CN102490013B - Automatic production line for side plate or front wall plate of container - Google Patents
Automatic production line for side plate or front wall plate of container Download PDFInfo
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- CN102490013B CN102490013B CN201110359009.8A CN201110359009A CN102490013B CN 102490013 B CN102490013 B CN 102490013B CN 201110359009 A CN201110359009 A CN 201110359009A CN 102490013 B CN102490013 B CN 102490013B
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Abstract
An automatic production line for the side plate or the front wall plate of a container is disclosed. The technical scheme is as follows: in the automatic production line for the side plate or the front wall plate of a container, an automatic loading device, an automatic feeding device, a plate press-forming and positioning device, a pair of swing-type plate shears and a stacking device are orderly disposed according to a plate pipeline direction. The automatic production line for the side plate or the front wall plate of a container disclosed by the invention has the following advantages that: labour force can be saved, the labour intensity of workers can be decreased, materials can be saved while production efficiency can be increased, as well as high and stable machining quality can be ensured.
Description
Technical field
The utility model relates to the automatic production line of a kind of container side plate or front wallboard.
Background technology
The processing technology of the existing side plate of container industry or front wallboard generally to be pruned by artificial die mould and both sides by the good steel plate of pretreatment that two process routes form.These two lines are separate, be interconnected by running operation, from the good steel plate of pretreatment to the artificial die mould stacking of hydraulic press, pruning operation is transported to by workshop travelling bogie, then manually pruned (both sides are sheared respectively) by swing-type plate shears, produce container side plate or front wallboard part, that is:
Die mould technique: artificial loading → scale die mould → stacking;
Prune operation: artificial loading → shearing blanking → stacking;
From above technique, in the process of container side plate or front wallboard, need repeatedly to carry out the processes such as artificial loading, stacking, handling, discharging, production efficiency is low, human cost is higher.
Summary of the invention
The utility model is to overcome above-mentioned the deficiencies in the prior art, provide one and can save labour, reduce the labour intensity of workman, enhance productivity, can material be saved and the automatic production line of the high and stable container side plate of crudy or front wallboard.
The utility model is realized by following technical measures: the automatic production line of a kind of container side plate or front wallboard, is disposed with automatic charging device, automatic feeding, sheet material swaging positioner, swing-type plate shears, bunching device according to sheet material streamline direction;
Described automatic charging device comprises lateral transfer roller-way of getting the raw materials ready, vacuum cup group, and described vacuum cup group comprises support body, described support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Described automatic feeding comprises feeding frame, and described feeding frame is provided with horizontal feeding feed roller, lateral transfer roller-way, and lateral transfer roller-way side is provided with longitudinal material-pulling device;
Described sheet material swaging positioner comprises the other sheet material location of the gantry type oil press, the gantry type oil press that are positioned at lateral transfer roller-way opposite side and conveying device, the workbench of described gantry type oil press is provided with mould and sheet material first wave baffle plate piecemeal; Described sheet material location and conveying device comprise fixed frame and elevator platform, described fixed frame is provided with the mechanical-hand clamp that can vertically move, described mechanical-hand clamp is connected with servo drive, described elevator platform is provided with longitudinal belt conveying device, described elevator platform is connected with lift cylinder; Described fixed frame is provided with and laterally adjusts deflector roll, described laterally adjustment deflector roll is other is provided with lateral transfer roller-way, and sheet material transversely can be delivered to swing-type plate shears by described lateral transfer roller-way;
Lateral transfer roller-way before described swing-type plate shears is provided with guide-localization edger roll, described swing-type plate shears is provided with pusher cylinder and shear knife, described lateral transfer roller-way is other is provided with discharging deburring roller-way.
Concrete feature of the present utility model also has, and above-mentioned bunching device comprises the transition apparatus of the inclination coordinated with discharging deburring roller-way, and the lower end of described transition apparatus is provided with material sorting device, and described material sorting device is provided with piling bed.
The drive unit that above-mentioned longitudinal material-pulling device comprises scraping wings and is connected with scraping wings.
The beneficial effects of the utility model are:
(1) because this container side plate or all manufacturing procedures of front wallboard are automatically carried out on same production line, save the transhipment man-hour that the material loading of each line existence in former technique, stacking operation operating time and each line are connected mutually, save the time, productivity ratio greatly improves;
(2) because this production line adds man-hour to side plate or front wallboard, need not circulate in different working regions, decrease the much unnecessary duplication of labour, such as material loading, stacking, handling, discharging etc. are carried out to side plate or front wallboard, relatively with existing processing method, it has, and production efficiency is high, technique simple, reduce labour intensity, and reduces the advantages such as production cost;
(3) the utility model enhances productivity about 40%, saves personnel 60%; Owing to adopting SERVO CONTROL so add the quality stability of this product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the expanded view of the utility model according to production line.
Wherein, 1. lateral transfer of getting the raw materials ready roller-way, 2. vacuum cup, 3. support body, 4. move forward cylinder, 5. lift cylinder, 6. frame, 7. horizontal feeding feed roller, 8. lateral transfer roller-way, 9. longitudinal material-pulling device, 10. gantry type oil press, 11. moulds piecemeal, 12. sheet material first wave baffle plates, 13. fixed frames, 14. elevator platforms, 15. mechanical-hand clamps, 16. servo drives, 17. longitudinal belt conveying devices, 18. lift cylinders, 19. lateral transfer roller-ways, 20. swing-type plate shears, 21. guide-localization edger rolls, 22. pusher cylinders, 23. shear knives, 24. discharging deburring roller-ways, 25. transition apparatus, 26. material sorting devices, 27. piling beds, 28. scraping wings, 29. adjustment deflector rolls, 30, material all in one piece cylinder.
Detailed description of the invention
For the technical characterstic of this programme can be clearly demonstrated, below by a detailed description of the invention, this programme is set forth.
As shown in drawings, the automatic production line of a kind of container side plate or front wallboard, the automatic production line of a kind of container side plate or front wallboard, it is characterized in that, be disposed with automatic charging device, automatic feeding, sheet material swaging positioner, swing-type plate shears, bunching device according to sheet material streamline direction;
Wherein, automatic charging device comprises lateral transfer roller-way of getting the raw materials ready, vacuum cup group, and described vacuum cup group comprises support body, described support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Automatic feeding comprises feeding frame, and described feeding frame is provided with horizontal feeding feed roller, lateral transfer roller-way, and lateral transfer roller-way side is provided with longitudinal material-pulling device;
Sheet material swaging positioner comprises the other sheet material location of the gantry type oil press, the gantry type oil press that are positioned at lateral transfer roller-way opposite side and conveying device, the workbench of described gantry type oil press is provided with mould and sheet material first wave baffle plate piecemeal; Described sheet material location and conveying device comprise fixed frame and elevator platform, described fixed frame is provided with the mechanical-hand clamp that can vertically move, described mechanical-hand clamp is connected with servo drive, described elevator platform is provided with longitudinal belt conveying device, described elevator platform is connected with lift cylinder; Described fixed frame is provided with and laterally adjusts deflector roll, described laterally adjustment deflector roll is other is provided with lateral transfer roller-way, and sheet material transversely can be delivered to swing-type plate shears by described lateral transfer roller-way; Lateral transfer roller-way before swing-type plate shears is provided with guide-localization edger roll, described swing-type plate shears is provided with pusher cylinder and shear knife, described lateral transfer roller-way is other is provided with discharging deburring roller-way, the other transition apparatus being provided with the inclination be mated of discharging deburring roller-way, the lower end of described transition apparatus is provided with material sorting device, and described material sorting device is provided with piling bed.
Wherein, longitudinal material-pulling device drive unit of comprising scraping wings and being connected with scraping wings.This can pass through existing techniques in realizing, and drive unit can adopt air pressure to drive.
The course of work of the present utility model is as follows:
Sheet material is delivered to immediately below vacuum cup group by lateral transfer roller-way of getting the raw materials ready by the sheet material that pretreatment is good, by vacuum cup, sheet material is picked up, and by reach cylinder and lift cylinder by being transferred to horizontal feeding feed roller place before sheet material, deliver to gantry type oil press by lateral transfer roller-way after feeding, under sheet material being longitudinally delivered to gantry type oil press by longitudinal material-pulling device and by behind sheet material first wave baffle plate location, become first waveform by mould undershoot swaging piecemeal, after first Waveform shaping, realized the location of waveform subsequent by the servo drive be connected with mechanical-hand clamp, after sheet fabrication completes, elevator platform rises, after sheet forming is delivered to and laterally adjusts deflector roll by longitudinal belt conveying device, elevator platform lands, laterally adjustment deflector roll coordinates with lateral transfer roller-way sheet forming is delivered to swing-type plate shears place, sheet forming is by after pusher cylinder and guide-localization edger roll location, the fixed width being realized the width of sheet material by the shear knife on swing-type plate shears is sheared, collect shearing in fixed width the waste material produced while delivering to piling bed by discharging deburring roller-way and transition apparatus, to drop down onto on piling bed complete sheet forming by material all in one piece cylinder stretch out by blanking wallboard or side plate stacking neat.
The utility model can pass through without the technical characteristic described or adopt existing techniques in realizing; do not repeat them here; certainly; above-mentioned explanation is not to restriction of the present utility model; the utility model is also not limited in above-mentioned citing; the change that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement, also should belong to protection domain of the present utility model.
Claims (3)
1. an automatic production line for container side plate or front wallboard, is characterized in that, is disposed with automatic charging device, automatic feeding, sheet material swaging positioner, swing-type plate shears, bunching device according to sheet material streamline direction;
Described automatic charging device comprises lateral transfer roller-way of getting the raw materials ready, vacuum cup group, and described vacuum cup group comprises support body, described support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Described automatic feeding comprises feeding frame, and described feeding frame is provided with horizontal feeding feed roller, lateral transfer roller-way, and lateral transfer roller-way side is provided with longitudinal material-pulling device;
Described sheet material swaging positioner comprises the other sheet material location of the gantry type oil press, the gantry type oil press that are positioned at lateral transfer roller-way opposite side and conveying device, the workbench of described gantry type oil press is provided with mould and sheet material first wave baffle plate piecemeal; Described sheet material location and conveying device comprise fixed frame and elevator platform, described fixed frame is provided with the mechanical-hand clamp that can vertically move, described mechanical-hand clamp is connected with servo drive, described elevator platform is provided with longitudinal belt conveying device, described elevator platform is connected with lift cylinder; Described fixed frame is provided with and laterally adjusts deflector roll, described laterally adjustment deflector roll is other is provided with lateral transfer roller-way, and sheet material transversely can be delivered to swing-type plate shears by described lateral transfer roller-way;
Lateral transfer roller-way before described swing-type plate shears is provided with guide-localization edger roll, described swing-type plate shears is provided with pusher cylinder and shear knife, described lateral transfer roller-way is other is provided with discharging deburring roller-way.
2. the automatic production line of container side plate according to claim 1 or front wallboard, it is characterized in that, described bunching device comprises the transition apparatus of the inclination coordinated with discharging deburring roller-way, and the lower end of described transition apparatus is provided with material sorting device, and described material sorting device is provided with piling bed.
3. the automatic production line of container side plate according to claim 1 and 2 or front wallboard, is characterized in that, the drive unit that described longitudinal material-pulling device comprises scraping wings and is connected with scraping wings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110359009.8A CN102490013B (en) | 2011-11-14 | 2011-11-14 | Automatic production line for side plate or front wall plate of container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110359009.8A CN102490013B (en) | 2011-11-14 | 2011-11-14 | Automatic production line for side plate or front wall plate of container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102490013A CN102490013A (en) | 2012-06-13 |
| CN102490013B true CN102490013B (en) | 2015-03-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110359009.8A Expired - Fee Related CN102490013B (en) | 2011-11-14 | 2011-11-14 | Automatic production line for side plate or front wall plate of container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102490013B (en) |
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| CN103482352B (en) * | 2012-06-14 | 2015-12-02 | 广东新会中集特种运输设备有限公司 | Freight container side wall stores and automatic above General assembling table device and automatic production line of container |
| CN103144933B (en) * | 2013-02-22 | 2015-09-09 | 太仓威格玛机械设备有限公司 | Easily extensible flexibility planer-type industrial aluminum profile processes water system automatically |
| CN104723025B (en) * | 2013-12-20 | 2017-02-08 | 南通中集特种运输设备制造有限公司 | Container side plate production equipment and method |
| CN103738094B (en) * | 2013-12-31 | 2016-06-22 | 温康纳(常州)机械制造有限公司 | Synchronous relief production line |
| CN103935766B (en) * | 2014-04-30 | 2017-01-04 | 广东格兰仕集团有限公司 | A kind of vacuum cup feeder equipment |
| CN104801599B (en) * | 2014-05-16 | 2017-08-04 | 中集集团集装箱控股有限公司 | Container door beam stamping production line |
| CN103979308A (en) * | 2014-05-22 | 2014-08-13 | 邱浩 | Plate conveying device |
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| CN105728516B (en) * | 2016-04-15 | 2019-02-19 | 佛山市诺创智能设备有限公司 | Container side plate reinforcing rib cold roll forming production line |
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| CN109092954B (en) * | 2018-07-30 | 2019-12-31 | 广州海鸥住宅工业股份有限公司 | Automatic flanging production line for integral bathroom roof |
| CN110340674A (en) * | 2019-07-10 | 2019-10-18 | 南通荣禄机械科技有限公司 | A plate shearing and punching integrated production line |
| CN111673439B (en) * | 2020-06-22 | 2021-11-19 | 银广厦集团有限公司 | Prefabricated part assembling system based on Internet of things technology |
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| CN112157401B (en) * | 2020-09-09 | 2022-03-08 | 上海寰宇物流科技有限公司 | Automatic production process of container gooseneck tunnel |
| CN112355660B (en) * | 2020-10-10 | 2024-09-10 | 佛山市诺创智能设备有限公司 | Beam bending production line |
| CN113334246A (en) * | 2021-06-04 | 2021-09-03 | 新乡市东润智能装备有限公司 | Automatic feeding and discharging device of end face grinding machine |
| CN113857376A (en) * | 2021-09-28 | 2021-12-31 | 东方国际集装箱（连云港）有限公司 | Front wall plate shearing and pressing integrated streamline |
| CN117066898B (en) * | 2023-10-12 | 2023-12-08 | 德州金盛铝业有限公司 | Honeycomb aluminum plate machining device and machining process thereof |
| CN119217235B (en) * | 2024-12-02 | 2025-04-11 | 大连誉洋工业智能有限公司 | A trajectory self-generating conformal grinding production line |
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| JP3229795B2 (en) * | 1995-12-25 | 2001-11-19 | 新日本製鐵株式会社 | Automatic assembling / disassembling apparatus for die for extruder and control method thereof |
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| SU861006A1 (en) * | 1979-05-07 | 1981-09-21 | Московское Производственное Объединение "Станкостроительный Завод" Им. С.Орджоникидзе | Transporting arrangement for feeding parts in automatic line |
| CN1155864A (en) * | 1994-06-29 | 1997-07-30 | 马格纳斯·格鲁纳 | Machining Center |
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| CN202292096U (en) * | 2011-11-14 | 2012-07-04 | 山东力丰自动化成套设备有限公司 | Automatic production line for side plates or front wall plate of container |
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| Publication number | Publication date |
|---|---|
| CN102490013A (en) | 2012-06-13 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 251700 Yongxin Road, Huimin Economic Development Zone, Shandong, Binzhou Applicant after: SHANDONG AOYU PRECISION MACHINARY CO., LTD. Address before: 271700 Yongxin Road, Huimin Economic Development Zone, Ji'nan, Shandong Applicant before: Shandong Lifeng Automation Complete Set Equipment Co., Ltd. |
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| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: SHANDONG LIFENG AUTOMATION COMPLETE SET EQUIPMENT CO., LTD. TO: SHANDONG AOYU PRECISION MACHINERY CO., LTD. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150311 Termination date: 20181114 |
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| CF01 | Termination of patent right due to non-payment of annual fee |