CN104959709B - Superimposed sheet reinforced mesh automatic moulding machine - Google Patents
Superimposed sheet reinforced mesh automatic moulding machine Download PDFInfo
- Publication number
- CN104959709B CN104959709B CN201510429313.3A CN201510429313A CN104959709B CN 104959709 B CN104959709 B CN 104959709B CN 201510429313 A CN201510429313 A CN 201510429313A CN 104959709 B CN104959709 B CN 104959709B
- Authority
- CN
- China
- Prior art keywords
- welding
- moulding machine
- reinforced mesh
- superimposed sheet
- welding gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 20
- 238000003466 welding Methods 0.000 claims abstract description 66
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 8
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 229960004424 carbon dioxide Drugs 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000790917 Dioxys <bee> Species 0.000 description 2
- 229910002090 carbon oxide Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of superimposed sheet reinforced mesh automatic moulding machine, including portal frame, track, power distribution cabinet, carbon-dioxide arc welding picks and switch board, carbon-dioxide arc welding, which picks, to be fixed on portal frame and is connected with wire-feed motor, it is a crossbeam in front of portal frame, some welders are installed on crossbeam, welder includes positioning seat, weld cylinder is installed on positioning seat, each weld cylinder individually controls its piston movement by switch board, connection welding gun below weld cylinder, the compactor of fixed workpiece is installed in front of welding gun, tray for work pieces is equipped with track, workpiece is positioned on the tray for work pieces.The present invention protects welding machine using two, and power consumption is low, and welding gun can be controlled individually, and welding is accurate, and welding quality is homogeneous, and the diameter of work range of work is wide.
Description
Technical field
The present invention relates to a kind of bar-mat reinforcement automatic welding device, and in particular to a kind of superimposed sheet reinforced mesh automatic moulding
Machine.
Background technology
Steel bar girder superimposed sheet has critically important status in assembled architecture, it not only reduce manually, material also subtracts
Few cumbersome template processing, firm etc., improve efficiency and save cost.In conventional bonding technique, reinforced mesh is main
Completed using human weld, speed of welding is slow, inefficiency, and welding quality is big by man's activity, it is difficult to accomplish quality
Homogeneity.Occur some automatic welding machines on the market now, but use electric resistance welding mostly, power consumption is big, and welding gun can not be single
Solely control, automaticity is low, and welding workpiece diameter range is narrow.
The content of the invention
To make up the deficiencies in the prior art, a kind of power consumption of present invention offer is low, and welding precision is high, processes workpiece scope
Wide superimposed sheet reinforced mesh automatic moulding machine.
The present invention is achieved through the following technical solutions：
A kind of superimposed sheet reinforced mesh automatic moulding machine, it is characterized in that：Including portal frame, track, power distribution cabinet, two
Carbonoxide protects bonding machine and switch board, and the carbon-dioxide arc welding, which picks, to be fixed on portal frame and be connected with wire-feed motor；
It is that some welders are installed on a crossbeam, crossbeam in front of the portal frame；The welder includes positioning seat, positioning seat
On weld cylinder is installed, each weld cylinder individually controls connection weldering below its piston movement, weld cylinder by switch board
The compactor of fixed workpiece is installed in front of rifle, the welding gun；Tray for work pieces is equipped with the track, workpiece is positioned over the work
On part pallet.
The present invention superimposed sheet reinforced mesh automatic moulding machine, in addition to dioxide bottle and gas cylinder conflux decompression dress
Put, can be put according to scene.
The superimposed sheet reinforced mesh automatic moulding machine of the present invention, the walking of the track uses driving stepper motor, accurate
Rack-driving, accurate positioning is easy to control.
The superimposed sheet reinforced mesh automatic moulding machine of the present invention, the welder is flexibly connected by bolt with crossbeam,
The distance between welding gun can be adjusted position of the welder on crossbeam by loose bolts and be completed.
The superimposed sheet reinforced mesh automatic moulding machine of the present invention, the welding gun is arranged on welding gun seat, and welding gun seat front is solid
Surely there is support, two horizontal slotted holes are provided with before and after the support, two compactors are movable by the horizontal slotted hole, can meet not
With the demand of size reinforced mesh.
The superimposed sheet reinforced mesh automatic moulding machine of the present invention, the welding gun is intersected using two welding guns to be constituted, using V grooves
Positioning form, makes workpiece automatic alignment, is easy to automatic welding.
The superimposed sheet reinforced mesh automatic moulding machine of the present invention, the portal frame is processed using shaped steel welding, overall
Firm and durable, is deformed small.
The beneficial effects of the invention are as follows：
（1）Automaticity is high, and automatic welding reduces the labor intensity of operative employee, can continuously produce for 24 hours within one day,
In addition with the application of high-speed and high-efficiency welding technique, welded using special plane, it is more obvious that efficiency is improved.
（2）Production life cycle clearly, is easily controlled product yield, the productive temp of machine is fixed, therefore is arranged production
Plan is very clear and definite.
（3）The cycle that product remodeling is regenerated can be shortened, reduce corresponding equipment investment, the welding of be pilot can be achieved
Automation, can adapt to the production of different workpieces by modification program.
（4）Welding quality is high, and each welding gun is pushed using Indivudual cylinder, the automatic compensation of the work that can be uneven for workpiece,
Ensure that welding quality is homogeneous.
（5）Power consumption is low, and electric current is in 50A or so, and energy-saving effect is notable.
（5）Process diameter of work scope wide, can reach Φ 0.6-1.4cm.
Brief description of the drawings
Accompanying drawing 1 is the structural representation of the present invention.
Accompanying drawing 2 is the enlarged diagram of part A in accompanying drawing 1.
Accompanying drawing 3 is the structural representation of the welder of the present invention.
In figure, 1 portal frame, 2 tracks, 3 power distribution cabinets, 4 switch boards, 5 carbon-dioxide arc weldings pick, 6 wire-feed motors, 7 dioxies
Change carbon gas cylinder, 8 welders, 9 gas cylinders conflux decompressor, 10 crossbeams, 11 positioning seats, 12 weld cylinders, 13 welding guns, 14 compress
Device, 15 tray for work pieces, 16 workpiece, 17 welding guns seat, 18 supports, 19 horizontal slotted holes.
Embodiment
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Accompanying drawing is a kind of embodiment of the present invention.The embodiment includes portal frame 1, track 2, power distribution cabinet 3, dioxy
Change carbon protection bonding machine 5 and switch board 4, portal frame 1 is processed using shaped steel welding, and overall firm and durable deforms small, dioxy
Change carbon protection bonding machine 5 to be fixed on portal frame 1 and be connected with wire-feed motor 6；The front of portal frame 1 is to pacify on a crossbeam 10, crossbeam
Equipped with some welders 8；Welder 8 includes being provided with weld cylinder 12 on positioning seat 11, positioning seat 11, each welds gas
Cylinder 12 individually controls to be provided with admittedly in front of its piston movement, the lower section of weld cylinder 12 connection welding gun 13, welding gun 13 by switch board 4
Determine the compactor 14 of workpiece 16；Tray for work pieces 15 is equipped with the track 2, workpiece 16 is positioned on the tray for work pieces 15, two
Carbonoxide gas cylinder 7 and the gas cylinder decompressor 9 that confluxes are put according to field condition.
The superimposed sheet reinforced mesh automatic moulding machine is in use, operating personnel manipulate to switch board 4, by welding workpiece
16 are placed on tray for work pieces 15, and track 2 is walked using driving stepper motor, and accurate rack-driving, accurate positioning is easy to control,
Track is oriented to for line slideway, and feeding is steady, and welder 8 is flexibly connected by bolt with crossbeam 10, can be according to welding workpiece
16 weld size, loose bolts adjust the distance between adjacent welding gun 13, and welding gun 13 is arranged on welding gun seat 17, welding gun seat 17
Front is fixed with support 18, two horizontal slotted holes 19 is provided with before and after the support 18, two compactors 14 are according to welding workpiece 16
Weld size is movable by the horizontal slotted hole 19, and compactor 14 is pneumatic pressure head, when the row of workpiece 16 to the lower section of portal frame 1
When, manipulation weld cylinder 12 is pushed, and compactor 14 fixes the reinforcing bar of workpiece 16, and in place, each welding gun 13 is used welding gun 13 simultaneously
Independent weld cylinder 12 is pushed, the automatic compensation of the work that can be uneven for workpiece, and welding gun 13 is intersected using two welding guns to be constituted, V
Groove positioning form, makes workpiece automatic alignment, is easy to automatic welding.
This superimposed sheet reinforced mesh automatic moulding machine is using Japanese Omron PLC control, and performance is stable.Total system uses number
Wordization processing, can be connected with external device by way of communication, sensors configured detection operation signal between program, and program is moved
Work order is interlocked, it is ensured that safety and reliability, with technical grade touch-screen man machine operation interface, can Butt welding gun switch, walking speed
The parameter adjustments such as degree, switch board 4 is provided with power switch and instruction button, adjustment button, automatic welding button and failure jerk
Deng function button, circuit has oil resistivity in switch board 4, there is wire size sleeve pipe, ground connection mark etc., and convenient maintenance is controlled, 4 are provided with
Air Exhaust Heat Dissipating Double-fuselage.Equipment is provided with red（Equipment alarm or failure）, it is yellow（Equipment is suspended）, it is green（Equipment is currently running）Three kinds of failures
Police instruction, and installed in equipment above the fold, operator can accurately know current system operation conditions.
This work station performs following standard：
GB/T9061-2006 Metal Cutting Machine Tool general technical specifications
GB5226.1-2008 mechanical electric secure mechanical electrical equipment part 1s：General technical specifications
GB/T8118-1995 arc welder general technical specifications
GB6988-2008 electrically charts
GB4064-1983 electrical equipment safe design directive/guides
GB/T1184-2008 shapes and position of related features
GB/T1800.3-1998 limits and fits basis third portion：Standard of tolerance and basic deviation numerical tabular
The mark of GB4884-1995 insulated conductors
GB/T13384-2008 electronic products pack general technical specifications
This work station important technological parameters：
Input voltage three-phase five-wire mode AC380V/220V 50Hz
Gage of wire： Φ0.8-1.2mm
Input air pressure：＞ 0.5MPa
Mixed gas consumption： 15-20L/min
Welding workpiece specification：Up and down, between left and right away from 200mm, last root spacing is adjustable
Welding workpiece size： 3.5m*6m（15 warps）
Workpiece requirement：Alignment, no sharp turn, to meet positioning welding requirement
Rail maximum length： 15M
Welding manner：CO2/MAG is welded.
Claims (6)
1. a kind of superimposed sheet reinforced mesh automatic moulding machine, it is characterised in that：Including portal frame（1）, track（2）, power distribution cabinet
（3）, carbon-dioxide arc welding picks（5）And switch board（4）, the carbon-dioxide arc welding picks（5）It is fixed on portal frame（1）
Upper and and wire-feed motor（6）Connection；The portal frame（1）Front is a crossbeam（10）, some welders are installed on crossbeam
（8）；The welder（8）Including positioning seat（11）, positioning seat（11）On weld cylinder is installed（12）, each weld cylinder
（12）Pass through switch board（4）Individually control its piston movement, weld cylinder（12）Lower section connects welding gun（13）, the welding gun（13）
Front is provided with fixed workpiece（16）Compactor（14）；The welding gun（13）Installed in welding gun seat（17）On, welding gun seat（17）
Front is fixed with support（18）, the support（18）It is front and rear to be provided with two horizontal slotted holes（19）, two compactors（14）Pass through the water
Rise as high as the banks hole（19）It is movable；The track（2）On be equipped with tray for work pieces（15）, workpiece（16）It is positioned over the tray for work pieces
（15）On.
2. superimposed sheet reinforced mesh automatic moulding machine according to claim 1, it is characterised in that：Also include carbon dioxide gas
Bottle（7）Conflux decompressor with gas cylinder（9）.
3. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 or 2, it is characterised in that：The track（2）'s
Walking uses driving stepper motor.
4. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 or 2, it is characterised in that：The welder
（8）Pass through bolt and crossbeam（10）It is flexibly connected.
5. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 or 2, it is characterised in that：The welding gun（13）
Intersected using two welding guns and constituted.
6. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 or 2, it is characterised in that：The portal frame（1）
Processed using shaped steel welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510429313.3A CN104959709B (en) | 2015-07-21 | 2015-07-21 | Superimposed sheet reinforced mesh automatic moulding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510429313.3A CN104959709B (en) | 2015-07-21 | 2015-07-21 | Superimposed sheet reinforced mesh automatic moulding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104959709A CN104959709A (en) | 2015-10-07 |
| CN104959709B true CN104959709B (en) | 2017-07-28 |
Family
ID=54213882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510429313.3A Active CN104959709B (en) | 2015-07-21 | 2015-07-21 | Superimposed sheet reinforced mesh automatic moulding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104959709B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269121B (en) * | 2015-10-31 | 2018-06-05 | 济南华信自动化工程有限公司 | More specification reinforced mesh automatic welding machines |
| CN108301565A (en) * | 2018-02-26 | 2018-07-20 | 吉林建筑大学 | Three kinds of deformed bar welded mesh and preparation method |
| CN108747078A (en) * | 2018-05-28 | 2018-11-06 | 湖北天图桥梁技术研究有限公司 | A kind of orthotropic plate unit U rib welding manufactures tooling, assembly line and method |
| CN108907513A (en) * | 2018-06-15 | 2018-11-30 | 建科机械（天津）股份有限公司 | A kind of truss welding device |
| WO2020024169A1 (en) * | 2018-08-01 | 2020-02-06 | 深圳配天智能技术研究院有限公司 | Automatic welding device, clamping robot, and automatic welding method |
| CN108942000A (en) * | 2018-08-27 | 2018-12-07 | 北京市燕通建筑构件有限公司 | A kind of semi-automatic steel bar mesh sheet bonding machine |
| CN109676301A (en) * | 2019-02-27 | 2019-04-26 | 湖北科技学院 | A kind of automatic processing platform of reinforced mesh |
| CN110000493A (en) * | 2019-05-10 | 2019-07-12 | 广州明森科技股份有限公司 | A kind of continuous clamped-in style polyunit and method of sheet stock |
| CN115041885B (en) * | 2022-08-15 | 2022-12-16 | 中铁十局集团城建工程有限公司 | Intelligent welding machine for high-speed rail box girder positioning net |
| CN115338537B (en) * | 2022-09-21 | 2024-04-19 | 山西轻循科技有限公司 | Automatic laser welding equipment for reinforcing mesh and welding method thereof |
| CN118768794B (en) * | 2024-09-11 | 2025-01-24 | 灌南东铭绿色建筑科技有限公司 | A reinforced steel mesh welding machine |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2858054B2 (en) * | 1991-05-17 | 1999-02-17 | 片山ストラテック株式会社 | Automatic stiffener tacking device for sheet girder |
| CN2863338Y (en) * | 2005-12-22 | 2007-01-31 | 刘振英 | Building-up welding apparatus for antifriction plate |
| CN100593449C (en) * | 2008-04-14 | 2010-03-10 | 刘宪福 | Supporting leg longitudinal seam automatic welding machine |
| CN101913020B (en) * | 2010-07-09 | 2012-12-26 | 鞍山东方钢结构有限公司 | Steel meshwork automatic welding device and production technology thereof |
| CN203003308U (en) * | 2012-12-18 | 2013-06-19 | 中铁山桥集团有限公司 | Machine tool special for automated assembly positioned welding of plate type stiffening rib plate unit |
| CN203526418U (en) * | 2013-09-27 | 2014-04-09 | 昆山荣仕杰自动焊接设备有限公司 | Full-automatic wire mesh welding machine |
| CN104148790B (en) * | 2014-08-08 | 2016-08-17 | 济南大学 | A kind of planer-type H profile steel welding equipment of pure mechanism wire feed |
| CN204893162U (en) * | 2015-07-21 | 2015-12-23 | 山东明达建筑科技有限公司 | Superimposed sheet reinforcing bar net piece automatic molding machine |
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2015
- 2015-07-21 CN CN201510429313.3A patent/CN104959709B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104959709A (en) | 2015-10-07 |
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Effective date of registration: 20190619 Address after: 251615 Shangbei Industrial Park, Yinxiang Town, Shanghe County, Jinan City, Shandong Province Patentee after: Ji'nan de Wing Construction Engineering Co., Ltd. Address before: 251600 Shandong Mingda Architectural Technology Co., Ltd. to the west of Liu Lanfang Village, Jiazhuang Town, Shanghe County, Jinan City, Shandong Province, and to the north of Provincial Highway 316 Patentee before: SHANDONG MINGDA BUILDING TECHNOLOGY CO., LTD. |
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Effective date of registration: 20200429 Address after: No.26, Xiakou street, Linnan Town, Linyi County, Dezhou City, Shandong Province Patentee after: Shandong Tianqi Mingda Residential Engineering Technology Co.,Ltd. Address before: 251615 Shangbei Industrial Park, Yinxiang Town, Shanghe County, Jinan City, Shandong Province Patentee before: JINAN DEYI CONSTRUCTION ENGINEERING Co.,Ltd. |
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