CN202317673U - Automatic production line of container - Google Patents
Automatic production line of container Download PDFInfo
- Publication number
- CN202317673U CN202317673U CN2011204484513U CN201120448451U CN202317673U CN 202317673 U CN202317673 U CN 202317673U CN 2011204484513 U CN2011204484513 U CN 2011204484513U CN 201120448451 U CN201120448451 U CN 201120448451U CN 202317673 U CN202317673 U CN 202317673U
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Abstract
The utility model discloses an automatic production line of a container. The utility model adopts the technical scheme that: according to the automatic production line of the container, two groups of automatic feeding devices, two groups of plate pressing and positioning devices, two groups of 1# conveying roller ways, a long side shearing dual-side shearing machine, a 2# conveying roller way, a short side shearing dual-side shearing machine, a 3# conveying roller way, a chamfering machine and a stacking device are sequentially arranged in a plate assembly line direction, wherein automatic feeding devices, the plate pressing and positioning devices and the 1# conveying roller ways are divided into two groups; the two groups of automatic feeding devices are jointed through the first group of 1# conveying roller ways; and the back group of automatic feeding devices are jointed with the long side shearing dual-side shearing machine through the second group of 1# conveying roller ways. The automatic production line has the advantages that: the labor can be reduced, the labor intensity of workers is reduced, and materials can be saved and high and stable machining quality can be ensured while the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of automatic production line of container roof plate.
Background technology
The existing top board processing technology of container industry generally is made up of artificial die mould and four limits, two process routes of pruning the good steel plate of preliminary treatment.These two lines are separate, interconnect through the running operation, and artificial die mould stacking is transported to the pruning operation through the workshop travelling bogie from the good steel plate of preliminary treatment to press, prune through plate shearing machine is artificial then, produce the container roof plate part, that is:
Die mould technology: artificial material loading → scale die mould → stacking;
Prune operation: artificial material loading → shearing blanking → chamfering → stacking;
Can be known by above technology, in the process of container roof plate, need carry out processes such as artificial material loading, stacking, handling, discharging repeatedly, living labour intensity is big, production efficiency is low, human cost is higher.
Summary of the invention
The utility model is in order to overcome the deficiency of above-mentioned prior art, to provide a kind of and can save the labour, reduces working strength of workers, enhances productivity, can save the automatic production line of the high and stable container roof plate of material and crudy.
The utility model is realized through following technical measures: a kind of automatic production line of container roof plate is disposed with automatic charging device, sheet material pressure shape and positioner, 1# rollgang, the bilateral shearing machine in slender limit, 2# rollgang, the bilateral shearing machine in length limit, 3# rollgang, beveler, bunching device according to sheet material streamline direction;
Said automatic charging device, sheet material press shape and positioner and 1# rollgang to have two groups; Two groups of said sheet materials are pressed between shape and the positioner and are docked through first group of 1# rollgang, and the one group of said sheet material in back presses shape and positioner to dock with the bilateral shearing machine in slender limit through second group of 1# rollgang.
The concrete characteristics of the utility model also have; Above-mentioned automatic charging device comprises that lateral transfer roller-way, lateral transfer roller-way are provided with post-positioning device, side positioner and material-pulling device; Be provided with belt conveyor, the suction lifting device of vertical conveying directly over the rear end of said lateral transfer roller-way; Be fixed with permanent magnetism suction device between the double belt of said belt conveyor; Said suction lifting device can promote the sheet material on the lateral transfer roller-way, and lower floor's belt of sheet material after the lifting and belt conveyor is adjacent to, and said sheet material drives through belt conveyor and advances to sheet material pressure shape and positioner;
The other sheet material of planer-type hydraulic press, planer-type hydraulic press that above-mentioned sheet material is pressed shape and positioner to comprise and is positioned at automatic charging device one side is located and transport, and mould and the sheet material first ripple alignment pin piecemeal are installed on the workbench of said planer-type hydraulic press; Said sheet material location and transport comprise the frame that is positioned at planer-type hydraulic press opposite side, and belt conveyor is installed on the frame, and the manipulator clamp that can vertically move also is installed on the said frame, and said manipulator clamp is connected with servo drive; The opposite side of said frame is provided with fixed frame and elevator platform; The lateral transfer roller-way is installed on the said fixed frame; The longitudinal belt transport is installed on the said elevator platform; Said elevator platform is connected with lift cylinder, docks with said belt conveyor when said longitudinal belt transport rises, and the height when said longitudinal belt transport lands is lower than the height of the lateral transfer roller-way on the said fixed frame; And the butt joint consistent of said lateral transfer roller-way with the height of 1# rollgang.
The bilateral shearing machine in above-mentioned slender limit comprises vertical layout and two air clutch being fixedly mounted on the same base are cut, and is provided with location, slender limit roller-way between said two air clutch are cut.
The bilateral shearing machine in above-mentioned length limit comprises lateral arrangement and two air clutch being fixedly mounted on the same base are cut; Between cutting, said two air clutch are provided with location, length limit roller-way; The rear of cutting cutter along second air clutch of production line direction is provided with post-positioning device; On the roller-way of location, said length limit side positioner, material pressing device, material-pulling device are installed; Said side positioner is positioned at the side of length limit location roller-way, material pressing device be positioned at length limit roller-way directly over, material-pulling device is on the opposite of side positioner.
Above-mentioned beveler comprises sends roller-way, knife rest, positioner, apparatus for shaping to; The said rear of sending roller-way at the 3# rollgang to; Described knife rest is in the both sides of sending the roller-way front end to, and described positioner is in the rear end of sending roller-way to, and said apparatus for shaping is between knife rest and positioner.
Above-mentioned bunching device comprises the transition apparatus of sending the inclination that roller-way cooperates with beveler to, and the lower end of said transition apparatus is provided with the material all in one piece device, and said material all in one piece device rear is provided with piling bed.
The beneficial effect of the utility model is:
(1) because all manufacturing procedures of this container roof plate are carried out automatically, saved in the former technology transhipment man-hour that material loading, stacking operation operating time and each line that each line exists are connected each other on same production line, saved the time, productivity ratio greatly improves; Improve the quality of product simultaneously, guaranteed the relative stability of product quality, reduced the operational quality problems of subjective factor.
(2) reduce transhipment man-hour between station, saved the time.
(3) save the labour.Reduce the unit operation personnel, cancelled the middle transhipment of semi-finished product station.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the side view behind second group of 1# rollgang among Fig. 1.
Fig. 3 is that the P of Fig. 2 is to structural representation.
Wherein, 1, automatic charging device, 2, sheet material presses shape and positioner, 3, first groups of 1# rollgangs, 4, the 2# rollgang, 5, the 3# rollgang; 6, beveler, 7, the lateral transfer roller-way, 8, post-positioning device, 9, the side positioner, 10, belt conveyor, 11, the suction lifting device; 12, permanent magnetism suction device, 13, the planer-type hydraulic press, 14, mould, 15, the sheet material first ripple alignment pin, 16, frame, 17, belt conveyor; 18, manipulator clamp, 19, fixed frame, 20, elevator platform, 21, the lateral transfer roller-way, 22, the longitudinal belt transport; 23, lift cylinder, 24, long limit air clutch cuts, 25, long limit air clutch cuts, 26, location, slender limit roller-way, 27, the minor face air clutch cuts; 28, the minor face air clutch is cut, and 29, length limit location roller-way, 30, post-positioning device, 31, the side positioner, 32, material pressing device; 33, material-pulling device, 34, send roller-way to, 35, knife rest, 36, positioner, 37, apparatus for shaping; 38, transition apparatus, 39, the material all in one piece device, 40, piling bed, 41, material-pulling device, 42, second groups of 1# rollgangs.The specific embodiment
For clearly demonstrating the technical characterstic of this programme, through a specific embodiment, this programme is set forth below.
Shown in accompanying drawing; A kind of automatic production line of container roof plate is disposed with automatic charging device, sheet material pressure shape and positioner, 1# rollgang, the bilateral shearing machine in slender limit, 2# rollgang, the bilateral shearing machine in length limit, 3# rollgang, beveler, bunching device according to sheet material streamline direction;
Said automatic charging device, sheet material press shape and positioner and 1# rollgang to have two groups; Two groups of said sheet materials are pressed between shape and the positioner and are docked through first group of 1# rollgang, and the one group of said sheet material in back presses shape and positioner to dock with the bilateral shearing machine in slender limit through second group of 1# rollgang.
Wherein, Automatic charging device comprises the lateral transfer roller-way; The lateral transfer roller-way is provided with post-positioning device, side positioner and material-pulling device; Be provided with belt conveyor, the suction lifting device of vertical conveying directly over the rear end of said lateral transfer roller-way, be fixed with permanent magnetism suction device between the double belt of said belt conveyor, said suction lifting device can promote the sheet material on the lateral transfer roller-way; Lower floor's belt of sheet material after the lifting and belt conveyor is adjacent to, and said sheet material drives through belt conveyor and advances to sheet material pressure shape positioner;
The other sheet material of planer-type hydraulic press, planer-type hydraulic press that sheet material is pressed shape and positioner to comprise and is positioned at lateral transfer roller-way one side is located and transport, and mould and the sheet material first ripple alignment pin piecemeal are installed on the workbench of said planer-type hydraulic press; Said sheet material location and transport comprise the frame that is positioned at planer-type hydraulic press opposite side, be equipped with on the frame manipulator clamp that can vertically move also is installed on belt conveyor, the said frame, and said manipulator clamp is connected with servo drive; The opposite side of said frame is provided with fixed frame and elevator platform; The lateral transfer roller-way is installed on the said fixed frame; The longitudinal belt transport is installed on the said elevator platform; Said elevator platform is connected with lift cylinder, docks with said belt conveyor when said longitudinal belt transport rises, and the height when said longitudinal belt transport lands is lower than the height of the lateral transfer roller-way on the said fixed frame; And the butt joint consistent of said lateral transfer roller-way with the height of 1# rollgang.
The bilateral shearing machine in slender limit comprises vertical layout and two air clutch being fixedly mounted on the same base are cut, and is provided with location, slender limit roller-way between said two air clutch are cut.The bilateral shearing machine in length limit comprises lateral arrangement and two air clutch being fixedly mounted on the same base are cut; Between cutting, said two air clutch are provided with location, length limit roller-way; The rear of cutting cutter along second air clutch of production line direction is provided with post-positioning device; On the roller-way of location, said length limit side positioner, material pressing device, material-pulling device are installed; Said side positioner is positioned at the side of length limit location roller-way, material pressing device be positioned at length limit roller-way directly over, material-pulling device is on the opposite of side positioner.Beveler comprises sends roller-way, knife rest, positioner, apparatus for shaping to; The said rear of sending roller-way at the 3# rollgang to; Described knife rest is in the both sides of sending the roller-way front end to, and described positioner is in the rear end of sending roller-way to, and said apparatus for shaping is between knife rest and positioner.Bunching device comprises the transition apparatus of sending the inclination that roller-way cooperates with beveler to, and the lower end of said transition apparatus is provided with the material all in one piece device, and said material all in one piece device rear is provided with piling bed.
The course of work of the utility model is following:
The good sheet material of preliminary treatment is delivered to sheet material under the suction lifting device by the lateral transfer roller-way; Through sucker sheet material is picked up; Rise to permanent magnetism suction device below and be adsorbed on lower floor's belt of belt conveyor, under the driving of variable-frequency motor, be transferred to planer-type hydraulic press place; Sheet material vertically is delivered under the planer-type hydraulic press and through behind the sheet material first ripple alignment pin location through material-pulling device; Form first waveform through punching press under the mould, location through the servo drive realization waveform subsequent that is connected with the manipulator clamp behind first Waveform shaping; After treating that sheet material machines; The longitudinal belt transport rises; After the longitudinal belt transport is delivered to sheet forming directly over the lateral transfer roller-way; The landing of longitudinal belt transport, sheet material docks with the 1# rollgang through the lateral transfer roller-way sheet forming is delivered to bilateral shearing machine place, slender limit; Sheet forming is through roller-way location, location, slender limit; The shear knife of bilateral shearing machine is realized the Fixed width shearing of the width of sheet material then; Be delivered to bilateral shearing machine place, length limit by the 2# rollgang; Sheet forming is through length limit location roller-way and post-positioning device location, and the fixed length of the length direction of the shear knife of minor face shearing machine realization sheet material is cut then; After accomplish shearing, carry sheet material to the beveler place by the 3# rollgang, the cutter on two side tool posts is accomplished chamfering and is transferred to positioner on the roller-way and stops sending to, by apparatus for shaping to the sheet material shaping, so far, the complete completion of processing of sheet material; Send the transition apparatus that roller-way links to each other to beveler sheet material is delivered to piling bed, the material all in one piece cylinder stretches out the sheet material stacking that drops on the piling bed neat then.
The utility model can pass through or adopt existing techniques in realizing without the technical characterictic of describing; Repeat no more at this; Certainly, above-mentioned explanation is not to be the restriction to the utility model, and the utility model also is not limited in above-mentioned giving an example; Variation, remodeling, interpolation or replacement that those skilled in the art are made in the essential scope of the utility model also should belong to the protection domain of the utility model.
Claims (7)
1. the automatic production line of a container roof plate; It is characterized in that, be disposed with automatic charging device, sheet material pressure shape and positioner, 1# rollgang, the bilateral shearing machine in slender limit, 2# rollgang, the bilateral shearing machine in length limit, 3# rollgang, beveler, bunching device according to sheet material streamline direction;
Said automatic charging device, sheet material press shape and positioner and 1# rollgang to have two groups; Two groups of said sheet materials are pressed between shape and the positioner and are docked through first group of 1# rollgang, and the one group of said sheet material in back presses shape and positioner to dock with the bilateral shearing machine in slender limit through second group of 1# rollgang.
2. the automatic production line of container roof plate according to claim 1; It is characterized in that; Said automatic charging device comprises that lateral transfer roller-way, lateral transfer roller-way are provided with post-positioning device, side positioner and material-pulling device; Be provided with belt conveyor, the suction lifting device of vertical conveying directly over the rear end of said lateral transfer roller-way; Be fixed with permanent magnetism suction device between the double belt of said belt conveyor; Said suction lifting device can promote the sheet material on the lateral transfer roller-way, and lower floor's belt of sheet material after the lifting and belt conveyor is adjacent to, and said sheet material drives through belt conveyor and advances to sheet material pressure shape and positioner.
3. the automatic production line of container roof plate according to claim 1 and 2; It is characterized in that; The other sheet material of planer-type hydraulic press, planer-type hydraulic press that said sheet material is pressed shape and positioner to comprise and is positioned at automatic charging device one side is located and transport, and mould and the sheet material first ripple alignment pin piecemeal are installed on the workbench of said planer-type hydraulic press; Said sheet material location and transport comprise the frame that is positioned at planer-type hydraulic press opposite side, and belt conveyor is installed on the frame, and the manipulator clamp that can vertically move also is installed on the said frame, and said manipulator clamp is connected with servo drive; The opposite side of said frame is provided with fixed frame and elevator platform; The lateral transfer roller-way is installed on the said fixed frame; The longitudinal belt transport is installed on the said elevator platform; Said elevator platform is connected with lift cylinder, docks with said belt conveyor when said longitudinal belt transport rises, and the height when said longitudinal belt transport lands is lower than the height of the lateral transfer roller-way on the said fixed frame; And the butt joint consistent of said lateral transfer roller-way with the height of 1# rollgang.
4. the automatic production line of container roof plate according to claim 1 and 2; It is characterized in that; The bilateral shearing machine in said slender limit comprises vertical layout and two air clutch being fixedly mounted on the same base are cut, and is provided with location, slender limit roller-way between said two air clutch are cut.
5. according to the automatic production line of right 1 or 2 described container roof plates; It is characterized in that; The bilateral shearing machine in said length limit comprises lateral arrangement and two air clutch being fixedly mounted on the same base are cut, and is provided with location, length limit roller-way between said two air clutch are cut, and the rear of cutting cutter along second air clutch of production line direction is provided with post-positioning device; On the roller-way of location, said length limit side positioner, material pressing device, material-pulling device are installed; Said side positioner is positioned at the side of length limit location roller-way, material pressing device be positioned at length limit roller-way directly over, material-pulling device is on the opposite of side positioner.
6. according to the automatic production line of right 1 or 2 described container roof plates; It is characterized in that; Said beveler comprises sends roller-way, knife rest, positioner, apparatus for shaping to, the said rear of sending roller-way at the 3# rollgang to, and described knife rest is in the both sides of sending the roller-way front end to; Described positioner is in the rear end of sending roller-way to, and said apparatus for shaping is between knife rest and positioner.
7. according to the automatic production line of right 1 or 2 described container roof plates; It is characterized in that; Said bunching device comprises the transition apparatus of sending the inclination that roller-way cooperates with beveler to, and the lower end of said transition apparatus is provided with the material all in one piece device, and said material all in one piece device rear is provided with piling bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204484513U CN202317673U (en) | 2011-11-14 | 2011-11-14 | Automatic production line of container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204484513U CN202317673U (en) | 2011-11-14 | 2011-11-14 | Automatic production line of container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202317673U true CN202317673U (en) | 2012-07-11 |
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ID=46429670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204484513U Expired - Fee Related CN202317673U (en) | 2011-11-14 | 2011-11-14 | Automatic production line of container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202317673U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490019A (en) * | 2011-11-14 | 2012-06-13 | 山东力丰自动化成套设备有限公司 | Automatic production line of crown plate of container |
| CN104785657A (en) * | 2015-04-15 | 2015-07-22 | 广东中冶合创科技有限公司 | Automatic stamping blanking production line with dual feeding function |
| CN105563137A (en) * | 2016-03-15 | 2016-05-11 | 湖南宇环智能装备有限公司 | Intelligent manufacturing complete production line for precise parts |
| CN106829467A (en) * | 2017-03-16 | 2017-06-13 | 福建省正兴机械有限公司 | A kind of woodwork plate process line that efficiently can precisely clamp positioning |
| CN107803667A (en) * | 2017-11-07 | 2018-03-16 | 北京宝都钢结构工程有限公司 | A kind of steel plate docking production line and its control method |
| CN112845767A (en) * | 2021-01-04 | 2021-05-28 | 扬州大学 | Continuous automatic plate processing device |
-
2011
- 2011-11-14 CN CN2011204484513U patent/CN202317673U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490019A (en) * | 2011-11-14 | 2012-06-13 | 山东力丰自动化成套设备有限公司 | Automatic production line of crown plate of container |
| CN104785657A (en) * | 2015-04-15 | 2015-07-22 | 广东中冶合创科技有限公司 | Automatic stamping blanking production line with dual feeding function |
| CN104785657B (en) * | 2015-04-15 | 2016-10-05 | 广东中冶合创科技有限公司 | The automatic press blanking line of double chargings |
| CN105563137A (en) * | 2016-03-15 | 2016-05-11 | 湖南宇环智能装备有限公司 | Intelligent manufacturing complete production line for precise parts |
| CN106829467A (en) * | 2017-03-16 | 2017-06-13 | 福建省正兴机械有限公司 | A kind of woodwork plate process line that efficiently can precisely clamp positioning |
| CN107803667A (en) * | 2017-11-07 | 2018-03-16 | 北京宝都钢结构工程有限公司 | A kind of steel plate docking production line and its control method |
| CN112845767A (en) * | 2021-01-04 | 2021-05-28 | 扬州大学 | Continuous automatic plate processing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHANDONG AOYU PRECISION MACHINERY CO., LTD. Free format text: FORMER NAME: SHANDONG LIFENG AUTOMATION COMPLETE SET EQUIPMENT CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 251700 Yongxin Road, Huimin Economic Development Zone, Shandong, Binzhou Patentee after: SHANDONG AOYU PRECISION MACHINARY CO., LTD. Address before: 271700 Yongxin Road, Huimin Economic Development Zone, Binzhou, Shandong Patentee before: Shandong Lifeng Automation Complete Set Equipment Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20181114 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |