CN111644798A - Transformer pin welding equipment - Google Patents
Transformer pin welding equipment Download PDFInfo
- Publication number
- CN111644798A CN111644798A CN202010506582.6A CN202010506582A CN111644798A CN 111644798 A CN111644798 A CN 111644798A CN 202010506582 A CN202010506582 A CN 202010506582A CN 111644798 A CN111644798 A CN 111644798A
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- movable
- support frame
- plate
- sliding plate
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses transformer pin welding equipment which comprises a workbench, wherein a first conveyor belt, a second conveyor belt, a cooling area and a welding pool are sequentially arranged at the center of the top of the workbench, a first support frame and a second support frame are respectively arranged on two sides of the workbench, a movable sliding plate is arranged between the first support frame and the second support frame, a lifting mechanism is arranged at the center of the top of the movable sliding plate, an angle adjusting mechanism is arranged on the surface of the lifting mechanism, the angle adjusting mechanism comprises a cross rod, and stand columns are welded at two ends of the cross rod. According to the invention, the transformer is fixedly clamped through the clamp, the angle of the clamp is adjusted through the angle adjusting mechanism, then the clamp is moved to the top end of the welding pool, the transformer is put down, the pins on one side of the transformer are welded, then the pins are cooled, the angle is changed, the pins on the other side are welded, a plurality of transformers can be welded at one time, manual welding of workers is not needed, and the working efficiency is improved.
Description
Technical Field
The invention relates to the field of welding equipment, in particular to transformer pin welding equipment.
Background
The transformer pin is an electronic connection product for connecting the transformer and the circuit board, is composed of a needle made of kraft paper and a pure copper tinned wire, and compared with a wire-wound winding with turn insulation on the outer surface of a lead, the foil winding is completed by winding a layer of bare copper foil, so that the structure is more compact, the size is small, the material consumption is less, and the transformer pin is safer and more reliable.
At present, in the process of welding pins of the transformer, because copper foils are thin in thickness and large in area, a manual welding mode is generally adopted, workers are limited by the welding technology, the welding quality is unstable, a large amount of manpower is wasted, and meanwhile, after the workers work for a long time, fatigue is easily caused, and the production efficiency is low.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide transformer pin welding equipment, a transformer is fixedly clamped through a clamp, the angle of the clamp is adjusted through an angle adjusting mechanism, then the clamp is moved to the top end of a welding pool, the transformer is put down, the pins on one side of the transformer can be welded, then the pins are cooled, the angle is changed, the pins on the other side are welded, a plurality of transformers can be welded at one time, manual welding of workers is not needed, and the working efficiency is improved.
The purpose of the invention can be realized by the following technical scheme:
a transformer pin welding device comprises a workbench, wherein a first conveyor belt, a second conveyor belt, a cooling area and a welding pool are sequentially arranged at the center of the top of the workbench, a first support frame and a second support frame are respectively arranged on two sides of the workbench, and a movable sliding plate is arranged between the first support frame and the second support frame;
the center of the top of the movable sliding plate is provided with a lifting mechanism, the surface of the lifting mechanism is provided with an angle adjusting mechanism, the angle adjusting mechanism comprises a cross rod, two ends of the cross rod are both welded with stand columns, a fixed rotating shaft is arranged between the bottom ends of the two stand columns, the surface of the fixed rotating shaft is adjusted with a sleeve, and the bottom of the sleeve is provided with a clamp;
the one end of fixed rotating shaft runs through the stand and outwards extends, and the one end welding that fixed rotating shaft stretches out the stand has the driven voller, and with the stand inside wall fixed mounting of driven voller with one side there is angle accommodate motor, is provided with the drive roll at the top of driven voller, and angle accommodate motor runs through the stand and is connected with the drive roll, and the cover is equipped with driving belt between drive roll and the driven voller.
Furthermore, one end of the movable sliding plate is provided with a first sliding block which is sleeved on the top of the first support frame, the other end of the movable sliding plate is provided with a second sliding block which is sleeved in an inner cavity of the second support frame, and the movable sliding plate slides between the first support frame and the second support frame.
Further, one side welding that the second slider kept away from the moving slide has the fixed block, and the fixed block is embedded to have driving motor, and driving motor's output shaft rotates and is connected with the gear, and trapezoidal tooth has been seted up to one side that the moving slide was kept away from to the second support frame, and gear and second support frame meshing.
Further, elevating system includes the roof, and the roof is located and removes the slide directly over, and threaded connection has the lead screw between roof and the removal slide, and the both sides of lead screw all are provided with the slide bar, and the top fixed mounting of roof has elevator motor, and elevator motor's output shaft and lead screw rotate to be connected, are provided with the elevating platform between roof and the removal slide, and the elevating platform cup joints in the surface of lead screw and slide bar.
Further, anchor clamps include two fixed stations, and two fixed stations are fixed in telescopic both sides respectively, and one side that the fixed station kept away from the sleeve is provided with the baffle, has movable splint at the surperficial sliding connection of fixed station.
Further, the welding of movable clamp plate's top center department has the fly leaf, and the welding has the lug between two fly leaves and telescopic top, is provided with the two-way threaded rod between two fly leaves, and two fly leaves cup joint respectively in the different thread groove department in two-way threaded rod both ends, and one side that the lug was kept away from to one of them fly leaf is provided with the clamp motor, and the output shaft and the two-way threaded rod of clamp motor rotate to be connected, and the rear end of clamp motor is provided with the mounting bracket, and the clamp motor passes through mounting bracket and baffle fixed.
The invention has the beneficial effects that:
according to the invention, the transformer is fixedly clamped through the clamp, the angle of the clamp is adjusted through the angle adjusting mechanism, then the clamp is moved to the top end of the welding pool, the transformer is put down, the pins on one side of the transformer can be welded, then the pins are cooled, the angle is changed, the pins on the other side are welded, a plurality of transformers can be welded at one time, manual welding by workers is not needed, and the working efficiency is improved.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the second support frame of the present invention connected to a movable slide plate;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is a schematic view of the lifting mechanism of the present invention;
FIG. 5 is a schematic view of the angle adjustment mechanism of the present invention;
FIG. 6 is a schematic view of the clamp construction of the present invention;
figure 7 is a cross-sectional view of the clip of the present invention.
In the figure: 1. a work table; 2. a first conveyor belt; 3. a second conveyor belt; 4. a cooling zone; 5. a welding pool; 6. a first support frame; 7. a second support frame; 71. trapezoidal teeth; 8. moving the sliding plate; 81. a first slider; 82. a second slider; 83. a fixed block; 84. a drive motor; 85. a gear; 9. a lifting mechanism; 91. a top plate; 92. a lead screw; 93. a lifting motor; 94. a slide bar; 95. a lifting platform; 10. an angle adjusting mechanism; 101. a cross bar; 102. a column; 103. fixing the rotating shaft; 104. a sleeve; 105. a driven roller; 106. an angle adjustment motor; 107. a drive roll; 108. a drive belt; 11. a clamp; 111. a fixed table; 112. a baffle plate; 113. a movable splint; 114. a movable plate; 115. a bump; 116. a bidirectional threaded rod; 117. clamping the motor; 118. and (7) mounting frames.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
The utility model provides a transformer pin welding equipment, as shown in figure 1, including workstation 1, the top center department of workstation 1 has set gradually first conveyer belt 2, second conveyer belt 3, cooling space 4 and welding pool 5, first conveyer belt 2 is used for carrying the transformer in workstation 1, after the welding is accomplished, place the transformer in second conveyer belt 3, carry it out, and the inner chamber width of first conveyer belt 2 and second conveyer belt 3 is the same with the width of single transformer, guarantee transformer neatly arranged, the both sides of workstation 1 are provided with first support frame 6 and second support frame 7 respectively, and be provided with movable sliding plate 8 between first support frame 6 and the second support frame 7.
As shown in fig. 2 and 3, one end of the movable sliding plate 8 is provided with a first sliding block 81, the first sliding block 81 is sleeved on the top of the first support frame 6, the other end of the movable sliding plate 8 is provided with a second sliding block 82, the second sliding block 82 is sleeved on the inner cavity of the second support frame 7, and the movable sliding plate 8 slides between the first support frame 6 and the second support frame 7.
One side welding that second slider 82 kept away from movable sliding plate 8 has fixed block 83, and fixed block 83 is embedded to have driving motor 84, and driving motor 84's output shaft rotates and is connected with gear 85, and trapezoidal tooth 71 has been seted up to one side that second support frame 7 kept away from movable sliding plate 8, and gear 85 and the meshing of second support frame 7, and driving motor 84 drive gear 85 rotates to it is the back-and-forth movement to drive movable sliding plate 8.
As shown in fig. 4, the lifting mechanism 9 includes a top plate 91, the top plate 91 is located right above the movable sliding plate 8, a lead screw 92 is connected between the top plate 91 and the movable sliding plate 8 through a thread, slide rods 94 are disposed on both sides of the lead screw 92, a lifting motor 93 is fixedly mounted on the top of the top plate 91, an output shaft of the lifting motor 93 is rotatably connected with the lead screw 92, a lifting table 95 is disposed between the top plate 91 and the movable sliding plate 8, and the lifting table 95 is sleeved on the surfaces of the lead screw 92 and the slide rods 94.
As shown in fig. 1 and 5, a lifting mechanism 9 is disposed at the center of the top of the movable sliding plate 8, an angle adjusting mechanism 10 is disposed on the surface of the lifting mechanism 9, the angle adjusting mechanism 10 includes a cross rod 101, two ends of the cross rod 101 are welded with upright columns 102, a fixed rotating shaft 103 is disposed between the bottom ends of the two upright columns 102, a sleeve 104 is disposed on the surface of the fixed rotating shaft 103, and a clamp 11 is disposed at the bottom of the sleeve 104.
The one end of fixed rotating shaft 103 runs through stand 102 and outwards extends, the one end welding that fixed rotating shaft 103 stretches out stand 102 has driven voller 105, with the stand 102 inside wall fixed mounting of driven voller 105 with one side there is angle adjustment motor 106, be provided with drive roll 107 at the top of driven voller 105, and angle adjustment motor 106 runs through stand 102 and is connected with drive roll 107, the cover is equipped with driving belt 108 between drive roll 107 and the driven voller 105, after anchor clamps 11 are fixed with the transformer centre gripping, angle adjustment motor 106 drives drive roll 107 and rotates, it carries out angle adjustment to drive anchor clamps 11 through the cooperation of drive roll 107 with driven voller 105, be convenient for weld the pin of transformer one side.
As shown in fig. 6 and 7, the clamp 11 includes two fixed platforms 111, the two fixed platforms 111 are respectively fixed on two sides of the sleeve 104, a baffle 112 is disposed on one side of the fixed platform 111 away from the sleeve 104, a movable clamp plate 113 is slidably connected to a surface of the fixed platform 111, and the two clamp plates 113 simultaneously move inward to clamp the transformer.
The movable clamping plate 113 is welded at the center of the top of the movable clamping plate 113, the convex block 115 is welded between the two movable plates 114 and at the top of the sleeve 104, the two-way threaded rod 116 is arranged between the two movable plates 114, the two movable plates 114 are respectively sleeved at different thread grooves at two ends of the two-way threaded rod 116, the clamping motor 117 is arranged on one side of one movable plate 114 away from the convex block 115, the output shaft of the clamping motor 117 is rotatably connected with the two-way threaded rod 116, the mounting frame 118 is arranged at the rear end of the clamping motor 117, and the clamping motor 117 is fixedly connected with the baffle.
When in use, the transformer is orderly conveyed into the workbench 1 through the first conveyor belt 2, the driving motor 84 drives the gear 85 to rotate, the movable sliding plate 8 slides forwards to the top of the transformer on the first support frame 6 and the second support frame 7, the lifting motor 93 drives the screw rod 92 to rotate, the lifting platform 95 drives the angle adjusting mechanism 10 and the clamp 11 to move downwards, the clamping motor 117 drives the two-way threaded rod 116 to rotate, so that the two movable clamping plates 113 fixedly clamp the transformer, the clamp 11 moves upwards, the angle adjusting motor 106 drives the driving roller 107 to rotate, the clamp 11 is driven to deflect through the matching of the driving roller 107 and the driven roller 105, the movable sliding plate 8 moves to the top end of the welding pool 5, the clamp 11 moves downwards to weld pins on one side of the transformer, then the pins are cooled in the cooling area 4, and then the pins on the other side are welded at the rotating angle, after the cooling is completed again, the transformer is placed on the second conveyor belt 3 and transported out.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (6)
1. A transformer pin welding device comprises a workbench (1), and is characterized in that a first conveyor belt (2), a second conveyor belt (3), a cooling area (4) and a welding pool (5) are sequentially arranged at the center of the top of the workbench (1), a first support frame (6) and a second support frame (7) are respectively arranged on two sides of the workbench (1), and a movable sliding plate (8) is arranged between the first support frame (6) and the second support frame (7);
the lifting mechanism (9) is arranged at the center of the top of the movable sliding plate (8), the angle adjusting mechanism (10) is arranged on the surface of the lifting mechanism (9), the angle adjusting mechanism (10) comprises a cross rod (101), stand columns (102) are welded at two ends of the cross rod (101), a fixed rotating shaft (103) is arranged between the bottom ends of the two stand columns (102), a sleeve (104) is adjusted on the surface of the fixed rotating shaft (103), and a clamp (11) is arranged at the bottom of the sleeve (104);
the one end of fixed pivot (103) runs through stand (102) and outwards extends, and the one end welding that fixed pivot (103) stretched out stand (102) has driven voller (105), and stand (102) inside wall fixed mounting with driven voller (105) the same side has angle accommodate motor (106), is provided with drive roll (107) at the top of driven voller (105), and angle accommodate motor (106) run through stand (102) and are connected with drive roll (107), and the cover is equipped with driving belt (108) between drive roll (107) and driven voller (105).
2. The transformer pin welding equipment according to claim 1, wherein a first sliding block (81) is arranged at one end of the movable sliding plate (8), the first sliding block (81) is sleeved on the top of the first support frame (6), a second sliding block (82) is arranged at the other end of the movable sliding plate (8), the second sliding block (82) is sleeved in an inner cavity of the second support frame (7), and the movable sliding plate (8) slides between the first support frame (6) and the second support frame (7).
3. The transformer pin welding equipment according to claim 2, wherein a fixing block (83) is welded on one side, away from the movable sliding plate (8), of the second sliding block (82), a driving motor (84) is embedded in the fixing block (83), an output shaft of the driving motor (84) is rotatably connected with a gear (85), trapezoidal teeth (71) are formed on one side, away from the movable sliding plate (8), of the second supporting frame (7), and the gear (85) is meshed with the second supporting frame (7).
4. The transformer pin welding equipment according to claim 1, wherein the lifting mechanism (9) comprises a top plate (91), the top plate (91) is located right above the movable sliding plate (8), a lead screw (92) is connected between the top plate (91) and the movable sliding plate (8) in a threaded manner, sliding rods (94) are arranged on two sides of the lead screw (92), a lifting motor (93) is fixedly mounted at the top of the top plate (91), an output shaft of the lifting motor (93) is rotatably connected with the lead screw (92), a lifting table (95) is arranged between the top plate (91) and the movable sliding plate (8), and the lifting table (95) is sleeved on the surfaces of the lead screw (92) and the sliding rods (94).
5. The transformer pin welding equipment according to claim 1, wherein the clamp (11) comprises two fixed tables (111), the two fixed tables (111) are respectively fixed on two sides of the sleeve (104), a baffle (112) is arranged on one side of the fixed table (111) far away from the sleeve (104), and a movable clamping plate (113) is connected on the surface of the fixed table (111) in a sliding manner.
6. The transformer pin welding equipment according to claim 5, wherein a movable plate (114) is welded at the center of the top of the movable clamping plate (113), a convex block (115) is welded between the two movable plates (114) and at the top of the sleeve (104), a bidirectional threaded rod (116) is arranged between the two movable plates (114), the two movable plates (114) are respectively sleeved at different threaded grooves at two ends of the bidirectional threaded rod (116), a clamping motor (117) is arranged on one side of one movable plate (114) away from the convex block (115), an output shaft of the clamping motor (117) is rotatably connected with the bidirectional threaded rod (116), a mounting frame (118) is arranged at the rear end of the clamping motor (117), and the clamping motor (117) is fixedly connected with the baffle (112) through the mounting frame (118).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010506582.6A CN111644798A (en) | 2020-06-05 | 2020-06-05 | Transformer pin welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010506582.6A CN111644798A (en) | 2020-06-05 | 2020-06-05 | Transformer pin welding equipment |
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| Publication Number | Publication Date |
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| CN111644798A true CN111644798A (en) | 2020-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010506582.6A Pending CN111644798A (en) | 2020-06-05 | 2020-06-05 | Transformer pin welding equipment |
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| CN (1) | CN111644798A (en) |
Cited By (6)
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| CN112388092A (en) * | 2020-09-21 | 2021-02-23 | 吴伶俐 | Pin soldering mechanism |
| CN112846437A (en) * | 2020-12-31 | 2021-05-28 | 三芯威电子科技(江苏)有限公司 | Device and process for welding multiple rows of connector through holes of high-layer-number super-thick circuit board |
| CN113903579A (en) * | 2021-10-19 | 2022-01-07 | 东莞市鑫华翼自动化科技有限公司 | Automatic production device, method and system for transformer grounding copper foil |
| CN113976543A (en) * | 2021-10-27 | 2022-01-28 | 炬为微电子(上海)有限公司 | Automatic paster device based on integrated circuit design usefulness |
| CN115533433A (en) * | 2022-12-05 | 2022-12-30 | 烟台台芯电子科技有限公司 | IGBT welding equipment and welding process thereof |
| CN115625465A (en) * | 2022-10-28 | 2023-01-20 | 先之科半导体科技(东莞)有限公司 | Diode welding equipment for preventing pin from being broken |
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| CN210588257U (en) * | 2019-09-23 | 2020-05-22 | 青岛永辉玛钢有限公司 | Vertical drilling machine is used in processing of zinc-plated spare part |
Cited By (8)
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