CN108098097A - A kind of welding transformer lead wire equipment - Google Patents
A kind of welding transformer lead wire equipment Download PDFInfo
- Publication number
- CN108098097A CN108098097A CN201810054677.1A CN201810054677A CN108098097A CN 108098097 A CN108098097 A CN 108098097A CN 201810054677 A CN201810054677 A CN 201810054677A CN 108098097 A CN108098097 A CN 108098097A
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- China
- Prior art keywords
- welding
- transformer
- workbench
- lead
- electric iron
- Prior art date
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- 238000003466 welding Methods 0.000 title claims abstract description 151
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 126
- 229910052742 iron Inorganic materials 0.000 claims abstract description 63
- 238000006073 displacement reaction Methods 0.000 claims abstract description 23
- 230000009471 action Effects 0.000 claims abstract description 22
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 55
- 230000007246 mechanism Effects 0.000 claims description 54
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 30
- 239000011889 copper foil Substances 0.000 claims description 27
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 12
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 12
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 12
- 230000004807 localization Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 4
- 238000005476 soldering Methods 0.000 claims description 4
- 230000009466 transformation Effects 0.000 claims description 4
- 238000007667 floating Methods 0.000 claims description 3
- UVTGXFAWNQTDBG-UHFFFAOYSA-N [Fe].[Pb] Chemical compound [Fe].[Pb] UVTGXFAWNQTDBG-UHFFFAOYSA-N 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- 229910000679 solder Inorganic materials 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000002360 explosive Substances 0.000 description 4
- 210000003734 kidney Anatomy 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 235000000396 iron Nutrition 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The present invention relates to a kind of welding transformer lead wire equipment, including workbench and several welding modules.The present invention makes the electric iron in single welding module be connected with the end of the first linkage unit by being uniformly arranged several welding modules in the circumferential direction of workbench, horizontally and vertically displacement is done under the action of the first linkage unit, and electric iron is set towards workbench；Several groups are provided on workbench for fixing the welding fixture of transformer, and workbench is around central axis.Worktable rotary drives the transformer rotation on welding fixture, the transformer on several group welding gauges is made to be welded simultaneously by the electric iron in several welding modules, substitutes traditional manual welding, the high degree of automation of whole device, welding efficiency is obviously improved, welding quality stable.
Description
Technical field
The present invention relates to technical field of welding equipment more particularly to a kind of welding transformer lead wire equipment.
Background technology
Copper foil windings are the necessary structures of transformer, relay and other electromagnetic switching devices, compared to wire wound around
There is turn insulation in group conducting wire outer surface, and Foil winding by naked copper paper tinsel, complete in layer by coiling, structure is compacter, it is small,
Consumptive material is few, also more safe and reliable.Copper foil plays the shielding electromagnetism field of line, reduces the purpose that magnetic leaks in commercial Application, so,
Generally conductive lead wire can be welded at the pin of copper foil and electromagnetic switching device as shielding line, to improve electromagnetic switching device
Work efficiency makes its work more stablize.
It is related to weld the operation of conductive lead wire in the prior art on electromagnetic switching device, since copper thickness is thin, face
Product is big, generally by the way of welding manually, low production efficiency, and welding quality unstable.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of welding transformer lead wire equipment, utilize the present invention's
Device can make the mistake of lead welding on entire electromagnetic switching device (electromagnetic switching device in the present invention is by taking transformer as an example)
Journey is realized by automation equipment, is obviously improved the stability of welding efficiency and welding quality.
Technical solution is used by the present invention solves above-mentioned technical problem：
A kind of welding transformer lead wire equipment, including：Workbench and several welding modules, the single welding module bag
Electric iron is included, the electric iron is connected with the end of the first linkage unit, and level is done under the action of first linkage unit
And vertical displacement；Several welding modules are uniformly distributed along the circumferential direction of the workbench, and the electric iron is towards the work
Platform is set；The workbench is provided with several groups around central axis, and on the workbench for fixing the welding of transformer
Gauge；The rack carries the workbench and several welding modules.
In a preferred embodiment, the electric iron includes copper foil welding electric iron and pin welding electric iron,
Lead at the copper foil welding electric iron welding copper foil, the pin weld the lead at electric iron welding pin.
In a preferred embodiment, the welding module further includes Song Xi mechanisms, and weldering is fixed by the Song Xi mechanisms
Tin, and the automatic transport scolding tin when electric iron works, make electric iron free of discontinuities in welding job.
In a preferred embodiment, the welding module further includes rosin charging tray, the rosin charging tray and second
The end connection of linkage unit, and relatively described electric iron is horizontal and vertical side under the action of second linkage unit
To position.
In a preferred embodiment, welding fixture described in every group includes several clamping devices, several first drivings
Mechanism and fixed plate, the clamping device unclamp under the action of first driving mechanism and clamp transformer, and described the
One driving mechanism is fixedly mounted on by the fixed plate on the workbench.
In a preferred embodiment, it is provided with turn-around machine between first driving mechanism and the fixed plate
Structure, the swing mechanism drive the clamping device to turn round by first driving mechanism, and then drive the clamping device
The transformer revolution of clamping.
In a preferred embodiment, the welding module further includes lead normalizing mechanism, and lead is welded from copper foil
When connecing place's cabling to pin weld, lead floats on the surface of transformer, and the lead normalizing mechanism is to floating on transformer surface
Lead carry out pressing with it is regular, it is made to be bonded with the surface of transformer.
In a preferred embodiment, the lead normalizing mechanism includes stent, cylinder slide unit and regular head, described
Stent is fixedly mounted on the workbench, and one end of the cylinder slide unit is fixedly connected with the stent, the other end with it is described
Regular head is fixedly connected, and the regular head is set towards by the fixed transformer of the welding fixture, and is slided in the cylinder
Relatively described transformer displacement under the action of platform；The shape of the end of the regular head and the transformation corresponding to lead to be pressed
The shape on the surface of device cooperates.
In a preferred embodiment, the workbench is divided into upper and lower two layers, and the welding fixture is fixedly installed in
The lower floor of the workbench, the lead normalizing mechanism are fixedly installed in the upper strata of the workbench；The lead normalizing mechanism
It is corresponded with the welding fixture.
In a preferred embodiment, further include for line module, it is described to be used for for line module to the welding module
Lead is provided.
In a preferred embodiment, pressure tin point module is further included, the pressure tin point module is used for copper foil
The tin point that lead leaves in welding press regular.
In a preferred embodiment, three axle robert is further included, welding of the transformer through the welding module,
Under the rotation of the workbench coordinates with the displacement of the three axle robert, by the three axle robert from the welding fixture
It captures and is placed on the localization tool of the pressure tin point module.
In a preferred embodiment, further include and pull line module, the line module that pulls includes the 3rd linkage unit, position
It moves cylinder and connecting plate, the displacement cylinder is fixedly connected with the 3rd linkage unit, in the 3rd linkage unit
The lower vertical and straight movement of effect and movement closer or far from the localization tool is done in the horizontal plane；The connecting plate and institute's rheme
Cylinder slide connection is moved, while several Pneumatic clamping jaws are provided on the connecting plate, the Pneumatic clamping jaw is by the pin of transformer
The extra lead at place is torn off.
The beneficial effects of the invention are as follows：
The present invention irons the electricity in single welding module by being uniformly arranged several welding modules in the circumferential direction of workbench
Iron is connected with the end of the first linkage unit, and horizontally and vertically position is done compared to workbench under the action of the first linkage unit
It moves, and electric iron is set towards workbench；Several groups are provided on workbench for fixing the welding fixture of transformer, and is worked
Platform is around central axis.Worktable rotary drives the transformer rotation on welding fixture, makes the transformation on several group welding gauges
Device is moved at the electric iron in several welding modules, while is welded by the electric iron in several welding modules, and substitution passes
The manual welding of system, the high degree of automation of whole device, welding efficiency are obviously improved, welding quality stable.
In the preferred embodiment of the present invention, welding efficiency can be further promoted, ensures the stability of welding quality, simultaneously
Make the compact-sized of equipment as much as possible, reduce occupied space.
Description of the drawings
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the composition structure diagram of one embodiment of the invention；
Fig. 2 is the composition structure diagram of one embodiment that module is welded in the present invention；
Fig. 3 is the explosive view of one embodiment of the flexible welding device Analaysis on Elastic Slide mechanism in the present invention；
Fig. 4 is the axonometric drawing of one embodiment of the flexible welding device in the present invention；
Fig. 5 is the composition structure diagram of one embodiment of the welding fixture in the present invention；
Fig. 6 is the composition structure diagram of another embodiment of the welding fixture in the present invention；
Fig. 7 is the composition structure diagram of one embodiment of the lead normalizing mechanism in the present invention；
Fig. 8 is the axonometric drawing of one embodiment of the flexible pressure tin point device in the present invention；
Fig. 9 is the explosive view of one embodiment of the flexible pressure tin point device in the present invention；
Figure 10 is the composition structure diagram of one embodiment of the three axle robert in the present invention；
Figure 11 is the composition structure diagram of one embodiment for pulling line module in the present invention.
Specific embodiment
The technique effect of the design of the present invention, concrete structure and generation is carried out below with reference to embodiment and attached drawing clear
Chu, complete description, to be completely understood by the purpose of the present invention, scheme and effect.It should be noted that in situation about not conflicting
Under, the feature in embodiment and embodiment in the application can be mutually combined.
It should be noted that unless otherwise specified, when a certain feature is referred to as " fixing ", " connection " is in another feature,
It can directly fix, be connected in another feature, can also fix, be connected in another feature indirectly.In addition, this
The descriptions such as the upper and lower, left and right used in invention are only to be closed compared with the mutual alignment of each component of the present invention in attached drawing
For system.
In addition, unless otherwise defined, the technology of all of technologies and scientific terms used here by the article and the art
The normally understood meaning of personnel is identical.Term used in the description is intended merely to description specific embodiment herein, without
It is to limit the present invention.Term as used herein " and/or " include the arbitrary of one or more relevant Listed Items
Combination.
Fig. 1 is the composition structure diagram of one embodiment of the invention, and with reference to Fig. 1-Figure 11, which sets
It is standby to include：
Workbench 1 welds module 2, and welding fixture 3, for line module 4, pressure tin point module 5, three axle robert 6 pulls line mould
Group 7 and rack 8.
In the present invention, rack 8 carries workbench 1 and several welding modules 2, week of several welding modules 2 along workbench 1
To being uniformly distributed, single welding module 2 includes electric iron 20, and electric iron 20 is connected with the end of the first linkage unit 21, and electricity irons
Iron 20 can do horizontally and vertically displacement under the action of the first linkage unit 21, compared to workbench 1, and electric iron 20 is towards work
Make platform 1 to set；Several groups are provided on workbench 1 for fixing the welding fixture 3 of transformer, and workbench 1 turns around central shaft
It is dynamic, in this way, workbench 1 drives fixed transformer rotation on welding fixture 3 when rotated, make on several group welding gauges 3
Transformer is turned at several welding modules 2, while welds copper foil and pin by the electric iron 20 in several welding modules 2
The lead at place, substitutes the mode of traditional manual welding lead, the high degree of automation of entire welding equipment, and welding efficiency is notable
It is promoted, welding quality stable.
Herein, the first linkage unit 21 can be arranged to two axis robots or three axle robert depending on demand and cost.
In the present embodiment, it is preferable that electric iron 20 includes copper foil welding electric iron 201 and welds electric iron 202, copper with pin
Paper tinsel welding electric iron 201 welds the lead at copper foil, and pin welds the lead at 202 welding pin of electric iron.Copper foil welding electricity
Soldering iron 201 is different from the specifications and models of pin welding electric iron 202.The electric iron of different size model is set, is become for welding
The different parts of depressor can not only ensure welding quality, but also can improve welding efficiency.
Further, it is preferable that welding module 2 included is flexible welding device.
The flexible welding device includes Elastic Sliding mechanism 26 and electric iron component 27.
Fig. 3 is the explosive view of one embodiment of the Elastic Sliding mechanism of the flexible welding device, wherein, Elastic Sliding machine
Structure 26 includes installing plate 261, and electric iron component 27 is mounted on installing plate 261, and installing plate 261 is fixed on sliding shoe 262, sliding
Motion block 262 is fixed in T-shaped block 263, and T-shaped block 263 is entrenched on U-shaped pedestal 264, and limiting plate 265 is provided in T-shaped block 263,
The shift position of 265 restricted T shape block 263 of limiting plate, the top of T-shaped block 263 are provided with pressing plate 266, pressing plate 266 and T-shaped block 263
Between be provided with spring 267, pressing plate 267 is fixed on U-shaped pedestal 264.Preferably, it is provided with the first groove in T-shaped block 263
2631, the correspondence position on pressing plate 266 is also equipped with the second groove (not shown), the first groove 2631 and the second groove it
Between place spring 267, it is preferable that the quantity of the first groove 2631, the second groove and spring 267 is two.Preferably, install
Plate 261 is connected by kidney slot 2611, screw fastener (not shown) with sliding panel 262, i.e., installing plate 261 is opposite slides
The position of plate 262 is adjustable, that is, the electric iron component 27 being fixed on installing plate 261 can compared with the position of Elastic Sliding mechanism 26
It adjusts.
Fig. 2 is the composition structure diagram of the one embodiment for welding module, and Fig. 4 is a reality of the flexible welding device
The axonometric drawing of example is applied, wherein, electric iron component 27 is mounted on the installing plate of Elastic Sliding mechanism 26 by the first multi-directional ball 270
On 261；Electric iron component 27 includes electric iron 20, wishbone 271, tin feeding tube 272,273 and second multi-directional ball 274 of locating piece,
Wishbone 271 includes the first arm 2710 and the second arm 2711, and the first arm 2710 is fixed on electric iron 20, and the second arm 2711 is logical
It crosses the second multi-directional ball 274 and fixes tin feeding tube 272, tin feeding tube 272 can convey scolding tin；Second arm 2711 is connected on locating piece 273.
Preferably, several through holes are provided on the first arm 2710, several through holes, the first arm 2710 and are also equipped on the second arm 2711
Two arms, 2711 interlocking, the at this time adjustable angle between the first arm 2710 and the second arm 2711,2711 opposite first arm of the second arm
2710 length is adjustable, and the position for being thus conducive to the tin feeding tube 272 connected on the second arm 2711 is adjusted.
Preferably, electric iron 20 includes soldering iron handle 203 and solder horn 204, and locking block 205 is fixed on solder horn 204,
Solder horn 204 is fixed with heat insulation 206 by locking block 205 and 203 interlocking of soldering iron handle on locking block 205.Further, every
The surrounding of heat block 206 is in polygon.When solder horn 204 needs replacing, the second arm 2711 of wishbone 271 is rotated, so as to by the
Fixed tin feeding tube 272 is removed on two arms 2711, using the heat insulation 206 being fixed on solder horn 204, using craft or is pulled
The instruments such as hand carry out the fast quick-detach of solder horn 204, without waiting 204 natural cooling of solder horn, avoid automated process
Dead time it is long.After solder horn 204 is replaced, due to being fixed with locating piece 273 on the first arm 2710, the second arm 2711 is stopped
It is locked after leaning against locating piece 273, tin feeding tube 272 continues to send tin.
Why more than flexible welding device is set, is because the surface of copper foil is not the plane of standard, is typically in
Cambered surface, and the radian on the surface of each copper foil is not fully consistent, it is therefore desirable to electric iron can adapt to copper foil at any time in welding
Surface radian, the generation for the problems such as preventing rosin joint, not prison welding solid further improves the welding quality at copper foil.
Herein, Elastic Sliding mechanism 26 is after installation is complete, and spring 267 is in compressive state, T-shaped block 263 and its above between
The tool of electric iron component 27 being fixedly connected is connect there are one downward pretightning force, thus electric iron 20 is suitable for Protean product
Surface, the generation for the bad phenomenons such as prevent rosin joint, not prison welding solid.
In the present embodiment, it is preferable that present invention additionally comprises line module 4 is supplied, be used to provide to welding module 2 for line module 4
Lead, the structure for line module 4 and specific embodiment are with reference to the 2017.07.28 applications for a patent for invention number submitted herein
201710633056.4, the line sending module in the application for a patent for invention of entitled " a kind of copper foil windings electric welding machine ".
Line sending module is disclosed as the prior art by applicant in foregoing invention patent application document.
Herein, it is mounted on for line module 4 on a three axle robert, by the displacement of three axle robert, is installed on three axis
Being realized for line module 4 by lead from copper foil weld cabling to pin weld on manipulator, and realized at pin by portion
Separate the action that line is wound on pin.It is possible to further be preferably three axle robert by the first linkage unit 21, for line mould
Group 4 shares a three axle robert with electric iron 20, on the basis of function is realized, simplifies device structure, saves equipment cost.
In the present embodiment, it is preferable that welding module 2 further includes rosin charging tray 23,23 and second linkage unit of rosin charging tray
24 end connection, and under the action of the second linkage unit 24 horizontal and vertical direction position is done with respect to electric iron 20.
Electric iron 20 worked after a period of time, with rosin charging tray 23 respectively in the effect of the first linkage unit 21, the second linkage unit 24
Lower realization relative motion contacts electric iron 20 with the rosin in rosin charging tray 23, and rosin can improve welding as scaling powder
Quality.Herein, the second linkage unit 24 can be set as two axis robots or three axle robert depending on demand and cost.
Fig. 5 is the composition structure diagram of one embodiment of welding fixture in the present invention.
In the present embodiment, it is preferable that as shown in figure 5, including several clamping devices 30, several first per group welding gauge 3
Driving mechanism 31 and fixed plate 32, clamping device 30 are unclamped under the action of the first driving mechanism 31 with clamping transformer, the
One driving mechanism is fixedly mounted on by fixed plate 32 on workbench 1.Herein, if every group welding gauge 3 on workbench 1 includes
Dry group can increase every group welding gauge 3 for unclamping and clamping 30 and first driving mechanism 31 of clamping device of transformer
The quantity of fixed transformer, further improves welding efficiency.
Herein, the first driving mechanism 31 is preferably roller-type pneumatic-finger, clamping device 30 and the pneumatic hand of the roller-type
The front end of finger is fixedly connected, and roller-type pneumatic-finger has the advantages of high intensity, high-precision, top load, when adjusting is convenient, flexible.
Clamping device 30 is preferably two pawl structures, and the distance of two pawls in two pawl structures is by above-mentioned roller-type pneumatic-finger
It adjusts, realize release and clamps transformer, complete loading and unloading of the transformer with respect to welding fixture 3, simple in structure, action is accurately.
As shown in fig. 6, in the present embodiment, it is preferable that be provided with turn-around machine between the first driving mechanism 31 and fixed plate 32
Structure 33, swing mechanism 33 drive clamping device 30 to turn round by the first driving mechanism 31, and then drive what clamping device 30 clamped
Transformer turns round.By rotating transformer, the pin on transformer is made to shift one's position, such as the pin on transformer is divided into up and down
Two rows after the completion of electric iron 20 is to upper row's pin welding of transformer, overturns transformer by swing mechanism 33, make transformer
The upper row's pin welded goes to lower section, and unwelded lower row's pin goes to top, electric iron 20 is facilitated to weld.
When being not provided with swing mechanism 33, be welding transformer lower row's pin, to transformer blanking, overturn after again
Again interior avoidance opens the upper row's pin being welded in a limited space for feeding or electric iron 20, arranged under centering pin into
Row welding, and in welding process, it is ensured that scorching hot electric iron 20 will not impact the upper row's pin being welded.With
Upper type efficiency is low and is not easy to carry out, and adding for swing mechanism 33 fast neatly can change transformer by rotary transformer
The position of upper pin, it is easy to operate, it is efficient, and can ensure the welding quality of pin.
Herein, swing mechanism 33 is preferably rotary cylinder, simple in structure effective.
Fig. 7 is the composition structure diagram of one embodiment of the lead normalizing mechanism in the present invention.
In the present embodiment, it is preferable that as shown in Fig. 2, Fig. 7, welding module 2 further includes lead normalizing mechanism 25, and lead exists
During from copper foil weld cabling to pin weld, lead floats on the surface of transformer, and lead normalizing mechanism 25 is to floating
Lead in transformer surface carry out pressing with it is regular, it is made to be bonded with the surface of transformer, avoids lead in the table of transformer
Face is hanging, so as to be broken, influences the product quality of transformer.
Further, lead normalizing mechanism 25 includes stent 251, cylinder slide unit 252 and regular first 253, and stent 251 is solid
On workbench 1, one end of cylinder slide unit 252 is fixedly connected with stent 251 for Dingan County, the other end and regular first 253 company of fixation
Connect, it is regular it is first 253 towards by 3 fixed transformer of welding fixture set, and regular first 253 cylinder slide unit 252 effect
Lower opposite transformer displacement, to adjust the relative position between regular first 253 and transformer；The shape of regular first 253 end
It cooperates with the shape on the surface of the transformer corresponding to lead to be pressed, in this way, regular first 253 are pressing in the process both
It will not scratch, squeeze the surface for hindering transformer, moreover it is possible to be close to the lead between copper foil weld and pin weld by pressing
The surface of transformer.Sometimes, further, the transformation corresponding to lead that can also be between copper foil weld and pin weld
The surface of device opens up the groove of placement lead, further avoids lead and floats on the surface of transformer and is broken, at this point, regular
First 253 shape is adapted to above-mentioned groove.
In the present embodiment, it is preferable that workbench 1 divides for upper and lower two layers, and welding fixture 3 is fixedly installed under workbench 1
Layer, lead normalizing mechanism 25 are fixedly installed in the upper strata of workbench 1；Lead normalizing mechanism 25 is corresponded with welding fixture 3, i.e.,
The regular work of lead of several transformers on one group welding gauge 3 is completed by a lead normalizing mechanism 25.By workbench 1
It is divided into upper and lower two layers, can be with the area of the individual layer of economization workbench 1, and then reduce the floor space of equipment；Preferably, will prop up
Fixed connection structure between the upper strata of frame 251 and workbench 1 is arranged to kidney slot and clamping screw, by adjusting clamping screw
Position in kidney slot can be finely adjusted the relative position between the transformer on normalizing mechanism 25 and welding fixture 3.
In the present embodiment, it is preferable that further include pressure tin point module 5, because scolding tin of the electric iron 20 at welding copper foil has can
Sharp tin point can be formed, it is both unsightly or dangerous, therefore, pressure tin point module 5 the tin point of formation press it is regular, will
It is removed, to optimize welding quality.
Herein, tin point module 5 is pressed to include flexible pressure tin point device, tin point can be effectively removed and does not destroy the knot of transformer
Structure, suitable for automated process, except tin point is efficient.
Fig. 8 is the axonometric drawing of one embodiment of flexible pressure tin point device, wherein, flexibility pressure tin point device includes frame
50, pressure tin point component 51 and top plate member 52 are installed on frame 50, wherein, pressure tin point component 51 is on the top of frame 50, top
Plate component 52 is in the lower section of frame 50, and top plate member 52 is corresponding with 51 positions of pressure tin point component.
Fig. 9 is the explosive view of the one embodiment for pressing tin point component 51.As shown in Figure 8, Figure 9, tin point component 51 is pressed to include
Tin point installing plate 510 and pressure tin point unit 511 are pressed, pressure tin point unit 511 includes briquetting 5110 and elastic element 5120, elasticity
5120 both ends of element are supported respectively on pressure tin point installing plate 510 and briquetting 5110；Top plate member 52 includes top plate 520 and the
One driving unit 521, the first driving unit 521 can drive top plate 520 to be moved towards briquetting 5110, realize the action of pressure tin point.
Herein, elastic element 5120 is preferably to compress spring, and on positioning pin 5130, it is fixed that compression spring one end is connected to compression spring pocket
On the flange of position pin 5130, the flange of positioning pin 5130 is connected in the stepped hole of briquetting 5110, and the compression spring other end supports
It is connected on pressure tin point installing plate 510, thus briquetting 5110 maintains downward elastic pre-stress.
Herein, it is preferable that second driving unit 512 is installed on pressure tin point installing plate 510, the second driving unit 512 can
Driving pressure tin point installing plate 510 moves in the longitudinal direction, and herein, the second driving unit 512 is slider cylinder, presses tin point installation
510 other end of plate is provided with the stable coordination that linear guides 513 are moved, certain linear guides 513 or linear steering
Slide unit well known to combination, dove-tail form guide rail of axis and sliding block etc. is replaced.Further, it is fixed including localization tool 54
Several transformers are placed on the gauge 54 of position.Further, conveyer belt 53 is additionally provided on frame 50, conveyer belt 53 can be used
More well known technological means is driven, such as conveyer belt 53 is passed motion to after speed reducer slows down using motor, conveying
Localization tool 54 is placed on band 53, localization tool 54 can be moved with conveyer belt 53.
Top plate 520 is moved up and down by the first driving unit 521, and in the present embodiment, the first driving unit 521 is
Cylinder, the first driving unit 521 are fixed on top plane substrate 530, and top plane substrate 530 is fixed with frame 50, also solid on top plate 520
Surely there is tip 540, tip 540 is arranged on 520 both ends of top plate, and localization tool 54 is provided with matched hole, in the present embodiment,
Hole is the circular hole for being arranged at one end and the kidney slot for being arranged at the other end, thus can increase the serious forgiveness of top pressure action.
Preferably, 50 lower section of frame is also equipped with limit assembly 55, and limit assembly 55 includes the drive of spacing head 551 and the 3rd
Moving cell 552, the 3rd driving unit 552 can be cylinder, and spacing head 551 can stop fixed under the driving of the 3rd driving unit 552
Position gauge 54, at this time top plate member 52 localization tool 54 for being placed with transformer can be pushed to press tin point component 51, pressure tin point is dynamic
After the completion of work, top plate member 52 is transferred, and localization tool 54 is fallen after rise on conveyer belt 53, and limit assembly 55 decontrols limitation, and positioning is controlled
Tool 54 is flowed away with transformer to next procedure.
Preferably, tin point installing plate 510 is pressed to be additionally provided with gas blow pipe 5101, gas blow pipe 5101 is directed at pressing for briquetting 5110
Splenium, gas blow pipe 5101 connect source of the gas after tin point slag can be blown open, gas blow pipe 5101 can set it is multiple, it is in the present embodiment, more
A gas blow pipe 5101 is fixed on gas blow pipe installing plate 5102, and gas blow pipe installing plate 5102 is fixed on pressure tin point installing plate 510.
Figure 10 is the composition structure diagram of one embodiment of the three axle robert in the present invention.
In the present embodiment, it is preferable that as shown in Figure 10, present invention additionally comprises three axle robert 6, the welded module of transformer
2 welding in the case where the rotation of workbench 1 coordinates with the displacement of three axle robert 6, is captured by three axle robert 6 and is placed into pressure
On the localization tool 54 of tin point module 5.
Herein, three axle robert 6 further includes drag chain structure 61, for the circuit in three axle robert 6 and pipeline into
The whole constraint of professional etiquette, plays traction and protective effect, makes structure clean and tidy.
Figure 11 is the composition structure diagram of one embodiment for pulling line module in the present invention.
In the present embodiment, it is preferable that as shown in figure 11, further include and pull line module 7, pulling line module 7 includes the 3rd linkage groups
Part 71, displacement cylinder 72 and connecting plate 73, wherein, displacement cylinder 72 is fixedly connected with the 3rd linkage unit 71, and the 3rd
Under the action of linkage unit 71, the displacement closer or far from localization tool 54 is done vertically or in the horizontal plane.Connecting plate 73 with
Displacement cylinder 72 is slidably connected, so, connecting plate 74 is realized more under the action of the 3rd linkage unit 71 and displacement cylinder 72
Several Pneumatic clamping jaws 74 are provided with to displacement, while on connecting plate 73, Pneumatic clamping jaw 74 is clamped extra at the pin of transformer
Lead, during Pneumatic clamping jaw 74 is with the multidirectional displacement of connecting plate, the extra lead at the pin of transformer is bent
Moving, and then pull apart.Herein, pull line module 7 to pull apart the extra lead at the pin of transformer, and bend the displacement of moving
Mode simulates the action that human hand pulls line, and the plane of disruption of the lead when pulling apart will not be made uneven, further improve welding with
The quality of product afterwards.Herein, the 3rd linkage unit 71 is two axis or three-shaft linkage part.
Further, Pneumatic clamping jaw 74 has been provided with the spring 75 of cushioning effect in the junction with connecting plate 73, makes to pull
Line action is softer, and the quality of line is pulled in optimization.The lead shut down is thrown into the scrap collecting tank 76 of lower section by Pneumatic clamping jaw 74.
The above are implementing to be illustrated to the preferable of the present invention, but the invention is not limited to the implementation
Example, those skilled in the art can also make a variety of equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (13)
1. a kind of welding transformer lead wire equipment, which is characterized in that including：Workbench, several welding modules and rack, it is single
The welding module includes electric iron, and the electric iron is connected with the end of the first linkage unit, and in first linkage groups
Horizontally and vertically displacement is done under the action of part；Several welding modules are uniformly distributed along the circumferential direction of the workbench, the electricity
Soldering iron is set towards the workbench；The workbench is provided with several groups around central axis, and on the workbench and is used for
The welding fixture of fixed transformer；The rack carries the workbench and several welding modules.
2. welding transformer lead wire equipment according to claim 1, it is characterised in that：The electric iron is welded including copper foil
Electric iron welds electric iron with pin, and the copper foil welding electric iron welds the lead at copper foil, and the pin welds electric iron
Lead at welding pin.
3. welding transformer lead wire equipment according to claim 1, it is characterised in that：The welding module, which further includes, send tin
Scolding tin, and the automatic transport scolding tin when electric iron works are fixed by mechanism, the Song Xi mechanisms, make electric iron in welding job without
Interruption.
4. welding transformer lead wire equipment according to claim 1, it is characterised in that：The welding module further includes rosin
Charging tray, the rosin charging tray are connected with the end of the second linkage unit, and the opposite institute under the action of second linkage unit
It states electric iron and does horizontal and vertical direction position.
5. welding transformer lead wire equipment according to claim 1, it is characterised in that：If welding fixture described in every group includes
Dry clamping device, several first driving mechanisms and fixed plate, the clamping device is under the action of first driving mechanism
It unclamps with clamping transformer, first driving mechanism is fixedly mounted on by the fixed plate on the workbench.
6. welding transformer lead wire equipment according to claim 5, it is characterised in that：First driving mechanism with it is described
Swing mechanism is provided between fixed plate, the swing mechanism drives the clamping device to return by first driving mechanism
Turn, and then drive the transformer revolution of the gripper mechanism grips.
7. welding transformer lead wire equipment according to claim 1, it is characterised in that：The welding module further includes lead
Normalizing mechanism, for lead when from copper foil weld cabling to pin weld, lead floats on the surface of transformer, the lead rule
Complete machine structure to the lead for floating on transformer surface carry out pressing with it is regular, it is made to be bonded with the surface of transformer.
8. welding transformer lead wire equipment according to claim 7, it is characterised in that：The lead normalizing mechanism includes branch
Frame, cylinder slide unit and regular head, the stent are fixedly mounted on the workbench, one end and the branch of the cylinder slide unit
Frame is fixedly connected, and the other end is fixedly connected with the regular head, and the regular head is towards by the fixed transformation of the welding fixture
Device is set, and the relatively described transformer displacement under the action of the cylinder slide unit；The shape of the end of the regular head with
The shape on the surface of the transformer corresponding to lead to be pressed cooperates.
9. the welding transformer lead wire equipment according to claim 7 or 8, it is characterised in that：The workbench is divided into above and below
Two layers, the welding fixture is fixedly installed in the lower floor of the workbench, and the lead normalizing mechanism is fixedly installed in the work
Make the upper strata of platform；The lead normalizing mechanism is corresponded with the welding fixture.
10. welding transformer lead wire equipment according to claim 1, it is characterised in that：It further includes for line module, the confession
Line module is used to provide lead to the welding module.
11. welding transformer lead wire equipment according to claim 1, it is characterised in that：Pressure tin point module is further included, it is described
Pressure tin point module is used to that the tin point that the lead at copper foil leaves in welding press regular.
12. welding transformer lead wire equipment according to claim 11, it is characterised in that：Three axle robert is further included, is become
Welding of the depressor through the welding module, in the case where the rotation of the workbench coordinates with the displacement of the three axle robert, by institute
Three axle robert is stated to capture and be placed on the localization tool of the pressure tin point module from the welding fixture.
13. welding transformer lead wire equipment according to claim 12, it is characterised in that：It further includes and pulls line module, it is described
Pulling line module includes the 3rd linkage unit, displacement cylinder and connecting plate, and the displacement cylinder is consolidated with the 3rd linkage unit
Fixed connection, vertical and straight movement and doing in the horizontal plane is controlled closer or far from the positioning under the action of the 3rd linkage unit
The movement of tool；The connecting plate is slidably connected with the displacement cylinder, while several Pneumatic clamping jaws are provided on the connecting plate,
The Pneumatic clamping jaw tears off the extra lead at the pin of transformer.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810054677.1A CN108098097B (en) | 2018-01-19 | 2018-01-19 | Transformer lead welding equipment |
| PCT/CN2018/089565 WO2019140832A1 (en) | 2018-01-19 | 2018-06-01 | Lead-wire soldering device for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810054677.1A CN108098097B (en) | 2018-01-19 | 2018-01-19 | Transformer lead welding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108098097A true CN108098097A (en) | 2018-06-01 |
| CN108098097B CN108098097B (en) | 2024-03-19 |
Family
ID=62219190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810054677.1A Active CN108098097B (en) | 2018-01-19 | 2018-01-19 | Transformer lead welding equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108098097B (en) |
| WO (1) | WO2019140832A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108687420A (en) * | 2018-07-31 | 2018-10-23 | 广西岑科电子工业有限公司 | A kind of full-automatic inductance tin-soldering device |
| WO2020052042A1 (en) * | 2018-09-12 | 2020-03-19 | 深圳市海目星激光智能装备股份有限公司 | Welding quality detection apparatus and welding device |
| CN111644798A (en) * | 2020-06-05 | 2020-09-11 | 合肥市菲力克斯电子科技有限公司 | Transformer pin welding equipment |
| CN111730163A (en) * | 2020-07-17 | 2020-10-02 | 付立瑞 | Box-type ammeter bonding wire and equipment platform for assembly |
| CN113427185A (en) * | 2021-08-26 | 2021-09-24 | 山东普利斯林智能仪表有限公司 | Assembly equipment for integrated circuit structure |
| WO2022088657A1 (en) * | 2020-10-28 | 2022-05-05 | 东莞市嘉龙海杰电子科技有限公司 | Loading jig for wrapping transformers with copper foil, and device and method for wrapping transformers with copper foil |
| CN117182403A (en) * | 2023-11-06 | 2023-12-08 | 力创科技股份有限公司 | Welding device for side wall type box open channel flowmeter for installing transducer |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388092A (en) * | 2020-09-21 | 2021-02-23 | 吴伶俐 | Pin soldering mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108687420A (en) * | 2018-07-31 | 2018-10-23 | 广西岑科电子工业有限公司 | A kind of full-automatic inductance tin-soldering device |
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| CN111730163A (en) * | 2020-07-17 | 2020-10-02 | 付立瑞 | Box-type ammeter bonding wire and equipment platform for assembly |
| WO2022088657A1 (en) * | 2020-10-28 | 2022-05-05 | 东莞市嘉龙海杰电子科技有限公司 | Loading jig for wrapping transformers with copper foil, and device and method for wrapping transformers with copper foil |
| CN113427185A (en) * | 2021-08-26 | 2021-09-24 | 山东普利斯林智能仪表有限公司 | Assembly equipment for integrated circuit structure |
| CN117182403A (en) * | 2023-11-06 | 2023-12-08 | 力创科技股份有限公司 | Welding device for side wall type box open channel flowmeter for installing transducer |
| CN117182403B (en) * | 2023-11-06 | 2024-01-12 | 力创科技股份有限公司 | Welding device for side wall type box open channel flowmeter for installing transducer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108098097B (en) | 2024-03-19 |
| WO2019140832A1 (en) | 2019-07-25 |
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