CN109955040B

CN109955040B - Robot intelligent automatic window frame production line

Info

Publication number: CN109955040B
Application number: CN201910198324.3A
Authority: CN
Inventors: 卢新建; 朱建春; 余洁
Original assignee: Guangdong Tigerweld Robot Technology Co ltd
Current assignee: Guangdong Tigerweld Robot Technology Co ltd
Priority date: 2019-04-16
Filing date: 2019-04-16
Publication date: 2020-10-02
Anticipated expiration: 2039-04-16
Also published as: CN109955040A

Abstract

The invention relates to the technical field related to window frame production, and discloses a robot intelligent automatic window frame production line which comprises sawing machine equipment, wherein a first welding bed is arranged on the right side of the sawing machine equipment, a second welding bed is arranged on the right side of the first welding bed, surface milling equipment is arranged on the right side of the second welding bed, a chamfering machine tool is arranged on the right side of the surface milling equipment, a first rough grinding machine is arranged on the right side of the chamfering machine tool, a second rough grinding machine is arranged on the right side of the first rough grinding machine, a stacking base is arranged on the right side of the second rough grinding window, and transfer tables are fixedly arranged on the rear sides of the first welding bed, the second welding bed and the first rough grinding machine. This intelligent automatic window frame production line of robot, the intelligent automatic use of robot has reduced operating strength of operating personnel when window frame production for the piece that falls into in horizontal guiding groove is attracted the collection, thereby avoids the accumulation of too much impurity on the frame to influence the accurate location of window frame body, thereby reaches the precision of improve equipment production and processing.

Description

Robot intelligent automatic window frame production line

Technical Field

The invention relates to the technical field related to window frame production, in particular to a robot intelligent automatic window frame production line.

Background

Along with the development of society, the continuous progress of science and technology, the efficiency of production life has been greatly improved in the use of more and more mechanical equipment, along with intelligent improvement, more and more intelligent machine is also in continuous popularization, wherein in the production of window frame, the intelligent automatic development trend greatly reduced intensity of labour of operating personnel in production of robot, with the production flow of window frame: sawing machine, the welding, mill two-sidedly, the radius angle, corase grind and pile up neatly, nevertheless in the processing of the radius angle process of window frame production, need use the aircraft nose to carry out the chamfer to the corner of window frame and handle, nevertheless polishing between aircraft nose and the window frame easily produces more piece, piece amass is on the operation panel, influence the robot and place the precision at the operation panel with the window frame, easily cause the production of window frame production defective products, consequently need one kind to avoid equipment chamfer to produce the equipment that debris influences follow-up window frame machining precision, the stability of guarantee window frame production line production.

Disclosure of Invention

The problem of window frame chamfering equipment accumulation debris influence window frame production precision and quality in the current window frame production line is solved.

The utility model provides an intelligent automatic window frame production line of robot, includes the sawing machine equipment, first welding bed is installed on the right side of sawing machine equipment, and the second welding bed is installed on the right side of first welding bed, and face milling equipment is installed on the right side of second welding bed, and the radius angle lathe is installed on the right side of face milling equipment, and first rough grinding machine is installed on the right side of radius angle lathe, and the second rough grinding machine is installed on the right side of first rough grinding machine, and the right side of second rough grinding window is provided with the pile up neatly seat, the equal fixed mounting in rear side of first welding bed, second welding bed and first rough grinding machine has the transfer table, the equal fixed mounting in one side of sawing machine equipment, first welding bed, second welding bed, face milling equipment, radius angle lathe, first rough grinding machine, second rough grinding machine and pile up neatly seat has the robot.

The fillet lathe includes the organism, the top fixed mounting of organism has the frame, the equal vertical slide rail of fixedly connected with in side about the organism, two equal movable mounting has vertical linear electric motor on the vertical slide rail, the horizontal slide rail of fixedly connected with between two vertical linear electric motor, movable mounting has two horizontal movable aircraft noses on the horizontal slide rail, the window frame body has been placed to the inboard of frame, two horizontal movable aircraft nose all is located the window frame body directly over.

The engine base comprises a hollow base plate, the upper surface of the hollow base plate is fixedly connected with a limiting frame, the upper surface of the hollow base plate is provided with a transverse guide groove, the two sides of the upper surface of the hollow base plate are respectively provided with a longitudinal mounting groove, the inner side of the engine body is fixedly provided with an air pump, an air suction pipe of the air pump is fixedly connected with a communicating pipe, the tail end of the communicating pipe penetrates through the top of the inner side of the engine body and the lower surface of the hollow base plate and extends to the inner cavity of the hollow base plate, the tail end of the communicating pipe is fixedly connected with a three-way connector, two output connectors of the three-way connector are respectively fixedly communicated with a sealing frame, two filter screens are respectively and fixedly mounted in the inner cavities of the two sealing frames, connecting bent pipes are respectively and fixedly connected with the through holes on the opposite sides of, the air suction ports of the two longitudinal multi-way pipes are in one-to-one correspondence with the transverse guide grooves, the air suction ports of the two longitudinal multi-way pipes are fixedly connected with air suction heads, and the ports of the air suction heads are connected with the ports of the corresponding transverse guide grooves.

Preferably, the transverse guide grooves are oblique guide grooves with shallow middle grooves and deep two ports, the transverse guide grooves are arranged in parallel, and round corners are arranged between the notches of the transverse guide grooves and the upper surface of the hollow base plate.

Preferably, the two longitudinal installation grooves are communicated with the left port and the right port of the transverse guide groove, and the two longitudinal installation grooves are arranged symmetrically left and right relative to the transverse guide groove.

Preferably, the longitudinal slide rails and the longitudinal linear motors on the two sides of the machine body are arranged in bilateral symmetry about the center of the machine body, and the two longitudinal linear motors run synchronously.

Preferably, the width and the length of the inner side of the limiting frame are larger than those of the window frame body, and a gap is reserved between the top of the limiting frame and the bottom of the transverse sliding rail.

Preferably, two filter screens of the seal frame inner chamber are parallel to each other, and the filter hole that lies in the filter screen that is close to the connecting bend pipe with one side is greater than the filter hole internal diameter of another filter screen.

Compared with the prior art:

(1) the robot intelligent automatic window frame production line is characterized in that a sawing machine device, a first welding bed, a second welding bed, a face milling device, a chamfering machine tool, a first rough grinding machine, a second rough grinding machine, a stacking base, a transfer table and a robot are arranged to be matched with each other, when the robot intelligent automatic window frame production line is used, window frame assembly parts are cut into finished gears through the sawing machine device, then the parts are respectively placed on the first welding bed and the second welding bed through the robot to be respectively welded, after the window frame assembly welding is finished, the two sides of a window frame are milled through the face milling device, then corners of the window frame are chamfered, finally the chamfered window frame is respectively placed on the first rough grinding machine and the second rough grinding machine through the robot to be processed, finally, the upper stacking base is moved through the robot to be placed, namely, the window frame production and processing are finished, and the robot intelligent automatic window frame production line is used, the operating intensity of operating personnel when the window frame is produced has been greatly reduced, the misoperation condition of operating personnel when processing operation is reduced simultaneously.

(2) The robot intelligent automatic window frame production line performs the chamfering process on the corners of a window frame by arranging the chamfering machine tool, when the equipment is used, the window frame body is placed on the base, the machine head moves on the transverse sliding rails, the longitudinal linear motor moves on the longitudinal sliding rails, the corners of the window frame body are subjected to transverse and longitudinal corner chamfering treatment, the chips generated by chamfering treatment on the surfaces of the corners of the window frame by the machine head fall on the base, the chips can fall on the inner sides of the transverse guiding grooves by the arrangement of the transverse guiding grooves on the upper surface of the hollow substrate, the air pump is started, the air suction pipe of the air pump generates negative pressure on the air suction head through the communicating pipe, the three-way connector, the sealing frame, the connecting bent pipe and the longitudinal multi-way pipe, the air suction head performs negative pressure suction on the corresponding transverse guiding grooves, and the chips falling in the transverse guiding grooves are sucked and collected, thereby avoid the accumulation of too much impurity to influence the accurate location of window frame body on the frame to reach the precision of improve equipment production and processing.

(3) This intelligent automatic window frame production line of robot, mutually support through setting up sealed frame and filter screen, when equipment uses, the negative pressure suction that the breathing pipe of air pump produced, make impurity through vertical many siphunculuss and the leading-in inner chamber of sealed frame communicating pipe, make impurity through the filtration purification of two filter screens, furthest filters great granule's impurity, prevent that large granule impurity from leading to blockking up through tee junction head and the inner chamber of leading-in air pump communicating pipe, influence the normal operating of air pump, then exhaust outer row absorptive gas through the gas vent of air pump, thereby ensure the normal operating environment of equipment use.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a radius machine of the present invention;

FIG. 3 is a schematic view of the stand structure of the present invention;

FIG. 4 is a schematic view of the connection between the longitudinal multi-way tube and the suction head according to the present invention.

In the figure: 1 sawing machine equipment, 2 first welding machines, 3 second welding machines, 4 face milling equipment, 5 rounding machine tools, 51 machine bodies, 52 machine bases, 5201 hollow base plates, 5202 limit frames, 5203 transverse guide grooves, 5204 longitudinal installation grooves, 5205 air pumps, 5206 communicating pipes, 5207 three-way connectors, 5208 sealing frames, 5209 filter screens, 5210 connecting bent pipes, 5211 longitudinal multi-way pipes, 5212 air suction heads, 53 longitudinal sliding rails, 54 longitudinal linear motors, 55 transverse sliding rails, 56 machine heads, 57 window frame bodies, 6 first rough grinding machines, 7 second rough grinding machines, 8 stacking seats, 9 middle rotary tables and 10 robots.

Detailed Description

As shown in fig. 1 to 4, the present invention provides a technical solution: the utility model provides an intelligent automatic window frame production line of robot, including sawing machine equipment 1, first welding bed 2 is installed on sawing machine equipment 1's right side, second welding bed 3 is installed on first welding bed 2's right side, face milling equipment 4 is installed on second welding bed 3's right side, radius angle lathe 5 is installed on face milling equipment 4's right side, first rough grinding machine 6 is installed on radius angle lathe 5's right side, second rough grinding machine 7 is installed on first rough grinding machine 6's right side, second rough grinding window 7's right side is provided with pile up neatly seat 8, first welding bed 2, the equal fixed mounting in rear side of second welding bed 3 and first rough grinding machine 6 has transfer table 9, sawing machine equipment 1, first welding bed 2, second welding bed 3, face milling equipment 4, radius angle lathe 5, first rough grinding machine 6, the equal fixed mounting in one side of second rough grinding machine 7 and pile up neatly seat 8 has robot 10.

Fillet lathe 5 includes organism 51, the top fixed mounting of organism 51 has frame 52, the equal fixedly connected with longitudinal slide rail 53 in side about organism 51, equal movable mounting has longitudinal linear electric motor 54 on two longitudinal slide rails 53, fixedly connected with transverse slide rail 55 between two longitudinal linear electric motor 54, movable mounting has two horizontal movable aircraft noses 56 on the transverse slide rail 55, window frame body 57 has been placed to the inboard of frame 52, two horizontal movable aircraft noses 56 all are located window frame body 57 directly over, the longitudinal slide rail 53 and the vertical linear electric motor 54 of organism 51 both sides set up about organism 51's central bilateral symmetry, two vertical linear electric motor 54 are the synchronous operation state.

The base 52 comprises a hollow substrate 5201, the upper surface of the hollow substrate 5201 is fixedly connected with a limit frame 5202, the upper surface of the hollow substrate 5201 is provided with a transverse guide groove 5203, the transverse guide groove 5203 is an oblique guide groove with a shallow middle groove and two deep ports, the transverse guide grooves 5203 are arranged in parallel, the notches of the transverse guide grooves 5203 and the upper surface of the hollow substrate 5201 are arranged in a round angle, both sides of the upper surface of the hollow substrate 5201 are provided with longitudinal mounting grooves 5204, the two longitudinal mounting grooves 5204 are mutually communicated with the left and right ports of the transverse guide groove 5203, the two longitudinal mounting grooves 5204 are arranged in a left-right symmetry manner relative to the transverse guide groove 5203, the inner side of the body 51 is fixedly provided with an air pump 5205, an air suction pipe of the air pump 5205 is fixedly connected with a communicating pipe 5206, the tail end of the air pump 5206 penetrates through the, the end of the communicating pipe 5206 is fixedly connected with a three-way connector 5207, two output connectors of the three-way connector 5207 are both fixedly communicated with a sealing frame 5208, the inner cavities of the two sealing frames 5208 are both fixedly provided with two filter screens 5209, the through holes on the opposite sides of the two sealing frames 5208 are both fixedly connected with connecting bent pipes 5210, the ends of the two connecting bent pipes 5210 are both fixedly connected with longitudinal multi-way pipes 5211, the two longitudinal multi-way pipes 5211 are respectively and fixedly arranged at the inner sides of the two longitudinal mounting grooves 5204, the air suction ports of the two longitudinal multi-way pipes 5211 are arranged in one-to-one correspondence with the transverse guide grooves 5203, the air suction ports of the two longitudinal multi-way pipes 5211 are both fixedly connected with air suction heads 5212, the ports of the air suction heads 5212 are connected with the corresponding transverse guide grooves 5203, the inner side width and length of the limit frame 5202 are greater than the length and width, the filter screens 5209 in the inner cavities of the two sealing frames 5208 are arranged in parallel, and the filter holes of the filter screens 5209 which are positioned on the same side and close to the connecting elbow 5210 are larger than the inner diameter of the filter holes of the other filter screen 5209.

When the device is used, the window frame assembly parts are cut into finished gears through a sawing machine 1, then the parts are respectively placed on a first welding bed 2 and a second welding bed 3 through a robot 10 to be respectively welded, after the window frame assembly welding is finished, the two sides of the window frame are milled through a face milling device 4, then the corners of the window frame are chamfered, finally the chamfered window frame is respectively placed on a first rough grinding machine 6 and a second rough grinding machine 7 through the robot 10 to be processed, finally the window frame is moved to be placed on a stacking base 8 through the robot 10, namely, the production processing of the window frame is finished, when the chamfering processing is carried out on the window frame body 57, the window frame body 57 is placed on a base 52, a machine head 56 moves on a transverse sliding rail 55, a longitudinal linear motor 54 moves on a longitudinal sliding rail 53, so that the corners of the window frame body 57 are subjected to transverse chamfering processing and longitudinal chamfering processing, the chips generated by chamfering the edge surfaces of the window frame by the head 56 fall on the base 52, the transverse guide slot 5203 on the upper surface of the hollow substrate 5201 is arranged to make the chips fall on the inner side of the transverse guide slot 5203, the air pump 5205 is started to make the air suction pipe of the air pump 5205 generate negative pressure on the air suction head 5212 through the communication pipe 5206, the three-way connector 5207, the sealing frame 5208, the connecting bend 5210 and the longitudinal multi-way pipe 5211, so that the air suction head 5212 performs negative pressure suction on the corresponding transverse guide slot 5203, the chips falling in the transverse guide slot 5203 are sucked and collected, the impurities are led into the inner cavity of the sealing frame 5208 through the longitudinal multi-way pipe 5211 and the communication pipe 5206, the impurities are filtered and purified through the two filter screens 5209, the larger particles of impurities are filtered to the maximum extent, and the blockage of the inner cavity of the air pump 5205 led by the large particles of the three-way connector, affecting the normal operation of the air pump 5205.

Claims

1. The utility model provides an intelligent automatic window frame production line of robot, includes sawing machine equipment (1), its characterized in that: a first welding bed (2) is installed on the right side of the sawing machine equipment (1), a second welding bed (3) is installed on the right side of the first welding bed (2), a face milling equipment (4) is installed on the right side of the second welding bed (3), a chamfering machine tool (5) is installed on the right side of the face milling equipment (4), a first rough grinding machine (6) is installed on the right side of the chamfering machine tool (5), a second rough grinding machine (7) is installed on the right side of the first rough grinding machine (6), a stacking base (8) is arranged on the right side of the second rough grinding window (7), the rear sides of the first welding bed (2), the second welding bed (3) and the first rough grinding machine (6) are all fixedly provided with a transfer table (9), a robot (10) is fixedly arranged on one side of the sawing machine equipment (1), one side of the first welding machine (2), one side of the second welding machine (3), one side of the face milling equipment (4), one side of the fillet machine tool (5), one side of the first rough grinding machine (6), one side of the second rough grinding machine (7) and one side of the stacking base (8);

the fillet machine tool (5) comprises a machine body (51), a machine base (52) is fixedly mounted at the top of the machine body (51), the left side surface and the right side surface of the machine body (51) are fixedly connected with longitudinal slide rails (53), the two longitudinal slide rails (53) are respectively and movably mounted with a longitudinal linear motor (54), a transverse slide rail (55) is fixedly connected between the two longitudinal linear motors (54), the transverse slide rail (55) is movably mounted with two transverse movable machine heads (56), a window frame body (57) is placed on the inner side of the machine base (52), and the two transverse movable machine heads (56) are both positioned right above the window frame body (57);

the engine base (52) comprises a hollow base plate (5201), the upper surface of the hollow base plate (5201) is fixedly connected with a limit frame (5202), the upper surface of the hollow base plate (5201) is provided with a transverse guide groove (5203), both sides of the upper surface of the hollow base plate (5201) are provided with longitudinal mounting grooves (5204), the inner side of the engine body (51) is fixedly provided with an air pump (5205), an air suction pipe of the air pump (5205) is fixedly connected with a communicating pipe (5206), the tail end of the communicating pipe (5206) penetrates through the top of the inner side of the engine body (51) and the lower surface of the hollow base plate (5201) and extends to the inner cavity of the hollow base plate (5201), the tail end of the communicating pipe (5206) is fixedly connected with a three-way connector (5207), two output connectors of the three-way connector (5207) are both fixedly communicated with a seal frame (5208), and the inner cavities of, two equal fixedly connected with elbow connection pipe (5210), two in the through-hole department of seal frame (5208) looks downside the equal fixedly connected with in end of elbow connection pipe (5210) is vertical to lead to pipe (5211), and two vertical to lead to pipe (5211) respectively fixed mounting in the inboard of two vertical mounting grooves (5204), the induction port and the horizontal guiding groove (5203) one-to-one setting of two vertical to lead to pipe (5211), the equal fixedly connected with aspirator head (5212) of the induction port department of two vertical to lead to pipes (5211), the port of aspirator head (5212) links up with the port department of corresponding horizontal guiding groove (5203).

2. The robotic intelligent automated window frame production line of claim 1, wherein: the transverse guide grooves (5203) are oblique guide grooves with shallow middle grooves and deep two end openings, the transverse guide grooves (5203) are arranged in parallel, and round corners are arranged between the openings of the transverse guide grooves (5203) and the upper surface of the hollow substrate (5201).

3. The robotic intelligent automated window frame production line of claim 1, wherein: the two longitudinal mounting grooves (5204) are communicated with the left end and the right end of the transverse guide groove (5203), and the two longitudinal mounting grooves (5204) are arranged in a left-right symmetrical mode relative to the transverse guide groove (5203).

4. The robotic intelligent automated window frame production line of claim 1, wherein: the longitudinal slide rails (53) and the longitudinal linear motors (54) on the two sides of the machine body (51) are arranged in bilateral symmetry around the center of the machine body (51), and the two longitudinal linear motors (54) are in a synchronous running state.

5. The robotic intelligent automated window frame production line of claim 1, wherein: the width and the length of the inner side of the limit frame (5202) are larger than those of the window frame body (57), and a gap is reserved between the top of the limit frame (5202) and the bottom of the transverse sliding rail (55).

6. The robotic intelligent automated window frame production line of claim 1, wherein: the filter screens (5209) in the inner cavities of the two sealing frames (5208) are arranged in parallel, and the filter holes of the filter screens (5209) which are positioned on the same side and close to the connecting bent pipe (5210) are larger than the inner diameter of the filter holes of the other filter screen (5209).