding rail (316); the high-frequency heater (311) is arranged on a high-frequency heater positioning block; the cylinder four (313) is arranged at the bottom of the high-frequency heater moving plate (312), and the cylinder four (313) is connected with the high-frequency heater moving plate (312) through a moving connecting plate (314); the bedplate is provided with an inductor; the bedplate is also provided with a lead screw seat (58) and a base (59), the motor (39) is arranged on the base (59) of the lead screw seat (58), and the lead screw (310) is connected with the motor (39); the lead screw (310) is connected with the bottom plate (31).
4. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the paint scraping device (4) comprises a moving plate (41), a paint scraping sliding block (42), a paint scraping motor (43), a speed reducer (44), a transmission mechanism (45), a mounting plate (46), a cylinder, a paint scraping motor support (300114), a speed reducer support (49), an upper grinding wheel support (410), a lower grinding wheel support (411), an upper grinding wheel (412) and a lower grinding wheel (413); the moving plate (41) is arranged on the paint scraping guide rail through a paint scraping sliding block (42); the mounting plate (46) is mounted on the moving plate (41); the cylinder is arranged on the moving plate (41); the paint scraping motor (43) is arranged on the moving plate (41) through a paint scraping motor bracket (300114); the speed reducer (44) is arranged on the moving plate (41) through a speed reducer bracket (49); the paint scraping motor (43) and the speed reducer (44) are provided with synchronous belt wheels (426); the paint scraping motor (43) and the speed reducer (44) are in transmission through a synchronous belt; a connecting rod (414) is arranged between the speed reducer (44) and the transmission mechanism (45), and an eccentric shaft (415) is arranged on an output shaft of the speed reducer; the transmission mechanism (45) comprises an up-and-down tensioning mechanism, a left-and-right moving mechanism, an upper transmission shaft (416), a lower transmission shaft (417), a connecting sleeve (418), a left-and-right moving ring (419) and a supporting sleeve (420); the upper transmission shaft (416) and the lower transmission shaft (417) are fixedly arranged on the mounting plate (46) through a support sleeve (420), and a bearing (421), a roller barrel (422), a split cap (423) and a roller driving sleeve (424) are further arranged on the upper transmission shaft (416) and the lower transmission shaft (417); one ends of the upper transmission shaft (416) and the lower transmission shaft (417) are provided with transmission gears (425), the other ends of the upper transmission shaft (416) and the lower transmission shaft (417) are provided with synchronous belt wheels (426), the roller driving sleeve (424) is arranged on the upper transmission shaft (416) and the lower transmission shaft (417), the transmission gears (425) are arranged on the roller driving sleeve (424), and the synchronous belt wheels (426) are arranged beside the transmission gears (425) of the upper transmission shaft (416); the upper transmission shaft (416) is in transmission connection with the motor through a synchronous belt; the roller cylinder (422) is divided into an upper roller cylinder (427) and a lower roller cylinder (428), and the connecting sleeve (418) and the left and right moving rings (419) are arranged outside the roller cylinder (422); the left and right shift rings (419) are divided into a left and right shift ring upper part (429) and a left and right shift ring lower part (430); the roller cylinder (422) is arranged on the transmission shaft through a splicing cap (423); the shape of the inner hole of the roller driving sleeve (424) is polygonal, and the shape of the joint of the transmission shaft and the roller driving sleeve (424) is matched with the inner hole of the roller driving sleeve (424); the upper and lower tensioning mechanisms comprise air cylinders, air cylinder connectors (432), upper clamping shifting forks (433), lower clamping shifting forks (434), upper supporting point rods (435), lower supporting point rods (436), pushing pins (437) and clamping pins (438); the upper fulcrum bar (435) and the lower fulcrum bar (436) are mounted on a mounting plate (46), the upper clamping fork (433) and the lower clamping fork (434) are mounted on the upper fulcrum bar (435) and the lower fulcrum bar (436), one end of the lower clamping fork (434) is connected with the cylinder through a cylinder connector (432), the upper clamping fork (433) and the lower clamping fork (434) are connected through a pushing pin (437), and the upper clamping fork (433) and the lower clamping fork (434) are connected with a connecting sleeve (418) through a clamping pin (438); the left-right moving mechanism comprises a left-right shifting fork upper part (439), a left-right shifting fork lower part (440), a moving pin (441) and a left-right moving fulcrum seat (442); the left-right shifting fork lower part (440) is connected with an eccentric shaft (415) through a connecting rod (414), the left-right shifting fork lower part (440) is connected with the left-right shifting fork upper part (439) through a moving pin (441), the left-right shifting fork lower part (440) and the left-right shifting fork upper part (439) are connected with the left-right moving ring lower part (430) and the left-right moving ring upper part (429), the left-right shifting fork lower part (440) and the left-right shifting fork upper part (439) are installed on a left-right moving fulcrum seat (442) through bolts, and the left-right moving fulcrum seat (442) is placed on a moving plate (41); the upper grinding wheel support (410) and the lower grinding wheel support (411) are mounted on an upper transmission shaft (416) and a lower transmission shaft (417) through connecting sleeves (418), grinding wheel transmission shafts (443) are mounted on the upper grinding wheel support (410) and the lower grinding wheel support (411), synchronous pulleys (426) are mounted on the grinding wheel transmission shafts (443), the upper grinding wheel (412) and the lower grinding wheel (413) are correspondingly mounted on the grinding wheel transmission shafts (443), and the grinding wheel transmission is in connection transmission with the upper transmission shaft (416) and the lower transmission shaft (417) through synchronous belts; the novel paint scraper is characterized in that a servo motor (444), a paint scraping screw rod installation seat (445) and a nut connection seat (446) are installed on the bedplate in a low mode, a paint scraping ball screw rod (447) is installed on the servo motor (444), the paint scraping ball screw rod (447) is fixed to the bottom of the bedplate through the paint scraping screw rod installation seat (445), and the paint scraping ball screw rod (447) is connected with the moving plate (41) through the nut connection seat (446).
5. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the winding device (5) comprises a connecting frame (51), a ball screw (52), a first servo motor (53), a second servo motor (54), a connecting rod (55), a winding clamping cylinder (56) and a clamp (57), wherein the connecting frame (51) is fixedly connected with a bedplate, the first servo motor (53) is arranged above the connecting frame (51), the first servo motor (53) is connected with the ball screw (52), a screw seat (58) is installed on the ball screw (52), the ball screw (52) is connected with a base (59) through the screw seat (58), the base (59) is provided with the connecting rod (55), one end of the connecting rod (55) is connected with the second servo motor (54), the other end of the connecting rod (55) is hinged with the middle part of the clamp (57), and the clamp (57) is controlled to open and close through the winding clamping cylinder (56); the number of the connecting rods (55) is more than one, the outer side of each connecting rod (55) is sleeved with a gear (510), and the connecting rods (55) are in coupling connection through the gears (510); a connecting block, a sliding block (512) and a spring are arranged between the clamp (57) and the winding clamping cylinder (56); winding die clamping cylinder (56) fixed connection connecting block, connecting block sliding connection sliding block (512), be provided with the spring between sliding block (512) and the connecting block.
6. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the soldering tin device (6) comprises a manipulator device, a tin furnace (61) and a tin-assisted box (62); the manipulator device is installed on a platen, a support column (63) is fixedly connected to the bottom of the manipulator device, the support column (63) is connected with the platen through a bolt, a cross beam (64) is connected to the top end of the support column (63) through a bolt, a first lead screw (65) is arranged inside the cross beam (64), a soldering tin servo motor (66) is arranged at the end of the cross beam (64), the first lead screw (65) is connected with the soldering tin servo motor (66), and a lead screw connecting seat (67) is arranged on the first lead screw (65); the stator clamping device is characterized in that a left moving frame and a right moving frame are mounted on the cross beam (64), the left moving frame and the right moving frame are connected with a first lead screw (65) through a lead screw connecting seat (67), an upper moving frame and a lower moving frame (68) are arranged below the left moving frame and the right moving frame, the upper moving frame and the lower moving frame (68) are provided with a second lead screw (10052) vertically downwards, the upper moving frame and the lower moving frame (68) are connected with the second lead screw (10052) through the lead screw connecting seat (67), the top end of the second lead screw (10052) is connected with a soldering tin second servo motor (54), the bottom of the upper moving frame and the lower moving frame (68) is fixedly connected with a moving cylinder (610), the top end of the moving cylinder (610) is provided with a soldering tin connecting block (613), a pair of claw hands (611) for clamping a stator is fixedly connected with the soldering, a rotating shaft (614) is arranged at the lower part of the connecting block (511), the connecting block (511) is hinged with the up-and-down moving frame (68) through the rotating shaft (614), one end of the rotating shaft (614) is fixedly connected with a rotating limiting block (615), a blocking block (616) is arranged on the up-and-down moving frame (68), a tin furnace (61) is arranged below the manipulator device, and a tin assisting box (62) is arranged at the front side of the tin furnace (61); a heater is arranged in the tin furnace (61); the transverse beam (64) is also fixedly connected with a left guide rail (617) and a right guide rail (617), the left guide rail (617) and the right guide rail (617) are connected with the left moving frame and the right moving frame in a sliding mode, the side face of the left moving frame and the side face of the right moving frame are fixedly connected with an upper guide rail (618) and a lower guide rail (618), and the upper guide rail (618).
7. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the lifting device (7) comprises a pressing mechanism, a lifting mechanism and a working bracket (71); the working support (71) is fixedly arranged on the platen, the pressing mechanism is arranged on the working support (71), the pressing mechanism comprises a first pressing cylinder (72), a lifting connecting block (73), a buffer spring (74) and a pressing rod (75), the first pressing cylinder (72) is fixedly connected with the lifting connecting block (73), the pressing rod (75) penetrates through the lifting connecting block (73) and is in sliding connection with the lifting connecting block (73), the buffer spring (74) is sleeved in the pressing rod (75), and the bottom end of the pressing rod (75) and the lifting connecting block (73) abut against the two ends of the buffer spring (74); the lifting mechanism comprises a lifting cylinder (76), a lifting slide block (77), a clamping cylinder (78) and a lifting clamp (710), the lifting cylinder (76) is installed on the bedplate, a guide rail is arranged on the working support (71), the lifting cylinder (76) is connected with the lifting slide block (77), the lifting cylinder (76) is connected with the guide rail through the lifting slide block (77), the lifting slide block (77) slides up and down at the guide rail, one side of the lifting slide block (77) is fixedly connected with the clamping cylinder (78), and the lifting clamp (710) is fixedly installed on the clamping cylinder (78); the lifting cylinder (76) and the guide rail are obliquely arranged.
8. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the pressing device (9) comprises an upright post (93), a pressing cylinder mounting plate (932), a pressing cylinder II (91), a copper block (92) and a pressing line cowhells (94); the upright post (93) is mounted on the bedplate, a transition plate (931) is mounted on the upright post (93), the pressing cylinder mounting plate (932) is mounted on the transition plate (931), and the pressing cylinder II (91) is mounted on the pressing cylinder mounting plate (932); the second pressing cylinder (91) is connected with a copper block (92) in an installing mode, an installing groove (921) and a slit groove (922) are formed in the copper block (92), and the pressing line beef tendon (94) is installed and fixed in the installing groove (921) through the bolt extruding slit groove (922); and a pressing device (9) is arranged in front of the wire shearing device (2), the high-frequency heating device (3), the paint scraping device (4) and the winding device (5).
9. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: the first conveying device (300) comprises a first conveying mechanism, a first jacking mechanism (004) and a first tray (10011); the transmission mechanism comprises a first transmission guide rail (300104) and a first transmission motor (300105); the first conveying guide rail (300104) is divided into a longitudinal guide rail (300106) and a transverse guide rail (300107), a supporting frame (300108) is arranged at the joint of the longitudinal guide rail (300106) and the transverse guide rail (300107), the supporting frame (300108) is installed on the first conveying guide rail (300104), a first guide plate (300109) is arranged above the supporting frame (300108), and a guide groove (300110) is further formed in the first guide plate (300109); a first conveying chain (300111) is installed on the longitudinal guide rail (300106), and a first conveying belt (300112) is installed on the transverse guide rail (300107); a first transmission motor (300105) is arranged on each of the transverse guide rail (300107) and the longitudinal guide rail (300106); the jacking mechanism I (004) comprises a jacking base (041) and a jacking cylinder I (042), the jacking cylinder I (042) is fixedly connected with the bottom plate I (001), the output end of the jacking cylinder I (042) penetrates through the bottom plate I (001) and the jacking base (041) to be fixedly connected, the jacking base (041) is provided with a vertical limiting guide rod (043), the top end of the limiting guide rod (043) is fixedly connected with the jacking base (041), and the limiting guide rod (043) penetrates through the bottom plate I (001) and is in sliding connection with the bottom plate I (001); and a guide post (300113) is arranged on the first tray (10011).
10. The automatic wiring and detecting production line of the motor stator according to claim 1, characterized in that: a stator carrying mechanism (4A) for carrying stators is arranged between the assembly line (1A) of the automatic wire connecting machine for the motor stators and the shaping and conveying device (2A), the stator carrying mechanism (4A) comprises a transverse frame (A401) which is horizontally arranged, a third lead screw is arranged in the transverse frame (A401), a fourth servo motor (A402) is installed at one end of the transverse frame (A401), the fourth servo motor (A402) is connected with the third lead screw, a lead screw connecting seat II which is matched with the third lead screw is sleeved on the third lead screw, a mechanical claw installing seat (A403) is installed on the lead screw connecting seat II, a fourth lead screw which vertically faces downwards is installed on the mechanical claw installing seat (A403), a lead screw connecting seat III which is matched with the fourth lead screw is installed on the transverse frame (A401), a fifth servo motor (A404) is further installed on the transverse frame (A401), and the fifth servo motor (A404) is connected with the fourth lead screw, a mechanical claw (A405) for clamping the stator is arranged below the mechanical claw mounting seat (A403), the mechanical claw (A405) comprises a clamping cylinder II (34) and a pair of mechanical claw arms, the mechanical claw arms are driven by the clamping cylinder II (34) to contract inwards so as to clamp the stator, a conveying belt device (A406) is further arranged below the cross frame (A401), and the conveying belt device (A406) is arranged in parallel with the conveying device (1) and the production line assembly (A203).
CN201920564460.5U 2019-04-24 2019-04-24 Automatic wiring and detection production line for motor stator Withdrawn - After Issue CN209823599U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920564460.5U CN209823599U (en) 2019-04-24 2019-04-24 Automatic wiring and detection production line for motor stator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920564460.5U CN209823599U (en) 2019-04-24 2019-04-24 Automatic wiring and detection production line for motor stator

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110098702A (en) * 2019-04-24 2019-08-06 杭州富生电器有限公司 A kind of motor stator automatic connection and detection production line
CN111687067A (en) * 2020-07-03 2020-09-22 苏州工业园区职业技术学院 Automatic change letter sorting equipment
CN111703972A (en) * 2020-07-23 2020-09-25 中船动力有限公司 Boats and ships shore connection cable prevents lax device
CN112249620A (en) * 2020-10-14 2021-01-22 苏州世代达机电有限公司 Automatic returning type bus duct conveying equipment for clamp
CN118017785A (en) * 2024-04-09 2024-05-10 深圳市金岷江智能装备有限公司 Stator winding machine and stator fixing structure thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110098702A (en) * 2019-04-24 2019-08-06 杭州富生电器有限公司 A kind of motor stator automatic connection and detection production line
CN110098702B (en) * 2019-04-24 2024-03-08 杭州富生电器有限公司 Automatic wiring and detection production line for motor stator
CN111687067A (en) * 2020-07-03 2020-09-22 苏州工业园区职业技术学院 Automatic change letter sorting equipment
CN111703972A (en) * 2020-07-23 2020-09-25 中船动力有限公司 Boats and ships shore connection cable prevents lax device
CN112249620A (en) * 2020-10-14 2021-01-22 苏州世代达机电有限公司 Automatic returning type bus duct conveying equipment for clamp
CN118017785A (en) * 2024-04-09 2024-05-10 深圳市金岷江智能装备有限公司 Stator winding machine and stator fixing structure thereof

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