CN107803667A - A kind of steel plate docking production line and its control method - Google Patents
A kind of steel plate docking production line and its control method Download PDFInfo
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- CN107803667A CN107803667A CN201711085274.5A CN201711085274A CN107803667A CN 107803667 A CN107803667 A CN 107803667A CN 201711085274 A CN201711085274 A CN 201711085274A CN 107803667 A CN107803667 A CN 107803667A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a kind of steel plate docking production line and its control method, belongs to automatic producing technology field, and the steel plate docking production line includes：Multiple hydraulic control devices, welder, tipper, plane Grinder, cutting machine and a plurality of roller-way, approach table, docking roller-way, the first welder, the first translation roller-way, the first tipper, the second translation roller-way, plane Grinder, the 3rd translation roller-way, the second welder, the 4th translation roller-way, cutting machine, the 5th translation roller-way, the second tipper and runout table are installed successively from left to right.The present invention solves the problems, such as that existing steel plate docking technique low production efficiency, production cost are high.
Description
Technical field
The present invention relates to technical field of automatic control, and in particular to a kind of steel plate docking production line and its control method.
Background technology
The steel plate docking mode of domestic each steel construction manufacturer is manual operation at present, and in general operator scheme is：
Steel plate plays groove, carbon dioxide bottoming, back chipping polishing, submerged-arc welding, back gouging polishing, submerged-arc welding, and the mode of manufacture efficiency is low,
Production task requirement can not be met, and cost of labor is high, easy production development accident, and high material consumption, uncertainty is very
Greatly.Domestic market economic situation is very pessimistic, and labour cost is but also very tight in very fast growth, the personnel of each enterprise
Again, many enterprises are all worried in the thing for recruitment drop sheet.
In order to solve the above problems, the present invention provides a kind of steel plate docking production line and its control method, present invention operation
It is convenient, productivity can be increased substantially, reduces spillage of material, realizes the automation of steel plate docking production.
The content of the invention
It is an object of the invention to provide a kind of steel plate docking production line and its control method, to solve existing steel plate pair
Connection technology low production efficiency, the problem of production cost is high.
To achieve the above object, the technical scheme is that：Steel plate docking described in a kind of steel plate docking production line is provided
Production line includes：Multiple hydraulic control devices, welder, tipper, plane Grinder, cutting machine and a plurality of roller-way, often
Bar roller-way bottom is respectively connected with a hydraulic control device, and the welder includes the first welder and the second welding dress
Put, the tipper includes the first tipper and the second tipper, and a plurality of roller-way includes approach table, docking roller-way, the
One translation roller-way, the second translation roller-way, the 3rd translation roller-way, the 4th translation roller-way, the 5th translation roller-way and runout table, it is described
Approach table, docking roller-way, the first welder, the first translation roller-way, the first tipper, the second translation roller-way, plane milling
Device, the 3rd translation roller-way, the second welder, the 4th translation roller-way, cutting machine, the 5th translation roller-way, the second tipper and
Runout table is installed successively from left to right.
As a kind of optimal technical scheme, the welder uses submerged arc welding machine.
As a kind of optimal technical scheme, the cutting machine uses CUT.
As a kind of optimal technical scheme, first welder, the second welder, the first tipper, second turn over
Favourable turn, plane Grinder and cutting machine are mounted on laser inductor.
As a kind of optimal technical scheme, the end of the runout table is connected with joining machine.
As a kind of optimal technical scheme, a kind of control method of steel plate docking production line includes：
Submerged arc welding：Plurality of steel plates is successively placed in approach table with crane, with the rotation of roller-way, steel plate is transported
To the first welder, when first block of steel plate passes through the laser sensor on the first welder, laser sensor is sent
Line signals are to hydraulic control device, and hydraulic control device is according to line signals control docking roller-way action, by adjacent first
Point-blank, then docking roller-way is out of service, and the first welder is carried out automatically for block steel plate and the adjustment of Article 2 steel plate
Submerged arc welding；Turnover translation moving：After welding, steel plate is pushed to the first translation by hydraulic control device control docking roller-way running
Steel plate is transported to the first tipper position by roller-way, the first translation roller-way again, and the laser sensor on the first tipper detects
After steel plate, steel plate is overturn；Plane milling：After upset, hydraulic control device control the second translation roller-way running will
Steel plate is transported to the position of plane Grinder, and the laser inductor on plane mill device senses to welding bead, simultaneously
Aligned signal is sent to hydraulic control device, the welding bead of steel plate is aligned flat by hydraulic control device control the second translation roller-way action
The cutter head of facing cut cutting apparatus, then plane Grinder butt welding road progress milling；Submerged arc welding again：After milling, hydraulic pressure
The translation roller-way operation of control device control the 3rd, is transported to the second welder, the laser sense on the second welder by steel plate
Device is answered to sense automatic progress submerged arc welding after welding bead；Plasma cut：Again after submerged arc welding, hydraulic control device control the
Steel plate is transported at CUT by four translation roller-way operations, length of the laser inductor on CUT to steel plate
Degree is sensed and then cut；Turnover translation moving again：After cutting, the translation roller-way fortune of hydraulic control device control the 5th
OK, the steel plate after cutting is transported to the second tipper, the laser inductor on the second tipper detect steel plate completely into
After second tipper, the second tipper is overturn to steel plate, is finally exported by runout table.
As a kind of optimal technical scheme, during the submerged arc welding, laser inductor is according to the steel plate sensed
Thickness sends gap signal to hydraulic control device, and hydraulic control device controls docking roller-way to make to leave use between two blocks of steel plates again
In the gap of welding, steel plate thickness is bigger, and the gap between two blocks of steel plates is bigger.
As a kind of optimal technical scheme, during the plasma cut, first by length value in plasma cut
Set in machine, recycle CUT to be cut.
As a kind of optimal technical scheme, after the step of turnover translation moving again terminates, remaining steel plate is output roller-way
It is transported on joining machine and is transported to again at approach table, or approach table is transported to by crane and carries out secondary use.
The inventive method has the following advantages that：
(1) position of fixing steel plate can be accurately sensed using laser inductor, reduces product error, improves steel plate matter
Amount；
(2) according to the position of a variety of machines of technological process reasonable arrangement, the production automation is realized, improves production efficiency；
(3) full-automatic flow reduces manpower, reduces production cost.
Brief description of the drawings
Fig. 1 is that a kind of steel plate of embodiment 1 docks the top view of production line.
Fig. 2 is that a kind of steel plate of embodiment 1 docks the front view of production line.
Fig. 3 is that a kind of steel plate of embodiment 2 docks the top view of production line.
Fig. 4 is that a kind of steel plate of embodiment 2 docks the front view of production line.
In figure：Approach table 01, docking roller-way 02, the first welder 03, first translation roller-way 04, the first tipper
05th, the second translation roller-way 06, plane Grinder the 07, the 3rd translate roller-way 08, the second welder the 09, the 4th translation roller-way
10th, cutting machine the 11, the 5th translate roller-way 12, the second tipper 13, runout table 14, joining machine 15, hydraulic control device 16, swash
Optical inductor 17.
Embodiment
Following examples are used to illustrate the present invention, but are not limited to the scope of the present invention.
Embodiment 1
With reference to figure 1, the invention provides a kind of steel plate to dock production line, including：Hydraulic control device 16, welder,
Tipper, plane Grinder 07, cutting machine 11 and a plurality of roller-way, the hydraulic means are connected with a plurality of roller-way, the weldering
Connection device includes the first welder 03 and the second welder 09, and the tipper includes the first tipper 05 and the second upset
Machine 13, a plurality of roller-way includes approach table 01, docking roller-way 02, first translates roller-way 04, second and translates roller-way 06, the
Three translation roller-ways the 08, the 4th translate roller-way the 10, the 5th and translate roller-way 12 and runout table 14, the approach table 01, docking roller
Road 02, the first welder 03, first translation roller-way 04, the first tipper 05, second translation roller-way 06, plane Grinder
07th, the 3rd translation roller-way 08, the second welder the 09, the 4th translation roller-way 10, cutting machine the 11, the 5th translate roller-way 12, second
Tipper 13 and runout table 14 are installed successively from left to right.Welder, tipper, plane Grinder 07 and cutting machine 11
The laser inductor 17 being connected with control system is mounted on, ensure that the fluency of steel plate docking production and full-automatic journey
Degree.
Welder uses submerged arc welding machine, the input voltage of submerged arc welding machine：AC three-phases 380V
Specified input capacity：74KVA, rated output voltage：44V, output current adjustable range：150-1500A, it is specified
Load factor：80%, wire feed rate scope：0.2-1.5m/min.
Cutting machine 11 uses CUT, the nominal input voltage of CUT：3~380V 50Hz, volume
Determine input power：76KVA, output-current rating：190A, cyclic duration factor：80%, operating voltage：190V, maximum cutting are thick
Degree：70mm, air pressure：1MPa.
The control method of steel plate docking production line includes：
Submerged arc welding：Plurality of steel plates is successively placed in approach table 01 with crane, with the rotation of roller-way, steel plate is transported
Deliver at the first welder 03, when first block of steel plate passes through the laser inductor 17 on the first welder 03, laser sense
Answer device 17 to send line signals to hydraulic control device 16, hydraulic control device 16 controls docking roller-way 02 dynamic according to line signals
Make, first block of steel plate and Article 2 steel plate are adjusted point-blank, then docking roller-way 02 is out of service, the first welding dress
Set to 03 automatic progress submerged arc weldings；
Turnover translation moving：After welding, the control docking roller-way 02 of hydraulic control device 16 operates pushes to first by steel plate
Roller-way 04 is translated, steel plate is transported to the position of the first tipper 05 by the first translation roller-way 04 again, the laser on the first tipper 05
After inductor 17 detects steel plate, steel plate is overturn；
Plane milling：After upset, the control of hydraulic control device 16 second translation roller-way 06, which operates, is transported to steel plate
The position of plane Grinder 07, the laser inductor 17 on plane mill device senses to welding bead, while gives hydraulic pressure
Control device 16 sends aligned signal, and the control of hydraulic control device 16 second translation roller-way 06 acts the welding bead alignment of steel plate is flat
The cutter head of facing cut cutting apparatus 07, then plane Grinder 07 is to welding bead progress milling；
Submerged arc welding again：After milling, the translation roller-way 08 of the control of hydraulic control device 16 the 3rd is run, by steel plate
It is transported to the second welder 09, the laser inductor 17 on the second welder 09, which senses, automatic after welding bead carries out submerged arc
Welding；
Plasma cut：Again after submerged arc welding, the translation roller-way 10 of the control of hydraulic control device 16 the 4th is run steel plate
It is transported at CUT, is first set length value in CUT, recycles CUT
Steel plate is cut；
Turnover translation moving again：After cutting, the translation roller-way 12 of the control of hydraulic control device 16 the 5th is run, and will be cut
Steel plate afterwards is transported at the second tipper 13 and overturn, and is finally exported by runout table 14.Turnover translation moving step knot again
Shu Hou, remaining steel plate is transported at approach table 01 with crane and carries out secondary use.
Further, during submerged arc welding, laser inductor 17 is according to the steel plate thickness sensed to hydraulic control
Device 16 sends gap signal, and hydraulic control device 16 controls docking roller-way 02 to make to leave for welding between two blocks of steel plates again
Gap, steel plate thickness is bigger, and the gap between two blocks of steel plates is bigger.
Embodiment 2
The invention provides a kind of steel plate docking production line and its control method, its structure and embodiment one are essentially identical,
Its difference is, on the basis of embodiment one, adds following characteristics again, is made that further improvement, improves this hair
Bright performance.
The end of runout table 14 is connected with joining machine 15, and steel plate is transported to joining machine with the operation of runout table 14
On 15, the bottom of joining machine 15 is provided with roller, and worker can be promoted at joining machine 15 to approach table 01, saves manpower and thing
Power, improve operating efficiency.
Although above with general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention, belong to the scope of protection of present invention.
Claims (9)
1. a kind of steel plate docks production line, it is characterised in that the steel plate docking production line includes：Multiple hydraulic control devices
(16), welder, tipper, plane Grinder (07), cutting machine (11) and a plurality of roller-way, every roller-way bottom are all connected with
There is a hydraulic control device (16), the welder includes the first welder (03) and the second welder (09), institute
Stating tipper includes the first tipper (05) and the second tipper (13), and a plurality of roller-way includes approach table (01), docking
Roller-way (02), first translation roller-way (04), second translation roller-way (06), the 3rd translation roller-way (08), the 4th translation roller-way (10),
5th translation roller-way (12) and runout table (14), the approach table (01), docking roller-way (02), the first welder
(03), the first translation roller-way (04), the first tipper (05), the second translation roller-way (06), plane Grinder (07), the 3rd flat
Move roller-way (08), the second welder (09), the 4th translation roller-way (10), cutting machine (11), the 5th translation roller-way (12), second
Tipper (13) and runout table (14) are installed successively from left to right.
2. a kind of steel plate docking production line as claimed in claim 1, it is characterised in that the welder uses submerged arc welding
Machine.
3. a kind of steel plate docking production line as claimed in claim 1, it is characterised in that the cutting machine (11) uses plasma
Cutting machine.
4. a kind of steel plate docking production line as claimed in claim 1, it is characterised in that first welder (03), the
Two welders (09), the first tipper (05), the second tipper (13), plane Grinder (07) and cutting machine (11) are pacified
Equipped with the laser inductor (17) being connected with control system.
5. a kind of steel plate docking production line as claimed in claim 1, it is characterised in that the end of the runout table (14) connects
It is connected to joining machine (15).
A kind of 6. control method of steel plate docking production line as described in claim 1-5 is any, it is characterised in that the control
Method includes：
Submerged arc welding：Plurality of steel plates is successively placed in approach table (01) with crane, with the rotation of roller-way, steel plate is transported
To the first welder (03) place, when first block of steel plate passes through laser inductor (17) on the first welder (03), swash
Optical inductor (17) sends line signals to hydraulic control device (16), and hydraulic control device (16) is according to line signals control pair
Roller-way (02) action is connect, first block of adjacent steel plate and second block of steel plate are adjusted point-blank, then dock roller-way
(02) out of service, the first welder (03) carries out submerged arc welding automatically；
Turnover translation moving：After welding, steel plate is pushed to first by hydraulic control device (16) control docking roller-way (02) running
Roller-way (04) is translated, steel plate is transported to the first tipper (05) position, the first tipper (05) by the first translation roller-way (04) again
On laser inductor (17) detect steel plate completely into the first tipper (05) after, the first tipper (05) to steel plate carry out
Upset；
Plane milling：After upset, steel plate is transported to by hydraulic control device (16) control the second translation roller-way (06) running
Plane Grinder (07), the laser inductor (17) on plane mill device senses to welding bead, while gives hydraulic pressure control
Device (16) processed sends aligned signal, and the translation roller-way (06) of hydraulic control device (16) control second is acted the welding bead pair of steel plate
The cutter head of directrix plane Grinder (07), then plane Grinder (07) is to welding bead progress milling；
Submerged arc welding again：After milling, translation roller-way (08) operation of hydraulic control device (16) control the 3rd, steel plate is transported
Deliver to the second welder (09), the laser inductor (17) on the second welder (09) is buried automatically after sensing welding bead
Arc welding；
Plasma cut：Again after submerged arc welding, the translation roller-way (10) of hydraulic control device (16) control the 4th is run steel plate
It is transported at CUT, the laser inductor (17) on CUT is sensed and then entered to the length of steel plate
Row cutting；
Turnover translation moving again：After cutting, translation roller-way (12) operation of hydraulic control device (16) control the 5th, after cutting
Steel plate be transported to the second tipper (13), the laser inductor (17) on the second tipper (13) detect steel plate completely into
After second tipper (13), the second tipper (13) is overturn to steel plate, is finally exported by runout table (14).
7. the control method of a kind of steel plate docking production line as claimed in claim 6, it is characterised in that the submerged arc welding
During, laser inductor (17) sends gap signal, hydraulic pressure according to the steel plate thickness sensed to hydraulic control device (16)
Control device (16) controls docking roller-way (02) to make to leave the gap for welding between two blocks of steel plates again, and steel plate thickness is bigger,
Gap between two blocks of steel plates is bigger.
A kind of 8. control method of steel plate docking production line as claimed in claim 6, it is characterised in that the plasma cut
During, first length value is set in CUT, recycles CUT to be cut.
9. the control method of a kind of steel plate docking production line as claimed in claim 6, it is characterised in that the upset again is flat
After walk terminates suddenly, remaining steel plate is output roller-way (14) and is transported on joining machine (15) is transported to approach table (01) place again,
Or approach table (01) is transported to by crane and carries out secondary use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711085274.5A CN107803667A (en) | 2017-11-07 | 2017-11-07 | A kind of steel plate docking production line and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711085274.5A CN107803667A (en) | 2017-11-07 | 2017-11-07 | A kind of steel plate docking production line and its control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107803667A true CN107803667A (en) | 2018-03-16 |
Family
ID=61591705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711085274.5A Pending CN107803667A (en) | 2017-11-07 | 2017-11-07 | A kind of steel plate docking production line and its control method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111687557A (en) * | 2020-06-09 | 2020-09-22 | 浙江东南网架股份有限公司 | Automatic manufacturing method of linear steel plate shear wall |
| CN113351960A (en) * | 2021-06-18 | 2021-09-07 | 广东韶钢松山股份有限公司 | Online intelligent cutting device and method for plates |
| CN114425698A (en) * | 2022-04-06 | 2022-05-03 | 江苏巨弘捆带制造有限公司 | Butt welding device for steel strip production |
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| CN114425698A (en) * | 2022-04-06 | 2022-05-03 | 江苏巨弘捆带制造有限公司 | Butt welding device for steel strip production |
| CN114425698B (en) * | 2022-04-06 | 2022-07-26 | 江苏巨弘捆带制造有限公司 | Butt welding device for steel strip production |
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Address after: 102600 11 floor, 6 building, JIAYE Plaza, 9 Hongye Road, Xihongmen, Daxing District, Beijing. Applicant after: BAODU INTERNATIONAL ENGINEERING TECHNOLOGY Co.,Ltd. Address before: 102600 11 floor, 6 building, JIAYE Plaza, 9 Hongye Road, Xihongmen, Daxing District, Beijing. Applicant before: BEIJING BAODU STEEL STRUCTURE PROJECT LTD. |
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Effective date of registration: 20180929 Address after: 100162 11 floor, 6 building, JIAYE Plaza, 9 Hongye Road, Xihongmen, Daxing District, Beijing. Applicant after: BAODU INTERNATIONAL ENGINEERING TECHNOLOGY Co.,Ltd. Applicant after: BAO DU INTERNATIONAL NEW MATERIAL Co.,Ltd. Address before: 102600 11 floor, 6 building, JIAYE Plaza, 9 Hongye Road, Xihongmen, Daxing District, Beijing. Applicant before: BAODU INTERNATIONAL ENGINEERING TECHNOLOGY Co.,Ltd. |
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Application publication date: 20180316 |