CN105563137B - A kind of precision component intelligent manufacturing complete production line - Google Patents
A kind of precision component intelligent manufacturing complete production line Download PDFInfo
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- CN105563137B CN105563137B CN201610145909.5A CN201610145909A CN105563137B CN 105563137 B CN105563137 B CN 105563137B CN 201610145909 A CN201610145909 A CN 201610145909A CN 105563137 B CN105563137 B CN 105563137B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a kind of precision component intelligent manufacturing complete production line, it is linearly distributed, be sequentially provided with above and below material unit, material unit, Laser cutting unit, right angle manipulator transport unit, sanding burr unit, finishing impression machining cell, both-end mirror polish unit, cleaning air dried cell, vision-based detection and positioning unit, sand blasting machine people and pose adjustment unit, sandblasting machining cell, packing press people unit, baling press unit and supply unit above and below multi-joint.The present invention combines numerical control, manufacture processing, robot, vision and production management system together, constitutes an increasingly automated, personalized manufacturing line.Providing one for school industrial automation teaching can allow the study of student system to arrive all kinds of advanced technologies, also can actual production management philosophy in training student present plant, be that school cultivates and is combined all types of talents of social desirability and made a good platform.
Description
Technical field
The invention belongs to the automatic production line that heterogenous is combined, and in particular to a kind of precision component intelligent manufacturing
Complete production line.
Technical background
In recent years new manufacturing philosophy is increasingly prevailing in manufacturing since, and the new manufacture reason of this kind of adaptation is then born by school
The personnel training of thought.It is often unit teaching in traditional teaching process, and does not fit within the production management system of current main flow
System, student can not system the manufacturing management system for recognizing factory.
The content of the invention
It is an object of the invention to provide a kind of precision component intelligent manufacturing complete production line, passed to impart knowledge to students to student
Advanced Numeric Control Technology, manufacture process technology, vision detection technology and production management technology are passed, while can also carry out actual life
Production.
Realize that the technical scheme that the object of the invention is used is as follows：
The precision component intelligent manufacturing complete production line that the present invention is provided linearly is distributed, be sequentially provided with above and below material list
Material unit, Laser cutting unit, right angle manipulator transport unit, sanding burr unit, finishing impression processing above and below member, multi-joint
Unit, both-end mirror polish unit, cleaning air dried cell, vision-based detection and positioning unit, sand blasting machine people and pose adjustment unit,
Sandblasting machining cell, packing press people unit, baling press unit and supply unit.
It is described to be connected up and down between material unit and Laser cutting unit by material unit above and below multi-joint；The laser
Transported between cutting processing unit, sanding burr unit, finishing impression machining cell and both-end mirror polish unit by right angle manipulator
Unit is connected；The both-end mirror polish unit is connected provided with conveyor-belt apparatus with cleaning air dried cell；Clean air dried cell
Provided with blanking mechanism, product slides to vision-based detection and positioning unit region automatically；Vision-based detection adds with positioning unit and sandblasting
It is connected between work order member by sand blasting machine people with pose adjustment unit, between the two again provided with device for adjusting posture；Depending on
Feel that detection is provided with conveyer belt with positioning unit, be connected by packing press people unit with baling press unit；The baling press unit
It is also to be connected by packing press people's unit between supply unit.
The material unit, including for placing the spacing framework of feeding cart and waste recovery dolly, the feeding up and down
Flitch limited block for limiting flitch position is installed, the waste recovery dolly, which is provided with, to be used to reclaim waste material on dolly
Waste material frame；Material unit includes articulated robot installation frame, is located at articulated robot installation frame above and below the multi-joint
On articulated robot, the sucker clamp installed in articulated robot end, the sucker clamp include sucker install base
Plate and the sucker being located on sucker installation base plate；The right angle manipulator transport unit, including column, the X on column
Axle, the Z axis moved along the x-axis in the X-axis of column, Z axis end is provided with suctorial suction jig, and column side is pacified
Equipped with sanding burr unit；The sanding burr unit, including housing is installed, the buncher installed on housing is located at, with tune
The abrasive disc of speed motor shaft end connection.
It is provided with the Laser cutting unit, including marble mounting base, laser head, marble mounting base
Being arranged on X, Y direction servo slide table, X-direction servo slide table has support and clamp system；Support includes with clamp system
Mounting base, mounting base is provided with support pin, and waste recovery container set is on support pin, and support pin is returned through waste material
The circular hole of receptacle bottom, the cylinder on bottom plate can realize the clamping and release to flitch.
The finishing impression machining cell, including machining spindle, motion workbench, the absorption of workpieces on motion workbench
Fixture and being used on the right side of absorption of workpieces fixture dry up the blowning installation of its surface cut liquid.
The both-end mirror polish unit, including grinding machine body, the feed table between polishing wheel above and below grinding machine, positioned at giving
Blanking mechanism and conveyer below charging tray, conveyer right-hand member are provided with blanking mechanism.
The cleaning air dried cell, including conveyer, cleaning machine main body, the blanking positioned at another side outlet of side are filled
Put.
Conveyer, transmission dress are installed in the middle part of the vision-based detection and positioning unit, including installation frame, installation frame
Put both sides and be provided with light source for detecting, installation frame top is provided with the cylinder being connected with vision lenses, vision lenses can be with
Moved horizontally with cylinder.
The sand blasting machine people and pose adjustment unit, including frame, rack-mounted robot, installed in machine
People end sets the suction jig of sucker, and frame side is provided with device for adjusting posture；Device for adjusting posture, including straight line cylinder,
Pen type cylinder, the rotary cylinder being connected with pen type cylinder end and the sucker being connected respectively with straight line cylinder, rotary cylinder；
The sandblasting machining cell, including the sand-blasting machine body of opening, the Rotary adsorption fixture being located in sand-blasting machine body openings are set, its
Middle Rotary adsorption fixture includes buncher, rotating suction disc, and rotating suction disc is connected with buncher by chain.
The packing press people unit, including packing press people frame, be located in packing press people's frame robot, with
And the suction jig of sucker is set installed in robot end；The baling press unit, including frame, the storing above frame
Mechanism, the pen type cylinder for being located at material storage mechanism side, the clamping positioned at material storage mechanism opposite side and type box opening mechanism, with clamp with opening
What case structure was connected closes case structure；The clamping includes clamping jaw, cylinder with type box opening mechanism, opens box inflatable mouth；It is described to close case structure
By the perforate on aluminium block, and connect the closing that tracheae realizes packing box in the way of blowing.
Beneficial effect：
The present invention is by advanced Numeric Control Technology, manufacture process technology, robot technology and vision technique, production management system
System combines together, constitutes an increasingly automated, personalized manufacturing line.Provided for school's industrial automation teaching
One can allow student system study to all kinds of advanced technologies, also can actual production management reason in training student present plant
Read, be that all types of talents of the compound social desirability of school's culture have made a good platform.
Technical scheme is further illustrated below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is that this uses new scheme of installation.
Fig. 2 is Fig. 1 top view.
Fig. 3 is the scheme of installation of material unit up and down in the present invention.
Fig. 4 is the scheme of installation of material unit above and below multi-joint in the present invention.
Fig. 5 is the schematic diagram of Laser cutting unit in the present invention.
Fig. 6 is the schematic diagram of right angle manipulator transport unit in the present invention.
Fig. 7 is the schematic diagram of sanding burr unit in the present invention.
Fig. 8 is the schematic diagram that this uses new middle finishing impression machining cell.
Fig. 9 is the schematic diagram of both-end mirror polish unit in the present invention.
Figure 10 is the schematic diagram of cleaning air dried cell in the present invention.
Figure 11 is the schematic diagram of vision-based detection and positioning unit in the present invention.
Figure 12 is sand blasting machine people and the scheme of installation of pose adjustment unit in the present invention.
Figure 13 is the scheme of installation of sandblasting machining cell in the present invention.
Figure 14 is sand blasting machine people and the structural representation of the device for adjusting posture of pose adjustment unit.
Figure 15 is the structural representation of Rotary adsorption fixture in sandblasting machining cell.
Figure 16 is the scheme of installation of packing press people's unit in the present invention.
Figure 17 is the schematic diagram of baling press unit in the present invention.
Figure 18 is clamping and the structural representation of type box opening mechanism in baling press unit.
Figure 19 is the schematic diagram of supply unit in the present invention.
Embodiment
Fig. 1, Fig. 2 show this and use new scheme of installation, whole piece precision component intelligent manufacturing complete production line
Linearly distribution, be sequentially provided with above and below material unit 100, material unit 200, Laser cutting unit 300, right angle above and below multi-joint
Manipulator transport unit 400, sanding burr unit 500, finishing impression machining cell 600, both-end mirror polish unit 700, cleaning are air-dried
Unit 800, vision-based detection and positioning unit 900, sand blasting machine people and pose adjustment unit 1000, sandblasting machining cell 1100,
Packing press people unit 1200, baling press unit 1300 and supply unit 1400.
It is described to be held in the mouth up and down between material unit 100 and Laser cutting unit 300 by material unit above and below multi-joint 200
Connect；The Laser cutting unit 300, sanding burr unit 500, finishing impression machining cell 600 and both-end mirror polish unit 700
Between be connected by right angle manipulator transport unit 400；The both-end mirror polish unit 700 is provided with conveyor-belt apparatus and cleaning wind
Dry unit 800 is connected；Clean air dried cell 800 and be provided with blanking mechanism, product slides single with positioning to vision-based detection automatically
First 900 regions；Pass through sand blasting machine people and pose adjustment between vision-based detection and positioning unit 900 and sandblasting machining cell 1100
Unit 1000 is connected, between the two again provided with device for adjusting posture；Vision-based detection is provided with conveyer belt with positioning unit 900,
It is connected by packing press people unit 1200 with baling press unit 1300；The baling press unit 1300 and supply unit 1400 it
Between be also to be connected by packing press people unit 1200.
The material unit 100 up and down is as shown in figure 3, including spacing framework 101, feeding cart 102 and waste recovery dolly
104 are parked in set by spacing framework 101 in scope.Flitch limited block 103 wherein is installed on feeding cart 102, for limiting
The position of flitch processed；Waste recovery dolly 104 is provided with waste material frame 105, for reclaiming waste material.
Material unit 200 above and below the multi-joint is as shown in figure 4, including articulated robot installation frame 201, multi-joint machine
Device people 204, the sucker clamp installed in the end of articulated robot 204 includes sucker installation base plate 203 and sucker 202.
The Laser cutting unit 300 is as shown in figure 5, including marble mounting base 301, laser head 306.Dali
X, Y direction servo slide table 303,308 are installed on stone mounting base 301.Support is arranged on X-direction servo with clamp system
On slide unit 303.Whole support includes mounting base 302 with clamp system, and support pin 304, which is connected through a screw thread, is fixed on installation
On bottom plate 302, waste recovery container 305 is enclosed on support pin 304, and support pin 304 passes through the bottom of waste recovery container 305
Circular hole, the cylinder 307 on bottom plate 302 can realize the clamping and release to flitch.
The right angle manipulator transport unit 400 is as shown in fig. 6, including column 404, the X-axis on column 404
403, the Z axis 401 moved in X-axis 403 along X-axis 403, the end of Z axis 401 is provided with suctorial suction jig 402,
The side of column 404 is provided with sanding burr unit 500.
The sanding burr unit 500 is as shown in fig. 7, main include installing housing 501, be located on installation housing 501
Buncher 502, the abrasive disc 503 being connected with buncher shaft end.
The finishing impression machining cell 600 is as shown in figure 8, including machining spindle 601, motion workbench 604, installed in motion
Absorption of workpieces fixture 602 on workbench 604, and being cut for drying up its surface installed in the right side of absorption of workpieces fixture 602
Cut the blowning installation 603 of liquid.
The both-end mirror polish unit 700 is as shown in figure 9, including grinding machine body 701, between polishing wheel above and below grinding machine
Feed table 702, blanking mechanism 703 and conveyer 704 below feed table, conveyer right-hand member be provided with blanking mechanism
705。
The cleaning air dried cell 800 as shown in Figure 10, includes the conveyer 801 in left side, cleaning machine main body 802, position
In the doffer 803 of right-side outlet.
The vision-based detection is as shown in figure 11 with positioning unit 900, including installation frame 901, and central rack is provided with biography
Device 903 is sent, the both sides of conveyer 903 are provided with the light source 902 for detecting.The top of frame 901 is provided with and vision lenses 904
The cylinder 905 of connection, vision lenses 904 can be moved horizontally with cylinder 905.
The sand blasting machine people is as shown in figure 12 with pose adjustment unit 1000, including frame 1001, installed in frame
Robot 1002 on 1001, sucker 1003-1 suction jig 1003, the side of frame 1001 are set installed in the end of robot 1002
Face is provided with device for adjusting posture 1004.Device for adjusting posture 1004 is as shown in figure 14, including straight line cylinder 1004-1, pen type gas
Cylinder 1004-4, the rotary cylinder 1004-5 being connected with pen type cylinder 1004-4 ends, and respectively with straight line cylinder 1004-1, rotation
Sucker 1004-2,1004-3 connected rotaring cylinder 1004-5.
The sandblasting machining cell 1100 as shown in figure 13, including sets the sand-blasting machine body 1100 of opening 1102, is located at spray
Rotary adsorption fixture 1101 in sand machine body openings 1102, wherein Rotary adsorption fixture are as shown in figure 15, mainly including speed governing
Motor 1001-1, rotating suction disc 1001-3, rotating suction disc 1001-3 are connected with buncher 1001-1 by chain 1001-2.
The packing press people unit 1200 as shown in figure 16, including frame 1201, robot 1202 and installed in machine
The end of device people 1202 sets sucker 1203-1 suction jig 1203.
The baling press unit 1300 as shown in figure 17, including frame 1301, material storage mechanism 1303 above frame,
It is located at pen type cylinder 1302, the clamping positioned at the opposite side of material storage mechanism 1303 and the type box opening mechanism of the side of material storage mechanism 1303
1304th, with clamp be connected with type box opening mechanism 1304 close case structure 1305.Pen type cylinder 1302 is used for packing box from storage machine
Released in structure 1303；Clamp with type box opening mechanism 1304 as shown in figure 18, including clamping jaw 1304-1, cylinder 1304-2, open box air blowing
Mouth 1304-3；Case structure 1305 is closed by the perforate on aluminium block, and connects the closing that tracheae realizes packing box in the way of blowing.
As shown in figure 19, it is a small belt conveyor to the supply unit 1400, by buncher and belt structure
Into conveyer front end is provided with sensor.
The technological process of the present invention is as follows, manually flitch is placed into as requested first above and below it is upper in material unit 100
On trolley 102 in the region that flitch limited block 103 is limited, and feeding cart 102 is pushed into specified location.Afterwards by
Flitch is transported to Laser cutting unit 300 and carries out cutting processing by material unit 200 above and below multi-joint；After cutting is completed,
Right angle manipulator transport unit 400 will cut gained and transport product to sanding burr unit 500 and carry out sanding burr processing；Should
Action continues to transport to finishing impression machining cell 600 carve by product by right angle manipulator transport unit 400 to add after completing
Work；Product is transported to both-end mirror polish unit 700 after engraving is completed or by right angle manipulator transport unit 400 carry out it is double
End face polishing.Hereafter, product will be transported to air-dried cleaning unit 800 by conveyer belt, and the residual to its surface is cut
Liquid is cleaned, and air-dries processing.After processing is completed, product reaches vision-based detection and positioning unit 900 via conveyer belt, right
Product design is detected and positioned., can be by after sand blasting machine people and pose adjustment unit 1000 receive product space information
Its conveyance is realized at the priority sandblasting of product upper and lower end face to sandblasting machining cell 1100, and by device for adjusting posture 1004
Reason.After blasting treatment is completed, product returns to conveyer belt by sand blasting machine people and pose adjustment unit 1000, by vision-based detection
Product pattern is detected with positioning unit 900.If detection is unqualified, product is removed.If Product checking is qualified, beat
Bag robot cell 1200 transports product to baling press unit 1300, carries out packing mounted box.Again by packing after packing completion
Robot cell 1200 transports packing box to supply unit 1400, completes whole production and processing process.
Claims (9)
1. a kind of precision component intelligent manufacturing complete production line, it is characterized in that linearly distribution, be sequentially provided with above and below material unit,
Material unit, Laser cutting unit, right angle manipulator transport unit, sanding burr unit, finishing impression work sheet above and below multi-joint
Member, both-end mirror polish unit, cleaning air dried cell, vision-based detection and positioning unit, sand blasting machine people and pose adjustment unit, spray
Sand machining cell, packing press people unit, baling press unit and supply unit；The material unit up and down and Laser cutting list
It is connected between member by material unit above and below multi-joint；The Laser cutting unit, sanding burr unit, finishing impression machining cell
It is connected between both-end mirror polish unit by right angle manipulator transport unit；The both-end mirror polish unit is filled provided with conveyer belt
Put and be connected with cleaning air dried cell；Cleaning air dried cell is provided with blanking mechanism, and product slides to vision-based detection with determining automatically
Bit location region；Entered between vision-based detection and positioning unit and sandblasting machining cell by sand blasting machine people with pose adjustment unit
Row linking, between the two again provided with device for adjusting posture；Vision-based detection is provided with conveyer belt with positioning unit, passes through packing press people
Unit is connected with baling press unit；It is also to be connected by packing press people's unit between the baling press unit and supply unit.
2. precision component intelligent manufacturing complete production line according to claim 1, it is characterized in that the material unit up and down,
Including the spacing framework for placing feeding cart and waste recovery dolly, it is provided with the feeding cart for limiting flitch
The flitch limited block of position, the waste recovery dolly is provided with the waste material frame for being used for reclaiming waste material；The multi-joint loading and unloading
Unit includes articulated robot installation frame, the articulated robot being located on articulated robot installation frame, is arranged on
The sucker clamp of articulated robot end, the sucker clamp includes sucker installation base plate and is located on sucker installation base plate
Sucker；The right angle manipulator transport unit, including column, the X-axis on column, along X-axis in the X-axis of column
Mobile Z axis, Z axis end is provided with suctorial suction jig, and column side is provided with sanding burr unit；The burr
Polishing unit, including housing is installed, the buncher installed on housing, the abrasive disc being connected with buncher shaft end is located at.
3. precision component intelligent manufacturing complete production line according to claim 2, it is characterized in that the laser cutting adds
X, Y direction servo slide table, X-axis are installed on work order member, including marble mounting base, laser head, marble mounting base
Support and clamp system are installed on the servo slide table of direction；Support includes mounting base with clamp system, and mounting base is provided with
Support pin, waste recovery container set is on support pin, and support pin passes through the circular hole of waste recovery container bottom, is arranged on
Cylinder on bottom plate can realize the clamping and release to flitch.
4. precision component intelligent manufacturing complete production line according to claim 3, it is characterized in that the finishing impression work sheet
Member, including machining spindle, motion workbench, the absorption of workpieces fixture on motion workbench and installed in workpiece inhale
Being used on the right side of attached fixture dries up the blowning installation of its surface cut liquid.
5. precision component intelligent manufacturing complete production line according to claim 4, it is characterized in that the both-end mirror polish
Unit, including grinding machine body, the feed table between polishing wheel above and below grinding machine, the blanking mechanism below feed table and biography
Device is sent, conveyer right-hand member is provided with blanking mechanism.
6. precision component intelligent manufacturing complete production line according to claim 5, it is characterized in that the cleaning air-dries list
Member, includes conveyer, cleaning machine main body, the doffer positioned at another side outlet of side.
7. precision component intelligent manufacturing complete production line according to claim 6, it is characterized in that the vision-based detection with
Conveyer is installed, conveyer both sides are provided with the light for detecting in the middle part of positioning unit, including installation frame, installation frame
Source, installation frame top is provided with the cylinder being connected with vision lenses, and vision lenses can be moved horizontally with cylinder.
8. precision component intelligent manufacturing complete production line according to claim 7, it is characterized in that the sand blasting machine people
With pose adjustment unit, including frame, rack-mounted robot, the absorption folder of sucker is set installed in robot end
Tool, frame side is provided with device for adjusting posture；Device for adjusting posture, including straight line cylinder, pen type cylinder and pen type cylinder end
Hold the rotary cylinder and the sucker being connected with straight line cylinder and the sucker being connected with rotary cylinder of connection；The sandblasting processing
Unit, including the sand-blasting machine body of opening, the Rotary adsorption fixture being located in sand-blasting machine body openings are set, wherein Rotary adsorption is pressed from both sides
Tool includes buncher, rotating suction disc, and rotating suction disc is connected with buncher by chain.
9. precision component intelligent manufacturing complete production line according to claim 8, it is characterized in that the packing press people
Unit, including packing press people frame, the robot that is located in packing press people's frame and set suction installed in robot end
The suction jig of disk；The baling press unit, including frame, the material storage mechanism above frame, it is located at material storage mechanism side
Pen type cylinder, the clamping positioned at material storage mechanism opposite side with type box opening mechanism, with clamp be connected with type box opening mechanism close case structure；
The clamping includes clamping jaw, cylinder with type box opening mechanism, opens box inflatable mouth；The case structure that closes is connected by the perforate on aluminium block
Trachea realizes the closing of packing box in the way of blowing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610145909.5A CN105563137B (en) | 2016-03-15 | 2016-03-15 | A kind of precision component intelligent manufacturing complete production line |
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| CN201610145909.5A CN105563137B (en) | 2016-03-15 | 2016-03-15 | A kind of precision component intelligent manufacturing complete production line |
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| CN105563137B true CN105563137B (en) | 2017-08-25 |
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| JPH02139145A (en) * | 1988-11-14 | 1990-05-29 | Kawasaki Heavy Ind Ltd | Flanging method for beam of i type |
| CN202317673U (en) * | 2011-11-14 | 2012-07-11 | 山东力丰自动化成套设备有限公司 | Automatic production line of container |
| CN202952050U (en) * | 2012-11-27 | 2013-05-29 | 沈阳第一机床厂 | Automatic production line for machining bearing hub ring and outer ring of third-generation automobile |
| CN203936635U (en) * | 2014-05-21 | 2014-11-12 | 南通准信自动化科技有限公司 | A kind of workpiece is transplanted production line |
| CN105057978B (en) * | 2015-07-21 | 2017-08-25 | 深圳市旺鑫精密工业有限公司 | It is a kind of can die casting mobile phone shell production technology in the mould of anodic oxidation |
| CN105382650B (en) * | 2015-12-19 | 2018-02-09 | 湖南宇环智能装备有限公司 | Full-automatic double-end face is ground production line |
| CN205437797U (en) * | 2016-03-15 | 2016-08-10 | 湖南宇环智能装备有限公司 | Intelligent complete set production line of making of precision parts |
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2016
- 2016-03-15 CN CN201610145909.5A patent/CN105563137B/en active Active
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