CN105382650B - Full-automatic double-end face is ground production line - Google Patents
Full-automatic double-end face is ground production line Download PDFInfo
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- CN105382650B CN105382650B CN201510951238.7A CN201510951238A CN105382650B CN 105382650 B CN105382650 B CN 105382650B CN 201510951238 A CN201510951238 A CN 201510951238A CN 105382650 B CN105382650 B CN 105382650B
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- grinding machine
- storing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
Abstract
The invention discloses a kind of Double face grinding automatic production line, the production line is linearly arranged, set gradually as feed mechanism, feeding manipulator, first double-ended grinding machine, first transfer conveyer belt, first wiper mechanism, first detection means, transfer manipulator, second double-ended grinding machine, second transfer conveyer belt, second wiper mechanism, second detection device, blanking mechanical hand, cutting agency, first double-ended grinding machine is connected provided with the first grinding machine feeding plate with the feeding manipulator, second double-ended grinding machine is connected provided with the second grinding machine feeding plate with transfer manipulator.The material that the present invention can be ground is extensive, can disposably complete feeding, grinding, cleaning, detection and the blanking of workpiece material;Automaticity is high, not only while ensure that crudy, also reduces percent defective, greatly improved labor intensity in addition, reduce manpower, and processing and manufacturing cost is saved for enterprise.
Description
Technical field
The invention belongs to equipment for grinding, and in particular to a kind of full-automatic double-end face is ground production line.
Background technology
The workpiece material being ground in recent years is not only limited to metal material, glass, sapphire, potsherd etc. and also introduced
Grinding process, wherein one side grinding are just progressively processed by double-side grinding and substituted.China is in industrial automation and just risen
Step section, majority are directed to the industrial automation of grinding machine, only just for feeding and blanking part, for post-order process cleaning, dry
Dry, reason material, on-line checking, sorting defective products and blanking do not have set of automatic production line also, do not reach modern mill much also
Cut demand of the processing and manufacturing industry to industrial automation.As for the double-ended grinding machine that can improve grinding production efficiency,
For developing and developing full-automatic biplane grinding production line, to its grinding process, manipulator, cleaning, drying, on-line checking and
Automatic sorting defective products and the mechanical structure and control mechanism of blanking, to forming automatic production line, improve China's manufacturing industry
Industrial automation is horizontal, and quickening realizes that China's manufacturing industry develops, and promoting manufacturing industry to change has great realistic meaning.
The content of the invention
The purpose of the present invention is the Double face grinding automated production for being to provide that a kind of production efficiency is high, crudy is good
Line.
Realize that the technical scheme that the object of the invention uses is as follows:
Double face grinding automatic production line, linearly arrangement, sets gradually as feed mechanism, feeding manipulator, first
Double-ended grinding machine, the first transfer conveyer belt, the first wiper mechanism, the first detection means, transfer manipulator, the second double-end surface milling
Bed, the second transfer conveyer belt, the second wiper mechanism, second detection device, blanking mechanical hand, cutting agency, first both-end
Face grinding machine is connected provided with the first grinding machine feeding plate with the feeding manipulator, and second double-ended grinding machine falls provided with the second grinding machine
Flitch is connected with transfer manipulator.
The feed mechanism, including support, support are provided with storing rotating disk, and being provided with drive mechanism under storing rotating disk is used for
Storing turntable rotation is driven, some storing backing plates for setting perforate are circlewise provided with storing rotating disk, are fixed on each storing backing plate
Have two it is vertical parallel and the storing gib block of spacing can be adjusted, workpiece to be processed is placed on storing backing plate simultaneously during storing
It is spacing to be moved up and down between two storing gib blocks, the upper of induction mechanism and feed mechanism is provided with the side of support
Expect that station is corresponding, the feeding station lower end of feed mechanism is equipped with lifting body, and wherein lifting body includes electric cylinders, installed in electric cylinders
On jacking sliding block, jack sliding block on optical axis is housed, be fixed with optical axis it is corresponding with the perforate on storing backing plate jack flat board,
When induction mechanism, which senses, does not have workpiece on storing backing plate, the optical axis of lifting body rises, and jacking flat board will be placed on storage
Workpiece to be processed on backing strap plate is raised to the position of suitable feeding manipulator traveling feeding.
The feeding manipulator includes the connecting plate being connected with two axle robots, and rotary cylinder is housed under connecting plate, rotated
There is rebound under cylinder, there is jaw under rebound, be wherein clamping jaw under jaw, cushion block is fixed with clamping jaw.
The grinding machine feeding plate includes feeding plate, wherein between the feed table of feeding plate and underlying double-ended grinding machine
There is gap, rotating disk is installed on feeding plate, there is the through hole to match with workpiece to be processed among rotating disk and feeding plate, rotate
Feeding plate guider is housed on the through hole side of disk, be provided with blanking installing plate on feeding plate is connected by switch bracket,
The side lower end of blanking installing plate is equipped with blanking backing plate, and the side of blanking backing plate is equipped with adjustable plate, wherein adjustable plate and Double End
The connecting hole of grinding machine connection, the connecting hole that blanking installing plate is connected with blanking cushion block, the company that feeding plate is connected with blanking installing plate
Hole, the connecting hole that rotating disk is connected with feeding plate are connect, the connecting hole that switch bracket is connected with blanking installing plate is waist-shaped hole, from
And gap between feeding plate and double-ended grinding machine can be adjusted by realizing, the through hole in rotating disk is with respect on double-ended grinding machine feed table
The position of through hole.
The conveyer belt is located at the lower section of the double-ended grinding machine feed table, and conveyer belt is provided with guide bar.
The wiper mechanism includes frame, and frame stage casing is roller, gib block is housed on roller, roller upper and lower is set respectively
There is air knife.
The detection means includes support, there is backing plate on trestle table, and there is gib block backing plate side, and support side is provided with transplanting
Mechanism, other side be provided with detection device, hold-down mechanism, rejecting mechanism.
The cutting agency includes frame, and conveyer is disposed with horizontal plane of frame, horizontal stroke is provided with by the conveyer belt of conveyer
To block, the fixed composition of detection, pallet guide rod, pallet backgauge, pallet lift mechanism and operating control device.
Beneficial effects of the present invention:
The material that the production line can be ground is extensive, including metal material, glass, sapphire, potsherd etc.;Can be disposable
Complete feeding, grinding, cleaning, detection and the blanking of workpiece material;Automaticity is high, not only ensure that crudy
Meanwhile percent defective is also reduced, labor intensity is greatly improved in addition, reduces manpower, is easy to rhythmical production, for enterprise
Industry saves processing and manufacturing cost.
Technical scheme is further illustrated below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the scheme of installation of the present invention.
Fig. 2 is the feed mechanism scheme of installation in the present invention.
Fig. 3 is the rearview of feed mechanism.
Fig. 4 is the feeding manipulator schematic diagram in the present invention.
Fig. 5 is the grinding machine feeding plate schematic diagram in the present invention.
Fig. 6 is the partial view of the present invention.
Fig. 7 is the wiper mechanism schematic diagram in the present invention.
Fig. 8 is the detection means schematic diagram in the present invention.
Fig. 9 is the cutting agency front view in the present invention.
Figure 10 is the top view of cutting agency.
Embodiment
The embodiment of production line is ground for full-automatic double-end face of the present invention as shown in Figure 1, the production line is linearly arranged, according to
It is secondary to be arranged to feed mechanism 100, feeding manipulator 200a, double-ended grinding machine 400a, transfer conveyer belt 500a, wiper mechanism
600a, detection means 700a, transfer manipulator 200b, double-ended grinding machine 400b, transfer conveyer belt 500b, wiper mechanism 600b,
Detection means 700b, blanking mechanical hand 800, cutting agency 900, double-ended grinding machine 400a are provided with grinding machine feeding plate 300a and feeding
Manipulator 200a is connected, and double-ended grinding machine 400b is connected provided with grinding machine feeding plate 300b with transfer manipulator 200b.Its technique stream
Journey is that the workpiece to be added being pre-placed is carried out feeding by feed mechanism 100, and feeding manipulator 200a is by workpiece to be processed from feeding
Mechanism 100 takes out is placed into the fine grinding of double-ended grinding machine 400a progress half by grinding machine feeding plate 300a, then half precision grinding process is completed
Afterwards, workpiece is delivered to cleaning machine 600a and cleaned by transfer conveyer belt 500a, and detection means 700a is detected again, underproof
Workpiece is removed, and is detected half qualified fine grinding workpiece and is placed into Double End by grinding machine feeding plate 300b by transfer manipulator 200b
Grinding machine 400b carries out precision grinding process, and after the completion of process to be ground, workpiece is delivered to wiper mechanism 600b by transfer conveyer belt 500b
Cleaning, detection means 700b are detected again, and detection is underproof to be removed, and the product after detection is qualified is by blanking mechanical hand
800 are placed into cutting agency 900, carry out packaging discharging, and the entire production line controls by PLC control devices.
The feed mechanism 100 of the present embodiment such as Fig. 2, shown in 3, including support 102, support 102 are provided with storing rotating disk
104, drive mechanism 103 is installed under storing rotating disk 104 and is used to drive storing rotating disk 104 to rotate, on storing rotating disk 104 circlewise
Provided with some storing backing plates 109 for setting perforate 111, be fixed with each storing backing plate 109 two it is vertical parallel and can adjust
The storing gib block 107 of whole spacing, workpiece to be processed is placed on storing backing plate 109 and spacing is oriented in two storings during storing
It can be moved up and down between bar 107, the side of support 102 is provided with the feeding station of induction mechanism 105 and feed mechanism 100
Corresponding, the feeding station lower end of feed mechanism 100 is equipped with lifting body, and wherein lifting body includes electric cylinders 101, installed in electric cylinders
Jacking sliding block 108 on 101, jack and optical axis 110 is housed on sliding block, be fixed with and the perforate on storing backing plate 109 on optical axis 110
Jacking flat board 106 corresponding to 111, when induction mechanism 105, which senses, does not have workpiece on storing backing plate 109, the light of lifting body
Axle 110 rises, and makes jacking flat board 106 that the workpiece to be processed being placed on storing backing plate 109 is raised into suitable feeding manipulator
The position of 200a traveling feedings.
The feeding manipulator 200a of the present embodiment is as shown in Figure 1 two axle robots, can planar drive and be fixed with it
Manipulator move up and down, wherein manipulator is as shown in figure 4, the connecting plate 201 including being connected with two axle robots, connection
Plate is equipped with rotary cylinder 202 201 times, has rebound 203 under rotary cylinder 202, there is jaw 204, wherein jaw under rebound 203
It is clamping jaw 205 under 204, cushion block 206 is fixed with clamping jaw 205, cushion block 206 is flexible material, makes feeder so as to realize
Tool hand 200a from feeding station on the jacking flat board 106 of feed mechanism 100 feeding to grinding machine feeding plate 300a.
Grinding machine feeding plate 300a such as Fig. 5 of the present embodiment, shown in 6, grinding machine feeding plate 300a includes feeding plate 301, wherein
There is gap between feeding plate 301 and underlying double-ended grinding machine 400a feed table 401, rotation is installed on feeding plate 301
There are the through hole 308 to match with workpiece to be processed, the through hole of rotating disk 304 among rotating disk 304, rotating disk 304 and feeding plate 301
Feeding plate guider 305 is housed, being provided with blanking installing plate 302 on feeding plate 301 passes through switch bracket 307 on 308 sides
Connection, blanking backing plate 303 is equipped with the left side lower end of blanking installing plate 302, and the left side of blanking backing plate 303 is equipped with adjustable plate 306, its
The connecting hole 310 that middle adjustable plate 306 is connected with double-ended grinding machine 400a, the company that blanking installing plate 302 is connected with blanking cushion block 303
Meet hole 309, the connecting hole 311 that feeding plate 301 is connected with blanking installing plate 302, the company that rotating disk 304 is connected with feeding plate 301
Hole 312 is connect, the connecting hole 313 that switch bracket 307 is connected with blanking installing plate 302 is waist-shaped hole, can adjust so as to realize
Gap between flitch 302 and double-ended grinding machine 400a, the through hole 308 in rotating disk 304 is with respect to double-ended grinding machine 400a feedings
The position of through hole 402 on disk 401;For be ground different shape, the workpiece of different-thickness batch, can adjust feeding plate 301 with
The gap of feed table 401, the shape of through hole 308 on feed table 401, rotating disk 304 and feeding plate 301 can be with workpiece difference
Adjustment.
Workpiece falls into after double-ended grinding machine 400a feed tables 401 from grinding machine feeding plate 300a and is ground by grinding head, workpiece
Again by dropping down onto conveyer belt 500a under feed table 401 after grinding.
Transfer conveyer belt 500a such as Fig. 1 of the present embodiment, shown in 6, double-ended grinding machine 400a feed table 401 and grinding machine work
Make to be conveyer belt 500a under platform 403, there is guide bar 501 on conveyer belt 500a, conveyer belt 500a is by double-ended grinding machine 400a feedings
Workpiece to be processed on disk 401 delivers to wiper mechanism 600a.
For the wiper mechanism 600a of the present embodiment as shown in fig. 7, wiper mechanism 600a includes frame 604, frame stage casing is rolling
Cylinder 603, gib block 601 is housed on roller 603, the upper and lower of roller 603 is respectively equipped with air knife 602.When workpiece passes through wiper mechanism
During 600a, the air knife 602 that the upper and lower of roller 603 is provided with is blown clean workpiece upper and lower surface by blowing.
The detection means 700a of the present embodiment has as shown in figure 8, detection means 700a includes support 701 on the platform of support 701
There is gib block 703 on backing plate 702, the side of backing plate 702, and the side of support 701 is provided with transplanting mechanism 707, and other side is provided with detection device
706th, hold-down mechanism 705, rejecting mechanism 704, so as to realize the detection of workpiece, and unqualified workpiece is rejected.Examined when workpiece enters
When surveying region, Work-sheet pressing, two groups of detection probes each up and down of detection device 706 are detected thickness of workpiece by hold-down mechanism 705.
Transfer manipulator 200b, grinding machine feeding plate 300b, double face abrading machine 400b, transfer conveyer belt 500b, wiper mechanism
600b, detection means 700b structure and working principle respectively with feeding manipulator 200a, grinding machine feeding plate 300a, double-end surface milling
Bed 400a, transfer conveyer belt 500a, wiper mechanism 600a, detection means 700a are identical, repeat no more.
The cutting agency 900 of the present embodiment such as Fig. 9, shown in 10, including frame 909, welding manipulator 800 in frame 909(Ginseng
See Fig. 1), conveyer 917 is disposed with the horizontal plane of frame 909, horizontal block 925, detection are provided with by the conveyer belt of conveyer 917
Detection fixed plate 901,921 and optoelectronic switch fixed seat 905,924, pallet guide rod 911, pallet backgauge in fixed composition
912nd, pallet lift mechanism 918, operating control device 922;Frame 909 is provided with preceding end-plate 903, horizontal guide block 904, detection
Switch fixing casing 916.The manipulator 800 of the top of cutting agency 900 puts the workpiece in material storage dish 902, conveyer belt work by sucker
Make to drive material storage dish 902 to move a station, until conveyer, which drives the material storage dish 902 of full material, moves forward to transmission end of tape,
After photoelectric sensor in detection fixed plate 901,921 senses material storage dish 902, conveyer belt is stopped, and manually will
The charging tray completely expected is taken away, and conveyer belt works on delivers to lower discharge position by the material storage dish 902 of sky.Pallet lift mechanism 918 is used for
Deposit empty charging tray.
Claims (7)
1. a kind of Double face grinding automatic production line, it is characterized in that the production line is linearly arranged, set gradually as feeder
Structure, feeding manipulator, the first double-ended grinding machine, the first transfer conveyer belt, the first wiper mechanism, the first detection means, transfer machine
Tool hand, the second double-ended grinding machine, the second transfer conveyer belt, the second wiper mechanism, second detection device, blanking mechanical hand, blanking
Mechanism, first double-ended grinding machine are connected provided with the first grinding machine feeding plate with the feeding manipulator, second Double End
Grinding machine is connected provided with the second grinding machine feeding plate with transfer manipulator;The feed mechanism, including support, support turn provided with storing
Disk, drive mechanism is installed under storing rotating disk and is used to drive storing turntable rotation, some set out is circlewise provided with storing rotating disk
The storing backing plate in hole, be fixed with each storing backing plate two it is vertical parallel and the storing gib block of spacing can be adjusted, store up
During material workpiece to be processed be placed on storing backing plate and it is spacing can be moved up and down between two storing gib blocks, in support
Side is provided with that induction mechanism is corresponding with the feeding station of feed mechanism, and the feeding station lower end of feed mechanism is equipped with jack
Structure, wherein lifting body include electric cylinders, the jacking sliding block in electric cylinders, jack and optical axis is housed on sliding block, fixed on optical axis
Have it is corresponding with the perforate on storing backing plate jack flat board, when induction mechanism, which senses, does not have workpiece on storing backing plate, jacking
The optical axis of mechanism rises, and makes jacking flat board that the workpiece to be processed being placed on storing backing plate is raised into suitable feeding manipulator and advances
The position of feeding.
2. Double face grinding automatic production line according to claim 1, it is characterized in that the feeding manipulator include with
The connecting plate of two axle robots connection, is equipped with rotary cylinder under connecting plate, has rebound under rotary cylinder, have gas under rebound
It is clamping jaw under pawl, wherein jaw, cushion block is fixed with clamping jaw.
3. Double face grinding automatic production line according to claim 2, it is characterized in that the grinding machine feeding plate includes falling
There is gap between flitch, the wherein feed table of feeding plate and underlying double-ended grinding machine, rotating disk be installed on feeding plate,
There is the through hole to match with workpiece to be processed among rotating disk and feeding plate, be oriented on the through hole side of rotating disk equipped with feeding plate
Device, blanking installing plate is installed on feeding plate and connected by switch bracket, blanking is housed in the side lower end of blanking installing plate
Backing plate, the side of blanking backing plate are equipped with adjustable plate, the connecting hole that wherein adjustable plate is connected with double-ended grinding machine, blanking installing plate with
The connecting hole of blanking cushion block connection, the connecting hole that feeding plate is connected with blanking installing plate, the connection that rotating disk is connected with feeding plate
Hole, the connecting hole that switch bracket is connected with blanking installing plate are waist-shaped holes, and feeding plate and double-end surface milling can be adjusted so as to realize
Gap between bed, the position of through hole in rotating disk with respect to through hole on double-ended grinding machine feed table.
4. Double face grinding automatic production line according to claim 3, it is characterized in that the conveyer belt is located at described pair
The lower section of face grinding machine feed table, conveyer belt are provided with guide bar.
5. Double face grinding automatic production line according to claim 4, it is characterized in that the wiper mechanism includes frame,
Frame stage casing is roller, gib block is housed on roller, roller upper and lower is respectively equipped with air knife.
6. Double face grinding automatic production line according to claim 5, it is characterized in that the detection means includes support,
There is backing plate on trestle table, there is gib block backing plate side, and support side is provided with transplanting mechanism, and other side is provided with detection device, pressure
Tight mechanism, rejecting mechanism.
7. Double face grinding automatic production line according to claim 6, it is characterized in that the cutting agency includes frame,
Conveyer is disposed with horizontal plane of frame, horizontal block, the fixed composition of detection, pallet are provided with by the conveyer belt of conveyer and is oriented to
Bar, pallet backgauge, pallet lift mechanism and operating control device.
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CN201510951238.7A CN105382650B (en) | 2015-12-19 | 2015-12-19 | Full-automatic double-end face is ground production line |
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DE202012011690U1 (en) * | 2012-03-09 | 2013-03-13 | Schneider Gmbh & Co. Kg | Plant for processing optical lenses |
CN103567862A (en) * | 2012-07-23 | 2014-02-12 | 沈阳海默数控机床有限公司 | Film chuck special for plate part grinding |
CN103480971A (en) * | 2013-07-30 | 2014-01-01 | 深圳市联赢激光股份有限公司 | Laser welding clamp with automatic correction function |
CN104467304A (en) * | 2014-11-24 | 2015-03-25 | 宁波顺成机电有限公司 | Automatic motor rotor assembling machine |
CN204525075U (en) * | 2014-12-25 | 2015-08-05 | 惠州市仨联自动化设备有限公司 | Metal disk automation flash removed production line |
CN204818699U (en) * | 2015-07-29 | 2015-12-02 | 温岭市金悦自动化设备有限公司 | Gas valve production line |
CN205342702U (en) * | 2015-12-19 | 2016-06-29 | 湖南宇环智能装备有限公司 | Full -automatic pair of end -face grinding production line |
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