CN110098702B - Automatic wiring and detection production line for motor stator - Google Patents

Automatic wiring and detection production line for motor stator Download PDF

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Publication number
CN110098702B
CN110098702B CN201910332318.2A CN201910332318A CN110098702B CN 110098702 B CN110098702 B CN 110098702B CN 201910332318 A CN201910332318 A CN 201910332318A CN 110098702 B CN110098702 B CN 110098702B
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CN
China
Prior art keywords
plate
cylinder
lifting
block
motor
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Application number
CN201910332318.2A
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Chinese (zh)
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CN110098702A (en
Inventor
葛明
蒋利锋
刘轶恒
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Hangzhou Fusheng Electrical Appliance Co Ltd
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Hangzhou Fusheng Electrical Appliance Co Ltd
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Priority to CN201910332318.2A priority Critical patent/CN110098702B/en
Publication of CN110098702A publication Critical patent/CN110098702A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

Abstract

The invention provides an automatic wiring and detecting production line for a motor stator, and relates to the field of motor stators. The invention has the following benefits: the assembly line structure of the automatic wiring machine for the motor stator is simple, and the manual operation is replaced by arranging the wire shearing device, the high-frequency heating device, the paint scraping device, the winding device, the soldering device, the lifting device and the transmission device, so that the automatic production of the machine is realized, the time is saved, the efficiency is increased, and the labor force is reduced; the detection device of the motor stator is simple in structure, can automatically detect whether the enameled wire of the stator is damaged, and gives out a prompt when the enameled wire of the stator is damaged so as to remove unqualified products; greatly lightens the manual labor, increases the efficiency, increases the detection accuracy and reduces the potential safety hazard.

Description

Automatic wiring and detection production line for motor stator
[ field of technology ]
The invention relates to the field of motor stators, in particular to an automatic wiring and detecting production line for motor stators.
[ background Art ]
With the rapid increase of domestic economy, the life of people is changed over the world, so the demand for household appliances such as refrigerators, air conditioners and the like is increased greatly, wherein the small motor is the heart of the household appliances, and the demand for the small motor is also increased rapidly.
The small motor mainly comprises a stator and a rotor, wherein the stator is required to be subjected to wiring treatment, the wiring treatment process is complex and complicated, the processes of shearing wires of enameled wires, high-frequency heating of the enameled wires, paint scraping of the enameled wires, wiring winding, soldering tin and the like are required, and the motor stator is required to be detected after processing and manufacturing are finished so as to ensure the quality and the safety during use.
The existing motor stator processing and manufacturing technical means is that manual mode is adopted to these processes, at first, prune the shearing line through the manual work use scissors, prune and use the emery wheel to scrape lacquer to the wiring through the manual work holding the stator, the manual work scrapes lacquer and takes time, twine lead wire and wiring after pruning, use and twine with the hand through the staff, waste time and energy and the winding effect is not good, the winding is accomplished still to need tie wiring and lead wire on the stator through the bandage, avoid scattering, then prune the winding department of wiring and lead wire through the scissors, then the staff holds the stator and welds tin to wiring and lead wire, still need to subtract the bandage at last. The whole process of the wiring complete process is completed manually by workers, the operation is troublesome, the time consumption is long, the efficiency is low, and the requirement of labor force is high, so that the requirement of mass production cannot be met.
A series of problems can be generated in the production line processing and manufacturing process of the stator through the motor stator automatic wiring machine, such as 1, cracks and fins are generated on an iron core in the stator, 2, the iron core and the enameled wire are shifted and damaged to cause insufficient safety distance, and the contact of the enameled wire and the iron core can cause electrification of a compression area; 3. the internal insulating material is shifted and damaged, so that the safety distance is insufficient; 4. the enameled wire leaks binding to cause sagging of the enameled wire, and the sagging of the enameled wire easily causes the contact of the enameled wire and the iron core to cause electrification of a compression area; 5. the rotor is shifted and damaged; 6. the enameled wire of the stator is easy to be worn in the production and transportation processes, so that short circuit occurs when the small motor is used, equipment is damaged, and potential safety hazards are generated. These all need to be checked, usually, the staff observe and check with eyes, but long-time work can cause visual fatigue, and some problematic workpieces can be missed to check, so that the problem pieces flow out, and customers can not trust the products of enterprises, thereby influencing the development of the enterprises.
[ invention ]
The invention provides an automatic wiring and detecting production line for a motor stator, which comprises a production line of the automatic wiring machine for the motor stator, a shaping and conveying device and a detecting device for the motor stator, and is characterized in that the production line of the automatic wiring machine for the motor stator comprises a transmission device, a wire shearing device, a high-frequency heating device, a paint scraping device, a winding device, a soldering tin device, a lifting device, a pressing device and a bedplate; the conveying device is provided with a guide rail bracket, a conveying guide rail, a conveying motor, a conveying chain, a tray, a jacking mechanism and a lifting mechanism; the transmission guide rail is arranged on a guide rail bracket, the transmission motor is arranged on the guide rail bracket, an upper transmission guide rail and a lower transmission guide rail which are parallel up and down are arranged on the guide rail bracket, the lifting mechanism is arranged at two ends of the transmission guide rail, and the transmission chain and the transmission motor are connected and matched to be arranged on the transmission guide rail; the jacking mechanism comprises an inductor, a jacking cylinder mounting plate, a positioning plate, a tray positioning rod, a supporting plate and a limiting block; the jacking air cylinder mounting plate is arranged below the transmission guide rail through a supporting plate, the jacking air cylinder is arranged at the bottom of the jacking air cylinder mounting plate, the positioning plate is connected with the jacking air cylinder, and the tray positioning rod is arranged on the positioning plate; the sensor is arranged on one side of the transmission guide rail, the limiting block is arranged on the inner side of the guide rail, and the bottom of the limiting block is also provided with a limiting cylinder; the tray is provided with a plastic positioning block, the plastic positioning block is provided with a wire slot, and the bottom of the tray is also provided with a positioning hole matched with the tray positioning rod; the lifting mechanism comprises a lifting frame, a lifting cylinder, a lifting table frame, a lifting servo motor, a conveying belt, a lifting conveying chain, a guide rod and a lifting gear, wherein the lifting cylinder is arranged on the lifting frame, the top of the lifting cylinder is connected with the lifting gear, the lifting gear is also arranged at the top of the lifting frame and is connected with the lifting conveying chain, the lifting gear is meshed with the lifting conveying chain, one end of the lifting conveying chain is fixedly connected with the top of the lifting frame, the other end of the lifting conveying chain is fixedly connected with the top of the lifting table frame, the lifting table is arranged below the lifting table frame, the lifting servo motor and the conveying belt are arranged on the lifting table frame, the lifting servo motor is connected with the conveying belt which is horizontally arranged, the lifting table frame is fixedly connected with the vertical guide rod, and the lifting table is in sliding connection with the guide rod;
The shaping conveying device comprises a shaping machine, a shaping mechanical arm, a tray II and a production line component for transporting the tray II, wherein the shaping mechanical arm comprises a shaping frame and a gas claw rotating plate which is positioned at the top of the shaping frame and can rotate relative to the shaping frame, the gas claw rotating plate is L-shaped and comprises a feeding end and a discharging end, the feeding end and the discharging end are vertically arranged on a horizontal plane, a rotating plate motor is arranged at the bottom of the gas claw rotating plate, the rotating plate motor acts on the junction of the feeding end and the discharging end to drive the gas claw rotating plate to rotate, a vertical downward cylinder II is arranged at the feeding end and the discharging end of the gas claw rotating plate, the output end of the cylinder II is fixedly connected with a gas claw, the gas claw comprises a clamping cylinder II and a pair of clamping jaws, the clamping jaws are driven by the clamping cylinder II to outwards prop open a clamping stator from the center, the production line component comprises an upper conveying belt and a lower conveying belt with opposite conveying directions and a lifting mechanism for transferring the tray II between the upper conveying belt and the lower conveying belt, and the shaping machine is arranged on two sides of the component;
the detection device of the motor stator comprises a video detection mechanism, a wire harness detection device and a transmission device I, wherein the video detection mechanism comprises a computer integrated machine, an integrated machine bracket, a foot support frame, a mounting frame, a cover plate, a third servo motor, a manipulator, an inductor mounting rod, an induction block, a motor mounting block and a rotating mechanism; the computer integrated machine is installed on the installation frame through an integrated machine bracket, and the manipulator comprises manipulator pliers, a manipulator upper and lower rotating sleeve, a second lead screw, a lead screw connecting seat I, a cylinder installation plate, a cylinder V, an upper guide post, a lower guide post and a graphite copper sleeve; a proximity switch mounting block is arranged on the sensor mounting rod; the upper guide post and the lower guide post are provided with induction blocks; the rotating mechanism comprises a rotating motor, a first speed reducer, a rotating disc, a rotating shaft, a rotating sleeve, an end face camera mounting frame, an external camera mounting frame, a camera mounting plate, a CCD camera, a lamp mounting plate and a light source; the mounting frame is mounted on the top of the foot support frame through bolts; the second lead screw is arranged in a manipulator up-and-down rotating sleeve, the manipulator up-and-down rotating sleeve is arranged at the top of the mounting frame through a bolt, a transmission gear is arranged on the manipulator up-and-down rotating sleeve, and the manipulator up-and-down rotating sleeve is connected with a third servo motor through a synchronous belt I; the bottom end of the second screw rod is connected with the cylinder mounting plate through a screw rod connecting seat I, the upper guide post and the lower guide post penetrate through a graphite copper sleeve to be fixedly connected with the cylinder mounting plate, the graphite copper sleeve is arranged at the top of the mounting frame through threads, and the graphite copper sleeve and the upper guide post and the lower guide post are arranged on two sides of the upper rotating sleeve and the lower rotating sleeve of the manipulator; the fifth air cylinder is arranged at the bottom of the air cylinder mounting plate through a bolt; the manipulator pliers are mounted on the air cylinder V through bolts; the side face of the mounting frame is provided with a mounting plate I, the mounting plate I is also provided with a rotating motor mounting frame, the rotating motor is mounted on the rotating motor mounting frame through bolts, the rotating motor is also provided with a rotating gear, the rotating shaft is also provided with a rotating gear, and the rotating motor and the rotating shaft are transmitted through a synchronous belt I; the rotating shaft is arranged on the first mounting plate through a rotating sleeve, and the rotating disc is arranged on the rotating shaft; the external camera mounting frame and the end face camera mounting frame are both mounted on the rotary disk through bolts, the camera mounting plate is mounted on the end face camera mounting frame and the external camera mounting frame through bolts, and the CCD camera is mounted on the camera mounting plate through bolts; the light source is arranged on the light mounting plate; the rotating mechanisms are arranged and installed on two sides of the installation frame;
The wire line detection device comprises a first bottom plate, a working frame, a clamping mechanism, a first wallboard and a second wallboard, wherein the first bottom plate, the first platen and the first top plate which are horizontally arranged are sequentially arranged between the first wallboard and the second wallboard, the first bottom plate is arranged on the working frame, the first platen is provided with square holes, the clamping mechanism is arranged on the first platen, the clamping mechanism comprises a first transmission piece and a second transmission piece, the first transmission piece comprises a fixed plate, a sliding plate and a clamping cylinder I, the output end of the clamping cylinder I is provided with a sliding plate, the sliding plate is in sliding connection with the fixed plate, the fixed plate is arranged on the first platen, the second transmission piece and the first transmission piece are symmetrically arranged, the sliding plate of the first transmission piece is also provided with a first clamp, the sliding plate of the second transmission piece is provided with a second clamp, the second clamp is provided with a notch, the first wallboard and the second wallboard are also respectively provided with a first fastening mechanism and a second fastening mechanism, the first fastening mechanism comprises a first air cylinder, the first air cylinder is arranged on the first wallboard, the output end of the first air cylinder is provided with a first push plate, the first push plate is fixedly connected with a first round pier, the first push plate is also provided with a connecting plate, the connecting plate is fixedly connected with an insulating top block, the second wallboard is provided with a second air cylinder, the second fastening mechanism comprises a second air cylinder, the second wallboard is provided with a second air cylinder, the output end of the second air cylinder is provided with a second push plate, the second push plate is fixedly connected with a second round pier, the first top plate is provided with a positioning plate I, the first top plate I is also provided with an insulating plate, the surface of one side of the insulating plate close to the insulating top block is provided with a copper sheet, the insulating plate I is matched with the insulating top block, the first top plate I is provided with a pressure-resistant tester, the pressure-resistant tester is electrically connected with the copper sheet; the first clamp and the second clamp are U-shaped and are matched with each other; the first round pier and the second round pier are made of conductive silica gel, and the first clamp and the second clamp are internally filled with the conductive silica gel.
Preferably, the thread cutting device comprises a box body, a thread cutting cylinder, a thread cutting guide rail mounting plate, a thread cutting slide rail, a thread cutting slide block mounting plate, a thread cutting up-and-down moving plate, a thread cutting motor knife, a thread cutting machine fixed knife and a guide plate; the box body is arranged on the bedplate and comprises a top plate, a front plate, side plates and a rear plate; the wire cutting cylinder is mounted on the top plate of the box body through bolts; the wire cutting guide rail mounting plate is arranged in the box body, the wire cutting sliding rail is arranged on the wire cutting guide rail mounting plate through bolts, and the wire cutting sliding block is arranged on the wire cutting sliding block mounting plate; the thread cutting slide block mounting plate is connected with the thread cutting slide rail through the thread cutting slide block; the shear line up-and-down moving plate is vertically arranged on the shear line sliding rail mounting plate through bolts; the movable wire cutting knife is arranged on the wire cutting up-and-down moving plate; the wire shearing up-and-down moving plate is connected with the wire shearing cylinder; the shear line stationary knife is mounted on the front plate of the box body through bolts; the guide plate is fixedly arranged on the side plate of the box body.
Preferably, the high-frequency heating device comprises a bottom plate, a vertical plate, an upper moving block, a second cylinder, an upper positioning block, a lower moving block, a lower positioning block, a third cylinder, a motor, a screw rod, a high-frequency heater, a moving plate of the high-frequency heater, a fourth cylinder and a moving connecting plate; the bedplate is provided with a bottom plate sliding rail and a high-frequency heater sliding rail, and the bottom of the bottom plate is provided with a sliding block matched with the bottom plate sliding rail; the bedplate is also provided with a bottom plate limiting block, the vertical plate is arranged on the bottom plate, the vertical plate is provided with a movable guide rail, the upper movable block and the lower movable block are provided with an upper sliding block and a lower sliding block which are matched with the movable guide rail, the upper movable block, the lower movable block and the upper sliding block are connected through bolts, the vertical plate is also provided with a cylinder bracket, the cylinder II is arranged on the cylinder bracket, and the cylinder II is connected with the upper movable block; the upper positioning block is arranged on the upper moving block through a bolt, and a positioning plastic block is also arranged on the upper moving block; the lower positioning block is arranged on the lower moving block, and a positioning groove matched with the upper positioning block is formed in the lower positioning block; the third air cylinder is arranged at the bottom of the bottom plate and is connected with the lower moving block; the upper moving block and the lower moving block are also provided with buffer limiting blocks, and the vertical plate is also provided with buffers corresponding to the buffer limiting blocks; a movable sliding block is arranged between the high-frequency heater movable plate and the high-frequency heater sliding rail; the high-frequency heater is arranged on the high-frequency heater positioning block; the cylinder IV is arranged at the bottom of the moving plate of the high-frequency heater and is connected with the moving plate of the high-frequency heater through a moving connecting plate; an inductor is arranged on the bedplate; the bedplate is also provided with a screw base seat, the motor is arranged on the screw base seat, and the screw is connected with the motor; the screw rod is connected with the bottom plate.
Preferably, the paint scraping device comprises a moving plate, a paint scraping sliding block, a paint scraping motor, a speed reducer, a transmission mechanism, a mounting plate, an air cylinder, a paint scraping motor support, a speed reducer support, an upper grinding wheel support, a lower grinding wheel support, an upper grinding wheel and a lower grinding wheel; the moving plate is arranged on the paint scraping guide rail through a paint scraping sliding block; the mounting plate is mounted on the moving plate; the air cylinder is arranged on the moving plate; the paint scraping motor is arranged on the moving plate through a paint scraping motor bracket; the speed reducer is arranged on the moving plate through a speed reducer bracket; the paint scraping motor and the speed reducer are provided with synchronous pulleys; the paint scraping motor and the speed reducer are driven by a synchronous belt; a connecting rod is arranged between the speed reducer and the transmission mechanism, and an eccentric shaft is arranged on an output shaft of the speed reducer; the transmission mechanism comprises an up-down tensioning mechanism, a left-right moving mechanism, an upper transmission shaft, a lower transmission shaft, a connecting sleeve, a left-right moving ring and a supporting sleeve; the upper transmission shaft and the lower transmission shaft are fixedly arranged on the mounting plate through the supporting sleeve, and the upper transmission shaft and the lower transmission shaft are also provided with a bearing, a roller cylinder, a splicing cap and a roller driving sleeve; the transmission gears are arranged at one ends of the upper transmission shaft and the lower transmission shaft, synchronous pulleys are arranged at the other ends of the upper transmission shaft and the lower transmission shaft, the roller driving sleeves are arranged on the upper transmission shaft and the lower transmission shaft, the transmission gears are arranged on the roller driving sleeves, and synchronous pulleys are further arranged beside the transmission gears of the upper transmission shaft; the upper transmission shaft is in transmission connection with the motor through a synchronous belt; the roller cylinder is divided into an upper roller cylinder and a lower roller cylinder, and the connecting sleeve and the left and right moving ring are arranged outside the roller cylinder; the left and right moving rings are divided into a left and right moving ring and a left and right moving ring; the roller cylinder is arranged on the transmission shaft through the splicing cap; the shape of the inner hole of the roller driving sleeve is polygonal, and the shape of the joint of the transmission shaft and the roller driving sleeve is matched with the inner hole of the roller driving sleeve; the upper and lower clamping mechanism comprises an air cylinder, an air cylinder connector, an upper clamping shifting fork, a lower clamping shifting fork, an upper fulcrum rod, a lower fulcrum rod, a pushing pin and a clamping pin; the upper supporting point rod and the lower supporting point rod are arranged on the mounting plate, the upper clamping shifting fork and the lower clamping shifting fork are arranged on the upper supporting point rod and the lower supporting point rod, one end of the lower clamping shifting fork is connected with the cylinder through a cylinder connector, the upper clamping shifting fork and the lower clamping shifting fork are connected through a pushing pin, and the upper clamping shifting fork and the lower clamping shifting fork are connected with the connecting sleeve through a clamping pin; the left-right moving mechanism comprises a left-right shifting fork upper part, a left-right shifting fork lower part, a moving pin and a left-right moving fulcrum seat; the lower part of the left shifting fork and the lower part of the right shifting fork are connected with the eccentric shaft through connecting rods, the lower part of the left shifting fork and the upper part of the left shifting fork are connected with the lower part of the left shifting ring and the upper part of the right shifting fork and the upper part of the left shifting ring and the right shifting ring, the lower part of the left shifting fork and the upper part of the right shifting fork are arranged on a left shifting fulcrum seat and a right shifting fulcrum seat through bolts, and the left shifting fulcrum seat and the right shifting fulcrum seat are arranged on a shifting plate; the upper grinding wheel support and the lower grinding wheel support are arranged on an upper transmission shaft and a lower transmission shaft through connecting sleeves, the upper grinding wheel support and the lower grinding wheel support are provided with grinding wheel transmission shafts, synchronous pulleys are arranged on the grinding wheel transmission shafts, the upper grinding wheel and the lower grinding wheel are correspondingly arranged on the grinding wheel transmission shafts, and the grinding wheel transmission shafts are connected with the upper transmission shaft and the lower transmission shaft through synchronous belts; the automatic paint scraping device is characterized in that a servo motor, a paint scraping screw mounting seat and a nut connecting seat are arranged below the bedplate, the servo motor is provided with the paint scraping ball screw, the paint scraping ball screw is fixed at the bottom of the bedplate through the paint scraping screw mounting seat, and the paint scraping ball screw is connected with the movable plate through the nut connecting seat.
Preferably, the winding device comprises a connecting frame, a ball screw, a first servo motor, a second servo motor, a connecting rod, a winding clamping cylinder and a clamp, wherein the connecting frame is fixedly connected with a bedplate, the first servo motor is arranged above the connecting frame and connected with the ball screw, a screw seat is arranged on the ball screw, the ball screw is connected with a base through the screw seat, the base is provided with the connecting rod, one end of the connecting rod is connected with the second servo motor, the other end of the connecting rod is hinged with the middle part of the clamp, and the clamp is controlled to open and close through the clamping cylinder; the number of the connecting rods is more than one, gears are sleeved on the outer sides of the connecting rods, and the connecting rods are connected through gear coupling; a connecting block, a sliding block and a spring are arranged between the clip and the winding clamping cylinder; the winding clamping cylinder is fixedly connected with the connecting block, the connecting block is connected with the sliding block in a sliding mode, and a spring is arranged between the sliding block and the connecting block.
Preferably, the soldering device comprises a manipulator device, a tin furnace and a tin assisting box; the manipulator device is arranged on the bedplate, the bottom of the manipulator device is fixedly connected with a support column, the support column is connected with the bedplate through a bolt, the top end of the support column is connected with a cross beam through a bolt, a first lead screw is arranged in the cross beam, a soldering tin servo motor is arranged at the end part of the cross beam, the first lead screw is connected with the soldering tin servo motor, and a lead screw connecting seat is arranged on the first lead screw; the device comprises a beam, a transverse beam, a left moving frame, a right moving frame, a first lead screw, a vertical second lead screw, a tin furnace, a tin supporting box and a tin supporting box, wherein the transverse beam is provided with the left moving frame and the right moving frame; a heater is arranged in the tin furnace; the transverse beam is fixedly connected with a left guide rail and a right guide rail, the left guide rail and the right guide rail are in sliding connection with a left moving frame and a right moving frame, the side face of the left moving frame and the side face of the right moving frame are fixedly connected with an upper guide rail and a lower guide rail, and the upper guide rail and the lower guide rail are in sliding connection with the upper moving frame and the lower moving frame.
Preferably, the lifting device comprises a pressing mechanism, a lifting mechanism and a working bracket; the working support is fixedly arranged on the bedplate, the pressing mechanism is arranged on the working support and comprises a pressing cylinder I, a lifting connecting block, a buffer spring and a pressing rod, the pressing cylinder I is fixedly connected with the lifting connecting block, the pressing rod penetrates through the lifting connecting block and is in sliding connection with the lifting connecting block, the buffer spring is sleeved into the pressing rod, and the bottom end of the pressing rod and the lifting connecting block are propped against two ends of the buffer spring; the lifting mechanism comprises a lifting cylinder, a lifting sliding block, a clamping cylinder and a lifting clamp, wherein the lifting cylinder is arranged on the bedplate, a guide rail is arranged on the working support, the lifting cylinder is connected with the lifting sliding block, the lifting cylinder is connected with the guide rail through the lifting sliding block, the lifting sliding block slides up and down at the guide rail, one side of the lifting sliding block is fixedly connected with the clamping cylinder, and the lifting clamp is fixedly arranged on the clamping cylinder; the lifting cylinder and the guide rail are obliquely arranged.
Preferably, the pressing device comprises a stand column, a pressing cylinder mounting plate, a pressing cylinder II, a copper block and a wire pressing beef tendon; the stand column is arranged on the bedplate, the transition plate is arranged on the stand column, the compression cylinder mounting plate is arranged on the transition plate, and the compression cylinder II is arranged on the compression cylinder mounting plate; the second pressing cylinder is connected with the copper block in a mounting way, a mounting groove and a slit groove are formed in the copper block, and the wire pressing beef tendon is fixedly arranged in the mounting groove through the bolt pressing the slit groove in a mounting way; and a compacting device is arranged in front of the wire shearing device, the high-frequency heating device, the paint scraping device and the winding device.
Preferably, the first transmission device comprises a transmission mechanism, a first jacking mechanism and a first tray; the transmission mechanism comprises a transmission guide rail I and a transmission motor I; the conveying guide rail I is divided into a longitudinal guide rail and a transverse guide rail, a supporting frame is arranged at the joint of the longitudinal guide rail and the transverse guide rail, the supporting frame is arranged on the conveying guide rail I, a guide plate I is arranged above the supporting frame, and a guide groove is further formed in the guide plate I; the first transmission chain is arranged on the longitudinal guide rail, and the conveying belt is arranged on the transverse guide rail; the transverse guide rail and the longitudinal guide rail are respectively provided with a first transmission motor; the first jacking mechanism comprises a first jacking base and a first jacking air cylinder, the first jacking air cylinder is fixedly connected with the first bottom plate, the output end of the first jacking air cylinder penetrates through the first bottom plate and is fixedly connected with the first jacking base, the first jacking base is provided with a vertical limit guide rod, the top end of the limit guide rod is fixedly connected with the first jacking base, and the limit guide rod penetrates through the first bottom plate and is in sliding connection with the first jacking base; and a guide post is arranged on the first tray.
Preferably, a stator carrying mechanism for carrying a stator is arranged between the assembly line of the motor stator automatic wiring machine and the shaping conveying device, the stator carrying mechanism comprises a horizontal transverse frame, a third lead screw is arranged in the transverse frame, a fourth servo motor is arranged at one end of the transverse frame, the fourth servo motor is connected with the third lead screw, a second lead screw connecting seat which is matched with the third lead screw is sleeved on the third lead screw, a gripper mounting seat is arranged on the lead screw connecting seat, a fourth lead screw which is vertically downward is arranged on the gripper mounting seat, a third lead screw connecting seat which is matched with the fourth lead screw is arranged on the transverse frame, a fifth servo motor is further arranged on the transverse frame and connected with the fourth lead screw, a gripper for clamping the stator is arranged below the gripper mounting seat, the gripper comprises a second clamping cylinder and a pair of gripper arms, the gripper arms are driven by the second clamping cylinder to shrink inwards, so that the stator is clamped, and a conveyor belt device is further arranged below the transverse frame, and the conveyor belt device are arranged in parallel to the assembly line.
The invention has the following benefits:
1. the assembly line structure of the motor stator automatic wiring machine is simple, and the manual operation is replaced by arranging the wire shearing device, the high-frequency heating device, the paint scraping device, the winding device, the soldering device, the lifting device and the transmission device, so that the mechanical automatic production is formed, the time is saved, the efficiency is increased, and the labor force is reduced.
2. The detection device of the motor stator is simple in structure, the stator is photographed by 360 degrees through the CCD camera, and whether the stator has a problem or not is detected by comparing the photos in a resource library; the method comprises the steps that through the cooperation of a withstand voltage tester, a clamping mechanism, a first fastening mechanism, a second fastening mechanism, an insulating jacking block and a copper sheet, whether the enameled wire of a stator is damaged or not is automatically detected, and a prompt is sent out when the enameled wire of the stator is damaged so as to remove unqualified products; greatly lightens the manual labor, increases the efficiency, increases the detection accuracy and reduces the potential safety hazard.
[ description of the drawings ]
FIG. 1 is a schematic view of the structure of the present invention
FIG. 2 is a schematic diagram of the assembly line of the motor stator automatic wiring machine of the present invention;
FIG. 3 is a schematic view of the elevating mechanism according to the present invention;
FIG. 4 is a schematic view of a jack mechanism according to the present invention;
FIG. 5 is a schematic view of a stopper according to the present invention;
FIG. 6 is a schematic view of the structure of the transfer rail of the present invention;
FIG. 7 is a schematic view of the structure of the tray of the present invention;
FIG. 8 is a schematic view of a wire cutting apparatus according to the present invention;
FIG. 9 is a schematic side view of a high-frequency heating apparatus of the present invention;
FIG. 10 is a schematic view of a structure of a high-frequency heating apparatus of the present invention;
FIG. 11 is a schematic front view of a high-frequency heating apparatus of the present invention;
FIG. 12 is a schematic side view of a paint scraping device according to the present invention;
FIG. 13 is a schematic top view of a paint scraping device according to the present invention;
FIG. 14 is a schematic view of the structure of the paint scraping device of the present invention;
FIG. 15 is a schematic cross-sectional view of the drive mechanism of the paint scraping device of the present invention;
FIG. 16 is a schematic view showing a partial structure of a soldering apparatus according to the present invention;
FIG. 17 is a schematic view showing a partial structure of a soldering apparatus according to the present invention;
FIG. 18 is a schematic side view of a winding apparatus of the present invention;
FIG. 19 is a schematic top view of the winding apparatus of the present invention;
FIG. 20 is a schematic view of the structure of the pulling device of the present invention;
FIG. 21 is a schematic view of a stator handling system according to the present invention;
FIG. 22 is a schematic view of the structure of the shaping machine and the shaping manipulator according to the present invention;
FIG. 23 is a schematic front view of a motor stator detection device according to the present invention;
FIG. 24 is a schematic view showing the structure of a video detecting apparatus according to the present invention;
FIG. 25 is a schematic front view of a video detecting apparatus according to the present invention;
FIG. 26 is a schematic top view of a video inspection device according to the present invention;
FIG. 27 is a schematic view of a rotation mechanism of the video detecting apparatus of the present invention;
FIG. 28 is a schematic view of a manipulator structure in a video detection device according to the present invention;
FIG. 29 is a schematic view showing a partial structure of a yarn detecting device according to the present invention;
FIG. 30 is a schematic partial front view of a yarn detecting device according to the present invention;
FIG. 31 is a schematic view showing the connection structure of the clamping mechanism and the platen in the yarn detecting device according to the present invention;
FIG. 32 is a schematic view of a portion of a transmission device according to the present invention;
FIG. 33 is a schematic view of a guide plate structure in accordance with the present invention;
FIG. 34 is a schematic view of a tray according to the present invention;
fig. 35 is a schematic diagram of the operation of the video detection device according to the present invention.
Legend description: 1A, a production line of an automatic wiring machine of a motor stator; 2A, shaping and conveying device; 3A, a detection device of a motor stator, 1, and a transmission device; 11. a transmission guide rail; 12. a tray; 121. a plastic positioning block; 122. a wire slot; 123. positioning holes; 13. a lifting mechanism; 14. a jacking mechanism; 141. jacking the air cylinder; 142. jacking the air cylinder mounting plate; 143. a positioning plate; 144. a tray positioning rod; 15. a lifting frame; 16. a lifting cylinder; 17. a lifting table; 18. a lifting rack; 19. a lifting servo motor; 110. a conveyor belt; 111. a guide rail bracket; 112. lifting and lowering the conveying chain; 113. a guide rod; 114. a lifting gear; 116. a transmission motor; 117. a transmission chain; 118. an upper transport rail; 119. a lower transport rail; 131. a limiting block; 132. a limit cylinder; 133. a support plate; 2. a thread cutting device; 21. a thread cutting cylinder; 22. a wire cutting guide rail mounting plate; 23. cutting a wire sliding rail; 24. a thread cutting slide block; 25. a wire cutting slide block mounting plate; 26. cutting the wire to move the plate up and down; 27. a movable wire cutting knife; 28. a thread trimmer cutter; 29. a guide plate; 210. a case; 211. a top plate; 212. a side plate; 213. a front plate; 214. a rear plate; 3. a high-frequency heating device; 31. a bottom plate; 32. a vertical plate; 33. an upper moving block; 34. a second cylinder; 35. an upper positioning block; 36. a lower moving block; 37. a lower positioning block; 38. a third cylinder; 39. a motor; 310. a screw rod; 311. a high-frequency heater; 312. a high-frequency heater moving plate; 313. a fourth cylinder; 314. moving the connecting plate; 315. a bottom plate slide rail; 316. a high-frequency heater slide rail; 317. a slide block; 318. a bottom plate limiting block; 319. a moving guide rail; 320. an upper and lower slider; 321. a cylinder bracket; 322. positioning a plastic block; 323. a buffer; 324. buffering limiting blocks; 325. a positioning groove; 326. moving the slide block; 327. a high-frequency heater positioning block; 4. a paint scraping device; 41. a moving plate; 42. a paint scraping slide block; 43. a paint scraping motor; 44. a speed reducer; 45. a transmission mechanism; 46. a mounting plate; 47. a cylinder; 48. a paint scraping motor bracket; 49. a speed reducer bracket; 410. a grinding wheel bracket is arranged; 411. a lower grinding wheel bracket; 412. a grinding wheel is arranged; 413. a lower grinding wheel; 414. a connecting rod; 415. an eccentric shaft; 416. an upper transmission shaft; 417. a lower transmission shaft; 418. connecting sleeves; 419. moving the ring left and right; 420. a support sleeve; 421. a bearing; 422. a roller cylinder; 423. assembling caps; 424. a roller driving sleeve; 425. a transmission gear; 426. a synchronous pulley; 427. an upper roller cylinder; 428. a lower roller cylinder; 429. the left and right moving ring; 430. move the ring down left and right; 432. a cylinder connector; 433. an upper clamping fork; 434. a lower clamping fork; 435. an upper fulcrum bar; 436. a lower fulcrum bar; 437. pushing the pin; 438. a clamp pin; 439. left and right shifting forks; 440. the left and right shifting forks are arranged downwards; 441. a moving pin; 442. moving the fulcrum seat left and right; 443. a grinding wheel transmission shaft; 444. a servo motor; 445. a paint scraping screw rod mounting seat; 446. a nut connecting seat; 447. paint scraping ball screw; 5. a winding device; 51. a connecting frame; 52. a ball screw; 53. a first servo motor; 54. a second servo motor; 55. a connecting rod; 56. winding a clamping cylinder; 57. a clip; 58. a screw rod seat; 59. a base; 510. a gear; 511. a connecting block; 512. a sliding block; 513. a spring; 6. a soldering device; 61. tin furnace, 62, tin assisting box, 63 and support column; 64. a cross beam; 65. a first lead screw; 66. a solder servo motor; 67. a screw rod connecting seat; 68. a vertically moving frame; 69. soldering a second servo motor; 610. a moving cylinder; 611. a claw; 612. a solder clamping cylinder; 613. a solder connection block; 614. a rotating shaft; 615. a rotary limiting block; 616. a blocking piece; 617. left and right guide rails; 618. an upper and lower guide rail; 7. a lifting device; 71. a working bracket; 72. a first compression cylinder; 73. lifting the connecting block; 74. a buffer spring; 75. a pressing rod; 76. lifting and pulling the air cylinder; 77. lifting the sliding block; 78. a clamping cylinder; 79. a guide rail; 710. lifting the clip; 8. a platen; 9. a compacting device; 91. a second compression cylinder; 92. copper blocks; 921. a mounting groove; 922. a slit groove; 93. a column; 931. a transition plate; 932. a compression cylinder mounting plate; 94. wire pressing beef tendon; 1001. a foot support; 1002. a mounting frame; 10021. a first mounting plate; 10022. a rotating electrical machine mounting frame; 1003. a cover plate; 1004. a third servo motor; 1005. a manipulator; 10051. the manipulator rotates the sleeve up and down; 100511, transmission gear one; 100512, synchronous belt one; 10052. a second lead screw; 10053. a screw rod connecting seat I; 10054. a cylinder mounting plate; 10055. a fifth cylinder; 10056. an upper guide post and a lower guide post; 10057. a graphite copper sleeve; 10058. manipulator pliers; 1006. an inductor mounting bar; 10061. a switch mounting block; 10062. a proximity switch; 1007. an induction block; 1008. a motor mounting block; 1009. a rotating mechanism; 10091. a rotating electric machine; 10092. a first speed reducer; 10093. a rotating disc; 10094. a rotation shaft; 10095. a rotating sleeve; 10096. an end face camera mounting rack; 10097. an external camera mount; 10098. a camera mounting plate; 10099. a CCD camera; 100910, lamp mounting plate; 100911, a light source; 10011. a first tray; 100115, a computer integrated machine; 100116, an all-in-one bracket; 001. a first bottom plate; 003. a work frame; 004. a first jacking mechanism; 041. jacking the base; 042. lifting the first air cylinder; 043. a limit guide rod; 005. a clamping mechanism; 051. a first transmission member; 052. a second transmission member; 053. a fixing plate; 054. a slide plate; 055. a clamping cylinder I; 056. a first clamp; 057. a second clamp; 006. a first wallboard; 007. a second wallboard; 008. a first fastening mechanism; 081. a first cylinder; 082. a first push plate; 083. a first round pier; 009. a second fastening mechanism; 091. a second cylinder; 092. a second push plate; 093. a second round pier; 010. a connecting plate; 011. an insulating top block; 012. a first top plate; 013. an insulating plate; 014. copper sheets; 015. a withstand voltage tester; 016, platen one; 017. square holes; 018. a notch; 019. a first positioning plate; 100. a video detection device; 020, a wire detecting device; 300. a first transmission device; 300104, conveying rail one; 300105, a first transmission motor; 300106, longitudinal rails; 300107, transverse rails; 300108, a support frame; 300109, guide plate one; 300110, guide grooves; 300111, a first transmission chain; 300112, conveyor one; 300113, guide posts; 300114, motor bracket; a201, a shaping machine; a202, a shaping manipulator; a203, a pipeline assembly; a204, shaping frame; a205, an air claw rotating plate; a206, a feeding end; a207, a blanking end; a208, a rotating plate motor; a209, a cylinder six; a210, air claw; 4A, a stator conveying mechanism; a401, a transverse frame; a402, a fourth servo motor; a403, a mechanical claw mounting seat; a404, a fifth servo motor; a405, mechanical claws; a406, conveyor belt device.
[ detailed description ] of the invention
The invention provides an automatic wiring and detecting production line for a motor stator, which is characterized by comprising a production line 1A of the automatic wiring machine for the motor stator, a shaping and conveying device 2A and a detecting device 3A of the motor stator, wherein the production line 1A of the automatic wiring machine for the motor stator comprises a transmission device 1, a wire shearing device 2, a high-frequency heating device 3, a paint scraping device 4, a winding device 5, a soldering device 6, a lifting device 7, a pressing device 9 and a bedplate 8; the conveying device 1 is provided with a guide rail bracket 111, a conveying guide rail 11, a conveying motor 116, a conveying chain 117, a tray 12, a jacking mechanism 14 and a lifting mechanism 13; the transmission guide rail 11 is arranged on a guide rail bracket 111, the transmission motor 116 is arranged on the guide rail bracket 111, an upper transmission guide rail 118 and a lower transmission guide rail 119 which are parallel up and down are arranged on the guide rail bracket 111, the lifting mechanism 13 is arranged at two ends of the transmission guide rail 11, and the transmission chain 117 and the transmission motor 116 are connected and matched to be arranged on the transmission guide rail 11; the jacking mechanism 14 comprises an inductor, a jacking cylinder 141, a jacking cylinder mounting plate 142, a positioning plate 143, a tray positioning rod 144, a supporting plate 133 and a limiting block 131; the jacking cylinder mounting plate 142 is mounted under the transmission guide rail 11 through the support plate 133, the jacking cylinder 141 is mounted at the bottom of the jacking cylinder mounting plate 142, the positioning plate 143 is connected with the jacking cylinder 141, and the tray positioning rod 144 is mounted on the positioning plate 143; the sensor is arranged on one side of the transmission guide rail 11, the limiting block 131 is arranged on the inner side of the guide rail, and a limiting block cylinder 132 is further arranged at the bottom of the limiting block 131; a plastic positioning block 121 is arranged on the tray 12, a wire slot 122 is arranged on the plastic positioning block 121, and a positioning hole 123 matched with the tray positioning rod 144 is also arranged at the bottom of the tray 12; the lifting mechanism 13 comprises a lifting frame 15, a lifting cylinder 16, a lifting table 17, a lifting table frame 18, a lifting servo motor 19, a conveying belt 110, a lifting conveying chain 112, a guide rod 113 and a lifting gear 114, wherein the lifting cylinder 16 is arranged on the lifting frame 15, the top of the lifting cylinder 16 is connected with the lifting gear 114, the lifting gear 114 is also arranged on the top of the lifting frame 15, the lifting gear 114 is connected with the lifting conveying chain 112, the lifting gear 114 is meshed with the lifting conveying chain 112, one end of the lifting conveying chain 112 is fixedly connected with the top of the lifting frame 15, the other end of the lifting conveying chain 112 is fixedly connected with the top of the lifting table frame 18, the lifting table 17 is arranged below the lifting table frame 18, the lifting servo motor 19 and the conveying belt 110 are arranged on the lifting table 17, the lifting servo motor 19 is connected with the conveying belt 110 which is horizontally arranged, the lifting frame 15 is fixedly connected with a vertical guide rod 113, and the lifting table 17 is in sliding connection with the guide rod 113; the shaping conveying device 2A comprises a shaping machine A201, a shaping manipulator A202, a second tray and a production line assembly A203 for transporting the second tray, wherein the shaping manipulator A202 comprises a shaping frame A204 and a gas claw rotating plate A205 which is positioned at the top of the shaping frame A204 and can rotate relative to the shaping frame A204, the gas claw rotating plate A205 is L-shaped and comprises a feeding end A206 and a discharging end A207, the feeding end A206 and the discharging end A207 are vertically arranged on a horizontal plane, a rotating plate motor A208 is arranged at the bottom of the gas claw rotating plate A205, the rotating plate motor A208 acts on the junction of the feeding end A206 and the discharging end A207 to drive the gas claw rotating plate A205 to rotate, the feeding end A206 and the discharging end A207 of the gas claw rotating plate A205 are respectively provided with a vertical downward cylinder six A209, the output end of the cylinder six A209 is fixedly connected with a gas claw A210, the gas claw A210 comprises a clamping cylinder two and a pair of clamping claws, the clamping claws A208 are driven by the clamping cylinder two to move from the middle of the clamping cylinder to the stator assembly A203 to the two sides of the lifting assembly, and the lifting assembly is arranged between the two sides of the lifting assembly and the lifting assembly is arranged on the two sides of the lifting assembly and the lifting assembly of the lifting assembly 201; the motor stator detecting device 3A comprises a video detecting mechanism 100, a wire harness detecting device 020020 and a first transmission device 300300, wherein the video detecting mechanism comprises a foot supporting frame 3001081001, a mounting frame, a cover plate 10023, a third servo motor 1004, a manipulator 1005, an inductor mounting rod 1006, an inductor block 1007, a motor mounting block 1008 and a rotating mechanism 1009; the manipulator comprises a manipulator pliers 10058, a manipulator up-and-down rotating sleeve 10051, a second lead screw 10052, a first lead screw connecting seat 10052, a cylinder mounting plate 10054, a cylinder five 10055, an upper guide post 10056, a lower guide post 10057 and a graphite copper sleeve 10057; a proximity switch mounting block 10061 is arranged on the sensor mounting rod 1006; an induction block 1007 is arranged on the upper and lower guide posts 10056; the rotation mechanism 1009 includes a rotary motor 10091, a first speed reducer 10092, a rotary disk 10093, a rotary shaft 10094, a rotary sleeve 10095, an end face camera mounting bracket 10096, an external camera mounting bracket 10097, a camera mounting plate 10098, a CCD camera 10099, a lamp mounting plate 100910, and a light source 100911; the mounting frame is mounted on the top of the foot support frame 3001081001 through bolts; the second lead screw 10052 is installed in the mechanical upper and lower rotating sleeve 10051, the mechanical upper and lower rotating sleeve 10051 is installed at the top of the installation frame through a bolt, a transmission gear I100511 is arranged on the mechanical upper and lower rotating sleeve 10051, and the mechanical upper and lower rotating sleeve 10051 is connected with the third servo motor 1004 through a synchronous belt I110512; the bottom end of the second lead screw 10052 is connected and installed with the cylinder mounting plate 10054 through a lead screw connecting seat 10052, the upper and lower guide posts 10056 penetrate through a graphite copper sleeve 10057 to be fixedly connected with the cylinder mounting plate 10054, the graphite copper sleeve 10057 is installed at the top of the mounting frame through threads, and the graphite copper sleeve 10057 and the upper and lower guide posts 10056 are arranged on two sides of the upper and lower rotating sleeve 10051 of the manipulator; the fifth cylinder 10055 is mounted at the bottom of the cylinder mounting plate 10054 through a bolt; the manipulator pliers 10058 are mounted on the air cylinder five 10055 through bolts; the side surface of the mounting frame is provided with a mounting plate I10021, a rotating motor 10091 mounting frame 10022 is further mounted on the mounting plate I10021, the rotating motor 10091 is mounted on the rotating motor 10091 mounting frame 10022 through bolts, a rotating gear is further arranged on the rotating motor 10091, a rotating gear is also arranged on the rotating shaft 10094, and transmission is performed between the rotating motor 10091 and the rotating shaft 10094 through a synchronous belt I110512; the rotating shaft 10094 is mounted on the first mounting plate 10021 through a rotating sleeve 10095, and the rotating disc 10093 is mounted on the rotating shaft 10094; the external camera mounting frame 10097 and the end face camera mounting frame 10096 are both mounted on the rotary disk 10093 through bolts, the camera mounting plate 10098 is mounted on the end face camera mounting frame 10096 and the external camera mounting frame 10097 through bolts, and the CCD camera 10099 is mounted on the camera mounting plate 10098 through bolts; the lamp mounting plate 100910 is mounted on the front end surface of the camera mounting plate 10098 by bolts, and the light source 100911 is mounted on the lamp mounting plate 100910; the rotating mechanism 1009 is arranged and installed on two sides of the installation frame; the wire line detection device 020 comprises a bottom plate 001, a working frame 003, a clamping mechanism 005, a first wallboard 006 and a second wallboard 007, wherein the bottom plate 001, the platen 016 and the top plate 012 which are horizontally arranged are sequentially arranged between the first wallboard 006 and the second wallboard 007, the bottom plate 001 is arranged on the working frame 003, the platen 016 is provided with a square hole 017, the clamping mechanism 005 is arranged on the platen 016, the clamping mechanism 005 comprises a first transmission part 051 and a second transmission part 052, the first transmission part 051 comprises a fixed plate 053, a sliding plate 054 and a clamping cylinder 055, the output end of the clamping cylinder 055 is provided with a sliding plate 054, the sliding plate 054 is in sliding connection with the fixed plate 053, the fixed plate 053 is arranged on the platen 016, the second transmission part 052 is symmetrically arranged with the first transmission part 051, the sliding plate 054 of the first transmission part 051 is also provided with a first clamp 056, the sliding plate 054 of the second driving member 052 is provided with a second clamp 057, the second clamp 057 is provided with a notch 018, the first wallboard 006 and the second wallboard 007 are respectively provided with a first fastening mechanism 008 and a second fastening mechanism 009, the first fastening mechanism 008 comprises a first cylinder 081, the first cylinder 081 is arranged on the first wallboard 006, the output end of the first cylinder 081 is provided with a first push plate 082, the first push plate 082 is fixedly connected with a first round pier 083, the first push plate 082 is also provided with a connecting plate 010, the connecting plate 010 is fixedly connected with an insulating top block, the second wallboard 007 is provided with a second cylinder 091, the second fastening mechanism 009 comprises a second cylinder 091, the second wallboard 007 is provided with a second cylinder 091, the output end of the second cylinder 091 is provided with a second cylinder 092, the second push plate 092 is fixedly connected with a second round pier 093, the first push plate 012 is provided with a positioning plate 019, an insulating plate 013 is further arranged on the first top plate 012, a copper sheet 014 is attached to the surface of one side of the insulating plate 013 close to the insulating top block 011, the insulating plate 013 is matched with the insulating top block 011, a pressure resistance tester 015 is arranged on the first top plate 012, and the pressure resistance tester 015 is electrically connected with the copper sheet 014; the first clamp 056 and the second clamp 057 are U-shaped and are matched; the first round pier 083 and the second round pier 093 are made of conductive silica gel, and the interiors of the first clamp 056 and the second clamp 057 are filled with the conductive silica gel; a positioning groove is formed in the bottom end of the positioning plate 019; the thread cutting device 2 comprises a box 210, a thread cutting cylinder 21, a thread cutting guide rail mounting plate 22, a thread cutting slide rail 23, a thread cutting slide block 24, a thread cutting slide block mounting plate 25, a thread cutting up-and-down moving plate 26, a thread cutting motor knife 27, a thread cutting machine fixed knife 28 and a guide plate 29; the box 210 is mounted on the bedplate 8, and the box 210 comprises a top plate 211, a front plate 213, side plates 212 and a rear plate 214; the thread cutting cylinder 21 is mounted on the box top plate 211 through bolts; the wire cutting guide rail mounting plate 22 is mounted in the box 210, the wire cutting slide rail 23 is mounted on the wire cutting guide rail mounting plate 22 through bolts, and the wire cutting slide block 24 is mounted on the wire cutting slide block mounting plate 25; the thread cutting slide block mounting plate 25 is connected with the thread cutting slide rail 23 through the thread cutting slide block 24; the wire cutting up-and-down moving plate 26 is vertically arranged on the wire cutting slide block mounting plate 25 through bolts; the wire cutting motor knife 27 is arranged on the wire cutting up-and-down moving plate 26; the wire cutting up-and-down moving plate 26 is connected with the wire cutting cylinder 21; the scissors wire fixed knife 28 is mounted on the front plate 213 of the box 210 through bolts; the guide plate 29 is fixedly arranged on the side plate 212 of the box 210; the high-frequency heating apparatus 3 comprises a bottom plate 31, a vertical plate 32, an upper moving block 33, a second cylinder 34, an upper positioning block 35, a lower moving block 36, a lower positioning block 37, a third cylinder 38, a motor 39, a screw 310, a high-frequency heater 311, a high-frequency heater moving plate 312, a fourth cylinder 313 and a moving connecting plate 010314; a bottom plate sliding rail 315 and a high-frequency heater sliding rail 316 are arranged on the bedplate 8, and a sliding block 317 matched with the bottom plate sliding rail 315 is arranged at the bottom of the bottom plate 31; a bottom plate limiting block 318 is further arranged on the bedplate 8, the vertical plate 32 is arranged on the bottom plate 31, a moving guide rail 319 is arranged on the vertical plate 32, an upper sliding block 320 matched with the moving guide rail 319 is arranged on the upper moving block 33 and the lower moving block 36, the upper moving block 33, the lower moving block 36 and the upper sliding block 320 are connected through bolts, an air cylinder bracket 321 is further arranged on the vertical plate 32, an air cylinder II 34 is arranged on the air cylinder bracket 321, and the air cylinder II 34 is connected with the upper moving block 33; the upper positioning block 35 is mounted on the upper moving block 33 through bolts, and a positioning plastic block 322 is further mounted on the upper moving block 33; the lower positioning block 37 is mounted on the lower moving block 36, and a positioning groove 325 matched with the upper positioning block 35 is formed in the lower positioning block 37; the third air cylinder 38 is arranged at the bottom of the bottom plate 31, and the third air cylinder 38 is connected with the lower moving block 36; the upper moving block 33 and the lower moving block 36 are also provided with buffer limiting blocks 324, and the vertical plate 32 is also provided with a buffer 323 corresponding to the buffer limiting blocks 324; a moving slide block 326 is arranged between the high-frequency heater moving plate 312 and the high-frequency heater sliding rail 316; the high-frequency heater 311 is arranged on a high-frequency heater positioning block 327; the fourth cylinder 313 is arranged at the bottom of the moving plate 312 of the high-frequency heater, and the fourth cylinder 313 is connected with the moving plate 312 of the high-frequency heater through a moving connecting plate 010314; an inductor is arranged on the bedplate 8; a screw base is also arranged on the bedplate 8, the motor 39 is arranged on the screw base, and the screw 310 is connected with the motor 39; the screw 310 is connected with the bottom plate 31; the paint scraping device 4 comprises a moving plate 41, a paint scraping sliding block 42, a paint scraping motor 43, a speed reducer 44, a transmission mechanism 45, a mounting plate 46, an air cylinder 47, a paint scraping motor bracket 30011448, a speed reducer bracket 49, an upper grinding wheel bracket 410, a lower grinding wheel bracket 411, an upper grinding wheel 412 and a lower grinding wheel 413; the moving plate 41 is arranged on a paint scraping guide rail through a paint scraping sliding block 42; the mounting plate 46 is mounted on the moving plate 41; the cylinder 47 is mounted on the moving plate 41; the paint scraping motor 43 is mounted on the moving plate 41 through a paint scraping motor bracket 30011448; the speed reducer 44 is mounted on the moving plate 41 through a speed reducer bracket 49; the paint scraping motor 43 and the speed reducer 44 are provided with a synchronous pulley 426; the paint scraping motor 43 and the speed reducer 44 are driven by a synchronous belt; a connecting rod 414 is arranged between the speed reducer 44 and the transmission mechanism 45, and an eccentric shaft 415 is arranged on an output shaft of the speed reducer 44; the transmission mechanism 45 comprises an up-down tensioning mechanism, a left-right moving mechanism, an upper transmission shaft 416, a lower transmission shaft 417, a connecting sleeve 418, a left-right moving ring 419 and a supporting sleeve 420; the upper transmission shaft 416 and the lower transmission shaft 417 are fixedly arranged on the mounting plate 46 through a supporting sleeve 420, and a bearing 421, a roller cylinder 422, a splicing cap 423 and a roller driving sleeve 424 are also arranged on the upper transmission shaft 416 and the lower transmission shaft 417; a transmission gear 425 is arranged at one end of the upper transmission shaft 416 and one end of the lower transmission shaft 417, synchronous pulleys 426 are arranged at the other ends of the upper transmission shaft 416 and the lower transmission shaft 417, the roller driving sleeve 424 is arranged on the upper transmission shaft 416 and the lower transmission shaft 417, the transmission gear 425 is arranged on the roller driving sleeve 424, and the synchronous pulleys 426 are also arranged beside the transmission gear 425 of the upper transmission shaft 416; the upper transmission shaft 416 is in transmission connection with the motor through a synchronous belt; the roller cylinder 422 is divided into an upper roller cylinder 427 and a lower roller cylinder 428, and the connecting sleeve 418 and the left and right movable ring 419 are arranged outside the roller cylinder 422; the left and right movable ring 419 is divided into a left and right movable ring upper 429 and a left and right movable ring lower 430; the roller 422 is arranged on the transmission shaft through the splicing cap 423; the shape of the inner hole of the roller driving sleeve 424 is polygonal, and the shape of the joint of the transmission shaft and the roller driving sleeve 424 is matched with the inner hole of the roller driving sleeve 424; the upper and lower clamping mechanism 005 includes an air cylinder 47, an air cylinder connector 432, an upper clamping fork 433, a lower clamping fork 434, an upper fulcrum bar 435, a lower fulcrum bar 436, a push pin 437 and a clamping pin 438; the upper and lower pivot levers 435 and 436 are mounted on the mounting plate 46, the upper and lower clamping forks 433 and 434 are mounted on the upper and lower pivot levers 435 and 436, one end of the lower clamping fork 434 is connected with the cylinder 47 through the cylinder connector 432, the upper and lower clamping forks 433 and 434 are connected with the pushing pin 437, and the upper and lower clamping forks 433 and 434 are connected with the connecting sleeve 418 through the clamping pin 438; the left-right moving mechanism comprises a left-right shifting fork upper 439, a left-right shifting fork lower 440, a moving pin 441 and a left-right moving fulcrum seat 442; the left and right shifting fork lower 440 is connected with the eccentric shaft 415 through a connecting rod 414, the left and right shifting fork lower 440 and the left and right shifting fork upper 439 are connected through a moving pin 441, the left and right shifting fork lower 440 and the left and right shifting fork upper 439 are connected with the left and right moving ring lower 430 and the left and right moving ring upper 429, the left and right shifting fork lower 440 and the left and right shifting fork upper 439 are mounted on a left and right moving fulcrum seat 442 through bolts, and the left and right moving fulcrum seat 442 is placed on the moving plate 41; the upper grinding wheel bracket 410 and the lower grinding wheel bracket 411 are arranged on an upper transmission shaft 416 and a lower transmission shaft 417 through connecting sleeves 418, the upper grinding wheel bracket 410 and the lower grinding wheel bracket 411 are provided with grinding wheel transmission shafts 443, the grinding wheel transmission shafts 443 are provided with synchronous pulleys 426, the upper grinding wheel 412 and the lower grinding wheel 413 are correspondingly arranged on the grinding wheel transmission shafts 443, and the grinding wheel transmission shafts are connected with the upper transmission shaft 416 and the lower transmission shaft 417 through synchronous belts; the servo motor 444, the paint scraping screw mounting seat 445 and the nut connecting seat 446 are arranged below the bedplate 8, the paint scraping ball screw 447 is arranged on the servo motor 444, the paint scraping ball screw 447 is fixed at the bottom of the bedplate 8 through the paint scraping screw mounting seat 445, and the paint scraping ball screw 447 is connected with the moving plate 41 through the nut connecting seat 446; the winding device 5 comprises a connecting frame 51, a ball screw 52, a first servo motor 53, a second servo motor 54, a connecting rod 55, a winding clamping cylinder 56 and a clamp 57, wherein the connecting frame 51 is fixedly connected with a bedplate 8, the first servo motor 53 is arranged above the connecting frame 51, the ball screw 52 is connected with the first servo motor 53, a screw seat 58 is arranged on the ball screw 52, the ball screw 52 is connected with a base 59 through the screw seat 58, the base 59 is provided with the connecting rod 55, one end of the connecting rod 55 is connected with the second servo motor 54, the other end of the connecting rod 55 is hinged with the middle part of the clamp 57, and the clamp 57 is controlled to open and close through the winding clamping cylinder 56; the number of the connecting rods 55 is more than one, gears 510 are sleeved on the outer sides of the connecting rods 55, and the connecting rods 55 are coupled and connected through the gears 510; a connecting block 511, a sliding block 512 and a spring 513 are arranged between the clamp 57 and the winding clamping cylinder 56; the winding clamping cylinder 56 is fixedly connected with a connecting block 511, the connecting block 511 is connected with a sliding block 512 in a sliding manner, and a spring 513 is arranged between the sliding block 512 and the connecting block 511; the soldering device 6 comprises a manipulator device, a tin furnace 61 and a tin assisting box 62; the manipulator device is arranged on the bedplate 8, the bottom of the manipulator device is fixedly connected with a support column 63, the support column 63 is connected with the bedplate 8 through a bolt, the top end of the support column 63 is connected with a cross beam 64 through a bolt, a first lead screw 65 is arranged in the cross beam 64, a soldering tin servo motor 66 is arranged at the end part of the cross beam 64, the first lead screw 65 is connected with the first servo motor 53, and a lead screw connecting seat 67 is arranged on the first lead screw 65; the beam 64 is provided with a left moving frame and a right moving frame, the left moving frame is connected with a first lead screw 65 through a lead screw connecting seat 67, an up-and-down moving frame 68 is arranged below the left moving frame and the right moving frame, the up-and-down moving frame 68 is provided with a second lead screw 10052 which is vertically downward, the up-and-down moving frame 68 is connected with the second lead screw 10052 through the lead screw connecting seat 67, the top end of the second lead screw 10052 is connected with a soldering tin second servo motor 69, the bottom of the up-and-down moving frame 68 is fixedly connected with a moving cylinder 610, the top end of the moving cylinder 610 is provided with a soldering tin connecting block 613, the soldering tin connecting block 613 is fixedly connected with a pair of claw hands 611 used for clamping a stator, soldering tin clamping cylinders 612 are arranged on the claw hands 611, the soldering tin clamping cylinders 612 are used for controlling the opening and closing of the claw hands, a rotating shaft 614 is arranged at the lower part of the connecting block 511, the connecting block 511 is hinged with the up-and-down moving frame 68 through the rotating shaft 614, one end of the rotating shaft 614 is fixedly connected with a rotating limiting block 615, a blocking block 616 is arranged on the up-and-down moving frame 68, the lower part of the mechanical arm device is provided with a soldering tin furnace 61, and a soldering tin box 62; a heater is arranged inside the tin furnace 61; the cross beam 64 is also fixedly connected with a left guide rail 617, the left guide rail 617 is slidably connected with a left moving frame and a right moving frame, the side surface of the left moving frame and the side surface of the right moving frame are fixedly connected with an upper guide rail 618, and the upper guide rail 618 is slidably connected with an upper moving frame 68 and a lower moving frame; the lifting device 7 comprises a pressing mechanism, a lifting mechanism and a working bracket 71; the working support 71 is fixedly arranged on the bedplate 8, the pressing mechanism is arranged on the working support 71 and comprises a first pressing cylinder 72, a lifting connecting block 73, a buffer spring 74 and a pressing rod 75, the first pressing cylinder 72 is fixedly connected with the lifting connecting block 73, the pressing rod 75 penetrates through the lifting connecting block 73 and is in sliding connection with the lifting connecting block 73, the buffer spring 74 is sleeved into the pressing rod 75, and the bottom end of the pressing rod 75 and the lifting connecting block 73 are propped against two ends of the buffer spring 74; the lifting mechanism comprises a lifting air cylinder 76, a lifting sliding block 77, a clamping air cylinder 78 and a lifting clamp 710, wherein the lifting air cylinder 76 is arranged on the bedplate 8, a guide rail 79 is arranged on the working support 71, the lifting air cylinder 76 is connected with the lifting sliding block 77, the lifting air cylinder 76 is connected with the guide rail 79 through the lifting sliding block 77, the lifting sliding block 77 slides up and down at the guide rail 79, one side of the lifting sliding block 77 is fixedly connected with the clamping air cylinder 78, and the lifting clamp 710 is fixedly arranged on the clamping air cylinder 78; the lifting cylinder 76 and the guide rail 79 are obliquely arranged; the pressing device 9 comprises a column 93, a pressing cylinder mounting plate 932, a second pressing cylinder 91, a copper block 92 and a wire pressing beef tendon 94; the upright post 93 is mounted on the bedplate 8, a transition plate 931 is mounted on the upright post 93, the compression cylinder mounting plate 932 is mounted on the transition plate 931, and the compression cylinder II 91 is mounted on the compression cylinder mounting plate 932; the second pressing cylinder 91 is installed and connected with the copper block 92, the copper block 92 is provided with an installation groove 921 and a slit groove 922, and the wire pressing beef tendon 94 is installed and fixed in the installation groove 921 by extruding the slit groove 922 through a bolt; the front parts of the wire cutting device 2, the high-frequency heating device 3, the paint scraping device 4 and the winding device 5 are provided with a pressing device 9; the first conveying device 300 comprises a conveying mechanism, a first lifting mechanism 004 and a first tray 10011; the transmission mechanism comprises a transmission guide rail I300104 and a transmission motor I300105; the first transmission guide rail 300104 is divided into a longitudinal guide rail 300106 and a transverse guide rail 300107, a supporting frame 300108 is arranged at the joint of the longitudinal guide rail 300106 and the transverse guide rail 300107, the supporting frame 300108 is installed on the first transmission guide rail 300104, a first guide plate 300109 is arranged above the supporting frame 300108, and a guide groove 300110 is further formed in the first guide plate 300109; the longitudinal guide rail 300106 is provided with a first conveying chain 300111, and the transverse guide rail 300107 is provided with a first conveying belt 300112; a transmission motor I300105 is arranged on the transverse guide rail 300107 and the longitudinal guide rail 300106; the first jacking mechanism 004 comprises a jacking base 041 and a jacking air cylinder I042, the jacking air cylinder I042 is fixedly connected with a base plate I001, the output end of the jacking air cylinder I042 penetrates through the base plate I001 and is fixedly connected with the jacking base 041, the jacking base 041 is provided with a vertical limiting guide rod 043, the top end of the limiting guide rod 043 is fixedly connected with the jacking base 041, and the limiting guide rod 043 penetrates through the base plate I001 and is in sliding connection with the base plate I001; a guide post 300113 is arranged on the first tray 10011; the automatic motor stator wiring machine is characterized in that a stator carrying mechanism 4A for carrying a stator is arranged between a production line 1A and a shaping conveying device 2A of the automatic motor stator wiring machine, the stator carrying mechanism 4A comprises a horizontal rack A401, a third screw rod is arranged in the horizontal rack A401, a fourth servo motor A402 is arranged at one end of the horizontal rack A401, the fourth servo motor A402 is connected with the third screw rod, a second screw rod connecting seat matched with the third screw rod is sleeved on the third screw rod, a mechanical claw mounting seat A403 is arranged on the screw rod connecting seat, a fourth screw rod connecting seat three matched with the fourth screw rod is arranged on the horizontal rack A401, a fifth servo motor A404 is further arranged on the horizontal rack A401, a mechanical claw A405 for clamping the stator is arranged below the mechanical claw mounting seat A403, the mechanical claw A405 comprises a clamping cylinder II and a pair of mechanical claw arms, the mechanical claw arms drive the clamping cylinder A to be provided with a clamping assembly 406, and a transmission belt 406 is further arranged below the clamping assembly line A1.
Examples
The process steps of the invention are as follows: cutting wires I, heating at high frequency II, scraping paint III, winding IV, soldering tin V, lifting VI, shaping and conveying VII, video detection VIII and wire detection IX.
Wherein,
cutting a wire I: the stator is placed on the tray 12, the wiring on the stator is clamped in the wire groove 122 on the plastic positioning block 121 on the tray 12, then the transmission chain 117 arranged on the transmission guide rail 11 is driven to move by the transmission motor 116, the tray 12 and the stator on the tray 12 are driven to move by the transmission chain 117, the tray 12 moves to the front of the wire shearing device 2 along with the movement of the transmission chain 117, the sensor senses the tray 12, the limiting block cylinder 132 drives the limiting block 131 to lift up so as to block the tray 12 and prevent the tray from moving forwards, then the lifting cylinder 141 lifts up the positioning plate 143, thereby driving the tray positioning rod 144 to lift up and inserting the tray into the positioning hole 123 at the bottom of the tray 12 so as to lift up the tray 12 and the stator, the wire cutting machine is separated from the transmission chain 117 and fixed in place, then the pressing block is driven to move downwards through the pressing cylinder, the wire pressing beef tendon 94 is clamped on the plastic positioning block 121 on the tray 12, the wire is pressed and fixed through the pressing device 9, then the wire cutting cylinder 21 pushes the wire cutting up-and-down moving plate 26 to move downwards according to the wire cutting guide rail, so that the wire cutting motor knife 27 is driven to move downwards, the wire cutting machine fixed knife 28 is matched with the wire cutting motor knife to finish wire cutting, after the wire cutting is finished, the jacking cylinder 141 drives the positioning plate 143 to retract, so that the tray 12 is driven to descend, the wire pressing beef tendon is returned to the transmission chain 117, then the limiting block cylinder 132 drives the limiting block 131 to retract, and the tray 12 continues to move along with the transmission chain 117, and the next procedure is carried out;
High-frequency heating II: when the tray 12 and the stator are transported to the high-frequency heating device 3, the limiting block 131 is lifted by the limiting block cylinder 132 to be positioned, then the positioning plate 143 is lifted by the lifting cylinder 141, so that the tray positioning rod 144 is driven to lift, the tray 12 and the stator are inserted into the positioning hole 123 at the bottom of the tray 12, so that the tray 12 and the stator are lifted, the stator is separated from the transmission chain 117 to be fixed in place, then the pressing block is driven to move downwards by the pressing cylinder, the wire pressing beef 94 is clamped on the plastic positioning block 121 on the tray 12, the wire is pressed and fixed by the pressing device 9, then the cylinder two 34 pushes the upper moving block 33 to drive the upper positioning block 35 to move downwards, at the same time, the cylinder three 38 pushes the lower moving block 36 to drive the lower positioning block 37 to move upwards until the upper positioning block 35 is clamped in the positioning groove 325 of the lower positioning block 37, the plastic positioning block 121 arranged on the upper positioning block 35 presses the wire, the wire to perform secondary positioning, after the positioning of the butt wire is completed, the base plate 31 is driven by the motor 39 to rotate to drive the base plate 31 to move backwards, the wire pressing block is controlled by the inductor arranged on the platen 8, the wire pressing beef tendon 94 is clamped on the plastic positioning block 121, the upper positioning block 33 is pushed by the upper positioning block 35 to drive the upper positioning block 35 to move downwards, the upper positioning block 35 to heat the wire, the wire pressing block 35 to move downwards, and then the wire pressing block 37 is heated by the wire pressing rod through the wire pressing rod, and the wire pressing device is heated by the wire pressing machine, and the wire pressing device is heated by the wire pressing machine, and the wire pressing device;
Scraping paint III: when the tray 12 and the stator are transported to reach the paint scraping device 4, the tray 12 and the stator are separated from the transmission chain 117 and fixed in place by jacking, then the compacting block is driven to move downwards by the compacting cylinder, the line pressing cowling 94 is clamped on the plastic positioning block 121 on the tray 12, the wiring is compacted and fixed by the compacting device 9, then the upper and lower grinding wheels are pushed to the middle by the cylinder to contact with the wiring by the upper and lower clamping shifting forks 434, meanwhile, the paint scraping motor 43 drives the upper transmission shaft 416 to rotate, the upper transmission shaft 416 drives the lower transmission shaft 417 to rotate by the transmission gear 425, then drives the grinding wheel to rotate by the upper and lower transmission shafts 417, the grinding wheel starts to grind paint, the speed reducer 44 drives the left and right moving mechanism to move by the connecting rod 414, the roller wheel is driven to move by the left and right moving mechanism, the grinding wheel is driven to move left and right by the servo motor 444, the ball screw is driven to rotate, the moving plate 41 is driven to move back and forth, the upper and lower grinding wheels are kept to rotate in the paint grinding process, the upper and lower grinding wheels are completely retracted by the cylinder, and the upper and lower grinding wheels are completely retracted by the cylinder; in the working process of the up-down tensioning mechanism in the paint scraping device 4, the cylinder connector 432 is pulled back through the cylinder, so that the lower clamping shifting fork 434 rotates anticlockwise, and the lower clamping shifting fork 434 drives the lower roller drum 428 to rotate clockwise through the clamping pin 438, so that the lower grinding wheel bracket 411 and the lower grinding wheel 413 are driven to move upwards; the lower clamping fork 434 drives the upper clamping fork 433 to rotate clockwise through the pushing pin 437, and the upper clamping fork 433 drives the upper roller 427 to rotate anticlockwise through the clamping pin 438 so as to drive the upper grinding wheel bracket 410 and the upper grinding wheel 412 to move downwards; conversely, the cylinder 47 pushes the cylinder connector 432, and the lower clamping fork 434 rotates clockwise to drive the lower roller 428 to rotate counterclockwise so as to move the lower grinding wheel bracket 411 and the lower grinding wheel 413 downwards; the lower clamping fork 434 drives the upper clamping fork 433 to rotate anticlockwise through the pushing pin 437 so as to drive the upper roller 427 to rotate clockwise, and then the upper grinding wheel bracket 410 and the upper grinding wheel 412 move upwards, and the tensioning mechanism is in an open state; in the working process of a left-right moving mechanism in the paint scraping device 4, an eccentric shaft 415 is rotated through a speed reducer 44, the eccentric shaft 415 drives a left-right shifting fork lower 440 to move through a connecting rod 414, the left-right shifting fork lower 440 drives a left-right shifting fork upper 439 to move left and right through a moving pin 441, the left-right shifting fork upper 439 drives a left-right moving ring upper 429 to move left and right, and an upper transmission shaft 416 and an upper grinding wheel bracket 410 are driven to move left and right through an upper roller 427; the lower shifting fork lower 440 drives the lower roller drum 428 to move left and right, the lower roller drum 428 drives the lower transmission shaft 417 and the lower grinding wheel bracket 411 to move left and right, because the roller driving sleeve 424 is arranged at one end of the upper and lower transmission shafts which are in transmission connection with the motor 39, the inner hole of the roller driving sleeve 424 is polygonal, the shape of the joint of the roller driving sleeve 424 and the upper and lower transmission shafts is matched with the inner hole of the roller driving sleeve 424, the synchronous pulley 426 drives the transmission shafts to rotate through the roller driving sleeve 424, and because the upper and lower transmission shafts are in prismatic fit with the roller driving sleeve 424, the upper and lower transmission shafts do not influence the left and right movement of the upper and lower transmission shafts when rotating; then the paint scraping device 4 scrapes paint on the butt joint line, the butt joint line is heated by high-frequency heating in the previous working procedure, the insulating paint on the butt joint line of the paint scraping device 4 is removed more completely, and after the butt joint line of the paint scraping device 4 finishes paint scraping, the tray 12 is enabled to move along with the transmission chain 117 continuously and goes to the next working procedure;
Winding IV: the lead wire is manually clamped on the wire groove 122 of the plastic positioning block 121, so that the lead wire and the wire are clamped together, then the tray 12 and the stator are separated from the transmission chain 117 and fixed in place by jacking before being transported to the winding device 5, the winding clamping cylinder 56 of the winding mechanism 5 is jacked to drive the sliding block 512 to move forward, the clamp 57 rotates around the hinging point as the center, the bottom end of the clamp 57 moves to the other end of the movable groove, the clamp 57 rotates inwards, the clamp 57 clamps the stator outgoing line component and the enameled wire, the second servo motor 54 drives the connecting rod 55 to rotate, the clamp 57 rotates synchronously, the winding of the stator outgoing line component and the enameled wire is realized, meanwhile, the first servo motor 53 drives the ball screw 52, the screw rod seat 58 moves backwards along the screw rod of the ball screw rod 52, the screw rod seat 58 drives the clamp 57 to synchronously move backwards, so that the wound stator lead-out wire assembly and the enameled wire are balanced and attractive, when winding is completed, the winding clamping cylinder 56 retracts to drive the sliding block 511 to move backwards, the clamp 57 rotates by taking the hinged part as the circle center, the bottom end of the clamp 57 moves to the other end of the movable groove, the clamp 57 rotates outwards, the clamp 57 is realized to loosen the stator lead-out wire assembly and the enameled wire, the wire is sheared again, the wire and the lead are sheared together, the length of the wire is consistent, subsequent soldering is facilitated, and after the trimming is completed, the tray 12 continues to move along with the transmission chain 117, and a next procedure is carried out;
Soldering tin V: before the tray 12 and the stator are transmitted to the soldering device 6, the tray 12 and the stator are fixed in place by jacking to separate from the transmission chain 117, the soldering servo motor 66 drives the first screw rod to rotate, so that the left and right moving frame moves left and right to right above the stator and the tray 12, the second soldering servo motor 66 drives the second screw rod to rotate, so that the up and down moving frame 68 moves up and down to the position of the stator and the tray 12, the clamping cylinder 78 controls the opening and closing of the claw 611 to clamp the stator and the tray 12, the stator and the tray 12 are clamped by the matching action of the left and right moving frame and the up and down moving frame 68, the stator and the tray 12 are clamped to move to the position above the soldering box 62, the moving cylinder 610 pushes the connecting block to enable the rotating shaft 614 to rotate, so that the claw 611 is driven to rotate 90 degrees, the wiring and the outgoing line in the wire groove 122 of the tray 12 are immersed in the soldering box 62, the stator and the tray 12 are clamped to the position above the soldering furnace 61, the wiring and the outgoing line in the wire groove 122 of the tray 12 are immersed in the soldering box 61, then the tray 12 and the stator are lifted, the liquid tin is solidified at normal temperature, and the soldering chain is continuously moved to the bottom after the tray is completed, and the soldering chain is continuously moved to the bottom;
lifting VI: before the tray 12 and the stator are transmitted to the soldering device 6, the tray is separated from the transmission chain 117 and fixed in place by jacking, then a first pressing cylinder 72 on the tightening mechanism drives a pressing rod 75 to move downwards, the pressing rod 75 is pushed by the first pressing cylinder 72, the pressing rod 75 elastically presses the stator through a buffer spring 74, and the buffer spring 74 can play a role in buffering the stator, so that the stator is prevented from being crushed by the pressing rod 75, and the stator is protected; the clamping cylinder 78 of the lifting mechanism drives the lifting clamp 710 to clamp the wiring, the lifting cylinder 76 is lifted, the lifting slide block 77 drives the clamping cylinder 78 and the lifting clamp 710 to move along the direction of the guide rail 79 and lift obliquely upwards, so that the wiring is lifted out of the wire slot 122 of the tray 12, the wiring is prevented from being damaged, the wiring is protected, and after the wiring lifting is completed, the wiring of the stator is completed;
The staff takes the stator to another transmission line, the tray 12 continues to move along with the transmission chain 117 and is transported to the conveyor belt 110, the lifting servo motor 19 drives the conveyor belt 110 to rotate, after the tray 12 is transported to the middle part of the lifting table 17, the lifting servo motor 19 stops running, meanwhile, the lifting cylinder 16 is lifted upwards, the lifting table 17 pulls the lifting transmission chain 112 to move downwards, the lifting table 17 vertically moves downwards under the guiding action of the guide rod 113 until the lifting table 17 moves to the height of the lower transmission guide rail 119, the lifting servo motor 19 drives the conveyor belt 110 to reversely rotate, the tray 12 is transported to the left end of the lower transmission guide rail 119, the tray 12 moves to the right side through the transmission chain 117 on the lower transmission guide rail 119, and the lifting mechanism 13 resets; the tray 12 moves to the right end of the lower conveying guide rail 119 through the conveying chain 117 of the lower conveying guide rail 119, the lifting table 17 of the lifting mechanism 13 on the right side is flush with the lower conveying guide rail 119, the tray 12 is conveyed to the conveying belt 110 along the conveying chain 117 of the lower conveying guide rail 119, the lifting servo motor 19 drives the conveying belt 110 to rotate, after the tray 12 is conveyed to the middle part of the lifting table 17, the lifting servo motor 19 stops running, meanwhile, the lifting cylinder 16 withdraws downwards, the lifting table 17 pulls the conveying chain to move upwards, the lifting table 17 moves vertically upwards under the guiding action of the guide rod 113 until the lifting table 17 moves to the height of the upper conveying guide rail 118, the lifting servo motor 19 drives the conveying belt 110 to reversely rotate, and the tray 12 is conveyed to the left end of the upper conveying guide rail 118, namely, stator assembly is started again to perform wiring work, and a circulation assembly line is formed;
In the using process of the stator carrying mechanism 4A, the fifth servo motor A404 drives the fourth screw to rotate, so that the screw connecting seat III and the mechanical claw mounting seat A403 move downwards, the mechanical claw mounting seat A403 drives the mechanical claw A405 to move downwards, a clamping cylinder II of the mechanical claw A404 drives a mechanical claw arm to shrink inwards, so that a stator is clamped, the fifth servo motor A404 drives the fourth screw to rotate reversely, so that the mechanical claw drives the stator to synchronously move upwards, the stator is separated from the transmission device 1, the fourth servo motor A402 drives the third screw to rotate, so that the mechanical claw mounting seat A403 moves horizontally, the mechanical claw A403 drives the mechanical claw A405 to synchronously move until the mechanical claw A405 is positioned right above the transmission belt device A406, the fifth servo motor A404 drives the fourth screw to rotate, so that the screw connecting seat III and the mechanical claw mounting seat A403 move downwards, and after the stator is placed on the transmission belt device A406, the mechanical claw A405 loosens the stator, and the transmission belt device A406 transports the stator;
shaping and conveying VII: the staff places the stator from the drive belt device A406 on stator shaping conveyor A2's assembly line subassembly A203 to transport through tray two, when the stator transported to shaping manipulator A202 directly below, shaping manipulator A202's material loading end A206's cylinder six A209 pushes out downwards, make the cylinder six A209 move down, gas claw A209 presss from both sides the stator, cylinder six A209 is retracted, rotating plate motor A208 drives gas claw rotating plate A205 and rotates, make material loading end A206 turn to before the shaping machine A201, gas claw A209 places the stator on shaping machine A201's station, repair the stator through shaping machine A201, after the stator plastic is accomplished, the cylinder six A209 of unloading end A207 pushes out downwards, make gas claw A209 press from both sides the stator that the plastic was accomplished, cylinder six A209 is retracted, rotating plate motor A208 drives gas claw rotating plate A205 reverse rotation, make unloading end A207 be located directly over assembly A203's stator, place the stator after the plastic is accomplished on assembly line subassembly A203 is passed through assembly line 203 and is passed to assembly line 203 and is carried down to the assembly line.
Video detection VIII: when the stator is conveyed to the bottom of the video detection device 100 through the first transmission device 300, the third servo motor 1004 positively rotates to drive the manipulator up-and-down rotating sleeve 10051 to rotate through the first synchronous belt 110512, the manipulator up-and-down rotating sleeve 10051 rotates to drive the second lead screw 10052 to rotate, so that the second lead screw 10052 drives the manipulator clamp 10058 to move downwards, meanwhile, the up-and-down guide pillar 10056 also moves downwards, when the manipulator clamp 10058 reaches the stator, the manipulator clamp 10058 is pushed by the air cylinder five 10055 to clamp the stator, then the third servo motor 1004 reversely rotates to drive the second lead screw 10052 to move upwards, so that the manipulator clamp 10058 and the stator are driven to move upwards, the ascending distance and the descending distance of the manipulator clamp 10058 are controlled according to the sensing block 1007 mounted on the up-and-down guide pillar 10056, and the sensing block 1007 senses and controls the up-and-down movement distance of the manipulator clamp 10058 through the proximity switch mounting block 10061 mounted on the sensor mounting bar 1006; when the mechanical pliers 10058 and the stator reach the detection position, the rotating motor 10091 drives the rotating shaft 10094 to rotate through the synchronous belt one 110512 so as to drive the rotating disc 10093 to rotate, the CCD camera 10099 also rotates, the two ends of the stator are photographed in all directions through the CCD camera 10099 in the rotating process, the photographed photos are transmitted to the computer integrated machine 100115, the photos are compared with qualified product photos in the computer integrated machine 100115, after the omnibearing photographing of the stator is completed, the mechanical pliers 10058 move downwards, the stator is placed back onto the tray one 10011, the comparison of the photos of the computer integrated machine is waited for, if no problem exists after the comparison, the stator and the tray one 10011 are transmitted along with the transmission device one 300 in the next procedure; if a problem is found in the comparison process, the stator is not moved in situ, the stator is waited for the staff to take out from the tray for repair, and after the stator is taken out, the tray I10011 continues to circulate along with the transmission device I300; the first tray 10011 and the stator passing through the video detecting device 100 flow to the wire detecting device 020 along with the first transmission chain 300111, in the transmission process, the first tray 10011 generates 90-degree turning from the longitudinal guide rail 300106 through the first guide plate 300109, and turns to the first conveyor 300112 on the transverse guide rail 300107, and turns to the longitudinal guide rail 300106 at the position of the wire detecting device 020 again through the first guide plate 300109 in 90-degree turning;
Line detection IX: when the stator and the first tray 10011 reach the first lifting mechanism 004, the first lifting cylinder 042 drives the lifting base 041 to move upwards, the first tray 10011 and the stator on the lifting base 041 move upwards at the same time, and the first tray 10011 and the stator pass through the square hole 017 of the platen 016 until the stator is clamped into a positioning groove arranged at the bottom of the positioning plate 019; then, the first transmission piece 051 of the clamping mechanism 005 and the first clamping cylinder 055 of the second transmission piece 052 are synchronously lifted, so that a sliding plate 054 at the output end of the first clamping cylinder 055 moves, and accordingly the first clamp 056 and the second clamp 057 are driven, the first clamp 056 and the second clamp 057 clamp the outer sides of the extended stator enameled wires, conductive silica gel with soft texture is filled in the first clamp 056 and the second clamp 057, the conductive silica gel can fully wrap the extended stator enameled wires and does not abrade the stator enameled wires, and a stator wiring extends between an insulation jacking block 011 and a copper sheet 014 through a notch 018 of the second clamp 057; the first cylinder 081 of the first fastening mechanism 008 and the second cylinder 091 of the second fastening mechanism 009 are lifted up at the same time, so that the first push plate 082 at the output end of the first cylinder 081 and the second push plate 092 at the output end of the second cylinder 091 move at the same time, and accordingly the first round pier 083 and the second round pier 093 are driven to be inserted into two ends of a stator respectively, the first round pier 083 and the second round pier 093 fully wrap the inner sides of the extended stator enamelled wires respectively, the connecting plate 010 connected with the first push plate 082 moves together while the first push plate 082 moves, the insulating top block 011 connected with the connecting plate 010 moves synchronously, and the insulating top block presses the stator wiring, so that the stator wiring is fully contacted with the copper sheet 014; the voltage withstand tester 015 is started, the voltage withstand tester 015 transmits high-voltage current to the stator enamelled wire through the copper sheet 014 and the stator wiring, the first round pier 083 and the second round pier 093 are made of conductive silica gel, in the detection process, if the stator enamelled wire is damaged, the stator leaks electricity, when the leakage current exceeds a set value set by the voltage withstand tester 015, the voltage withstand tester 015 cuts off the high-voltage current, and simultaneously sends an alarm signal to prompt a worker that the stator is a disqualified product to be repaired, so that the damaged leakage of the enamelled wire is determined; if the stator enameled wire is not damaged, the stator cannot leak electricity, the leakage current cannot exceed the set value current set by the withstand voltage tester 015, and the withstand voltage tester 015 cannot send out alarm information, so that the enameled wire is determined to be undamaged.
The invention has the beneficial effects that the manual operation is replaced by arranging the wire cutting device 2, the high-frequency heating device 3, the paint scraping device 4, the winding device 5, the soldering device 6, the lifting device 7 and the transmission device 1, so that the mechanical automatic production is formed, the time is saved, the efficiency is increased, and the labor force is reduced; by arranging the plastic positioning block 121 on the tray 12 and arranging the wire slot 122 on the plastic positioning block 121, the wiring and the lead wire are clamped in the wire slot 122, so that the fixing and limiting effects are achieved on the wiring and the lead wire, the wiring and the lead wire are machined in the follow-up process, the follow-up process is facilitated, and the machining position can be ensured to be accurate; trimming the wire by arranging the wire trimming device 2, so that the trimming length of the wire is the same, the wire trimming device is convenient and simple and high in efficiency, then the wire trimming part of the wire, which needs to be painted, is subjected to high-frequency heating by arranging the high-frequency heating device 3, so that the subsequent paint trimming is more convenient, the effect is more obvious, the wire trimming treatment is performed on the wire by the paint trimming device 4 after the heating is finished, the paint trimming device 4 can move the paint trimming left and right and simultaneously perform front and back paint trimming when the paint is scraped, in order to ensure that the insulating paint is completely removed so that the soldering tin effect is optimal, the wire is clamped in the wire slot 122 of the plastic positioning block 121 of the tray 12 by manpower after the paint trimming is finished, then the wire trimming and the wire are wound by the winding device 5, the wire trimming is performed again after the winding is finished, so that the wire trimming is flush with the wire, and the soldering tin is convenient; after trimming, the winding junction of the wiring and the lead is soldered by the soldering device 6, and after soldering, the wiring and the lead are pulled out of the wire groove 122 on the tray 12 by the pulling device 7. The ball-making device has the advantages that a series of mechanical devices are used, manual operation is replaced by mechanical automatic operation, the efficiency is high, the time is saved, the labor force is reduced, and mass production of the ball-making device can be completed; the stator is photographed through the CCD camera 10099, and through the arrangement of the rotating motor 10091, the rotating shaft 10094 and the rotating disc 10093, the CCD camera 10099 can photograph the stator 360 degrees in an all-round dead angle-free manner, and the photographs are transmitted to a resource library to be compared with the photographs in the resource library; because the third servo motor 1004, the upper and lower rotating sleeves 10051 of the manipulator, the second lead screw 10052 and the induction blocks 1007 arranged on the upper and lower guide posts 10056 are used for controlling the photographing positions of the stators through induction, the photographing positions of the stators are always at the same position, so that whether the stators have problems or not can be detected by comparing the photos in a resource library, if no problems exist, newly photographed photos can be stored in the resource library, the reserve of the resource library is enlarged, and the contrast accuracy of the stator photos is ensured; through the cooperation of the withstand voltage tester 015, the clamping mechanism 005, the first fastening mechanism 008, the second fastening mechanism 009, the insulating jacking block 011 and the copper sheet 014, the automatic detection of whether the enameled wire of the stator is damaged or not and whether a short circuit occurs is realized, and a prompt is sent when the enameled wire of the stator is damaged and the short circuit occurs, so that unqualified products are removed; greatly lightens the manual labor, increases the efficiency, increases the detection accuracy and reduces the potential safety hazard.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.

Claims (10)

1. The automatic wiring and detecting production line for the motor stator comprises a production line (1A) of the automatic wiring machine for the motor stator, a shaping and conveying device (2A) and a detecting device (3A) of the motor stator, and is characterized in that the production line (1A) of the automatic wiring machine for the motor stator comprises a transmission device (1), a wire shearing device (2), a high-frequency heating device (3), a paint scraping device (4), a winding device (5), a soldering device (6), a lifting device (7), a pressing device (9) and a bedplate; the conveying device (1) is provided with a guide rail bracket (111), a conveying guide rail (11), a conveying motor (116), a conveying chain (117), a tray (12), a lifting mechanism (13) and a jacking mechanism (14); the conveying guide rail (11) is arranged on a guide rail bracket (111), the conveying motor (116) is arranged on the guide rail bracket (111), an upper conveying guide rail (118) and a lower conveying guide rail (119) which are parallel up and down are arranged on the guide rail bracket (111), the lifting mechanism (13) is arranged at two ends of the conveying guide rail (11), and the conveying chain (117) and the conveying motor (116) are connected and matched with each other to be arranged on the conveying guide rail (11); the jacking mechanism (14) comprises an inductor, a jacking air cylinder (141), a jacking air cylinder mounting plate (142), a positioning plate (143), a tray positioning rod (144), a supporting plate and a limiting block; the jacking cylinder mounting plate (142) is mounted under the transmission guide rail (11) through a supporting plate, the jacking cylinder (141) is mounted at the bottom of the jacking cylinder mounting plate (142), the positioning plate (143) is connected with the jacking cylinder (141), and the tray positioning rod (144) is mounted on the positioning plate (143); the sensor is arranged on the first (300104) side of the transmission guide rail, the limiting block is arranged on the inner side of the guide rail, and the bottom of the limiting block is also provided with a limiting cylinder (132); a plastic positioning block (121) is arranged on the tray (12), a wire slot (122) is arranged on the plastic positioning block (121), and a positioning hole (123) matched with the tray positioning rod (144) is also arranged at the bottom of the tray (12); the lifting mechanism (13) comprises a lifting frame (15), a lifting cylinder (16), a lifting table (17), a lifting table frame (18), a lifting servo motor (19), a conveying belt (110), a lifting conveying chain (112), a guide rod (113) and a lifting gear (114), wherein the lifting cylinder (16) is installed on the lifting frame (15), the lifting gear (114) is connected to the top of the lifting cylinder (16), the lifting gear (114) is also arranged on the top of the lifting frame (15), the lifting gear (114) is connected with the lifting conveying chain (112), the lifting gear (114) is meshed with the lifting conveying chain (112), one end of the lifting conveying chain (112) is fixedly connected with the top of the lifting frame (15), the other end of the lifting conveying chain (112) is fixedly connected with the top of the lifting table frame (18), the lifting table (17) is installed below the lifting table (17), the lifting servo motor (19) and the conveying belt (110) are installed on the lifting table (17), the lifting servo motor (19) is connected with the horizontally arranged conveying belt (110), and the guide rod (113) is fixedly connected with the lifting table (17) and the guide rod (113) is connected with the lifting table (17).
The shaping conveying device (2A) comprises a shaping machine (A201), a shaping manipulator (A202), a second tray and a production line assembly (A203) for conveying the second tray, the shaping manipulator (A202) comprises a shaping frame (A204) and a gas claw rotating plate (A205) which is positioned at the top of the shaping frame (A204) and can rotate relative to the shaping frame (A204), the gas claw rotating plate (A205) is L-shaped and comprises a feeding end (A206) and a discharging end (A207), the feeding end (A206) and the discharging end (A207) are vertically arranged on a horizontal plane, a rotating plate motor (A208) is arranged at the bottom of the gas claw rotating plate (A205), the rotating plate motor (A208) acts on the junction of the feeding end (A206) and the discharging end (A207) to drive the gas claw rotating plate (A205) to rotate, the feeding end (A206) and the discharging end (A207) of the gas claw rotating plate (A205) are respectively provided with six vertically downward (A209), the six air cylinder ends (A209) are fixedly connected with the output end (A206) of the gas claw rotating plate (A205) in a vertical direction, the vertical direction and the air cylinder (A) is used for expanding the second tray (34) from the upper end (A) to the lower end (B) to the upper clamping assembly (34) and the lower clamping assembly (34) to the opposite directions, the shaper (A201) is arranged at two sides of the pipeline assembly (A203);
The detection device (3A) of the motor stator comprises a video detection device (100), a wire detection device (020) and a first transmission device (300), wherein the video detection device (100) comprises a computer integrated machine (100115), an integrated machine bracket (100116), a foot support bracket (1001), a mounting frame (1002), a cover plate (1003), a third servo motor (1004), a manipulator (1005), an inductor mounting rod (1006), an induction block (1007), a motor mounting block (1008) and a rotating mechanism (1009); the computer integrated machine (100115) is arranged on the mounting frame (1002) through an integrated machine bracket (100116), and the manipulator (1005) comprises a manipulator pliers (10058)), a manipulator up-down rotating sleeve (10051), a second screw (10052), a screw connecting seat I (10053), a cylinder mounting plate (10054), a cylinder five (10055), an upper guide post (10056), a lower guide post (10056) and a graphite copper sleeve (10057); a proximity switch mounting block (10061) is arranged on the sensor mounting rod (1006); a proximity switch (10062) is mounted on the proximity switch mounting block (10061); an induction block (1007) is arranged on the upper guide post (10056) and the lower guide post; the rotating mechanism (1009) comprises a rotating motor (10091), a first speed reducer (10092), a rotating disc (10093), a rotating shaft (10094), a rotating sleeve (10095), an end face camera mounting frame (10096), an external camera mounting frame (10097), a camera mounting plate (10098), a CCD camera (10099), a lamp mounting plate (100910) and a light source (100911); the mounting frame (1002) is mounted on the top of the foot support frame (1001) through bolts; the second lead screw (10052) is arranged in a mechanical upper and lower rotating sleeve (10051), the mechanical upper and lower rotating sleeve (10051) is arranged at the top of the mounting frame (1002) through bolts, a transmission gear I (100511) is arranged on the mechanical upper and lower rotating sleeve (10051), and the mechanical upper and lower rotating sleeve (10051) is connected with a third servo motor (1004) through a synchronous belt I (100512); the bottom end of the second lead screw (10052) is connected and installed with the cylinder mounting plate (10054) through a first lead screw connecting seat (10053), the upper guide post and the lower guide post (10056) penetrate through a graphite copper sleeve (10057) to be connected and fixed with the cylinder mounting plate (10054), the graphite copper sleeve (10057) is installed at the top of the mounting frame (1002) through threads, and the graphite copper sleeve (10057) and the upper guide post and the lower guide post (10056) are arranged on two sides of the upper rotating sleeve (10051) and the lower rotating sleeve of the manipulator; the fifth cylinder (10055) is mounted at the bottom of the cylinder mounting plate (10054) through a bolt; the manipulator pliers (10058) are mounted on a fifth cylinder (10055) through bolts; the side of the mounting frame (1002) is provided with a mounting plate I (10021), a rotating motor mounting frame (10022) is further mounted on the mounting plate I (10021), the rotating motor (10091) is mounted on the rotating motor mounting frame (10022) through bolts, a rotating gear (100912) is further arranged on the rotating motor (10091), a rotating gear (100912) is also arranged on the rotating shaft (10094), and transmission is performed between the rotating motor (10091) and the rotating shaft (10094) through a synchronous belt I (100512); the rotating shaft (10094) is mounted on the first mounting plate (10021) through a rotating sleeve (10095), and the rotating disc (10093) is mounted on the rotating shaft (10094); the external camera mounting frame (10097) and the end face camera mounting frame (10096) are both mounted on the rotary disc (10093) through bolts, the camera mounting plate (10098) is mounted on the end face camera mounting frame (10096) and the external camera mounting frame (10097) through bolts, and the CCD camera (10099) is mounted on the camera mounting plate (10098) through bolts; the lamp mounting plate (100910) is mounted on the front end surface of the camera mounting plate (10098) through bolts, and the light source (100911) is mounted on the lamp mounting plate (100910); the rotating mechanism (1009) is arranged and installed on two sides of the installation frame (1002);
The utility model discloses a line detection device (020) contain first (001) of bottom plate, work frame (003), clamping mechanism (005), first wallboard (006), second wallboard (007), first wallboard (006) and second wallboard (007) between install first (001) of level setting, first (016) of platen and first (012) of roof in proper order, first (001) of bottom plate is installed on work frame (003), first (016) of platen is opened has square hole (017), installs clamping mechanism (005) on first (016) of platen, clamping mechanism (005) contain first driving medium (051) and second driving medium (052), first driving medium (051) and second driving medium (052) all contain fixed plate (053), slide (054), first (055) of clamp cylinder, first (055) output is provided with slide (054), slide (054) and fixed plate (053) sliding connection, fixed plate (053) are installed on first (016) of platen, second driving medium (051) and second driving medium (052) of second driving medium (051) all contain fixed plate (054) and first driving medium (054), the second clamp (057) is provided with a notch (018), the first wallboard (006) and the second wallboard (007) are further provided with a first fastening mechanism (008) and a second fastening mechanism (009) respectively, the first fastening mechanism (008) comprises a first cylinder (081), the first cylinder (081) is arranged on the first wallboard (006), the output end of the first cylinder (081) is provided with a first push plate (082), the first push plate (082) is fixedly connected with a first round pier (083), the first push plate (082) is further provided with a connecting plate, the connecting plate is fixedly connected with an insulating top block (011), the second wallboard (007) is provided with a second cylinder (091), the second fastening mechanism (009) comprises a second cylinder (091), the second wallboard (007) is provided with a second cylinder (091), the output end of the second cylinder (091) is provided with a second round pier (093), the first push plate (082) is fixedly connected with a connecting plate, the first push plate (082) is provided with a connecting plate, the insulating plate (012) is further provided with an insulating plate (011), the insulating plate (012) is arranged on one side of the insulating plate (012), the insulating plate (012) is further provided with an insulating plate (011) and the insulating plate (011) is arranged on one side of the insulating plate (011), the pressure-resistant tester (015) is electrically connected with the copper sheet (014); the first clamp (056) and the second clamp (057) are U-shaped and are matched with each other; the first round pier (083) and the second round pier (093) are made of conductive silica gel, and the first clamp (056) and the second clamp (057) are internally filled with the conductive silica gel.
2. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the thread cutting device (2) comprises a box body (210), a thread cutting cylinder (21), a thread cutting guide rail mounting plate (22), a thread cutting slide rail (23), a thread cutting slide block mounting plate (25), a thread cutting up-and-down moving plate (26), a thread cutting motor knife (27), a thread cutting machine fixed knife (28) and a guide plate (29); the box body (210) is arranged on the bedplate, and the box body (210) comprises a top plate, a front plate (213), side plates (212) and a rear plate (214); the wire cutting cylinder (21) is mounted on the top plate of the box body (210) through bolts; the wire cutting guide rail mounting plate (22) is mounted in the box body (210), the wire cutting sliding rail (23) is mounted on the wire cutting guide rail mounting plate (22) through bolts, and the wire cutting sliding block is mounted on the wire cutting sliding block mounting plate (25); the thread cutting slide block mounting plate (25) is connected with the thread cutting slide rail (23) through the thread cutting slide block; the wire shearing up-and-down moving plate (26) is vertically arranged on the mounting plate of the wire shearing sliding rail (23) through bolts; the wire cutting motor knife (27) is arranged on the wire cutting up-and-down moving plate (26); the wire cutting up-and-down moving plate (26) is connected with the wire cutting cylinder (21); the fixed knife of the wire cutting machine is arranged on a front plate (213) of the box body (210) through bolts; the guide plate (29) is fixedly arranged on a side plate (212) of the box body (210).
3. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the high-frequency heating device (3) comprises a bottom plate (31), a vertical plate (32), an upper moving block (33), a second cylinder (34), an upper positioning block (35), a lower moving block (36), a lower positioning block (37), a third cylinder (38), a motor (39), a screw (310), a high-frequency heater (311), a high-frequency heater moving plate (312), a fourth cylinder (313) and a moving connecting plate (314); a bottom plate sliding rail (315) and a high-frequency heater sliding rail (316) are arranged on the bedplate, and a sliding block (317) matched with the bottom plate sliding rail (315) is arranged at the bottom of the bottom plate (31); the table plate is further provided with a bottom plate limiting block (318), the vertical plate (32) is arranged on the bottom plate (31), the vertical plate (32) is provided with a moving guide rail (319), the upper moving block (33) and the lower moving block (36) are provided with an upper sliding block (320) and a lower sliding block (320) which are matched with the moving guide rail (319), the upper moving block (33), the lower moving block (36) and the upper sliding block (320) are connected through bolts, the vertical plate (32) is further provided with a cylinder bracket (321), the cylinder II (34) is arranged on the cylinder bracket (321), and the cylinder II (34) is connected with the upper moving block (33); the upper positioning block (35) is arranged on the upper moving block (33) through a bolt, and a positioning plastic block (322) is also arranged on the upper moving block (33); the lower positioning block (37) is arranged on the lower moving block (36), and a positioning groove (325) matched with the upper positioning block (35) is formed in the lower positioning block (37); the third air cylinder (38) is arranged at the bottom of the bottom plate (31), and the third air cylinder (38) is connected with the lower moving block (36); the upper moving block (33) and the lower moving block (36) are also provided with buffer limiting blocks (324), and the vertical plate (32) is also provided with buffers (323) corresponding to the buffer limiting blocks (324); a movable sliding block (326) is arranged between the high-frequency heater movable plate (312) and the high-frequency heater sliding rail (316); the high-frequency heater (311) is arranged on the high-frequency heater positioning block; the fourth air cylinder (313) is arranged at the bottom of the high-frequency heater moving plate (312), and the fourth air cylinder (313) is connected with the high-frequency heater moving plate (312) through a moving connecting plate (314); an inductor is arranged on the bedplate; the bedplate is also provided with a screw rod seat (58) and a base (59), the motor (39) is arranged on the base (59) of the screw rod seat (58), and the screw rod (310) is connected with the motor (39); the screw rod (310) is connected with the bottom plate (31).
4. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the paint scraping device (4) comprises a moving plate (41), a paint scraping sliding block (42), a paint scraping motor (43), a speed reducer (44), a transmission mechanism (45), a mounting plate (46), an air cylinder, a paint scraping motor support (300114), a speed reducer support (49), an upper grinding wheel support (410), a lower grinding wheel support (411), an upper grinding wheel (412) and a lower grinding wheel (413); the movable plate (41) is arranged on the paint scraping guide rail through a paint scraping sliding block (42); the mounting plate (46) is mounted on the moving plate (41); the cylinder is arranged on the moving plate (41); the paint scraping motor (43) is arranged on the moving plate (41) through a paint scraping motor bracket (300114); the speed reducer (44) is arranged on the moving plate (41) through a speed reducer bracket (49); the paint scraping motor (43) and the speed reducer (44) are provided with synchronous pulleys (426); the paint scraping motor (43) and the speed reducer (44) are driven by a synchronous belt; a connecting rod (414) is arranged between the speed reducer (44) and the transmission mechanism (45), and an eccentric shaft (415) is arranged on an output shaft of the speed reducer; the transmission mechanism (45) comprises an up-down tensioning mechanism, a left-right moving mechanism, an upper transmission shaft (416), a lower transmission shaft (417), a connecting sleeve (418), a left-right moving ring (419) and a supporting sleeve (420); the upper transmission shaft (416) and the lower transmission shaft (417) are fixedly arranged on the mounting plate (46) through a supporting sleeve (420), and the upper transmission shaft (416) and the lower transmission shaft (417) are also provided with a bearing (421), a roller cylinder (422), a splicing cap (423) and a roller driving sleeve (424); one end of the upper transmission shaft (416) and one end of the lower transmission shaft (417) are provided with transmission gears (425), synchronous pulleys (426) are arranged at the other ends of the upper transmission shaft (416) and the lower transmission shaft (417), the roller driving sleeve (424) is arranged on the upper transmission shaft (416) and the lower transmission shaft (417), the transmission gears (425) are arranged on the roller driving sleeve (424), and the synchronous pulleys (426) are further arranged beside the transmission gears (425) of the upper transmission shaft (416); the upper transmission shaft (416) is in transmission connection with the motor through a synchronous belt; the roller cylinder (422) is divided into an upper roller cylinder (427) and a lower roller cylinder (428), and the connecting sleeve (418) and the left and right moving ring (419) are arranged outside the roller cylinder (422); the left and right movable ring (419) is divided into a left and right movable ring upper part (429) and a left and right movable ring lower part (430); the roller cylinder (422) is arranged on the transmission shaft through the splicing cap (423); the inner hole of the roller driving sleeve (424) is polygonal, and the shape of the joint of the transmission shaft and the roller driving sleeve (424) is matched with the inner hole of the roller driving sleeve (424); the upper and lower tensioning mechanism comprises an air cylinder, an air cylinder connector (432), an upper clamping fork (433), a lower clamping fork (434), an upper fulcrum bar (435), a lower fulcrum bar (436), a pushing pin (437) and a clamping pin (438); the upper pivot rod (435) and the lower pivot rod (436) are arranged on the mounting plate (46), the upper clamping fork (433) and the lower clamping fork (434) are arranged on the upper pivot rod (435) and the lower pivot rod (436), one end of the lower clamping fork (434) is connected with a cylinder through a cylinder connector (432), the upper clamping fork (433) and the lower clamping fork (434) are connected through a pushing pin (437), and the upper clamping fork (433) and the lower clamping fork (434) are connected with the connecting sleeve (418) through a clamping pin (438); the left-right moving mechanism comprises a left-right shifting fork upper (439), a left-right shifting fork lower (440), a moving pin (441) and a left-right moving fulcrum seat (442); the left and right shifting fork lower (440) is connected with the eccentric shaft (415) through a connecting rod (414), the left and right shifting fork lower (440) and the left and right shifting fork upper (439) are connected through a moving pin (441), the left and right shifting fork lower (440) and the left and right shifting fork upper (439) are connected with the left and right moving ring lower (430) and the left and right moving ring upper (429), the left and right shifting fork lower (440) and the left and right shifting fork upper (439) are mounted on a left and right moving fulcrum seat (442) through bolts, and the left and right moving fulcrum seat (442) is placed on the moving plate (41); the upper grinding wheel support (410) and the lower grinding wheel support (411) are arranged on an upper transmission shaft (416) and a lower transmission shaft (417) through connecting sleeves (418), the upper grinding wheel support (410) and the lower grinding wheel support (411) are provided with grinding wheel transmission shafts (443), the grinding wheel transmission shafts (443) are provided with synchronous pulleys (426), the upper grinding wheels (412) and the lower grinding wheels (413) are correspondingly arranged on the grinding wheel transmission shafts (443), and the grinding wheel transmission shafts are connected with the upper transmission shaft (416) and the lower transmission shaft (417) through synchronous belts for transmission; the automatic paint scraping device is characterized in that a servo motor (444), a paint scraping screw mounting seat (445) and a nut connecting seat (446) are arranged below the bedplate, a paint scraping ball screw (447) is arranged on the servo motor (444), the paint scraping ball screw (447) is fixed at the bottom of the bedplate through the paint scraping screw mounting seat (445), and the paint scraping ball screw (447) is connected with the movable plate (41) through the nut connecting seat (446).
5. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the winding device (5) comprises a connecting frame (51), a ball screw (52), a first servo motor (53), a second servo motor (54), a connecting rod (55), a winding clamping cylinder (56) and a clamp (57), wherein the connecting frame (51) is fixedly connected with a bedplate, the first servo motor (53) is arranged above the connecting frame (51), the ball screw (52) is connected with the first servo motor (53), a screw seat (58) is arranged on the ball screw (52), the ball screw (52) is connected with a base (59) through the screw seat (58), the base (59) is provided with a connecting rod (55), one end of the connecting rod (55) is connected with the second servo motor (54), the other end of the connecting rod (55) is hinged with the middle part of the clamp (57), and the clamp (57) is controlled to open and close through the winding clamping cylinder (56); the number of the connecting rods (55) is more than one, gears (510) are sleeved on the outer sides of the connecting rods (55), and the connecting rods (55) are connected in a coupling way through the gears (510); a connecting block, a sliding block (512) and a spring are arranged between the clip (57) and the winding clamping cylinder (56); the winding clamping cylinder (56) is fixedly connected with the connecting block, the connecting block is connected with the sliding block (512) in a sliding mode, and a spring is arranged between the sliding block (512) and the connecting block.
6. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the tin soldering device (6) comprises a manipulator device, a tin furnace (61) and a tin assisting box (62); the mechanical arm device is arranged on the bedplate, the bottom of the mechanical arm device is fixedly connected with a supporting column (63), the supporting column (63) is connected with the bedplate through a bolt, the top end of the supporting column (63) is connected with a cross beam (64) through a bolt, a first lead screw (65) is arranged in the cross beam (64), a soldering tin servo motor (66) is arranged at the end part of the cross beam (64), the first lead screw (65) is connected with the soldering tin servo motor (66), and a lead screw connecting seat (67) is arranged on the first lead screw (65); the beam (64) is provided with a left moving frame and a right moving frame, the left moving frame is connected with a first screw rod (65) through a screw rod connecting seat (67), an up-and-down moving frame (68) is arranged below the left moving frame and the right moving frame, the up-and-down moving frame (68) is provided with a vertically downward second screw rod (10052), the up-and-down moving frame (68) is connected with the second screw rod (10052) through the screw rod connecting seat (67), the top end of the second screw rod (10052) is connected with a soldering tin second servo motor (54), the bottom of the up-and-down moving frame (68) is fixedly connected with a moving cylinder (610), the top end of the moving cylinder (610) is provided with a soldering tin connecting block (613), a pair of claw hands (611) for clamping a stator are fixedly connected with each other, each claw hand (611) is provided with a soldering tin clamping cylinder (612), the soldering tin clamping cylinder (612) is used for controlling the opening and closing of the claw hands (611), the lower part of the connecting block (511) is provided with a rotating shaft (614), the connecting block (511) is hinged with the up-and-down moving frame (68) through the rotating shaft (68), the rotating block (616) is provided with a stop block (616), a tin assisting box (62) is arranged at the front side of the tin furnace (61); a heater is arranged in the tin furnace (61); the transverse beam (64) is fixedly connected with a left guide rail (617), the left guide rail (617) is connected with a left moving frame and a right moving frame in a sliding mode, the side face of the left moving frame and the side face of the right moving frame are fixedly connected with an upper guide rail (618), and the upper guide rail (618) is connected with an upper moving frame (68) in a sliding mode.
7. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the lifting device (7) comprises a pressing mechanism, a lifting mechanism and a working bracket (71); the working support (71) is fixedly arranged on the bedplate, the pressing mechanism is arranged on the working support (71), the pressing mechanism comprises a first pressing cylinder (72), a first lifting connecting block (73), a buffer spring (74) and a pressing rod (75), the first pressing cylinder (72) is fixedly connected with the first lifting connecting block (73), the pressing rod (75) penetrates through the first lifting connecting block (73) and is in sliding connection with the first lifting connecting block (73), the buffer spring (74) is sleeved into the pressing rod (75), and the bottom end of the pressing rod (75) and the two ends of the first lifting connecting block (73) are propped against the two ends of the buffer spring (74); the lifting mechanism comprises a lifting air cylinder (76), a lifting sliding block (77), a clamping air cylinder (78) and a lifting clamp (710), wherein the lifting air cylinder (76) is arranged on the bedplate, a guide rail is arranged on the working support (71), the lifting air cylinder (76) is connected with the lifting sliding block (77), the lifting air cylinder (76) is connected with the guide rail through the lifting sliding block (77), the lifting sliding block (77) slides up and down at the guide rail, one side of the lifting sliding block (77) is fixedly connected with the clamping air cylinder (78), and the lifting clamp (710) is fixedly arranged on the clamping air cylinder (78); the lifting cylinder (76) and the guide rail are obliquely arranged.
8. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the compressing device (9) comprises an upright post (93), a compressing cylinder mounting plate (932), a compressing cylinder II (91), a copper block (92) and a line-pressing beef tendon (94); the stand column (93) is arranged on the bedplate, a transition plate (931) is arranged on the stand column (93), the compression cylinder mounting plate (932) is arranged on the transition plate (931), and the compression cylinder II (91) is arranged on the compression cylinder mounting plate (932); the second pressing cylinder (91) is connected with the copper block (92) in a mounting way, a mounting groove (921) and a slit groove (922) are formed in the copper block (92), and the wire pressing beef tendon (94) is mounted and fixed in the mounting groove (921) through the bolt pressing the slit groove (922); the front parts of the wire cutting device (2), the high-frequency heating device (3), the paint scraping device (4) and the winding device (5) are respectively provided with a pressing device (9).
9. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the first transmission device (300) comprises a transmission mechanism, a first jacking mechanism (004) and a first tray (10011); the transmission mechanism comprises a transmission guide rail I (300104) and a transmission motor I (300105); the first transmission guide rail (300104) is divided into a longitudinal guide rail (300106) and a transverse guide rail (300107), a supporting frame (300108) is arranged at the joint of the longitudinal guide rail (300106) and the transverse guide rail (300107), the supporting frame (300108) is arranged on the first transmission guide rail (300104), a first guide plate (300109) is arranged above the supporting frame (300108), and a guide groove (300110) is further formed in the first guide plate (300109); the longitudinal guide rail (300106) is provided with a first transmission chain (300111), and the transverse guide rail (300107) is provided with a first transmission belt (300112); a first transmission motor (300105) is arranged on each of the transverse guide rail (300107) and the longitudinal guide rail (300106); the first jacking mechanism (004) comprises a first jacking base (041) and a first jacking air cylinder (042), the first jacking air cylinder (042) is fixedly connected with the first base plate (001), the output end of the first jacking air cylinder (042) penetrates through the first base plate (001) and the first jacking base (041) to be fixedly connected, the first jacking base (041) is provided with a vertical limit guide rod (043), the top end of the limit guide rod (043) is fixedly connected with the first jacking base (041), and the limit guide rod (043) penetrates through the first base plate (001) to be slidably connected with the first base plate; the first tray (10011) is provided with a guide post (300113).
10. The automatic wiring and detecting production line for motor stators according to claim 1 is characterized in that: the automatic motor stator wiring machine comprises a production line (1A) and a shaping conveying device (2A), a stator conveying mechanism (4A) used for conveying stators is arranged between the production line (1A) and the shaping conveying device (2A), a transverse frame (A401) which is horizontally arranged is arranged in the transverse frame (A401), a third lead screw is arranged in the transverse frame (A401), a fourth servo motor (A402) is arranged at one end of the transverse frame (A401), the fourth servo motor (A402) is connected with the third lead screw, a second lead screw connecting seat which is matched with the third lead screw is sleeved on the third lead screw, a gripper mounting seat (A403) is arranged on the second lead screw connecting seat, a fourth lead screw which is vertically downward is arranged on the gripper mounting seat (A403), a lead screw connecting seat III which is matched with the fourth lead screw is arranged on the transverse frame (A401), a fifth servo motor (A404) is further arranged on the transverse frame (A401), a gripper (A405) is arranged below the gripper mounting seat (A403) and is connected with the third lead screw, and a gripper (A) is further arranged in the first gripper assembly (A) and a gripper assembly (34) and a gripper assembly (406) is further arranged in the first gripper assembly and the second gripper assembly (406).
CN201910332318.2A 2019-04-24 2019-04-24 Automatic wiring and detection production line for motor stator Active CN110098702B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910332318.2A CN110098702B (en) 2019-04-24 2019-04-24 Automatic wiring and detection production line for motor stator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910332318.2A CN110098702B (en) 2019-04-24 2019-04-24 Automatic wiring and detection production line for motor stator

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CN110098702A CN110098702A (en) 2019-08-06
CN110098702B true CN110098702B (en) 2024-03-08

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