WO2022088657A1 - Loading jig for wrapping transformers with copper foil, and device and method for wrapping transformers with copper foil - Google Patents

Loading jig for wrapping transformers with copper foil, and device and method for wrapping transformers with copper foil Download PDF

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Publication number
WO2022088657A1
WO2022088657A1 PCT/CN2021/095249 CN2021095249W WO2022088657A1 WO 2022088657 A1 WO2022088657 A1 WO 2022088657A1 CN 2021095249 W CN2021095249 W CN 2021095249W WO 2022088657 A1 WO2022088657 A1 WO 2022088657A1
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WIPO (PCT)
Prior art keywords
transformer
copper foil
copper
station
loading
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PCT/CN2021/095249
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French (fr)
Chinese (zh)
Inventor
万睿
阮诗扬
周华平
叶棣中
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东莞市嘉龙海杰电子科技有限公司
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Publication of WO2022088657A1 publication Critical patent/WO2022088657A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/005Impregnating or encapsulating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

Definitions

  • the invention relates to the technical field of copper-clad equipment, in particular to a transformer copper-clad loading jig and transformer copper-clad equipment and method, which are mainly suitable for automatic copper-clad plane transformers.
  • the surface of the magnetic core of a transformer (such as a planar transformer) needs to be wrapped with a circle of copper foil to shield external interference.
  • a transformer such as a planar transformer
  • the present invention is aimed at the deficiencies in the prior art, and its main purpose is to provide a loading jig for transformer clad copper foil and an equipment and method for transformer copper cladding, which are achieved through the cooperation of the loading jig and the copper clad mechanism.
  • a loading jig for transformer clad copper foil and an equipment and method for transformer copper cladding which are achieved through the cooperation of the loading jig and the copper clad mechanism.
  • multiple transformers are loaded into the loading jig, and the transformers are automatically transported along the loading station, copper foil station and unloading station.
  • Production efficiency Compared with the traditional one-by-one transformer-clad copper foil, the rate is multiplied.
  • the present invention adopts the following technical scheme:
  • a loading jig for copper-clad transformers comprising two or more rotating shafts arranged at intervals, each of the rotating shafts is connected with a transformer loading position; one of the rotating shafts has a connecting end for connecting a driving and rotating device, and the rotating shaft receives the driving and rotating device It drives and drives other shafts to rotate together.
  • a transformer copper-clad equipment includes a workbench, a loading station, a copper-clad station and an unloading station arranged on the workbench; a loading jig and a jig conveying mechanism for loading transformers are also provided
  • the loading jig is the above-mentioned loading jig for copper-clad transformers; the loading jig is sent from the loading station to the copper-clad station and the unloading station through the jig conveying mechanism;
  • the copper-cladding station is provided with a copper-clad mechanism, and the copper-clad mechanism has a copper foil feeding mechanism, a copper foil pulling mechanism, a pre-pressing mechanism, a cutting mechanism and a driving device; when the loading jig is transported to the package In the copper foil station, the driving device is connected to the connecting end of the loading jig to drive all the transformers in the loading jig to rotate. After the copper foil coating process is completed, the driving device is separated from the connecting end of the loading jig. The carrier is transported to the blanking station.
  • the pre-compression mechanisms are arranged corresponding to the transformer loading positions, and the cutting mechanisms are respectively arranged on both sides of the pre-compression mechanism;
  • the copper foil The feeding mechanism is located on the left side of the copper foil-clad station, and the copper foil-pulling mechanism can move back and forth between the left and right sides of the copper-clad foil station to pull the copper foil provided by the copper foil feeding mechanism Pass through the copper cladding station to cover all transformers that load the fixture.
  • the copper foil pulling mechanism includes a copper foil clamping cylinder and a left and right translation drive device, the copper foil clamping cylinder has a copper foil clamping portion, and the left and right translation driving device drives the copper foil clamping cylinder to move left and right. Move back and forth.
  • the pre-compression mechanism includes a pre-compression rod and a pre-compression cylinder that drives the pre-compression rod to reciprocate up and down.
  • the lower end of the pre-pressing rod is provided with a pre-pressing roller, and the axial direction of the pre-pressing roller extends forward and backward; and, the pre-pressing roller or the pre-pressing rod is provided with a buffer elastic member.
  • the copper-clad mechanism is connected with a front and rear translation drive device to adjust its front and rear positions relative to the copper-clad station.
  • the unloading station is provided with an automatic unloading mechanism
  • the automatic unloading mechanism includes a material-moving manipulator, an unloaded fixture recovery mechanism, and a transformer finished product conveying mechanism
  • the material-moving manipulator can be Translation and up and down movements are used to move the finished transformer to the conveying mechanism of the finished transformer; after the transformer is separated from the loading jig, the loading jig enters the no-load jig recovery mechanism from the unloading station.
  • a method for processing transformer copper foil which utilizes the aforementioned equipment for automatic processing of copper foil for transformer, comprising the following steps:
  • Step 1 put the transformer into the loading jig, and put the loading jig into the jig conveying mechanism at the loading station;
  • Step 2 the loading jig is transported to the copper foil-clad station, the copper foil pulling mechanism pulls the copper foil out of the copper foil feeding mechanism to cover all the transformers, the preloading mechanism presses the copper foil to make it stick to the surface of the transformer core, After that, the cutting mechanism cuts off the copper foil, and the driving device is connected to the connecting end of the loading jig to drive all the transformers in the loading jig to rotate, and at the same time, under the action of the preloading mechanism, the copper foil is wrapped around the circumference of the transformer. side surface, make multiple transformers complete the copper foil process at one time;
  • Step 3 the driving device is separated from the connecting end of the loading jig, and the loading jig is transported to the blanking station.
  • an automatic unloading mechanism is provided at the unloading station, and the automatic unloading mechanism includes a material-moving mechanism hand, an unloaded fixture recovery mechanism, and a transformer finished product conveying mechanism; the material-moving manipulator can move forward and backward. And up and down movements to move the finished transformer to the finished transformer conveying mechanism; after the transformer is separated from the loading jig, the loading jig enters the no-load jig recovery mechanism from the unloading station;
  • the moving manipulator When the transformer is detached from the loading jig, the moving manipulator is used to lower and clamp the transformer and move it backward to disengage the transformer from the loading jig, and then send the transformer to the finished transformer conveying mechanism; After the translation, the transformer is separated from the loading fixture, and then the transformer is sent to the transformer finished product conveying mechanism from the unloading manipulator through the material moving manipulator.
  • the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions, it is mainly through the cooperative design of the loading fixture and the copper-clad mechanism that multiple transformers are loaded into the loading fixture.
  • the transformers are automatically transported along the feeding station, the copper-cladding station and the unloading station.
  • the copper-clad mechanism enables multiple transformers to complete the copper-clad process at one time, which improves the production efficiency: compared with the traditional transformer packaging one by one For copper foil, the rate increases exponentially;
  • the copper-clad mechanism can be translated back and forth, and the pre-loading mechanism can be set separately.
  • the size and shape of the transformer product changes slightly, it is only necessary to replace the loading jig or the local structure of the transformer loading position of the loading jig, and the copper-clad mechanism can be flexible. Adjusted to meet the needs of copper cladding operations for different transformer products.
  • FIG. 1 is an assembled perspective view of an embodiment of the present invention
  • Fig. 2 is a partial enlarged view of Fig. 1;
  • Fig. 3 is another partial enlarged view of Fig. 1;
  • FIG. 5 is a second exploded view of an embodiment of the present invention.
  • FIG. 6 is a third exploded view of an embodiment of the present invention.
  • FIG. 7 is a fourth exploded view of an embodiment of the present invention.
  • FIG. 9 is a partial view of the jig conveying mechanism in the embodiment of the present invention.
  • FIG. 10 is a partial view of the copper foil-clad mechanism in the embodiment of the present invention.
  • FIG. 11 is a partial view of the copper-clad mechanism from another angle in the embodiment of the present invention.
  • FIG. 12 is a partial view of the loading jig in the embodiment of the present invention.
  • FIG. 13 is a partial view of the automatic feeding mechanism in the embodiment of the present invention.
  • FIG. 14 is a partial view of the material-moving manipulator in the embodiment of the present invention.
  • Fig. 15 is a partial view of the conveying mechanism of the finished product of the transformer in the embodiment of the present invention.
  • FIG. 16 is a partial view of the right end lifting mechanism in the embodiment of the present invention.
  • FIG. 1 to FIG. 16 show the specific structure of the embodiment of the present invention.
  • a transformer-clad copper foil loading jig comprising two or more rotating shafts arranged at intervals, each of which is connected with a transformer loading position; one of the rotating shafts has a connecting end 12 for connecting a driving and rotating device 25, and the rotating shaft receives a drive
  • the rotating device 25 drives and drives other rotating shafts to rotate together (see Figure 12 for details).
  • one end of the rotating shaft is provided with a positioning block 11, the positioning block 11 is sleeved on one end of the rotating shaft through a through hole at the end, and the other end of the positioning block 11 is provided with a power supply for the transformer Insert the positioning slot to form the aforementioned transformer loading position.
  • the insertion end of the positioning slot is set at the other end of the positioning block 11, that is to say, the transformer can be inserted into the other end of the positioning block 11 in the axial direction.
  • the positioning slot can be Copy the design according to the actual shape of the planar transformer.
  • This embodiment also discloses a transformer copper-clad equipment, including a workbench, a loading station, a copper-clad station and a blanking station arranged on the workbench; and a loading jig for loading the transformer is also provided 10 and a jig conveying mechanism, the loading jig 10 is the above-mentioned loading jig 10 for copper-clad transformers; the loading jig 10 is sent from the feeding station to the copper-clad station through the jig conveying mechanism and a blanking station; the fixture conveying mechanism can be a drive belt and a drive device for driving the drive belt.
  • the copper foil wrapping station is provided with a copper foil wrapping mechanism 20, and the copper foil wrapping mechanism 20 has a copper foil feeding mechanism 21, a copper foil pulling mechanism 22, a pre- The pressing mechanism 23 , the cutting mechanism 24 and the driving device 25 ; when the loading jig 10 is transported to the copper foil cladding station, the driving device 25 is connected to the connecting end 12 of the loading jig 10 to drive the loading jig 10 inside All the transformers are rotated, and after the copper foil coating process is completed, the driving device 25 is separated from the connecting end 12 of the loading fixture 10, and the loading fixture is transported to the unloading station.
  • the pre-compression mechanism 23 is arranged corresponding to the transformer loading position, and the cutting mechanism 24 is respectively arranged on both sides of the pre-compression mechanism 23;
  • the copper The foil feeding mechanism 21 is located on the left side of the copper foil cladding station, and the copper foil pulling mechanism 22 can reciprocate between the left and right sides of the copper cladding station to provide the The copper foil is pulled through the copper foil station to cover all the transformers of the loading fixture 10 .
  • the general working process of the copper foil wrapping station is as follows: when the loading fixture 10 reaches the copper foil wrapping station, the copper foil pulling mechanism 22 will move the leftmost end to clamp the copper foil and pull the copper foil. Move to the rightmost end, at this time, the copper foil covers the upper surface of the transformer; the preloading mechanism 23 gently presses the copper foil downward, so that the copper foil is close to the upper surface of the transformer magnetic core, and then the cutting mechanism 24 extends to The copper foil is cut and reset; then, the driving device 25 is connected to the connecting end 12 to drive the transformer in the loading fixture 10 to rotate slowly, and the copper foil is completely wrapped in the transformer under the interaction of the preloading mechanism 23 , so as to complete the copper foil process; enter the next station.
  • the pre-compression mechanism 23 includes a pre-compression rod and a pre-compression cylinder that drives the pre-compression rod to reciprocate up and down.
  • the lower end of the pre-pressing rod is provided with a pre-pressing roller, and the axial direction of the pre-pressing roller extends forward and backward; and the pre-pressing roller or the pre-pressing rod is provided with a buffer elastic member; or, the pre-pressing roller It can also be made of elastic material (see Figure 10).
  • the copper foil pulling mechanism 22 includes a copper foil clamping cylinder and a left and right translation drive device, the copper foil clamping cylinder has a copper foil clamping part, and the left and right translation driving device drives the copper foil clamping cylinder to reciprocate left and right. move.
  • the copper-clad mechanism 20 is connected with a front-rear translation drive device to adjust its front-rear position relative to the copper-clad station.
  • the copper-clad mechanism 20 further includes a base frame and a first mounting plate
  • the front-rear translation drive device drives the base frame to translate back and forth
  • the first mounting plate is installed on the base frame And preferably, it can be adjusted up and down relative to the base frame, the installation height of the first mounting plate can be changed through the adjustment hole, and the position and height of the first installation plate relative to the base frame can be controlled by the up and down lift drive device;
  • the left and right translation drive device It is installed on the rear side of the first mounting plate, where the motor drives the synchronous belt, and the copper foil cylinder is clamped on the synchronous belt through a clamping seat to realize left and right translation.
  • the pre-pressing rods are arranged on the front side of the first mounting plate.
  • Each pre-pressing rod is separately equipped with a pre-pressing cylinder.
  • the pre-pressing rod and the pre-pressing cylinder are arranged side by side in the left and right directions.
  • the top end of the duct is connected by a transverse link.
  • the cutting mechanism 24 is designed as a scissor type, which is mounted on the second mounting plate.
  • the second mounting plate is connected to the first mounting plate. cylinder.
  • the copper foil feeding mechanism 21 includes a reel and a roller, and both the reel and the roller can be arranged on the copper foil mechanism 20 .
  • the blanking station is further provided with an automatic blanking mechanism
  • the automatic blanking mechanism includes a material moving manipulator 31, an empty fixture recovery mechanism 32, and a transformer finished product conveying mechanism 33;
  • the material moving manipulator 31 It can move back and forth and up and down to move the finished product of the transformer to the finished product conveying mechanism 33 of the transformer; (usually, the moving manipulator 31 is connected to a moving frame 311 by setting, and the moving frame 311 is provided with a driving device, so as to realize the manipulator. ); after the transformer is separated from the loading jig 10, the loading jig 10 enters the unloaded jig recovery mechanism 32 from the unloading station.
  • the no-load jig recovery mechanism 32 is correspondingly arranged at the right end of the jig conveying mechanism
  • the transformer finished product conveying mechanism 33 is correspondingly arranged at the side of the jig conveying mechanism; usually, the transformer finished product conveying mechanism 33 Including the conveyor belt and the drive device that drives the conveyor belt to run.
  • the material-moving manipulator 31 descends to clamp the transformer and translates backward to disengage the transformer from the loading jig 10, and then sends the transformer to the finished transformer conveying mechanism 33;
  • the transformer is separated from the loading jig 10 , and then the transformer is sent to the transformer finished product conveying mechanism 33 through the material-moving manipulator 31 from the dismantling manipulator.
  • the no-load jig recovery mechanism 32 is a right-end recovery platform, the right-end recovery platform is connected with a right-end lifting mechanism 321, and a jig return transportation mechanism is provided below the jig conveying mechanism, and the jig returns.
  • the left end of the conveying mechanism is provided with a left end recycling platform 322, and the left end recycling platform 322 is connected with a left end lifting mechanism; the right end lifting mechanism 321 controls the lifting and lowering of the right end recycling platform to connect to the right end of the fixture conveying mechanism and the fixture return conveying mechanism Between the right ends, the left end lifting mechanism controls the left end return platform 322 to ascend and descend to connect between the left end of the jig return conveying mechanism and the left end of the jig conveying mechanism.
  • This embodiment also discloses a method for processing transformer copper foil, which utilizes the aforementioned transformer copper foil equipment for automatic processing, including the following steps:
  • Step 1 load the transformer into the loading jig 10, and put the loading jig 10 into the jig conveying mechanism at the loading station;
  • Step 2 the loading jig 10 is transported to the copper foil wrapping station, the copper foil pulling mechanism 22 pulls the copper foil from the copper foil feeding mechanism 21 to cover all the transformers, and the preloading mechanism 23 presses the copper foil to make it stick to the transformer.
  • the surface of the magnetic core after that, the cutting mechanism 24 cuts the copper foil
  • the driving device 25 is connected to the connecting end 12 of the loading jig 10 to drive all the transformers in the loading jig 10 to rotate, and at the same time, under the action of the preloading mechanism 23 , so that the copper foil is covered on the peripheral surface of the transformer, and multiple transformers can complete the copper foil coating process at one time;
  • Step 3 the driving device 25 is separated from the connecting end 12 of the loading jig 10, and the loading jig is transported to the unloading station.
  • an automatic unloading mechanism is provided at the unloading station, and the automatic unloading mechanism includes a material-moving manipulator 31, an unloaded fixture recovery mechanism 32, and a transformer finished product conveying mechanism 33; the material-moving manipulator 31 can translate forward and backward and The up-and-down movement moves the finished transformer to the finished transformer conveying mechanism 33; after the transformer is separated from the loading jig 10, the loading jig 10 enters the unloaded jig recovery mechanism 32 from the unloading station;
  • the material-moving manipulator 31 When the transformer is detached from the loading fixture 10, the material-moving manipulator 31 is lowered to clamp the transformer and move backwards to release the transformer from the loading jig 10, and then send the transformer to the transformer finished product conveying mechanism 33; Hold the transformer and move it backwards to disengage the transformer from the loading jig 10 , and then send the transformer to the transformer finished product conveying mechanism 33 from the material-disassembling manipulator through the material-moving manipulator 31 .
  • the key point of the design of the present invention is that it is mainly through the cooperative design of the loading jig and the copper-clad mechanism to load multiple transformers into the loading jig.
  • the position is automatically conveyed, and the copper-clad mechanism enables multiple transformers to complete the copper-clad process at one time, which improves the production efficiency: Compared with the traditional one-by-one transformer-clad copper foil, the speed is multiplied;
  • the copper-clad mechanism can be translated back and forth, and the pre-loading mechanism can be set separately.
  • the size and shape of the transformer product changes slightly, it is only necessary to replace the loading jig or the local structure of the transformer loading position of the loading jig, and the copper-clad mechanism can be flexible. Adjusted to meet the needs of copper cladding operations for different transformer products.

Abstract

Disclosed are a loading jig for wrapping transformers in copper foil and a device and method for wrapping transformers in copper foil. The device comprises two or more rotating shafts arranged at an interval, wherein the rotating shafts are respectively connected to a transformer loading position; one of the rotating shafts is provided with a connecting end for connecting a driving and rotating device, and said rotating shaft is driven by the driving and rotating device and drives the other rotating shafts to synchronously rotate. The device further comprises a workbench and a loading station, copper foil wrapping station, and discharging station that are arranged on the workbench, as well as a loading jig for loading transformers and a jig conveying mechanism; the loading jig is conveyed from the loading station to the copper foil wrapping station and the discharging station by means of the jig conveying mechanism; as such, a plurality of transformers are loaded into the loading jig by means of the mating design of the loading jig and the copper foil wrapping mechanism, the transformers are automatically conveyed along the loading station, the copper foil wrapping station, and the discharging station, and the copper foil wrapping mechanism enables multiple transformers to complete the copper foil wrapping process at one time, which increases the production efficiency; and compared to the traditional wrapping of transformers one by one with copper foil, the rate has a multi-fold increase.

Description

一种变压器包铜箔用装载治具及变压器包铜箔设备、方法A loading jig for transformer-clad copper foil and equipment and method for transformer-clad copper foil 技术领域technical field
本发明涉及包铜箔设备领域技术,尤其是指一种变压器包铜箔用装载治具及变压器包铜箔设备、方法,其主要适用于平面变压器自动包铜箔。The invention relates to the technical field of copper-clad equipment, in particular to a transformer copper-clad loading jig and transformer copper-clad equipment and method, which are mainly suitable for automatic copper-clad plane transformers.
背景技术Background technique
变压器(例如平面变压器)的磁芯表面需要包一圈铜箔来屏蔽外界的干扰,由于人工包铜箔存在诸多问题:人工包铜箔的效率低、成本高、劳动强度大,且作业质量稳定性差,存在一定的品质风险。The surface of the magnetic core of a transformer (such as a planar transformer) needs to be wrapped with a circle of copper foil to shield external interference. There are many problems with artificial copper foil: the efficiency of manual copper foil is low, the cost is high, the labor intensity is high, and the work quality is stable. Poor quality, there is a certain quality risk.
后来市场上出现了各种包铜箔设备,但是现有的包铜箔设备一次只能针对一个变压器进行包铜箔作业,效率受局限,而且,现有的包铜箔设备仍存在自动化程度不高、结构设计不合理等问题,不能够很好的满足大批量生产需求。Later, various copper-clad equipment appeared on the market, but the existing copper-clad equipment can only perform copper-clad operations for one transformer at a time, and the efficiency is limited. Moreover, the existing copper-clad equipment still has insufficient automation. High, unreasonable structural design and other problems, can not well meet the needs of mass production.
因此,需要研究一种新的技术方案来解决上述问题。Therefore, it is necessary to study a new technical solution to solve the above problems.
技术问题technical problem
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种变压器包铜箔用装载治具及变压器包铜箔设备、方法,其通过装载治具及包铜箔机构的配合设计,将多个变压器装入装载治具内,变压器沿上料工位、包铜箔工位及下料工位自动输送,包铜箔机构一次使多个变压器完成包铜箔工序,提高了生产效率:相较传统的逐个变压器包铜箔而言,速率成倍数增加。In view of this, the present invention is aimed at the deficiencies in the prior art, and its main purpose is to provide a loading jig for transformer clad copper foil and an equipment and method for transformer copper cladding, which are achieved through the cooperation of the loading jig and the copper clad mechanism. In the design, multiple transformers are loaded into the loading jig, and the transformers are automatically transported along the loading station, copper foil station and unloading station. Production efficiency: Compared with the traditional one-by-one transformer-clad copper foil, the rate is multiplied.
技术解决方案technical solutions
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种变压器包铜箔用装载治具,包括有两个以上间距布置的转轴,所述转轴各自连接有变压器装载位;其中一转轴具有供驱转装置连接的连接端,该转轴接受驱转装置的驱动并传动其它转轴一同转动。A loading jig for copper-clad transformers, comprising two or more rotating shafts arranged at intervals, each of the rotating shafts is connected with a transformer loading position; one of the rotating shafts has a connecting end for connecting a driving and rotating device, and the rotating shaft receives the driving and rotating device It drives and drives other shafts to rotate together.
一种变压器包铜箔设备,包括有工作台和设置在工作台上的上料工位、包铜箔工位及下料工位;还设置有用于装载变压器的装载治具和治具输送机构,所述装载治具为上述的一种变压器包铜箔用装载治具;通过治具输送机构将装载治具从上料工位送至包铜箔工位及下料工位;A transformer copper-clad equipment includes a workbench, a loading station, a copper-clad station and an unloading station arranged on the workbench; a loading jig and a jig conveying mechanism for loading transformers are also provided The loading jig is the above-mentioned loading jig for copper-clad transformers; the loading jig is sent from the loading station to the copper-clad station and the unloading station through the jig conveying mechanism;
所述包铜箔工位设置有包铜箔机构,所述包铜箔机构具有铜箔供料机构、拉铜箔机构、预压机构、裁剪机构以及驱转装置;当装载治具输送到包铜箔工位,所述驱转装置连接于装载治具的连接端,以带动装载治具内的全部变压器转动,完成包铜箔工序后,所述驱转装置脱离装载治具的连接端,载治具输送到下料工位。The copper-cladding station is provided with a copper-clad mechanism, and the copper-clad mechanism has a copper foil feeding mechanism, a copper foil pulling mechanism, a pre-pressing mechanism, a cutting mechanism and a driving device; when the loading jig is transported to the package In the copper foil station, the driving device is connected to the connecting end of the loading jig to drive all the transformers in the loading jig to rotate. After the copper foil coating process is completed, the driving device is separated from the connecting end of the loading jig. The carrier is transported to the blanking station.
作为一种优选方案,所述预压机构、裁剪机构均设置有多个;其中:所述预压机构与变压器装载位对应设置,裁剪机构分别设置于预压机构的两侧;所述铜箔供料机构位于包铜箔工位的左侧,所述拉铜箔机构可往复移动于包铜箔工位的左侧、右侧之间,以将铜箔供料机构提供的铜箔拉着穿过包铜箔工位覆盖装载治具的所有变压器。As a preferred solution, there are multiple pre-compression mechanisms and cutting mechanisms; wherein: the pre-compression mechanisms are arranged corresponding to the transformer loading positions, and the cutting mechanisms are respectively arranged on both sides of the pre-compression mechanism; the copper foil The feeding mechanism is located on the left side of the copper foil-clad station, and the copper foil-pulling mechanism can move back and forth between the left and right sides of the copper-clad foil station to pull the copper foil provided by the copper foil feeding mechanism Pass through the copper cladding station to cover all transformers that load the fixture.
作为一种优选方案,所述拉铜箔机构包括有夹铜箔气缸、左右平移驱动装置,所述夹铜箔气缸具有铜箔夹持部,所述左右平移驱动装置驱动夹铜箔气缸可左右往复移动。As a preferred solution, the copper foil pulling mechanism includes a copper foil clamping cylinder and a left and right translation drive device, the copper foil clamping cylinder has a copper foil clamping portion, and the left and right translation driving device drives the copper foil clamping cylinder to move left and right. Move back and forth.
作为一种优选方案,所述预压机构包括有预压杆和驱动预压杆上下往复动作的预压气缸。As a preferred solution, the pre-compression mechanism includes a pre-compression rod and a pre-compression cylinder that drives the pre-compression rod to reciprocate up and down.
作为一种优选方案,所述预压杆的下端设置有预压辊,所述预压辊的轴向为前后延伸;以及,所述预压辊或预压杆设置有缓冲弹性件。As a preferred solution, the lower end of the pre-pressing rod is provided with a pre-pressing roller, and the axial direction of the pre-pressing roller extends forward and backward; and, the pre-pressing roller or the pre-pressing rod is provided with a buffer elastic member.
作为一种优选方案,所述包铜箔机构连接有前后平移驱动装置,以调节其相对包铜箔工位的前后位置。As a preferred solution, the copper-clad mechanism is connected with a front and rear translation drive device to adjust its front and rear positions relative to the copper-clad station.
作为一种优选方案,所述下料工位设置有自动下料机构,所述自动下料机构包括有移料机械手、空载治具回收机构、变压器成品输送机构;所述移料机械手可前后平移及上下升降动作,以将变压器成品移到变压器成品输送机构;变压器脱离装载治具后,装载治具从下料工位进入空载治具回收机构。As a preferred solution, the unloading station is provided with an automatic unloading mechanism, and the automatic unloading mechanism includes a material-moving manipulator, an unloaded fixture recovery mechanism, and a transformer finished product conveying mechanism; the material-moving manipulator can be Translation and up and down movements are used to move the finished transformer to the conveying mechanism of the finished transformer; after the transformer is separated from the loading jig, the loading jig enters the no-load jig recovery mechanism from the unloading station.
一种变压器包铜箔加工方法,其利用前述的一种变压器包铜箔设备进行自动化加工,包括如下步骤:A method for processing transformer copper foil, which utilizes the aforementioned equipment for automatic processing of copper foil for transformer, comprising the following steps:
步骤1,将变压器装入装载治具内,并将装载治具于上料工位处放入治具输送机构;Step 1, put the transformer into the loading jig, and put the loading jig into the jig conveying mechanism at the loading station;
步骤2,装载治具输送至包铜箔工位,拉铜箔机构将铜箔从铜箔供料机构拉出以覆盖所有变压器,预压机构压住铜箔使其贴在变压器磁芯表面,之后,裁剪机构将铜箔剪断,所述驱转装置连接于装载治具的连接端带动装载治具内的全部变压器转动,同时在预压机构的作用下,使得铜箔包覆于变压器的周侧表面,一次使多个变压器完成包铜箔工序;Step 2, the loading jig is transported to the copper foil-clad station, the copper foil pulling mechanism pulls the copper foil out of the copper foil feeding mechanism to cover all the transformers, the preloading mechanism presses the copper foil to make it stick to the surface of the transformer core, After that, the cutting mechanism cuts off the copper foil, and the driving device is connected to the connecting end of the loading jig to drive all the transformers in the loading jig to rotate, and at the same time, under the action of the preloading mechanism, the copper foil is wrapped around the circumference of the transformer. side surface, make multiple transformers complete the copper foil process at one time;
步骤3,所述驱转装置脱离装载治具的连接端,载治具输送到下料工位。Step 3, the driving device is separated from the connecting end of the loading jig, and the loading jig is transported to the blanking station.
作为一种优选方案,在下料工位设置有自动下料机构,所述自动下料机构包括有移料机构手、空载治具回收机构、变压器成品输送机构;所述移料机械手可前后平移及上下升降动作,以将变压器成品移到变压器成品输送机构;变压器脱离装载治具后,装载治具从下料工位进入空载治具回收机构;As a preferred solution, an automatic unloading mechanism is provided at the unloading station, and the automatic unloading mechanism includes a material-moving mechanism hand, an unloaded fixture recovery mechanism, and a transformer finished product conveying mechanism; the material-moving manipulator can move forward and backward. And up and down movements to move the finished transformer to the finished transformer conveying mechanism; after the transformer is separated from the loading jig, the loading jig enters the no-load jig recovery mechanism from the unloading station;
将变压器脱离装载治具时,是通过移料机械手下降夹住变压器往后平移将变压器脱离装载治具再将变压器送至变压器成品输送机构;或者,另设置拆料机械手往前夹住变压器再往后平移将变压器脱离装载治具,再通过移料机械手从拆料机械手将变压器送至变压器成品输送机构。When the transformer is detached from the loading jig, the moving manipulator is used to lower and clamp the transformer and move it backward to disengage the transformer from the loading jig, and then send the transformer to the finished transformer conveying mechanism; After the translation, the transformer is separated from the loading fixture, and then the transformer is sent to the transformer finished product conveying mechanism from the unloading manipulator through the material moving manipulator.
有益效果beneficial effect
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是通过装载治具及包铜箔机构的配合设计,将多个变压器装入装载治具内,变压器沿上料工位、包铜箔工位及下料工位自动输送,包铜箔机构一次使多个变压器完成包铜箔工序,提高了生产效率:相较传统的逐个变压器包铜箔而言,速率成倍数增加;Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions, it is mainly through the cooperative design of the loading fixture and the copper-clad mechanism that multiple transformers are loaded into the loading fixture. In the tool, the transformers are automatically transported along the feeding station, the copper-cladding station and the unloading station. The copper-clad mechanism enables multiple transformers to complete the copper-clad process at one time, which improves the production efficiency: compared with the traditional transformer packaging one by one For copper foil, the rate increases exponentially;
其次是,包铜箔机构可前后平移,预压机构分别设置,变压器产品尺寸形状稍作变化时,只需要更换装载治具或者更换装载治具的变压器装载位局部结构,包铜箔机构可以灵活调整以满足不同变压器产品的包铜箔作业需求。Secondly, the copper-clad mechanism can be translated back and forth, and the pre-loading mechanism can be set separately. When the size and shape of the transformer product changes slightly, it is only necessary to replace the loading jig or the local structure of the transformer loading position of the loading jig, and the copper-clad mechanism can be flexible. Adjusted to meet the needs of copper cladding operations for different transformer products.
再者是,本发明中对各个机构的合理设计,自动下料、变压器成品自动输送、空载治具自动回流,使得设备的自动化程度更高,生产效率也更高;可以很好的满足现代生产的效率要求;采用自动化设备可以降低生产成本,保证了产品的质量;同时,整体结构设计合理,设置升降机构,合理运用了三维空间。Furthermore, the rational design of each mechanism in the present invention, automatic unloading, automatic transportation of finished transformer products, and automatic return of no-load fixtures, make the equipment more automated and production efficiency higher; it can well meet the needs of modern Production efficiency requirements; the use of automated equipment can reduce production costs and ensure product quality; at the same time, the overall structure design is reasonable, the lifting mechanism is set, and the three-dimensional space is rationally used.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to illustrate the structural features and effects of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之实施例的组装立体示图;1 is an assembled perspective view of an embodiment of the present invention;
图2是图1的局部放大示图;Fig. 2 is a partial enlarged view of Fig. 1;
图3是图1的另一局部放大示图;Fig. 3 is another partial enlarged view of Fig. 1;
图4是本发明之实施例的第一分解示图;4 is a first exploded view of an embodiment of the present invention;
图5是本发明之实施例的第二分解示图;5 is a second exploded view of an embodiment of the present invention;
图6是本发明之实施例的第三分解示图;6 is a third exploded view of an embodiment of the present invention;
图7是本发明之实施例的第四分解示图;7 is a fourth exploded view of an embodiment of the present invention;
图8是本发明之实施例的另一角度的第四分解示图;8 is a fourth exploded view from another angle of the embodiment of the present invention;
图9是本发明之实施例中治具输送机构的局部示图;FIG. 9 is a partial view of the jig conveying mechanism in the embodiment of the present invention;
图10是本发明之实施例中包铜箔机构的局部示图;10 is a partial view of the copper foil-clad mechanism in the embodiment of the present invention;
图11是本发明之实施例中另一角度的包铜箔机构局部示图;FIG. 11 is a partial view of the copper-clad mechanism from another angle in the embodiment of the present invention;
图12是本发明之实施例中装载治具的局部示图;FIG. 12 is a partial view of the loading jig in the embodiment of the present invention;
图13是本发明之实施例中自动下料机构局部示图;13 is a partial view of the automatic feeding mechanism in the embodiment of the present invention;
图14是本发明之实施例中移料机械手局部示图;FIG. 14 is a partial view of the material-moving manipulator in the embodiment of the present invention;
图15是本发明之实施例中变压器成品输送机构局部示图;Fig. 15 is a partial view of the conveying mechanism of the finished product of the transformer in the embodiment of the present invention;
图16是本发明之实施例中右端升降机构局部示图。FIG. 16 is a partial view of the right end lifting mechanism in the embodiment of the present invention.
附图标识说明:Description of drawings:
10、装载治具              11、定位块10. Loading fixture 11. Positioning block
12、连接端                20、包铜箔机构      12. Connection end 20. Copper foil mechanism
21、铜箔供料机构          22、拉铜箔机构      21. Copper foil feeding mechanism 22. Copper foil pulling mechanism
23、预压机构              24、裁剪机构23. Preloading mechanism 24. Cutting mechanism
25、驱转装置              31、移料机械手25. Drive device 31. Material moving manipulator
311、移架                 32、空载治具回收机构311. Move the rack 32. No-load fixture recycling mechanism
33、变压器成品输送机构    321、右端升降机构      33. Transformer finished product conveying mechanism 321. Right end lifting mechanism
322、左端回用平台。322. The left end reuses the platform.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
请参照图1至图16所示,其显示出了本发明之实施例的具体结构。Please refer to FIG. 1 to FIG. 16 , which show the specific structure of the embodiment of the present invention.
一种变压器包铜箔用装载治具,包括有两个以上间距布置的转轴,所述转轴各自连接有变压器装载位;其中一转轴具有供驱转装置25连接的连接端12,该转轴接受驱转装置25的驱动并传动其它转轴一同转动(详见图12)。此处,具体的说,所述转轴的一端部装设有定位块11,所述定位块11通过端部的通孔套于转轴的一端部,所述定位块11的另一端设置有供变压器插入的定位槽以形成前述的变压器装载位,所述定位槽的插入端设置在定位块11的另一端,也就是说将变压器于定位块11的另一端沿轴向插入即可,定位槽可以依据平面变压器的实际形状来仿形设计。A transformer-clad copper foil loading jig, comprising two or more rotating shafts arranged at intervals, each of which is connected with a transformer loading position; one of the rotating shafts has a connecting end 12 for connecting a driving and rotating device 25, and the rotating shaft receives a drive The rotating device 25 drives and drives other rotating shafts to rotate together (see Figure 12 for details). Here, specifically, one end of the rotating shaft is provided with a positioning block 11, the positioning block 11 is sleeved on one end of the rotating shaft through a through hole at the end, and the other end of the positioning block 11 is provided with a power supply for the transformer Insert the positioning slot to form the aforementioned transformer loading position. The insertion end of the positioning slot is set at the other end of the positioning block 11, that is to say, the transformer can be inserted into the other end of the positioning block 11 in the axial direction. The positioning slot can be Copy the design according to the actual shape of the planar transformer.
本实施例还公开一种变压器包铜箔设备,包括有工作台和设置在工作台上的上料工位、包铜箔工位及下料工位;还设置有用于装载变压器的装载治具10和治具输送机构,所述装载治具10是上述的一种变压器包铜箔用装载治具10;通过治具输送机构将装载治具10从上料工位送至包铜箔工位及下料工位;所述治具输送机构可以是传动带及驱动传动带传动的驱动装置。This embodiment also discloses a transformer copper-clad equipment, including a workbench, a loading station, a copper-clad station and a blanking station arranged on the workbench; and a loading jig for loading the transformer is also provided 10 and a jig conveying mechanism, the loading jig 10 is the above-mentioned loading jig 10 for copper-clad transformers; the loading jig 10 is sent from the feeding station to the copper-clad station through the jig conveying mechanism and a blanking station; the fixture conveying mechanism can be a drive belt and a drive device for driving the drive belt.
结合附图2、附图10、附图11,所述包铜箔工位设置有包铜箔机构20,所述包铜箔机构20具有铜箔供料机构21、拉铜箔机构22、预压机构23、裁剪机构24以及驱转装置25;当装载治具10输送到包铜箔工位,所述驱转装置25连接于装载治具10的连接端12,以带动装载治具10内的全部变压器转动,完成包铜箔工序后,所述驱转装置25脱离装载治具10的连接端12,载治具输送到下料工位。Referring to Figure 2, Figure 10, and Figure 11, the copper foil wrapping station is provided with a copper foil wrapping mechanism 20, and the copper foil wrapping mechanism 20 has a copper foil feeding mechanism 21, a copper foil pulling mechanism 22, a pre- The pressing mechanism 23 , the cutting mechanism 24 and the driving device 25 ; when the loading jig 10 is transported to the copper foil cladding station, the driving device 25 is connected to the connecting end 12 of the loading jig 10 to drive the loading jig 10 inside All the transformers are rotated, and after the copper foil coating process is completed, the driving device 25 is separated from the connecting end 12 of the loading fixture 10, and the loading fixture is transported to the unloading station.
进一步的说,所述预压机构23、裁剪机构24均设置有多个;其中:预压机构23与变压器装载位对应设置,裁剪机构24分别设置于预压机构23的两侧;所述铜箔供料机构21位于包铜箔工位的左侧,所述拉铜箔机构22可往复移动于包铜箔工位的左侧、右侧之间,以将铜箔供料机构21提供的铜箔拉着穿过包铜箔工位覆盖装载治具10的所有变压器。Further, there are a plurality of the pre-compression mechanism 23 and the cutting mechanism 24; wherein: the pre-compression mechanism 23 is arranged corresponding to the transformer loading position, and the cutting mechanism 24 is respectively arranged on both sides of the pre-compression mechanism 23; the copper The foil feeding mechanism 21 is located on the left side of the copper foil cladding station, and the copper foil pulling mechanism 22 can reciprocate between the left and right sides of the copper cladding station to provide the The copper foil is pulled through the copper foil station to cover all the transformers of the loading fixture 10 .
此处,所述包铜箔工位的大致工作过程是:当装载治具10到达包铜箔工位时,所述拉铜箔机构22会移动最左端夹住铜箔,并拉着铜箔移至最右端,此时,铜箔覆盖变压器的上表面;所述预压机构23向下轻压住铜箔,使得铜箔紧贴在变压器磁芯的上表面,之后裁剪机构24伸出将铜箔剪断后复位;然后,所述驱转装置25连接于连接端12,以带动装载治具10内的变压器慢慢转动,在预压机构23的互相作用下使铜箔完好的包在变压器上,从而完成包铜箔工序;进入下一工位。Here, the general working process of the copper foil wrapping station is as follows: when the loading fixture 10 reaches the copper foil wrapping station, the copper foil pulling mechanism 22 will move the leftmost end to clamp the copper foil and pull the copper foil. Move to the rightmost end, at this time, the copper foil covers the upper surface of the transformer; the preloading mechanism 23 gently presses the copper foil downward, so that the copper foil is close to the upper surface of the transformer magnetic core, and then the cutting mechanism 24 extends to The copper foil is cut and reset; then, the driving device 25 is connected to the connecting end 12 to drive the transformer in the loading fixture 10 to rotate slowly, and the copper foil is completely wrapped in the transformer under the interaction of the preloading mechanism 23 , so as to complete the copper foil process; enter the next station.
具体而言:所述预压机构23包括有预压杆和驱动预压杆上下往复动作的预压气缸。所述预压杆的下端设置有预压辊,所述预压辊的轴向为前后延伸;以及,所述预压辊或预压杆设置有缓冲弹性件;或者是,所述预压辊是由弹性材质制成也可(参阅图10)。Specifically, the pre-compression mechanism 23 includes a pre-compression rod and a pre-compression cylinder that drives the pre-compression rod to reciprocate up and down. The lower end of the pre-pressing rod is provided with a pre-pressing roller, and the axial direction of the pre-pressing roller extends forward and backward; and the pre-pressing roller or the pre-pressing rod is provided with a buffer elastic member; or, the pre-pressing roller It can also be made of elastic material (see Figure 10).
进一步而言:所述拉铜箔机构22包括有夹铜箔气缸、左右平移驱动装置,所述夹铜箔气缸具有铜箔夹持部,所述左右平移驱动装置驱动夹铜箔气缸可左右往复移动。Further, the copper foil pulling mechanism 22 includes a copper foil clamping cylinder and a left and right translation drive device, the copper foil clamping cylinder has a copper foil clamping part, and the left and right translation driving device drives the copper foil clamping cylinder to reciprocate left and right. move.
所述包铜箔机构20连接有前后平移驱动装置,以调节其相对包铜箔工位的前后位置。The copper-clad mechanism 20 is connected with a front-rear translation drive device to adjust its front-rear position relative to the copper-clad station.
此处,需补充的是:所述包铜箔机构20还包括有基架、第一安装板,所述前后平移驱动装置驱动基架前后平移,所述第一安装板装设于基架上且优选为相对基架可上下升降调节,可以通过调节孔改变第一安装板的安装高度,也可通过上下升降驱动装置来控制第一安装板相对基架改变位置高度;所述左右平移驱动装置装设于第一安装板的后侧,此处是采用电机驱动同步带的方式,夹铜箔气缸通过一夹持座夹于同步带上以实现左右平移。而预压杆则布置于第一安装板的前侧,每个预压杆单独配置预压气缸,预压杆与预压气缸沿左右向相邻并排布置,预压杆的顶端与预压气缸的顶端通过横向连杆连接,如此,巧妙利用预压杆需间距布置的间隙,用于布置预压气缸,降低预压机构23占用高度空间。所述裁剪机构24设计为剪刀式,其安装于第二安装板上,通常,第二安装板连接于第一安装板上,所述裁剪机构24具有两个剪刀刃和控制其张合的裁剪气缸。所述铜箔供料机构21包括有卷料盘及辊轴,所述卷料盘和辊轴均可以设置于包铜箔机构20上。Here, it should be added that the copper-clad mechanism 20 further includes a base frame and a first mounting plate, the front-rear translation drive device drives the base frame to translate back and forth, and the first mounting plate is installed on the base frame And preferably, it can be adjusted up and down relative to the base frame, the installation height of the first mounting plate can be changed through the adjustment hole, and the position and height of the first installation plate relative to the base frame can be controlled by the up and down lift drive device; the left and right translation drive device It is installed on the rear side of the first mounting plate, where the motor drives the synchronous belt, and the copper foil cylinder is clamped on the synchronous belt through a clamping seat to realize left and right translation. The pre-pressing rods are arranged on the front side of the first mounting plate. Each pre-pressing rod is separately equipped with a pre-pressing cylinder. The pre-pressing rod and the pre-pressing cylinder are arranged side by side in the left and right directions. The top end of the duct is connected by a transverse link. In this way, the gap that the pre-compression rod needs to be arranged at intervals is cleverly used to arrange the pre-compression cylinder and reduce the height space occupied by the pre-compression mechanism 23 . The cutting mechanism 24 is designed as a scissor type, which is mounted on the second mounting plate. Usually, the second mounting plate is connected to the first mounting plate. cylinder. The copper foil feeding mechanism 21 includes a reel and a roller, and both the reel and the roller can be arranged on the copper foil mechanism 20 .
优选的,所述下料工位还设置有自动下料机构,所述自动下料机构包括有移料机械手31、空载治具回收机构32、变压器成品输送机构33;所述移料机械手31可前后平移及上下升降动作,以将变压器成品移到变压器成品输送机构33;(通常,所述移料机械手31通过设置连接有移架311,所述移架311设置有驱动装置,从而实现机械手的前后平移。);变压器脱离装载治具10后,装载治具10从下料工位进入空载治具回收机构32。Preferably, the blanking station is further provided with an automatic blanking mechanism, and the automatic blanking mechanism includes a material moving manipulator 31, an empty fixture recovery mechanism 32, and a transformer finished product conveying mechanism 33; the material moving manipulator 31 It can move back and forth and up and down to move the finished product of the transformer to the finished product conveying mechanism 33 of the transformer; (usually, the moving manipulator 31 is connected to a moving frame 311 by setting, and the moving frame 311 is provided with a driving device, so as to realize the manipulator. ); after the transformer is separated from the loading jig 10, the loading jig 10 enters the unloaded jig recovery mechanism 32 from the unloading station.
进一步的说,所述空载治具回收机构32对应布置于治具输送机构的右端,所述变压器成品输送机构33对应布置于治具输送机构的侧旁;通常,所述变压器成品输送机构33包括传送带及驱动传送带运转的驱动装置。Further, the no-load jig recovery mechanism 32 is correspondingly arranged at the right end of the jig conveying mechanism, and the transformer finished product conveying mechanism 33 is correspondingly arranged at the side of the jig conveying mechanism; usually, the transformer finished product conveying mechanism 33 Including the conveyor belt and the drive device that drives the conveyor belt to run.
工作时,所述移料机械手31下降夹住变压器往后平移将变压器脱离装载治具10再将变压器送至变压器成品输送机构33;或者,另设置拆料机械手往前夹住变压器再往后平移将变压器脱离装载治具10,再通过移料机械手31从拆料机械手将变压器送至变压器成品输送机构33。During operation, the material-moving manipulator 31 descends to clamp the transformer and translates backward to disengage the transformer from the loading jig 10, and then sends the transformer to the finished transformer conveying mechanism 33; The transformer is separated from the loading jig 10 , and then the transformer is sent to the transformer finished product conveying mechanism 33 through the material-moving manipulator 31 from the dismantling manipulator.
进一步的,所述空载治具回收机构32为右端回收平台,所述右端回收平台连接有右端升降机构321,所述治具输送机构的下方设置有治具回流输送机构,所述治具回流输送机构的左端设置有左端回用平台322,所述左端回用平台322连接有左端升降机构;所述右端升降机构321控制右端回收平台升降以衔接于治具输送机构右端与治具回流输送机构右端之间,所述左端升降机构控制左端回用平台322升降以衔接于治具回流输送机构左端与治具输送机构左端之间。Further, the no-load jig recovery mechanism 32 is a right-end recovery platform, the right-end recovery platform is connected with a right-end lifting mechanism 321, and a jig return transportation mechanism is provided below the jig conveying mechanism, and the jig returns. The left end of the conveying mechanism is provided with a left end recycling platform 322, and the left end recycling platform 322 is connected with a left end lifting mechanism; the right end lifting mechanism 321 controls the lifting and lowering of the right end recycling platform to connect to the right end of the fixture conveying mechanism and the fixture return conveying mechanism Between the right ends, the left end lifting mechanism controls the left end return platform 322 to ascend and descend to connect between the left end of the jig return conveying mechanism and the left end of the jig conveying mechanism.
本发明的实施方式Embodiments of the present invention
本实施例还公开一种变压器包铜箔加工方法,其利用前述的变压器包铜箔设备进行自动化加工,包括如下步骤:This embodiment also discloses a method for processing transformer copper foil, which utilizes the aforementioned transformer copper foil equipment for automatic processing, including the following steps:
步骤1,将变压器装入装载治具10内,并将装载治具10于上料工位处放入治具输送机构;Step 1, load the transformer into the loading jig 10, and put the loading jig 10 into the jig conveying mechanism at the loading station;
步骤2,装载治具10输送至包铜箔工位,拉铜箔机构22将铜箔从铜箔供料机构21拉出以覆盖所有变压器,预压机构23压住铜箔使其贴在变压器磁芯表面,之后,裁剪机构24将铜箔剪断,所述驱转装置25连接于装载治具10的连接端12带动装载治具10内的全部变压器转动,同时在预压机构23的作用下,使得铜箔包覆于变压器的周侧表面,一次使多个变压器完成包铜箔工序;Step 2, the loading jig 10 is transported to the copper foil wrapping station, the copper foil pulling mechanism 22 pulls the copper foil from the copper foil feeding mechanism 21 to cover all the transformers, and the preloading mechanism 23 presses the copper foil to make it stick to the transformer. The surface of the magnetic core, after that, the cutting mechanism 24 cuts the copper foil, the driving device 25 is connected to the connecting end 12 of the loading jig 10 to drive all the transformers in the loading jig 10 to rotate, and at the same time, under the action of the preloading mechanism 23 , so that the copper foil is covered on the peripheral surface of the transformer, and multiple transformers can complete the copper foil coating process at one time;
步骤3,所述驱转装置25脱离装载治具10的连接端12,载治具输送到下料工位。Step 3, the driving device 25 is separated from the connecting end 12 of the loading jig 10, and the loading jig is transported to the unloading station.
同样,在下料工位设置有自动下料机构,所述自动下料机构包括有移料机械手31、空载治具回收机构32、变压器成品输送机构33;所述移料机械手31可前后平移及上下升降动作,以将变压器成品移到变压器成品输送机构33;变压器脱离装载治具10后,装载治具10从下料工位进入空载治具回收机构32;Similarly, an automatic unloading mechanism is provided at the unloading station, and the automatic unloading mechanism includes a material-moving manipulator 31, an unloaded fixture recovery mechanism 32, and a transformer finished product conveying mechanism 33; the material-moving manipulator 31 can translate forward and backward and The up-and-down movement moves the finished transformer to the finished transformer conveying mechanism 33; after the transformer is separated from the loading jig 10, the loading jig 10 enters the unloaded jig recovery mechanism 32 from the unloading station;
将变压器脱离装载治具10时,是通过移料机械手31下降夹住变压器往后平移将变压器脱离装载治具10再将变压器送至变压器成品输送机构33;或者,另设置拆料机械手往前夹住变压器再往后平移将变压器脱离装载治具10,再通过移料机械手31从拆料机械手将变压器送至变压器成品输送机构33。When the transformer is detached from the loading fixture 10, the material-moving manipulator 31 is lowered to clamp the transformer and move backwards to release the transformer from the loading jig 10, and then send the transformer to the transformer finished product conveying mechanism 33; Hold the transformer and move it backwards to disengage the transformer from the loading jig 10 , and then send the transformer to the transformer finished product conveying mechanism 33 from the material-disassembling manipulator through the material-moving manipulator 31 .
工业实用性Industrial Applicability
本发明的设计重点在于,其主要是通过装载治具及包铜箔机构的配合设计,将多个变压器装入装载治具内,变压器沿上料工位、包铜箔工位及下料工位自动输送,包铜箔机构一次使多个变压器完成包铜箔工序,提高了生产效率:相较传统的逐个变压器包铜箔而言,速率成倍数增加;The key point of the design of the present invention is that it is mainly through the cooperative design of the loading jig and the copper-clad mechanism to load multiple transformers into the loading jig. The position is automatically conveyed, and the copper-clad mechanism enables multiple transformers to complete the copper-clad process at one time, which improves the production efficiency: Compared with the traditional one-by-one transformer-clad copper foil, the speed is multiplied;
其次是,包铜箔机构可前后平移,预压机构分别设置,变压器产品尺寸形状稍作变化时,只需要更换装载治具或者更换装载治具的变压器装载位局部结构,包铜箔机构可以灵活调整以满足不同变压器产品的包铜箔作业需求。Secondly, the copper-clad mechanism can be translated back and forth, and the pre-loading mechanism can be set separately. When the size and shape of the transformer product changes slightly, it is only necessary to replace the loading jig or the local structure of the transformer loading position of the loading jig, and the copper-clad mechanism can be flexible. Adjusted to meet the needs of copper cladding operations for different transformer products.
再者是,本发明中对各个机构的合理设计,自动下料、变压器成品自动输送、空载治具自动回流,使得设备的自动化程度更高,生产效率也更高;可以很好的满足现代生产的效率要求;采用自动化设备可以降低生产成本,保证了产品的质量;同时,整体结构设计合理,设置升降机构,合理运用了三维空间。Furthermore, the rational design of each mechanism in the present invention, automatic unloading, automatic transportation of finished transformer products, and automatic return of no-load fixtures, make the equipment more automated and production efficiency higher; it can well meet the needs of modern Production efficiency requirements; the use of automated equipment can reduce production costs and ensure product quality; at the same time, the overall structure design is reasonable, the lifting mechanism is set, and the three-dimensional space is rationally used.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.

Claims (10)

  1. 一种变压器包铜箔用装载治具,其特征在于:包括有两个以上间距布置的转轴,所述转轴各自连接有变压器装载位;其中一转轴具有供驱转装置连接的连接端,该转轴接受驱转装置的驱动并传动其它转轴一同转动。A loading jig for copper-clad transformers, which is characterized in that: it includes two or more rotating shafts arranged at intervals, and the rotating shafts are respectively connected with transformer loading positions; one of the rotating shafts has a connecting end for connecting a driving and rotating device, and the rotating shaft Accept the drive of the driving device and drive other shafts to rotate together.
  2. 一种变压器包铜箔设备,其特征在于:包括有工作台和设置在工作台上的上料工位、包铜箔工位及下料工位;还设置有用于装载变压器的装载治具和治具输送机构,所述装载治具为权利要求1所述的一种变压器包铜箔用装载治具;通过治具输送机构将装载治具从上料工位送至包铜箔工位及下料工位;A transformer copper-clad equipment is characterized in that: it includes a workbench, a loading station, a copper-clad station and a blanking station arranged on the workbench; and a loading jig for loading transformers and an unloading station are also provided. A jig conveying mechanism, the loading jig is a loading jig for copper-clad transformers according to claim 1; the loading jig is sent from the feeding station to the copper-clad station and the blanking station;
    所述包铜箔工位设置有包铜箔机构,所述包铜箔机构具有铜箔供料机构、拉铜箔机构、预压机构、裁剪机构以及驱转装置;当装载治具输送到包铜箔工位,所述驱转装置连接于装载治具的连接端,以带动装载治具内的全部变压器转动,完成包铜箔工序后,所述驱转装置脱离装载治具的连接端,载治具输送到下料工位。The copper-cladding station is provided with a copper-clad mechanism, and the copper-clad mechanism has a copper foil feeding mechanism, a copper foil pulling mechanism, a pre-pressing mechanism, a cutting mechanism and a driving device; when the loading jig is transported to the package In the copper foil station, the driving device is connected to the connecting end of the loading jig to drive all the transformers in the loading jig to rotate. After the copper foil coating process is completed, the driving device is separated from the connecting end of the loading jig. The carrier is transported to the blanking station.
  3. 根据权利要求2所述的一种变压器包铜箔设备,其特征在于:所述预压机构、裁剪机构均设置有多个;其中:所述预压机构与变压器装载位对应设置,裁剪机构分别设置于预压机构的两侧;所述铜箔供料机构位于包铜箔工位的左侧,所述拉铜箔机构可往复移动于包铜箔工位的左侧、右侧之间,以将铜箔供料机构提供的铜箔拉着穿过包铜箔工位覆盖装载治具的所有变压器。A transformer copper-clad equipment according to claim 2, characterized in that: a plurality of the pre-compression mechanism and the cutting mechanism are provided; wherein: the pre-compression mechanism is set corresponding to the transformer loading position, and the cutting mechanism is respectively It is arranged on both sides of the pre-pressing mechanism; the copper foil feeding mechanism is located on the left side of the copper foil coating station, and the copper foil pulling mechanism can reciprocate between the left and right sides of the copper foil coating station, Cover all transformers loaded with fixtures by pulling the copper foil provided by the copper foil feeding mechanism through the copper foil station.
  4. 根据权利要求2所述的一种变压器包铜箔设备,其特征在于:所述拉铜箔机构包括有夹铜箔气缸、左右平移驱动装置,所述夹铜箔气缸具有铜箔夹持部,所述左右平移驱动装置驱动夹铜箔气缸可左右往复移动。A transformer copper-clad equipment according to claim 2, characterized in that: the copper-foil pulling mechanism comprises a copper-foil-clamping cylinder and a left-right translational drive device, and the copper-foil-clamping cylinder has a copper foil clamping part, The left-right translation drive device drives the copper foil cylinder to reciprocate left and right.
  5. 根据权利要求2所述的一种变压器包铜箔设备,其特征在于:所述预压机构包括有预压杆和驱动预压杆上下往复动作的预压气缸。The transformer copper-clad equipment according to claim 2, wherein the pre-compression mechanism comprises a pre-compression rod and a pre-compression cylinder that drives the pre-compression rod to reciprocate up and down.
  6. 根据权利要求5所述的一种变压器包铜箔设备,其特征在于:所述预压杆的下端设置有预压辊,所述预压辊的轴向为前后延伸;以及,所述预压辊或预压杆设置有缓冲弹性件。A transformer copper-clad equipment according to claim 5, characterized in that: the lower end of the pre-compression rod is provided with a pre-compression roller, and the axial direction of the pre-compression roller extends forward and backward; The roller or the pre-pressing rod is provided with a buffer elastic member.
  7. 根据权利要求2所述的一种变压器包铜箔设备,其特征在于:所述包铜箔机构连接有前后平移驱动装置,以调节其相对包铜箔工位的前后位置。The transformer copper-clad equipment according to claim 2, wherein the copper-clad mechanism is connected with a front and rear translation drive device to adjust its front and rear position relative to the copper-clad station.
  8. 根据权利要求2所述的一种变压器包铜箔设备,其特征在于:所述下料工位设置有自动下料机构,所述自动下料机构包括有移料机械手、空载治具回收机构、变压器成品输送机构;所述移料机械手可前后平移及上下升降动作,以将变压器成品移到变压器成品输送机构;变压器脱离装载治具后,装载治具从下料工位进入空载治具回收机构。A transformer clad copper foil equipment according to claim 2, characterized in that: the unloading station is provided with an automatic unloading mechanism, and the automatic unloading mechanism includes a material-moving manipulator and an unloaded jig recovery mechanism , Transformer finished product conveying mechanism; the moving manipulator can move forward and backward and up and down to move the transformer finished product to the transformer finished product conveying mechanism; after the transformer is separated from the loading jig, the loading jig enters the unloaded jig from the unloading station recycling agency.
  9. 一种变压器包铜箔加工方法,其特征在于:其利用权利要求2至8中任一项所述的一种变压器包铜箔设备进行自动化加工,包括如下步骤:A method for processing transformer copper foil, characterized in that: it utilizes a transformer copper foil device described in any one of claims 2 to 8 to perform automated processing, comprising the following steps:
    步骤1,将变压器装入装载治具内,并将装载治具于上料工位处放入治具输送机构;Step 1, put the transformer into the loading jig, and put the loading jig into the jig conveying mechanism at the loading station;
    步骤2,装载治具输送至包铜箔工位,拉铜箔机构将铜箔从铜箔供料机构拉出以覆盖所有变压器,预压机构压住铜箔使其贴在变压器磁芯表面,之后,裁剪机构将铜箔剪断,所述驱转装置连接于装载治具的连接端带动装载治具内的全部变压器转动,同时在预压机构的作用下,使得铜箔包覆于变压器的周侧表面,一次使多个变压器完成包铜箔工序;Step 2, the loading jig is transported to the copper foil-clad station, the copper foil pulling mechanism pulls the copper foil out from the copper foil feeding mechanism to cover all the transformers, and the preloading mechanism presses the copper foil to make it stick to the surface of the transformer core, After that, the cutting mechanism cuts off the copper foil, and the driving device is connected to the connecting end of the loading jig to drive all the transformers in the loading jig to rotate, and at the same time, under the action of the preloading mechanism, the copper foil is wrapped around the circumference of the transformer. Side surface, make multiple transformers complete the copper foil process at one time;
    步骤3,所述驱转装置脱离装载治具的连接端,载治具输送到下料工位。Step 3, the driving device is separated from the connecting end of the loading jig, and the loading jig is transported to the blanking station.
  10. 根据权利要求9所述的一种变压器包铜箔加工方法,其特征在于:在下料工位设置有自动下料机构,所述自动下料机构包括有移料机构手、空载治具回收机构、变压器成品输送机构;所述移料机械手可前后平移及上下升降动作,以将变压器成品移到变压器成品输送机构;变压器脱离装载治具后,装载治具从下料工位进入空载治具回收机构;A method for processing transformer-clad copper foil according to claim 9, characterized in that: an automatic unloading mechanism is provided at the unloading station, and the automatic unloading mechanism comprises a material-moving mechanism hand and an empty-loaded jig recovery mechanism , Transformer finished product conveying mechanism; the moving manipulator can move forward and backward and up and down to move the transformer finished product to the transformer finished product conveying mechanism; after the transformer is separated from the loading jig, the loading jig enters the unloaded jig from the unloading station recycling agencies;
    将变压器脱离装载治具时,是通过移料机械手下降夹住变压器往后平移将变压器脱离装载治具再将变压器送至变压器成品输送机构;或者,另设置拆料机械手往前夹住变压器再往后平移将变压器脱离装载治具,再通过移料机械手从拆料机械手将变压器送至变压器成品输送机构。When the transformer is detached from the loading jig, the moving manipulator is used to lower and clamp the transformer and move it backward to disengage the transformer from the loading jig, and then send the transformer to the finished transformer conveying mechanism; After the translation, the transformer is separated from the loading fixture, and then the transformer is sent to the transformer finished product conveying mechanism from the unloading manipulator through the material moving manipulator.
PCT/CN2021/095249 2020-10-28 2021-05-21 Loading jig for wrapping transformers with copper foil, and device and method for wrapping transformers with copper foil WO2022088657A1 (en)

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CN116116992A (en) * 2022-12-30 2023-05-16 东莞力朗电池科技有限公司 Battery cover terminal cutting and bending integrated machine
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CN117373823B (en) * 2023-12-08 2024-03-05 江西省高新超越精密电子有限公司 Transformer processing technology and device

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